Detachable pay-off rack for subway electromechanical construction

By designing a detachable wire laying frame for mechanic and electrical construction in subway, the problems of low efficiency and large space occupation in traditional cable trays are solved, and flexible adjustment and precise control of wire roll height are achieved, and construction efficiency and operation convenience are improved.

CN120097147AInactive Publication Date: 2025-06-06济南轨道交通集团建设投资有限公司
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Patent Information

Application Number
CN202510335992.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In subway electromechanical construction, the fixed height and narrow space of traditional cable trays are occupied, resulting in low construction efficiency, difficulty in coordination and difficulty in operation.

Method used

A detachable wire laying frame for mechanic and electrical construction in subways is designed, using a central frame, swing frame, wire laying roller, sliding support mechanism and driving mechanism. The height of wire laying roller is adjusted through the sliding support mechanism, and the linkage mechanism achieves precise control, and a universal wheel is provided for easy movement.

Benefits of technology

It improves the continuity and efficiency of construction, simplifies the operation of construction personnel, reduces labor intensity, and facilitates the disassembly and transportation of equipment.

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Abstract

A detachable pay-off rack for subway electromechanical construction relates to the technical field of subway construction and comprises a center frame, a swing frame is rotatably connected in the center frame, a pay-off roller is placed on the swing frame, a bearing plate is arranged in the center frame, a sliding supporting mechanism is arranged on the bearing plate, the sliding supporting mechanism is connected with the swing frame, and the swing frame and the pay-off roller are connected together. Four plug boxes are installed on the outer wall of the center frame, driving mechanisms are arranged in the plug boxes, and the driving mechanisms can drive the swing frames to rotate. The vertical height of the pay-off roller can be conveniently adjusted through the sliding supporting mechanism so as to adapt to different construction sites and obstacles, the plug-in box is in end-to-end plug-in connection, disassembly and assembly are convenient, linear motion of the electric cylinder can be converted into rotation of the swing rod through the linkage mechanism, and therefore accurate control over the height of the pay-off roller is achieved. The electric cylinder can also be used for lifting the vertical height of the whole equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of subway construction, and in particular to a detachable pay-off frame for subway electromechanical construction. Background Art

[0002] Cable laying is a crucial part of subway electromechanical construction, and the small underground work area is one of the most prominent problems. The space in subway stations and tunnels is limited, and the construction area is often occupied by various equipment, materials and structural components, so the space available for cable laying operations is very tight.

[0003] Traditional cable reels use a passive pay-off method with a horizontal axis. During construction, the pay-off rack needs to move frequently with the project, but the height is fixed and cannot be adjusted. When encountering obstacles such as stairs and low equipment passages, it is difficult to pass through, and it takes a lot of time and energy to adjust or rearrange, affecting the continuity and efficiency of construction; in addition, the pay-off rack with a fixed height occupies a large space in a small site, compressing the operating space of construction personnel and increasing the difficulty of cable collection and arrangement. At the same time, it is not conducive to coordination with other construction equipment and processes, which can easily cause construction coordination difficulties and affect the overall operation efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the problems raised in the above background technology, and then propose a detachable pay-off frame for subway electromechanical construction.

[0005] The technical solution adopted by the present invention to solve the technical problem is:

[0006] A detachable wire-paying frame for metro electromechanical construction comprises a central frame, a swing frame is rotatably connected inside the central frame, a wire-paying roller is placed on the swing frame, a supporting plate is provided inside the central frame, a sliding support mechanism is provided on the supporting plate, the sliding support mechanism is connected to the swing frame, four plug-in boxes are installed on the outer wall of the central frame, a driving mechanism is provided inside the plug-in box, and the driving mechanism can drive the swing frame to rotate.

[0007] Furthermore, universal wheels are provided at the bottom of the central frame.

[0008] Furthermore, the central frame includes two parallel side panels, a front panel and a rear panel are disposed between the two side panels, and the front panel, the rear panel and the two side panels are connected end to end to form a rectangular central frame.

[0009] Furthermore, the swing frame includes a first rotating shaft, the first rotating shaft is fixedly connected between the two side plates, a rocker arm is rotatably connected to the first rotating shaft, a fixed seat is provided at the end of the rocker arm, a second rotating shaft is installed in the two fixed seats, a pay-off roller is installed on the second rotating shaft, and a pushing rod is provided between the two rocker arms.

[0010] Furthermore, the sliding support mechanism includes two parallel sliding rails, a slider is slidably fitted on the sliding rails, a movable plate is fixedly connected to the two sliders, two support seats are provided in the middle of the movable plate, a third rotating shaft is installed in the two support seats, a supporting rod is rotatably connected to the third rotating shaft, a sleeve is provided at the end of the supporting rod, the sleeve is rotatably connected to the pushing rod, a positioning bolt is installed on the movable plate, and a plurality of threaded holes matching the positioning bolts are provided on the supporting plate.

[0011] Furthermore, two clamping seats are provided on the support plate, and the clamping seat includes a rubber column, which is fixedly connected to the support plate. An elastic U-shaped groove is formed on the top of the rubber column. When the swing arm rotates to horizontal, the rod body of the push rod can be clamped in the elastic U-shaped groove.

[0012] Furthermore, the plug-in box includes a first plug-in box, a second plug-in box, a third plug-in box and a fourth plug-in box, which are plugged together end to end and locked and fixed by positioning bolts, a dovetail groove is formed on the outer frame of the center frame, and a dovetail plug-in block matching the dovetail groove is formed on the first plug-in box, the second plug-in box, the third plug-in box and the fourth plug-in box.

[0013] Furthermore, an upper sealing plate is fixedly connected to the top of the first plug-in box by a second bolt.

[0014] Furthermore, the driving mechanism includes an electric cylinder, a lower rectangular hole is formed at the bottom of the first plug-in box, a fixed shaft is provided in the lower rectangular hole, a flip plate is rotatably connected to the fixed shaft, an electric cylinder is fixedly connected to the flip plate, a push plate is connected to the telescopic rod of the electric cylinder, a plug-in guide hole is provided on the side of the lower rectangular hole away from the fixed shaft, a plug-in guide hole is slidably fitted with a latch, a flexible spring is provided between the plug-in guide hole and the latch, a sliding groove is provided below the plug-in guide hole, a paddle plate is provided at the lower part of the latch, the paddle plate extends to the bottom of the first plug-in box after passing through the sliding groove, and a latch hole matching the latch is provided on the flip plate.

[0015] Furthermore, the flip plate is fixedly connected to the limit plate by a first bolt.

[0016] Furthermore, the flexible spring can drive the latch to move toward a side close to the fixed axis.

[0017] Furthermore, a linkage mechanism is provided between the swing arm and the first plug-in box and the second plug-in box, and the linkage mechanism can enable the electric cylinder to push the swing arm to rotate around the first rotating shaft.

[0018] Furthermore, the linkage mechanism includes a moving block, a driven push rod, a vertical connecting plate and a linkage rod. The side walls of the first plug-in box and the third plug-in box are provided with linkage slide grooves, and a moving block is slidably fitted in the sliding grooves. A driven push rod is provided on one side of the moving block, and a vertical connecting plate is provided on the other side. A vertical long hole is provided on the vertical connecting plate. A linkage rod is threadedly connected to the rocker arm, and an end of the linkage rod is in the vertical long hole. A locking bolt is provided at the bottom of the first plug-in box or the third plug-in box, and a fixing plate is fixedly connected to the electric cylinder, and the end of the locking bolt is threadedly connected to the fixing plate.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention can conveniently adjust the vertical height of the pay-off roller through the sliding support mechanism to adapt to different construction sites and obstacles, thereby improving the continuity and efficiency of construction. The plug-in box is plugged in end to end and locked and fixed by positioning bolts, which is convenient for disassembly and assembly, transportation and storage. The linkage mechanism can convert the linear motion of the electric cylinder into the rotation of the rocker arm, thereby realizing precise control of the height of the pay-off roller. The electric cylinder can also be used to increase the vertical height of the entire equipment. The present invention is provided with universal wheels to facilitate overall movement; at the same time, the design of each component makes the operation easier and reduces the labor intensity of construction personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A top view of the present invention;

[0021] Figure 2 It is a front view of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the plug-in box;

[0023] Figure 4 for Figure 3 A partial enlarged view of point B in the middle;

[0024] Figure 5 for Figure 1 The cross-sectional view along the AA direction;

[0025] Figure 6 It is the schematic diagram of the force analysis of the pendulum;

[0026] Figure 7 It is a structural schematic diagram of the supporting seat;

[0027] Figure 8 for Figure 1 A partial enlarged view of point C in the middle;

[0028] Among them: 1. center frame; 11. side plate; 111. dovetail groove; 112. dovetail plug-in block; 12. front plate; 13. rear plate; 14. support plate; 141. card seat; 1411. rubber column; 1412. elastic U-shaped card slot; 2. plug-in box; 21. first plug-in box; 212. upper cover plate; 213. second bolt; 214. rectangular plug-in plate; 215. first plug-in hole; 22. second plug-in box; 221. second plug-in column; 222. rectangular slot; 223. positioning bolt; 23. third plug-in box; 231. third plug-in column; 232. third plug-in hole; 24. fourth plug-in box; 241 fourth plug-in column, 242, fourth plug-in hole; 3. swing frame; 31. first rotating shaft; 32. swing rod ;33. Fixed seat;34. Second rotating shaft;35. Push rod;4. Pay-off roller;5. Sliding support mechanism;51. Slide rail;52. Sliding block;53. Moving plate;54. Positioning bolt;55. Threaded hole;56. Support seat;57. Third rotating shaft;58. Support rod;59. Sleeve;61. Fixed shaft;62. Flip plate;63. Electric cylinder;64. Push plate;65. Limit plate;66. First bolt;67. Plug-in guide hole;68. Latch;69. Flexible spring;610. Sliding slot;611. Paddle plate;612. Locking bolt;71. Linkage slide slot;72. Moving block;73. Driven push rod;74. Vertical connecting plate;741. Vertical long strip hole;75. Linkage rod;100. Universal wheel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described in combination with the drawings and embodiments:

[0030] like Figure 1-Figure 8 As shown, a detachable pay-off frame for metro electromechanical construction comprises a central frame 1, a swing frame 3 is rotatably connected inside the central frame, a pay-off roller 4 is placed on the swing frame, a supporting plate 14 is provided inside the central frame, a sliding support mechanism 5 is provided on the supporting plate, the sliding support mechanism is connected to the swing frame, four plug-in boxes 2 are installed on the outer wall of the central frame, a driving mechanism is provided inside the plug-in box, and the driving mechanism can drive the swing frame to rotate.

[0031] Furthermore, a universal wheel 100 is provided at the bottom of the central frame.

[0032] Furthermore, the central frame includes two parallel side panels 11, a front panel 12 and a rear panel 13 are disposed between the two side panels, and the front panel, the rear panel and the two side panels are connected end to end to form a rectangular central frame.

[0033] In at least one embodiment, the swing frame includes a first rotating shaft 31, which is fixedly connected in the center frame. To be further refined, a first rotating shaft is fixedly connected between the two side plates, a rocker arm 32 is rotatably connected to the first rotating shaft, a fixed seat 33 is provided at the end of the rocker arm, a second rotating shaft 34 is installed in the two fixed seats, a pay-off roller 4 is installed on the second rotating shaft, and a pushing rod 35 is provided between the two rocker arms.

[0034] In at least one embodiment, the sliding support mechanism 5 includes two parallel slide rails 51, on which a slider is slidably matched, and a moving plate 53 is fixedly connected to the two sliders, and two support seats 56 are provided in the middle of the moving plate, and a third rotating shaft 57 is installed in the two support seats, and a supporting rod 58 is rotatably connected to the third rotating shaft, and a sleeve 59 is provided at the end of the supporting rod, and the sleeve is rotatably connected to the push rod, and a positioning bolt 54 is installed on the moving plate, and in cooperation with it, a plurality of threaded holes 55 that cooperate with the positioning bolt are provided on the supporting plate. When the positioning bolt is in the threaded holes at different positions, the angle of the swing arm relative to the center frame is different, and thus the vertical height of the pay-off roller is also different.

[0035] Furthermore, the support plate is provided with two clamping seats 141, such as Figure 7 As shown, the clamping seat includes a rubber column 1411, which is fixedly connected to the supporting plate. An elastic U-shaped groove 1412 is formed on the top of the rubber column. When the swing arm rotates to horizontal, the rod body of the push rod can be clamped in the elastic U-shaped groove.

[0036] In at least one embodiment, the plug-in box 2 includes a first plug-in box 21, a second plug-in box 22, a third plug-in box 23 and a fourth plug-in box 24, which are plugged together end to end and locked and fixed by positioning bolts 223. A dovetail groove 111 is formed on the outer frame of the central frame, and in coordination with the dovetail plug-in blocks 112 that match the dovetail groove are formed on the first plug-in box 21, the second plug-in box 22, the third plug-in box 23 and the fourth plug-in box 24.

[0037] The scheme is refined. A rectangular plug-in plate 214 is provided on the left side of the first plug-in box, a first splicing plate is provided on the right side of the first plug-in box, a first plug-in hole 215 is provided on the first splicing plate, a second splicing plate is provided on the left side of the second plug-in box, a second plug-in column 221 is provided on the second splicing plate, a rectangular slot 222 for accommodating the insertion of the rectangular plug-in plate is formed on the right side of the second plug-in box, and the second plug-in box and the rectangular plug-in plate are locked and fixed by positioning bolts 223. A third splicing plate is provided on the left side of the third plug-in box, a third plug-in column 231 is provided on the third splicing plate, a fourth splicing plate is provided on the right side of the third plug-in box, a third plug-in hole 232 for accommodating the insertion of the second plug-in column is formed on the fourth splicing plate, a fifth splicing plate is provided on the left side of the fourth plug-in box, a fourth plug-in column 241 is provided on the fifth splicing plate, and the fourth plug-in column cooperates with the first plug-in hole, a sixth splicing plate is provided on the right side of the fourth plug-in box, a fourth plug-in hole 242 for accommodating the insertion of the third plug-in column is formed on the sixth splicing plate.

[0038] Furthermore, an upper sealing plate 212 is fixedly connected to the top of the first plug-in box via a second bolt 213 .

[0039] In at least one embodiment, taking the first plug-in box as an example, Figure 3 and Figure 4 As shown, the driving mechanism includes an electric cylinder 63, a lower rectangular hole 200 is formed at the bottom of the first plug-in box, a fixed shaft 61 is arranged in the lower rectangular hole, a flip plate 62 is rotatably connected to the fixed shaft, an electric cylinder is fixedly connected to the flip plate, a push plate 64 is connected to the telescopic rod of the electric cylinder, a plug-in guide hole 67 is arranged on the side of the lower rectangular hole away from the fixed shaft, a plug-in guide hole is slidably fitted with a latch 68, a flexible spring 69 is arranged between the plug-in guide hole and the latch, a sliding groove 610 is arranged below the plug-in guide hole, a dial plate 611 is arranged at the lower part of the latch, the dial plate extends to the bottom of the first plug-in box after passing through the sliding groove, and a latch hole matching the latch is arranged on the flip plate to cooperate with it.

[0040] Furthermore, the flip plate is fixedly connected to the limit plate 65 via a first bolt 66 .

[0041] Furthermore, the flexible spring can drive the latch to move toward a side close to the fixed axis.

[0042] When people remove the upper sealing plate, the flip plate rotates until the limit plate contacts the first plug-in box to restrict the flip plate from continuing to rotate. At this time, when the latch is inserted into the latch hole, the electric cylinder is activated to lift the entire device.

[0043] In at least one embodiment, a linkage mechanism is provided between the swing rod and the first plug-in box and the second plug-in box, and the linkage mechanism enables the electric cylinder to push the swing rod 32 to rotate around the first rotating shaft 31 .

[0044] Further, such as Figure 6 As shown, the linkage mechanism includes a moving block 72, a driven push rod 73, a vertical connecting plate 74 and a linkage rod 75. The side walls of the first plug-in box and the third plug-in box are provided with a linkage slide groove 71, and a moving block is slidably matched in the sliding groove. A driven push rod is provided on one side of the moving block, and a vertical connecting plate is provided on the other side. The driven push rod is located in the first plug-in box or the third plug-in box, and a vertical long hole 741 is provided on the vertical connecting plate. A linkage rod is threadedly connected to the rocker arm, and the end of the linkage rod is located in the vertical long hole. A locking bolt 612 is provided at the bottom of the first plug-in box or the third plug-in box, and a fixing plate is fixedly connected to the electric cylinder, and the end of the locking bolt is threadedly connected to the fixing plate to limit the electric cylinder from rotating around the fixed axis.

[0045] At this time, the telescopic rod of the electric cylinder extends, the push plate rests on the surface of the driven push rod, and the moving block moves along the sliding groove. At this time, the linkage rod in the vertical long hole is subjected to the horizontal thrust F from the vertical link plate. The horizontal thrust can be decomposed into f1 and f2. f2 is the force in the tangential direction. This force can make the linkage rod rotate around the first rotating shaft. When the pay-off roller is vertically lifted to a certain height, the positioning bolt 54 in the sliding support mechanism 5 can be locked into the threaded hole 55 to achieve the locking of the vertical height of the pay-off roller. At this time, the telescopic rod of the electric cylinder can be retracted, and the electric cylinder can be used for other purposes, such as the overall lifting of the equipment.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A detachable pay-off frame for metro electromechanical construction, characterized in that: It includes a central frame, in which a swing frame is rotatably connected, a wire-releasing roller is placed on the swing frame, a supporting plate is provided in the central frame, a sliding support mechanism is provided on the supporting plate, the sliding support mechanism is connected to the swing frame, four plug-in boxes are installed on the outer wall of the central frame, a driving mechanism is provided in the plug-in box, and the driving mechanism can drive the swing frame to rotate.

2. The detachable pay-off frame for metro electromechanical construction according to claim 1 is characterized in that: The central frame comprises two parallel side panels, a front panel and a rear panel are arranged between the two side panels, and the front panel, the rear panel and the two side panels are connected end to end to form a rectangular central frame.

3. The detachable pay-off frame for metro electromechanical construction according to claim 2 is characterized in that: The swing frame includes a first rotating shaft, which is fixedly connected between the two side plates, a swing rod is rotatably connected to the first rotating shaft, a fixed seat is provided at the end of the swing rod, a second rotating shaft is installed in the two fixed seats, a pay-off roller is installed on the second rotating shaft, and a pushing rod is provided between the two swing rods.

4. The detachable pay-off frame for metro electromechanical construction according to claim 3 is characterized in that: The sliding support mechanism includes two parallel sliding rails, a slider is slidably fitted on the sliding rails, a movable plate is fixedly connected to the two sliders, two supporting seats are provided in the middle of the movable plate, a third rotating shaft is installed in the two supporting seats, a supporting rod is rotatably connected to the third rotating shaft, a sleeve is provided at the end of the supporting rod, the sleeve is rotatably connected to the pushing rod, a positioning bolt is installed on the movable plate, and a plurality of threaded holes matching the positioning bolts are provided on the supporting plate.

5. The detachable pay-off frame for metro electromechanical construction according to claim 4 is characterized in that: The support plate is provided with two clamping seats, and the clamping seat includes a rubber column, which is fixedly connected to the support plate. An elastic U-shaped groove is formed on the top of the rubber column. When the swing arm rotates to horizontal, the rod body of the push rod can be clamped in the elastic U-shaped groove.

6. The detachable pay-off frame for metro electromechanical construction according to claim 4 is characterized in that: The plug-in box comprises a first plug-in box, a second plug-in box, a third plug-in box and a fourth plug-in box, which are plugged together end to end and locked and fixed by positioning bolts, a dovetail groove is formed on the outer frame of the central frame, and a dovetail plug-in block matching the dovetail groove is formed on the first plug-in box, the second plug-in box, the third plug-in box and the fourth plug-in box.

7. The detachable pay-off frame for metro electromechanical construction according to claim 6 is characterized in that: The driving mechanism includes an electric cylinder, a lower rectangular hole is formed at the bottom of the first plug-in box, a fixed shaft is arranged in the lower rectangular hole, a flip plate is rotatably connected to the fixed shaft, an electric cylinder is fixedly connected to the flip plate, a push plate is connected to the telescopic rod of the electric cylinder, a plug-in guide hole is provided on the side of the lower rectangular hole away from the fixed shaft, a plug-in guide hole is slidably fitted with a latch, a flexible spring is arranged between the plug-in guide hole and the latch, a sliding groove is provided below the plug-in guide hole, a paddle plate is provided at the lower part of the latch, the paddle plate extends to the bottom of the first plug-in box after passing through the sliding groove, and a latch hole matching the latch is provided on the flip plate.

8. The detachable pay-off frame for metro electromechanical construction according to claim 7 is characterized in that: The turning plate is fixedly connected to the limiting plate by a first bolt.

9. The detachable pay-off frame for metro electromechanical construction according to claim 7, characterized in that: A linkage mechanism is provided between the swing rod and the first plug-in box and the second plug-in box, and the linkage mechanism can enable the electric cylinder to push the swing rod to rotate around the first rotating shaft.

10. The detachable pay-off frame for metro electromechanical construction according to claim 9, characterized in that: The linkage mechanism includes a moving block, a driven push rod, a vertical connecting plate and a linkage rod. The side walls of the first plug-in box and the third plug-in box are both provided with linkage slide grooves, and a moving block is slidably matched in the sliding slide grooves. A driven push rod is provided on one side of the moving block, and a vertical connecting plate is provided on the other side. A vertical long hole is provided on the vertical connecting plate. A linkage rod is threadedly connected to the rocker arm, and the end of the linkage rod is in the vertical long hole. A locking bolt is provided at the bottom of the first plug-in box or the third plug-in box, and a fixing plate is fixedly connected to the electric cylinder, and the end of the locking bolt is threadedly connected to the fixing plate.