Seamless plug-in type aluminum honeycomb wallboard structure and mounting method thereof
By setting pluggable concave and convex blocks on the sides of the aluminum honeycomb board, and installing fixed connectors on the base layer keel, seamless plugging of the aluminum honeycomb board and precise setting of the female and male corners is achieved, the problem of difficulty in attaching the protective film in the existing technology is solved, and convenient installation and high-quality connection of the aluminum honeycomb board are achieved.
Patent Information
- Application Number
- CN202510474450.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-06-06
AI Technical Summary
The existing seamless honeycomb aluminum plate splicing technology has the problem of being difficult to attach protective films and affecting aesthetics.
The seamless plug-in aluminum honeycomb wall panel structure is adopted. By setting pluggable concave blocks and convex blocks on the sides of the aluminum honeycomb panel, and fixing connectors are installed on the base keel, the seamless plug-in of the aluminum honeycomb panel and the precise setting of the female and male corners is achieved.
It realizes convenient installation, high connection accuracy and stable production quality of aluminum honeycomb boards, avoids the complexity of adhesion of protective films, and improves the aesthetics of surfaces.
Smart Images

Figure CN120100156A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum honeycomb panels, and in particular to a seamless plug-in type aluminum honeycomb wall panel structure and an installation method thereof. Background Art
[0002] As the name suggests, prefabricated decoration is to produce all the parts and components needed for decoration in the factory, and then transport them to the decoration site for assembly and installation. It eliminates the traditional decoration site's measurement, cutting and other operations of various parts and components. The construction is simpler and more convenient, which can greatly improve the construction efficiency of the decoration site. The construction site is also cleaner and more beautiful, and will not generate too much decoration material waste. It is a more green and environmentally friendly form of decoration construction.
[0003] Among them, the aluminum honeycomb material is light, high-strength and high-precision, which can ensure the construction quality. The surface layer can be covered with various PVC films, with rich finishing effects. The overall material can meet the A-level fire protection standard requirements and meet the needs of various decoration environments.
[0004] Chinese announcement number CN221660273U discloses a seamless honeycomb aluminum panel and splicing assembly, including: two panels; the two panels are respectively attached to the top and bottom surfaces of the honeycomb panel; the edge strips are attached to the sides of the honeycomb panel; a protective film is wrapped around the panels and the edge strips, and the protective film also covers the gap between the edge strips and the panels.
[0005] The above-disclosed seamless honeycomb aluminum panel is provided with edging strips on the sides of the honeycomb panels. When adjacent honeycomb aluminum panels need to be spliced, two adjacent honeycomb aluminum panels need to be plugged into the opposite sides of the edging strips respectively. This ensures that the edging strips are always located between the two adjacent honeycomb aluminum panels. When applying film to the surface of the honeycomb aluminum panel, the honeycomb aluminum panel completed on the edging strips needs to be applied with film. This requires that the protective film needs to be installed after all the honeycomb aluminum panels and edging strips are installed. The attachment of the protective film is difficult and can easily affect the aesthetics of the protective film on the honeycomb aluminum panel. Summary of the invention
[0006] The present invention aims to overcome the defects in the above-mentioned prior art and provide a seamless plug-in aluminum honeycomb wall panel structure and its installation method which is convenient to install, has high connection accuracy and stable production quality. In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: a seamless plug-in aluminum honeycomb wall panel structure, comprising a base keel installed on a wall and a plurality of aluminum honeycomb panels installed on the surface of the base keel; the aluminum honeycomb panel is respectively provided with a concave block and a convex block for plug-in installation on two opposite sides, and a fixed connector for clamping the convex block is installed on the base keel; adjacent aluminum honeycomb panels are plugged in by concave blocks and convex blocks, and a connector installation cavity for facilitating the installation of the fixed connector is reserved between the concave blocks and the convex blocks; a female corner connector fixedly connected to the base keel is installed at the female corner of the base keel, and the two sides of the female corner connector are plugged in with the concave blocks and the convex blocks respectively; a male corner connector fixedly connected to the base keel is installed at the male corner of the base keel, and the two sides of the male corner connector are plugged in with the concave blocks and the convex blocks respectively; the female corner connector, the male corner connector and the aluminum honeycomb panel side are abutted and the surfaces are flush.
[0007] As a preferred embodiment of the present invention, the aluminum honeycomb panel includes a honeycomb layer, an outer aluminum plate arranged on the outer surface of the honeycomb layer, and an inner aluminum plate arranged on the inner surface of the honeycomb layer, the concave blocks and the convex blocks are arranged on opposite sides of the honeycomb layer, and the concave blocks and the convex blocks are both clamped between the outer aluminum plate and the inner aluminum plate.
[0008] As a preferred solution of the present invention, the surfaces of the outer aluminum plate, the internal corner connector and the external corner connector are all covered with a decorative film.
[0009] As a preferred solution of the present invention, the side of the concave block is formed with an inner groove penetrating the concave block, and the side of the convex block is formed with an inserting protrusion matched with the inner groove.
[0010] As a preferred solution of the present invention, the connector installation cavity is arranged toward the base keel, and the connector installation cavity includes a transition cavity located between the concave block material and the convex block material and a clamping cavity arranged parallel to the inner groove.
[0011] As a preferred solution of the present invention, the fixed connector includes an abutment section and a hanging section connected to each other, and the hanging section is clamped on the concave block material.
[0012] As a preferred solution of the present invention, the abutting section abuts against the inner surface of the aluminum honeycomb panel at the same time, and a fastening bolt for fastening and fixing the connecting piece is installed on the abutting section.
[0013] As a preferred solution of the present invention, the two ends of the internal angle connector are respectively formed with a internal angle matching convex part plugged into the concave block material and a internal angle matching concave part plugged into the convex block material, and the internal angle matching concave part is provided with a internal angle fixing bolt for fixing the internal angle connector.
[0014] As a preferred solution of the present invention, the two ends of the male corner connector are respectively formed with a male corner matching convex part plugged into the concave block material and a male corner matching concave part plugged into the convex block material, and the male corner matching concave part is provided with a male corner fixing bolt for fixing the male corner connector.
[0015] A method for installing a seamless plug-in aluminum honeycomb wall panel structure, based on the seamless plug-in aluminum honeycomb wall panel structure, is characterized by comprising the following steps: Step A: Prepare corresponding inner corner connectors, outer corner connectors and aluminum honeycomb panels according to the design drawings; Step B: Install the base keel on the wall and level and fix the base keel; Step C: Fix the fixing connector to the base keel by tightening bolts; Step D: clamp the concave block of the initial aluminum honeycomb panel to the fixed connector, and place the initial aluminum honeycomb panel on the base keel, install the second aluminum honeycomb panel, insert the convex block of the second aluminum honeycomb panel into the concave block of the initial aluminum honeycomb panel to complete the splicing, and clamp the second aluminum honeycomb panel to the corresponding fixed connector, and then install the subsequent aluminum honeycomb panels in sequence; Step E: When installing at the external corner of the wall, after the aluminum honeycomb panel at the external corner is installed, the external corner matching convex piece of the external corner connector is inserted into the corresponding concave block of the aluminum honeycomb panel, and the external corner matching concave piece of the external corner connector is fixed to the base keel through the external corner fixing bolts, and then the convex block of another aluminum honeycomb panel is inserted into the external corner matching concave piece of the external corner connector to complete the installation of the external corner wall panel of the wall; Step F: When installing at the inner corner of the wall, after the aluminum honeycomb panel at the inner corner is installed, insert the inner corner matching convex piece of the inner corner connector into the concave block of the corresponding aluminum honeycomb panel, and fix the inner corner matching concave piece of the inner corner connector to the base keel through the inner corner fixing bolts, and then insert the convex block of another aluminum honeycomb panel into the inner corner matching concave piece of the inner corner connector to complete the installation of the inner corner wall panel of the wall.
[0016] Compared with the prior art, adjacent aluminum honeycomb panels are connected by plugging concave blocks and convex blocks, and the outer surfaces of adjacent aluminum honeycomb panels after plugging are abutted, so that the outer surfaces of adjacent aluminum honeycomb panels can be seamlessly plugged in, and under the action of the inner corner connector and the outer corner connector, the aluminum honeycomb panels can be arranged at the inner corner or the outer corner of the wall by plugging in the same way; By setting the connection fixing parts, the installation position of the aluminum honeycomb panel is fixed to meet the insertion accuracy requirements of the overall structure, thereby realizing seamless insertion of the overall structure; By abutting the sides of the inner corner connector, the outer corner connector and the aluminum honeycomb panel and making the surfaces flush, the inner corner connector, the outer corner connector and the aluminum honeycomb panel can be seamlessly arranged under the plug-in effect, and the surface finishing can be spliced in various styles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the aluminum honeycomb panel in a flat connection state; Figure 2 This is a schematic diagram of the structure of the aluminum honeycomb panel at the positive corner of the wall; Figure 3 This is a schematic diagram of the structure of the aluminum honeycomb panel at the inner corner of the wall; Figure 4 It is a schematic diagram of the connection between two adjacent aluminum honeycomb panels; Figure 5 yes Figure 4 The part at A in the middle is the larger picture; Figure 6 It is a structural diagram of an aluminum honeycomb panel; Figure 7 yes Figure 6 The part at B in the middle is the larger picture; Figure 8 It is a schematic diagram of the connection between the aluminum honeycomb panel and the external corner connector; Fig. 9 yes Figure 8 The part at C in the middle is the larger picture; Fig.10 It is a structural schematic diagram of a male corner connector; Fig.11 It is a structural schematic diagram of a fixed connection part; Fig.12 It is a schematic diagram of the connection between the aluminum honeycomb panel and the internal angle connector; Fig.13 yes Fig.12 The part at D in the middle is the larger picture; Fig.14 It is a structural diagram of a female corner connector; Figure numerals: wall 1, base keel 2, aluminum honeycomb panel 3, honeycomb layer 31, outer aluminum plate 32, inner aluminum plate 33, decorative film 34, concave block 4, inner groove 41, convex block 5, plug-in protrusion 51, fixed connector 6, abutment section 61, hanging section 62, fastening bolt 63, male corner connector 7, male corner matching protrusion 71, male corner matching concave part 72, male corner fixing bolt 73, female corner connector 8, female corner matching protrusion 81, female corner matching concave part 82, female corner fixing bolt 83, connector installation cavity 9, transition cavity 91, clamping cavity 92. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0019] like Figure 1-Figure 14 As shown, a seamless plug-in aluminum honeycomb wall panel structure comprises a base keel 2 installed on a wall 1 and a plurality of aluminum honeycomb panels 3 installed on the surface of the base keel 2; the aluminum honeycomb panels 3 are respectively provided with concave blocks 4 and convex blocks 5 for plug-in installation on two opposite sides, and a fixing connector 6 for clamping the convex blocks 5 is installed on the base keel 2; adjacent aluminum honeycomb panels 3 are plugged in by the concave blocks 4 and the convex blocks 5, and a space is reserved between the concave blocks 4 and the convex blocks 5 for easy installation A connector installation cavity 9 for installing a fixed connector 6; a female corner connector 8 fixedly connected to the base keel 2 is installed at the female corner of the base keel 2, and the two sides of the female corner connector 8 are respectively plugged with the concave block 4 and the convex block 5; a male corner connector 7 fixedly connected to the base keel 2 is installed at the male corner of the base keel 2, and the two sides of the male corner connector 7 are respectively plugged with the concave block 4 and the convex block 5; the female corner connector 8, the male corner connector 7 and the aluminum honeycomb panel 3 are abutted against the sides and the surfaces are flush.
[0020] The base keel 2 is fixed on the wall 1 by bolts, and the adjacent aluminum honeycomb panels 3 are plugged into each other by the concave blocks 4 and the convex blocks 5, so that the multiple aluminum honeycomb panels 3 can be connected in sequence. The connector installation cavity 9 is arranged close to the wall 1, and the connector installation cavity 9 is a hidden structure hidden on the inner surface of the adjacent aluminum honeycomb panels 3.
[0021] The aluminum honeycomb panel 3 includes a honeycomb layer 31, an outer aluminum plate 32 arranged on the outer surface of the honeycomb layer 31, and an inner aluminum plate 33 arranged on the inner surface of the honeycomb layer 31. The concave blocks 4 and the convex blocks 5 are arranged on opposite sides of the honeycomb layer 31, and the concave blocks 4 and the convex blocks 5 are both clamped between the outer aluminum plate 32 and the inner aluminum plate 33.
[0022] The honeycomb layer 31 is a panel structure, and the outer aluminum plate 32 and the inner aluminum plate 33 are respectively arranged on the outer and inner surfaces of the honeycomb layer 31, while the outer aluminum plate 32 protects the honeycomb layer 31, and the outer aluminum plate 32 serves as the exposed surface of the aluminum honeycomb panel 3.
[0023] The surfaces of the outer aluminum plate 32, the internal corner connector 8 and the external corner connector 7 are all covered with a decorative film 34. When the outer aluminum plate 32, the internal corner connector 8 and the external corner connector 7 are abutted against each other and their surfaces are flush, the decorative films 34 on the surfaces of the outer aluminum plate 32, the internal corner connector 8 and the external corner connector 7 are connected to form an integral structure.
[0024] The thickness of the outer aluminum plate 32 is greater than that of the inner aluminum plate 33. The thickness of the outer aluminum plate 32 can be 0.6mm-1mm, and the thickness of the inner aluminum plate 33 can be 0.1mm-0.3mm. The outer aluminum plate 32 serves as the overall exposed surface of the metal aluminum honeycomb wall panel. The thicker outer aluminum plate 32 can improve the structural strength of the outer surface of the metal aluminum honeycomb wall panel.
[0025] The concave blocks 4 and the convex blocks 5 are flush with the side length of the honeycomb layer 31, and the thickness of the concave blocks 4 and the convex blocks 5 are consistent with the honeycomb layer 1. The concave blocks 4 and the convex blocks 5 are arranged along the side length direction of the honeycomb layer 31. The concave blocks 4 and the convex blocks 5 are flush with the side of the honeycomb layer 31, so that when adjacent aluminum honeycomb panels 3 are connected in a plug-in state, the entire side of the aluminum honeycomb panels 3 is connected to the adjacent aluminum honeycomb panels 3, thereby increasing the contact area between the adjacent aluminum honeycomb panels 3, and there is no need to consider the setting position of the concave blocks 4 and the convex blocks 5 on the metal aluminum honeycomb wall panel.
[0026] An inner groove 41 penetrating through the concave block 4 is formed on the side of the concave block 4 , and an inserting protrusion 51 matching with the inner groove 41 is formed on the side of the convex block 5 .
[0027] An inner groove 41 is formed on the side of the concave block 4, and an inserting protrusion 51 matched with the inner groove 41 is formed on the side of the convex block 5. The inner groove 41 is arranged along the length direction of the concave block 4, and the inner groove 41 runs through the concave block 4, so that the inserting protrusion 51 of the convex block 5 of the adjacent metal aluminum honeycomb wall panel can be inserted from the opening of the inner groove 41 or any one end of the two ends of the inner groove 41.
[0028] The connector installation cavity 9 is arranged toward the base keel 2 , and the connector installation cavity 9 includes a transition cavity 91 located between the concave block material 4 and the convex block material 5 and a clamping cavity 92 arranged parallel to the inner groove 41 .
[0029] The fixed connector 6 includes a connected abutment section 61 and a hanging section 62. The hanging section 62 is clamped on the concave block 4. The abutment section 61 abuts against the inner surface of the aluminum honeycomb panel 3 at the same time, and a fastening bolt 63 for fastening the fixed connector 6 is installed on the abutment section 61.
[0030] The abutting section 61 abuts against the inner surface of the aluminum honeycomb panel 3, strengthens the connection between the fixed connector 6 and the aluminum honeycomb panel 3, improves the connection stability between the hanging section 62 and the aluminum honeycomb panel 3, and also prevents the aluminum honeycomb panel 3 from tilting on the fixed connector 6.
[0031] A fastening bolt 63 for fastening the fixed connecting member 6 is installed on the abutting section 61 . Under the action of the fastening bolt 63 , the fixed connecting member 6 is fixedly installed on the required base keel 2 .
[0032] The hanging section 62 is a bending structure arranged toward the concave block 4. Under the action of the hanging section 62 of the bending structure, the hanging section 62 wraps around the concave block 4, thereby increasing the contact area between the hanging section 62 and the concave block 4, ensuring stable hanging of the concave block 4 by the hanging section 62.
[0033] The two ends of the internal angle connector 8 are respectively formed with a internal angle matching convex part 81 which is plugged into the concave block material 4 and a internal angle matching concave part 82 which is plugged into the convex block material 5. The internal angle matching concave part 82 is provided with a internal angle fixing bolt 83 for fixing the internal angle connector 8.
[0034] An extension section is formed on the internal angle fitting recess 82 and arranged along the length direction of the internal angle fitting recess 82 . The extension section is provided with a internal angle fixing bolt 83 for fixing the internal angle connector 8 . Under the action of the internal angle fixing bolt 83 , the internal angle connector 8 is fixedly installed on the base keel 2 .
[0035] The internal corner fitting protrusion 81 and the internal corner fitting concave part 82 are both formed with a buffer cavity for force buffering, which plays a role in force protection for the internal corner fitting protrusion 81 and the internal corner fitting concave part 82. The outer surface of the internal corner connector 8 is flush with the outer surface of the aluminum honeycomb panel 3.
[0036] The two ends of the male corner connector 7 are respectively formed with a male corner matching convex part 71 inserted into the concave block material 4 and a male corner matching concave part 72 inserted into the convex block material 5. The male corner matching concave part 72 is provided with a male corner fixing bolt 73 for fixing the male corner connector 7.
[0037] An extension section is formed on the male corner mating concave part 72 along the length direction of the male corner mating convex part 71, and a male corner fixing bolt 73 for fixing the male corner connecting member 7 is provided on the extension section. Under the action of the male corner fixing bolt 73, the male corner connecting member 7 is fixedly installed on the base keel 2.
[0038] The male corner fitting protrusion 71 and the male corner fitting concave 72 are both formed with a buffer cavity for force buffering, which plays a role in protecting the male corner fitting protrusion 71 and the male corner fitting concave 72 from force. The outer surface of the male corner connector 7 is flush with the outer surface of the aluminum honeycomb panel 3.
[0039] A method for installing a seamless plug-in aluminum honeycomb wall panel structure, based on the seamless plug-in aluminum honeycomb wall panel structure, is characterized by comprising the following steps: Step A: Prepare corresponding internal corner connectors 8, external corner connectors 7 and aluminum honeycomb panels 3 according to the design drawings.
[0040] In the process of preparing the aluminum honeycomb panel 3 , the honeycomb layer 31 is prepared first, and then the outer aluminum plate 32 and the inner aluminum plate 33 whose surface size is larger than that of the honeycomb layer 31 are prepared, and the stone plastic block material having the same length and thickness as the honeycomb layer 31 is prepared.
[0041] The outer aluminum plate 32 , the inner aluminum plate 33 and the stone-plastic block are pressed together on the honeycomb layer 31 by polyurethane glue, wherein the stone-plastic block is pressed on two opposite sides of the honeycomb layer 31 .
[0042] The horizontal cross-sectional area of the outer aluminum plate 32 and the inner aluminum plate 33 is larger than the horizontal cross-sectional area of the honeycomb layer 31, ensuring that a certain size is reserved at both ends of the outer aluminum plate 32 and the inner aluminum plate 33 relative to the honeycomb layer 31. This size is used to connect the stone plastic block material, ensuring that the stone plastic block material is arranged on the side of the honeycomb layer 1 while being clamped between the outer aluminum plate 32 and the inner aluminum plate 33.
[0043] During the pressing process, the outer aluminum plate 32 , the inner aluminum plate 33 and the stone-plastic block are pressed simultaneously, and under the action of the polyurethane glue, the outer aluminum plate 32 and the inner aluminum plate 33 are also pressed against the stone-plastic block, thereby achieving a stable connection between the stone-plastic block, the outer aluminum plate 32 and the inner aluminum plate 33 .
[0044] The polyurethane adhesive forms a strong bonding layer through high-temperature curing during the lamination process, overcoming the defects of traditional adhesives such as high brittleness and easy cracking, and significantly improving the bonding strength between the honeycomb layer 31 and the outer aluminum plate 32 and the inner aluminum plate 33, ensuring that it maintains structural integrity when subjected to wind pressure, vibration or long-term loads.
[0045] At the same time, the polyurethane glue matches the thermal conductivity of the outer aluminum plate 32 and the inner aluminum plate 33, so that the outer aluminum plate 32 and the inner aluminum plate 33 expand and contract synchronously when the temperature changes, avoiding debonding or deformation caused by thermal stress, thereby maintaining high flatness.
[0046] During the milling process of the stone plastic block, the sides of the outer aluminum plate 32 and the inner aluminum plate 33 are milled synchronously to ensure that the sides of the milled concave block 4 and the convex block 5 are flush with the sides of the milled outer aluminum plate 32 and the inner aluminum plate 33, and ensure that the outer aluminum plate 32 and the inner aluminum plate 33 always clamp the concave block 4 and the convex block 5, so that the concave block 4 and the convex block 5 have better stability during use.
[0047] The stone-plastic blocks on opposite sides of the honeycomb layer 31 are milled to form a concave block 4 and a convex block 5 for plug-in installation, and a connector installation cavity 9 is reserved during the milling process of the stone-plastic blocks.
[0048] Step B: Install the base keel 2 on the wall 1 and level and fix the base keel 2.
[0049] Step C: Fix the fixing connector 6 on the base keel 2 by tightening the bolts 63 .
[0050] Step D: clamp the concave block 4 of the initial aluminum honeycomb panel 3 onto the fixed connector 6, and place the initial aluminum honeycomb panel 3 on the base keel 2, install the second aluminum honeycomb panel 3, insert the convex block 5 of the second aluminum honeycomb panel 3 into the concave block 4 of the initial aluminum honeycomb panel 3 to complete the splicing, and at the same time clamp the second aluminum honeycomb panel 3 onto the corresponding fixed connector 6, and then install the subsequent aluminum honeycomb panels 3 in sequence.
[0051] Step E: When installing at the external corner position of the wall 1, after the aluminum honeycomb panel 3 at the external corner is installed, the external corner matching convex piece 71 of the external corner connector 7 is inserted into the corresponding concave block material 4 of the aluminum honeycomb panel 3, and the external corner matching concave piece 72 of the external corner connector 7 is fixed to the base keel 2 through the external corner fixing bolt 73, and then the convex block material 5 of another aluminum honeycomb panel 3 is inserted into the external corner matching concave piece 72 of the external corner connector 7 to complete the installation of the external corner wall panel of the wall 1.
[0052] After the male corner matching convex piece 71 is inserted into the corresponding concave block material 4 of the aluminum honeycomb panel 3, the male corner connector 7 is fixed on the base keel 2 by the fixing bolts 73. After the fixing bolts 73 are installed, the convex block material 5 of the other aluminum honeycomb panel 3 is inserted into the male corner matching concave piece 72 of the male corner connector 7 to connect the male corner connector 7 to the aluminum honeycomb panel 3 on the other side.
[0053] Step F: When installing at the inner corner position of the wall 1, after the aluminum honeycomb panel 3 at the inner corner is installed, the inner corner matching convex piece 81 of the inner corner connector 8 is inserted into the corresponding concave block material 4 of the aluminum honeycomb panel 3, and the inner corner matching concave piece 82 of the inner corner connector 8 is fixed to the base keel 2 through the inner corner fixing bolt 83, and then the convex block material 5 of another aluminum honeycomb panel 3 is inserted into the inner corner matching concave piece 82 of the inner corner connector 8 to complete the installation of the inner corner wall panel of the wall 1.
[0054] After the internal angle matching convex part 81 is inserted into the concave block material 4 of the corresponding aluminum honeycomb panel 3, the internal angle connector 8 is fixed on the base keel 2 by the fixing bolts 73. After the fixing bolts 73 are installed, the convex block material 5 of the other aluminum honeycomb panel 3 is inserted into the internal angle matching concave part 82 of the internal angle connector 8 to connect the internal angle connector 8 to the aluminum honeycomb panel 3 on the other side.
[0055] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
[0056] Although the present invention uses more of the following terms: wall 1, base keel 2, aluminum honeycomb panel 3, honeycomb layer 31, outer aluminum plate 32, inner aluminum plate 33, decorative film 34, concave block 4, inner concave groove 41, convex block 5, plug-in protrusion 51, fixed connector 6, abutment section 61, hanging section 62, fastening bolt 63, male corner connector 7, male corner matching protrusion 71, male corner matching concave section 72, male corner fixing bolt 73, female corner connector 8, female corner matching protrusion 81, female corner matching concave section 82, female corner fixing bolt 83, connector installation cavity 9, transition cavity 91, clamping cavity 92, etc., the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
Claims
1. A seamless plug-in aluminum honeycomb wall panel structure, comprising a base keel (2) installed on a wall (1) and a plurality of aluminum honeycomb panels (3) installed on the surface of the base keel (2); characterized in that: The aluminum honeycomb panel (3) is provided with concave blocks (4) and convex blocks (5) respectively on two opposite sides for plugging and installing, and a fixing connector (6) for clamping the convex blocks (5) is installed on the base keel (2); adjacent aluminum honeycomb panels (3) are plugged in by the concave blocks (4) and the convex blocks (5), and a connector installation cavity (9) is reserved between the concave blocks (4) and the convex blocks (5) for facilitating the installation of the fixing connector (6); the base keel (2) has a recessed corner. A female corner connector (8) fixedly connected to the base keel (2) is installed, and the two sides of the female corner connector (8) are respectively plugged into the concave block material (4) and the convex block material (5); a male corner connector (7) fixedly connected to the base keel (2) is installed at the male corner of the base keel (2), and the two sides of the male corner connector (7) are respectively plugged into the concave block material (4) and the convex block material (5); the female corner connector (8), the male corner connector (7) and the aluminum honeycomb panel (3) are in contact with each other on the side and the surfaces are flush.
2. A seamless plug-in aluminum honeycomb wall panel structure according to claim 1, characterized in that: The aluminum honeycomb panel (3) comprises a honeycomb layer (31), an outer aluminum plate (32) arranged on the outer surface of the honeycomb layer (31), and an inner aluminum plate (33) arranged on the inner surface of the honeycomb layer (31); the concave block material (4) and the convex block material (5) are arranged on opposite sides of the honeycomb layer (31), and the concave block material (4) and the convex block material (5) are both arranged in a clamping manner between the outer aluminum plate (32) and the inner aluminum plate (33).
3. A seamless plug-in aluminum honeycomb wall panel structure according to claim 2, characterized in that: The surfaces of the outer aluminum plate (32), the inner corner connector (8), and the outer corner connector (7) are all coated with a decorative film (34).
4. The seamless plug-in aluminum honeycomb wall panel structure according to claim 1, characterized in that: The side edge of the concave block (4) is formed with an inner groove (41) that penetrates the concave block (4), and the side edge of the convex block (5) is formed with an insertion protrusion (51) that matches the inner groove (41).
5. A seamless plug-in aluminum honeycomb wall panel structure according to claim 4, characterized in that: The connector installation cavity (9) is arranged towards the base keel (2), and the connector installation cavity (9) comprises a transition cavity (91) located between the concave block material (4) and the convex block material (5), and a clamping cavity (92) arranged parallel to the inner groove (41).
6. The seamless plug-in aluminum honeycomb wall panel structure according to claim 1, characterized in that: The fixed connection member (6) comprises a connected abutment section (61) and a hanging section (62), and the hanging section (62) is clamped on the concave block material (4).
7. A seamless plug-in aluminum honeycomb wall panel structure according to claim 6, characterized in that: The abutting section (61) is in abutment with the inner surface of the aluminum honeycomb panel (3) at the same time, and a fastening bolt (63) for fastening and fixing the connecting piece (6) is installed on the abutting section (61).
8. The seamless plug-in aluminum honeycomb wall panel structure according to claim 1, characterized in that: The two ends of the internal angle connector (8) are respectively formed with a internal angle matching convex part (81) plugged into the concave block material (4) and a internal angle matching concave part (82) plugged into the convex block material (5), and the internal angle matching concave part (82) is provided with a internal angle fixing bolt (83) for fixing the internal angle connector (8).
9. The seamless plug-in aluminum honeycomb wall panel structure according to claim 1, characterized in that: The two ends of the male corner connector (7) are respectively formed with a male corner matching convex piece (71) plugged into the concave block material (4) and a male corner matching concave piece (72) plugged into the convex block material (5), and the male corner matching concave piece (72) is provided with a male corner fixing bolt (73) for fixing the male corner connector (7).
10. A method for installing a seamless plug-in aluminum honeycomb wall panel structure, based on the seamless plug-in aluminum honeycomb wall panel structure according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step A: preparing corresponding inner corner connectors (8), outer corner connectors (7) and aluminum honeycomb panels (3) according to the design drawings; Step B: installing the base keel (2) on the wall (1) and leveling and fixing the base keel (2); Step C: fixing the fixing connection member (6) on the base keel (2) by tightening the bolts (63); Step D: clamping the concave block material (4) of the initial aluminum honeycomb panel (3) onto the fixed connection piece (6), and placing the initial aluminum honeycomb panel (3) on the base keel (2), installing the second aluminum honeycomb panel (3), inserting the convex block material (5) of the second aluminum honeycomb panel (3) into the concave block material (4) of the initial aluminum honeycomb panel (3) to complete the splicing, and at the same time clamping the second aluminum honeycomb panel (3) onto the corresponding fixed connection piece (6), and then installing the subsequent aluminum honeycomb panels (3) in sequence; Step E: When installing at the external corner position of the wall (1), after the aluminum honeycomb panel (3) at the external corner is installed, the external corner matching convex piece (71) of the external corner connecting piece (7) is inserted into the corresponding concave block material (4) of the aluminum honeycomb panel (3), and the external corner matching concave piece (72) of the external corner connecting piece (7) is fixed to the base keel (2) by the external corner fixing bolt (73), and then the convex block material (5) of another aluminum honeycomb panel (3) is inserted into the external corner matching concave piece (72) of the external corner connecting piece (7), thereby completing the installation of the external corner wall panel of the wall (1); Step F: When installing at the inner corner position of the wall (1), after the aluminum honeycomb panel (3) at the inner corner is installed, the inner corner matching convex piece (81) of the inner corner connecting piece (8) is inserted into the corresponding concave block material (4) of the aluminum honeycomb panel (3), and the inner corner matching concave piece (82) of the inner corner connecting piece (8) is fixed to the base keel (2) through the inner corner fixing bolt (83), and then the convex block material (5) of another aluminum honeycomb panel (3) is inserted into the inner corner matching concave piece (82) of the inner corner connecting piece (8), and the installation of the inner corner wall panel of the wall (1) is completed.
Citation Information
Patent Citations
Seamless aluminum honeycomb plate and splicing assembly
CN221660273U