Anti-seepage antibacterial container for sludge storage and transportation system

By designing anti-leakage and antibacterial containers, the sludge is treated with ozone generation units, ultraviolet lamps and copper-carrying zeolite adsorption layer, the problems of insufficient sealing, explosion of corrupt gases and secondary pollution in sludge storage and transportation are solved, and a safer and more environmentally friendly sludge storage and transportation process is achieved.

CN120096958APending Publication Date: 2025-06-06BEIJING HUANENG CHANGJIANG ENVIRONMENTAL PROTECTION TECH RES INST CO LTD +1
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Patent Information

Application Number
CN202510359178.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The existing sludge storage and transportation containers are insufficiently sealed, resulting in leakage of leachate and contaminating the transportation path; the harmful gases generated by sludge corruption are at risk of explosion, pathogenic microorganisms continue to reproduce during transportation, resulting in secondary pollution, and the risk of cross-contamination in the loading and unloading process is high.

Method used

A leak-proof and antibacterial container for sludge storage and transportation system is designed, including a box and a lid. The box is equipped with an ozone generation unit, an ultraviolet lamp and a copper-carrying zeolite adsorption layer. These devices are used to irradiate and sterilize the sludge and adsorption treatment to enhance the anti-seepage and antibacterial functions of the container.

Benefits of technology

Effectively prevent sludge leakage and secondary pollution, reduce the risk of harmful gas explosion, reduce cross-contamination in loading and unloading links, and improve the safety and environmental protection of sludge storage and transportation processes.

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Abstract

The invention provides an anti-leakage antibacterial container for a sludge storage and transportation system, which comprises a box body and a cover body, the box body is internally provided with a chamber, the top of the chamber is provided with a feed inlet, the top of the chamber is provided with an ozone generation unit, the side wall of the chamber is provided with an ultraviolet lamp to carry out irradiation sterilization on sludge, and the bottom of the chamber is paved with a copper-loaded zeolite adsorption layer; the cover body is connected to the feeding port in a pluggable mode, and the cover body and the feeding port are connected in a sealed mode. The box body is of a composite layer structure and comprises a stainless steel corrugated plate, a basalt fiber reinforced epoxy resin layer and a lining antibacterial layer. The antibacterial function of the container can be improved, the risk of explosion caused by harmful gas such as hydrogen sulfide generated by sludge decay is avoided, secondary pollution caused by continuous reproduction of pathogenic microorganisms in the transportation process is also avoided, and the risk of cross contamination in the loading and unloading link is reduced. The sealing performance of the container can be improved, and the condition that a transportation path is polluted due to leachate leakage is prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of solid waste treatment, and in particular to an anti-leakage and antibacterial container for a sludge storage and transportation system. Background Art

[0002] In the prior art, containers are usually used for the storage and transportation of sludge. However, conventional containers are not well sealed, which can easily lead to leakage of leachate and contamination of the transportation route. In containers, harmful gases such as hydrogen sulfide produced by sludge decay pose an explosion risk, and the continued reproduction of pathogenic microorganisms during transportation can lead to secondary pollution. In the loading and unloading process, there is a lot of manual intervention and a high risk of cross-contamination. Summary of the invention

[0003] The present invention aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an embodiment of the present invention provides an anti-leakage and antibacterial container for a sludge storage and transportation system, which can improve the anti-leakage and antibacterial effects.

[0004] An embodiment of the present invention proposes a leak-proof and antibacterial container for a sludge storage and transportation system, comprising: a box body and a cover body, wherein the box body has a chamber inside, the top of the chamber has a feed port, the top of the chamber is provided with an ozone generating unit, the side wall of the chamber is provided with an ultraviolet lamp for irradiating and sterilizing the sludge, and the bottom of the chamber is paved with a copper-loaded zeolite adsorption layer; the cover body is pluggable and connected to the feed port, and the cover body and the feed port are sealed.

[0005] In some embodiments, the box body is a composite layer structure, including a stainless steel corrugated plate, a basalt fiber reinforced epoxy resin layer and an inner lining antibacterial layer. The stainless steel corrugated plate is located at the outermost layer of the box body, the basalt fiber reinforced epoxy resin layer is located at the middle layer of the box body, and the inner lining antibacterial layer is located at the innermost layer of the box body.

[0006] In some embodiments, the lining antibacterial layer includes a PTFE coating and a nano-silver antibacterial layer, and the PTFE coating is located at the innermost layer of the box.

[0007] In some embodiments, the cover body includes an outer cover plate, an insert plate and a rubber baffle plate. The insert plate is fixedly connected between the outer cover plate and the rubber baffle plate. The outer diameter of the outer cover plate and the outer diameter of the rubber baffle plate are both larger than the diameter of the feed port. When the cover body is closed on the feed port, the outer cover plate is located outside the box body, and the rubber baffle plate is located inside the chamber and fits tightly to the edge of the feed port.

[0008] In some embodiments, a handle is fixedly connected to the center of the outer cover.

[0009] In some embodiments, a sealing ring is provided at the bottom of the outer cover plate around the outer circumference of the plug plate.

[0010] In some embodiments, the sealing ring is an inflatable silicone sealing ring, and the interior of the sealing ring has an inflation cavity, the inflation cavity is connected to an inflation and deflation device, and the inflation and deflation device is installed on the outer cover plate.

[0011] In some embodiments, the UV lamps are provided in a plurality and are evenly distributed on the side walls of the chamber, and the UV lamps on each side wall are arranged in an array, the wavelength of the UV lamp is 265nm, and the irradiation intensity is greater than or equal to 80μW / cm 2 .

[0012] In some embodiments, the copper ion loading amount of the copper-loaded zeolite adsorption layer is greater than or equal to 3.5 wt %.

[0013] In some embodiments, the thickness of the lining antibacterial layer is 2 mm. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings.

[0015] in:

[0016] Figure 1 It is a structural schematic diagram of a leak-proof and antibacterial container for a sludge storage and transportation system in an embodiment of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the composite layer structure of the box;

[0018] Reference numerals:

[0019] 1. Ozone generating unit; 2. Rubber baffle; 3. Insert plate; 4. Handle; 5. Outer cover; 6. Sealing ring; 7. Ultraviolet lamp; 8. Copper-loaded zeolite adsorption layer; 9. Stainless steel corrugated plate; 10. Basalt fiber reinforced epoxy resin layer; 11. Lining antibacterial layer. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] The following describes an anti-leakage and antibacterial container for a sludge storage and transportation system according to an embodiment of the present invention with reference to the accompanying drawings.

[0022] like Figure 1 , 2As shown, an embodiment of the present invention proposes a leak-proof and antibacterial container for a sludge storage and transportation system, comprising: a box body and a cover body, the interior of the box body is provided with a chamber, the top of the chamber is provided with a feed port, the top of the chamber is provided with an ozone generating unit 1, the side wall of the chamber is provided with an ultraviolet lamp 7 for irradiating and sterilizing the sludge, and the bottom of the chamber is paved with a copper-loaded zeolite adsorption layer 8; the cover body is pluggable and connected to the feed port, and the cover body and the feed port are sealed.

[0023] The embodiment of the present invention can improve the antibacterial function of the container by providing an ozone generating unit 1, an ultraviolet lamp 7 and a copper-loaded zeolite adsorption layer 8, avoid the risk of explosion of harmful gases such as hydrogen sulfide produced by sludge corruption, avoid secondary pollution caused by the continuous reproduction of pathogenic microorganisms during transportation, and reduce the risk of cross contamination during loading and unloading.

[0024] The anti-leakage and antibacterial container for the sludge storage and transportation system according to the embodiment of the present invention can be applied to sludge storage and transportation operations in sewage treatment plants, chemical plants and other scenarios.

[0025] Furthermore, when the ozone generating unit 1 is working, the ozone concentration in the box is controlled at 50-200 ppm.

[0026] Furthermore, the feed inlet is located at the center of the box.

[0027] In some embodiments, Figure 2 As shown, the box body is a composite layer structure, including a stainless steel corrugated plate 9, a basalt fiber reinforced epoxy resin layer 10 and an antibacterial lining layer 11. The stainless steel corrugated plate 9 is located at the outermost layer of the box body, the basalt fiber reinforced epoxy resin layer 10 is located at the middle layer of the box body, and the antibacterial lining layer 11 is located at the innermost layer of the box body.

[0028] By providing a stainless steel corrugated plate 9 on the outer layer of the box, the performance of the outer part of the box against mechanical impact can be improved. By providing a basalt fiber reinforced epoxy resin layer 10 on the middle layer of the box, a temperature deformation compensation function is provided to prevent the box from deforming due to temperature changes. By providing an antibacterial lining layer 11 on the inner layer of the box, a large number of bacteria in the sludge can be prevented from adhering to the box.

[0029] Furthermore, the stainless steel corrugated plate 9 is a 304 stainless steel corrugated plate.

[0030] In some embodiments, the lining antibacterial layer 11 includes a PTFE coating and a nano-silver antibacterial layer, and the PTFE coating is located at the innermost layer of the box. By providing the PTFE coating, the sludge can be prevented from chemically corroding the box.

[0031] In some embodiments, Figure 1As shown, the cover body includes an outer cover plate 5, an insert plate 3 and a rubber baffle plate 2. The insert plate 3 is fixedly connected between the outer cover plate 5 and the rubber baffle plate 2. The outer diameter of the outer cover plate 5 and the outer diameter of the rubber baffle plate 2 are both larger than the diameter of the feed port. When the cover body covers the feed port, the outer cover plate 5 is located outside the box body, and the rubber baffle plate 2 is located inside the chamber and closely fits the edge of the feed port. The sealing performance of the container can be improved to prevent the leakage of leachate and contamination of the transportation path.

[0032] It should be noted that the rubber baffle 2 is elastic. When the cover is inserted into the feed port, the rubber baffle 2 is squeezed. When the rubber baffle 2 completely enters the interior of the chamber, the rubber baffle 2 unfolds, returns to its original shape, and adheres to the feed port to seal it.

[0033] Furthermore, the rubber baffle 2 is a labyrinth-type rubber baffle 2, which can improve the sealing performance.

[0034] In some embodiments, Figure 1 As shown, the center of the outer cover plate 5 is fixedly connected to the handle 4, which is convenient for opening and closing the cover body.

[0035] In some embodiments, Figure 1 As shown, a sealing ring 6 is provided at the bottom of the outer cover plate 5 around the outer periphery of the plug plate 3 to improve the sealing performance of the cover body.

[0036] In some embodiments, Figure 1 As shown, the sealing ring 6 is an inflatable silicone sealing ring, and the sealing ring 6 has an inflatable cavity inside, and the inflatable cavity is connected to the inflating and deflation device, and the inflating and deflation device is installed on the outer cover plate 5. The sealing performance of the cover body can be further improved.

[0037] Furthermore, the air pressure of the inflatable silicone sealing ring 6 is adjustable, and the air pressure after inflation is 0.2-0.5 MPa.

[0038] In some embodiments, Figure 1 As shown, there are several ultraviolet lamps 7 evenly distributed on the side walls of the chamber, and the ultraviolet lamps 7 on each side wall are arranged in an array. The wavelength of the ultraviolet lamp 7 is 265nm, and the irradiation intensity is greater than or equal to 80μW / cm 2 . It can improve the sterilization effect.

[0039] In some embodiments, the copper ion loading of the copper-loaded zeolite adsorption layer 8 is greater than or equal to 3.5 wt %.

[0040] In some embodiments, the thickness of the lining antibacterial layer 11 is 2 mm, which can further improve the antibacterial and anti-chemical corrosion functions.

[0041] The present invention is further described below through specific examples.

[0042] Example 1

[0043] 10m 3 The container transports municipal sludge with a moisture content of 80% in an environment of 35°C. Ultraviolet sterilization is activated for 30 minutes before loading, and the inflatable sealing strip is pressurized to 0.35MPa. Ozone sterilization is activated for 10 minutes every 2 hours during transportation. The actual volatile organic compound emissions are reduced by 92%, and the E. coli killing rate is >99.97%.

[0044] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0048] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0049] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A leak-proof and antibacterial container for a sludge storage and transportation system, characterized in that: include: A box body, wherein the interior of the box body has a chamber, the top of the chamber has a feed port, the top of the chamber is provided with an ozone generating unit, the side wall of the chamber is provided with an ultraviolet lamp to irradiate and sterilize the sludge, and the bottom of the chamber is paved with a copper-loaded zeolite adsorption layer; The cover body is pluggable and connected to the feed port, and the cover body and the feed port are sealed.

2. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 1 is characterized in that: The box body is a composite layer structure, including a stainless steel corrugated plate, a basalt fiber reinforced epoxy resin layer and an inner lining antibacterial layer. The stainless steel corrugated plate is located at the outermost layer of the box body, the basalt fiber reinforced epoxy resin layer is located at the middle layer of the box body, and the inner lining antibacterial layer is located at the innermost layer of the box body.

3. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 2 is characterized in that: The lining antibacterial layer comprises a PTFE coating and a nano-silver antibacterial layer, and the PTFE coating is located at the innermost layer of the box body.

4. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 1 is characterized in that: The cover body includes an outer cover plate, an insert plate and a rubber baffle plate, the insert plate is fixedly connected between the outer cover plate and the rubber baffle plate, the outer diameter of the outer cover plate and the outer diameter of the rubber baffle plate are both larger than the diameter of the feed port, and when the cover body covers the feed port, the outer cover plate is located outside the box body, and the rubber baffle plate is located inside the chamber and tightly fits the edge of the feed port.

5. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 4 is characterized in that: The center position of the outer cover plate is fixedly connected with a handle.

6. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 4, characterized in that: A sealing ring is arranged at the bottom of the outer cover plate around the outer periphery of the plug plate.

7. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 6 is characterized in that: The sealing ring is an inflatable silicone sealing ring, and an inflation cavity is provided inside the sealing ring. The inflation cavity is connected to an inflation and deflation device, and the inflation and deflation device is installed on the outer cover plate.

8. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 1, characterized in that: The ultraviolet lamps are provided in a plurality and are evenly distributed on the side walls of the chamber. The ultraviolet lamps on each side wall are arranged in an array. The wavelength of the ultraviolet lamp is 265nm, and the irradiation intensity is greater than or equal to 80μW / cm 2 .

9. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 1, characterized in that: The copper ion loading amount of the copper-loaded zeolite adsorption layer is greater than or equal to 3.5 wt %.

10. The anti-leakage and antibacterial container for sludge storage and transportation system according to claim 2, characterized in that: The thickness of the antibacterial lining layer is 2 mm.

Citation Information

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