Remote control device for tower type oil pumping unit

Abstract

The invention relates to the technical field of oil pumping units, and provides a tower type oil pumping unit remote control device which comprises a remote control terminal, an instruction input module, a storage module, a data processing display module, a communication module and a control cabinet. The output end of the remote control terminal is connected with the input end of the communication module, and the output end of the remote control terminal is connected with the input end of the data processing display module. A remote control terminal is turned on, user authentication information is input through a key control module, so that an operation interface is turned on, remote connection is conducted through a connection module and a connector, a function key is pressed firstly, then a start / confirmation control key or a stop / cancel control key is pressed, and then a start or stop instruction is input. Therefore, the starting or stopping effect is achieved through the instruction execution unit, and the remote control effect is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of oil pumping units, in particular to a remote control device for a tower type oil pumping unit. Background Art

[0002] The tower type CNC pumping unit is a "long stroke, low stroke" mechatronic pumping unit, a perfect combination of modern mechanical manufacturing technology, control technology, power electronics technology and mechatronics technology integrated innovation. It adopts a control system to drive the motor to operate, and the tower type is relatively high to adapt to specific geological conditions or oil well depths.

[0003] Since some tower-type oil pumps are located in low-lying areas, in order to avoid flooding, the electronic control equipment of the tower-type oil pumps currently used is installed on a platform more than 6 meters high. To start and stop the oil pumps, the workers have to climb to the top of the frame to operate them. This has caused great trouble to the oil workers, especially in rainy and snowy weather. It is not only very difficult, but also increases the risk factor and poses a safety hazard. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a remote control device for a tower-type oil pumping unit, which solves the problem that the operation of the electric control equipment when installed at a too high position poses a high risk of safety hazards.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a tower-type oil pumping unit remote control device, comprising a remote control terminal, a command input module, a storage module, a data processing display module, a communication module, and a control cabinet, wherein the output end of the command input module is connected to the input end of the remote control terminal, the output end of the remote control terminal is connected to the input end of the communication module, the output end of the remote control terminal is connected to the input end of the data processing display module, the output end of the communication module is connected to the input end of the data processing display module, the output end of the communication module is connected to the input end of the storage module, the output end of the storage module is connected to the input end of the remote control terminal, and the output end of the communication module is connected to the input end of the control cabinet; The control cabinet includes a control module, a detection module, and a connector; the control module is used to receive and execute instructions and transmit information, the detection module is used to detect and diagnose faults of the pumping unit; the connector is used to remotely connect with the connection module; The control module includes an instruction receiving unit, an instruction execution unit, and an information transmission unit; the instruction receiving unit is used to receive instructions, the instruction execution unit is used to execute the received instructions, and the information transmission unit is used to transmit information. The detection module includes a fault detection unit and a fault diagnosis unit; the fault detection unit is used to detect faults of the oil pump, and the fault diagnosis unit is used to diagnose the detected faults; a start or stop instruction is input in the remote control terminal, the instruction is transmitted through the information transmission unit, the instruction receiving unit receives the instruction, and then the received instruction is executed by the instruction execution unit, thereby starting or stopping the oil pump.

[0006] Preferably, the instruction input module includes a key input module and an anti-misoperation unit; the key input module is used to press keys to input instructions, and the anti-misoperation unit is used to prevent human error operations.

[0007] Preferably, the key input module includes a start / confirmation control button, a stop / cancel control button, and a function control module; the start / confirmation control button is used to input a start instruction or a confirmation instruction, the stop / cancel control button is used to input a stop instruction or a cancel instruction, and the function control module is used to input functional instructions.

[0008] Preferably, the function control module includes function buttons, up and down buttons, flip up and down buttons, and numeric buttons; the function buttons are used to switch the instructions input by the start / confirm control button and the stop / cancel control button, the up and down buttons are used to switch operation instructions, the flip up and down buttons are used to switch the operation interface, and the numeric buttons are used to input numeric instructions.

[0009] Preferably, the storage module includes a user module and a historical information storage unit; the user module is used to store and modify user information, and the historical information storage unit is used to store historical data.

[0010] Preferably, the user module includes a user information authentication unit and a user information operation unit; the user information authentication unit is used to protect the security of user data to prevent unauthorized access, and the user information operation unit is used to view and modify user information.

[0011] Preferably, the data processing and display module includes a data processing unit, an information display unit, and a fault alarm unit; the data processing unit is used to perform real-time processing of received instructions and information, the information display unit is used to display images of received instructions and information, and the fault alarm unit is used to alert of equipment failures.

[0012] Preferably, the communication module includes an instruction transmission unit, an information receiving unit, and a connection module; the instruction transmission unit is used to transmit instructions to the control cabinet, the information receiving unit is used to receive control cabinet information, and the connection module is used to remotely control the control cabinet.

[0013] Working principle: By opening the remote control terminal, the page information is displayed on the information display unit, and the user authentication information is input into the remote control terminal through the command input module, and then confirmed by the information authentication unit, so as to open the operation interface, so that the connection module and the connector are remotely connected. After the connection is completed, the operation interface is switched by pressing the up and down buttons to switch to the pumping unit control interface, and the start command is input into the remote control terminal by pressing the function button and then pressing the start / confirm control button, and then the command is transmitted through the information transmission unit, and then the command is received by the command receiving unit, and then the received command is executed by the command execution unit. The command is executed to start the oil pump; by first pressing the function button and then pressing the stop / cancel control button, the stop command is input in the remote control terminal, so that the oil pump is stopped through the command execution unit, and by pressing the stop / cancel control button alone, the cancel command is input to start the anti-false touch unit, so that the operation interface can only be viewed but not operated, thereby preventing people from touching it by mistake, and the oil pump is detected by the fault detection unit, and then the fault is detected by the fault diagnosis unit, so that the fault information is transmitted through the information transmission unit, and then the fault information is received by the information receiving unit, and then the information is sent through the fault alarm unit, so as to achieve the effect of reminding.

[0014] The present invention provides a remote control device for a tower-type oil pumping unit. It has the following beneficial effects: 1. The present invention opens the remote control terminal, and then inputs the user authentication information through the key control module to open the operation interface, remotely connects with the connector through the connection module, and inputs the start or stop command by first pressing the function key and then pressing the start / confirm control key or the stop / cancel control key, and then transmits the start or stop command to the command receiving unit through the command transmission unit, so as to achieve the start or stop effect through the command execution unit, thereby achieving the effect of remote control.

[0015] 2. The present invention detects faults of the oil pump through a fault detection unit, thereby diagnosing the fault through a fault diagnosis unit, and then transmitting the fault information of the oil pump through an information transmission unit, thereby receiving the fault information through an information receiving unit, so that the fault information is displayed on an information display unit, and then the fault alarm unit is used to achieve the effect of alarming the fault information. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a flow chart of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 2 This is a schematic diagram of a command input module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 3 This is a schematic diagram of a key control module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 4 This is a schematic diagram of a functional control module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 5 A schematic diagram of a storage module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 6 This is a schematic diagram of a user module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 7 This is a schematic diagram of a data processing and display module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Figure 8 This is a schematic diagram of a communication module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Fig. 9 A schematic diagram of a control cabinet of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Fig.10 This is a schematic diagram of a control module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention; Fig.11 It is a schematic diagram of a detection module of a remote control device for a tower-type oil pumping unit according to an embodiment of the present invention. Implementation

[0017] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0018] Please see attached Figure 1The embodiment of the present invention provides a remote control device for a tower-type oil pumping unit, comprising a remote control terminal, an instruction input module, a storage module, a data processing and display module, a communication module, and a control cabinet. The output end of the instruction input module is connected to the input end of the remote control terminal, the output end of the remote control terminal is connected to the input end of the communication module, the output end of the remote control terminal is connected to the input end of the data processing and display module, the output end of the communication module is connected to the input end of the data processing and display module, the output end of the communication module is connected to the input end of the storage module, the output end of the storage module is connected to the input end of the remote control terminal, and the output end of the communication module is connected to the input end of the control cabinet. The remote control terminal is used to remotely control the oil pumping unit, the instruction input module is used to input instructions to the remote control terminal, the storage module is used to store information, so as to facilitate recording and viewing of operation information, the data processing and display module is used to process the received information and display the received information, so as to facilitate viewing of the information, the communication module is used to transmit instruction signals and receive information, and the control cabinet is used to receive instructions and control the oil pumping unit to execute instructions, so as to achieve the effect of starting or stopping the unit.

[0019] Please see attached Figure 2 The command input module includes a key input module and an anti-mistaken touch unit; the key input module is used to press the corresponding key to input the command, and the anti-mistaken touch unit is used to prevent personnel from operating incorrectly, which may cause the oil pump to malfunction.

[0020] Please see attached Figure 3 The key input module includes a start / confirmation control key, a stop / cancel control key, and a function control module; the start / confirmation control key is used to input a start command or a confirmation command, and the start command has the effect of starting the oil pump; the stop / cancel control key is used to input a stop command or a cancel command, and the stop command has the effect of stopping the oil pump; the function control module is used to input functional commands.

[0021] Please see attached Figure 4 The function control module includes function buttons, up and down buttons, up and down buttons, and digital buttons; the function buttons are used to switch the instructions input by the start / confirm control button and the stop / cancel control button. By pressing the function button first and then pressing the start / confirm control button or the stop / cancel control button, the effect of inputting start or stop is achieved. The up and down buttons are used to switch the instructions on the operation interface, the up and down buttons are used to switch the operation interface, thereby switching the operation interface to the pumping unit control interface, and the digital buttons are used to input digital instructions.

[0022] Please see attached Figure 5The storage module includes a user module and a historical information storage unit; the user module is used to authenticate user information, and then store and modify the user information, and the historical information storage unit is used to store historical data, and then facilitate the storage and viewing of historical operation data.

[0023] Please see attached Figure 6 The user module includes a user information authentication unit and a user information operation unit; the user information authentication unit is used to authenticate the user information, thereby protecting the security of user data and preventing unauthorized access, and the user information operation unit is used to view and modify the user information.

[0024] Please see attached Figure 7 The data processing and display module includes a data processing unit, an information display unit, and a fault alarm unit; the data processing unit is used to process the received instructions and information in real time, so as to input them into the information display unit for display; the information display unit is used to display the received instructions and information in images, so as to facilitate viewing of the displayed information; the fault alarm unit is used to remind equipment faults, so that the fault information is input into the information display unit for display, so as to facilitate handling of the faults.

[0025] Please see attached Figure 8 The communication module includes an instruction transmission unit, an information receiving unit, and a connection module; the instruction transmission unit is used to transmit the instructions of the remote control terminal to the control cabinet, the information receiving unit is used to receive the control cabinet information, and then input the information into the information display unit for display, and the connection module is used to remotely control the control cabinet, so as to achieve the effect of remote control of the control cabinet.

[0026] Please see attached Fig. 9 The control cabinet includes a control module, a detection module, and a connector; the control module is used to receive and execute instructions and transmit information, the detection module is used to detect and diagnose faults of the oil pumping unit, and the connector is used to remotely connect with the connection module.

[0027] Please see attached Fig.10 - Attachment Fig.11 The control module includes an instruction receiving unit, an instruction execution unit, and an information transmission unit; the instruction receiving unit is used to receive the instruction transmitted by the instruction transmission unit, and the instruction execution unit is used to execute the instruction received by the instruction receiving unit, so as to achieve the effect of remotely controlling the oil pumping unit. The information transmission unit is used to transmit the information of the control cabinet. The detection module includes a fault detection unit and a fault diagnosis unit; the fault detection unit is used to detect faults of the oil pumping unit, so as to ensure the normal operation of the oil pumping unit, and the fault diagnosis unit is used to diagnose the detected faults, so as to transmit the fault information through the information transmission unit, so as to display the fault information on the information display unit.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A remote control device for a tower-type oil pumping unit, comprising a remote control terminal, a command input module, a storage module, a data processing and display module, a communication module, and a control cabinet. Features: The output end of the command input module is connected to the input end of the remote control terminal, the output end of the remote control terminal is connected to the input end of the communication module, the output end of the remote control terminal is connected to the input end of the data processing and display module, the output end of the communication module is connected to the input end of the data processing and display module, the output end of the communication module is connected to the input end of the storage module, the output end of the storage module is connected to the input end of the remote control terminal, and the output end of the communication module is connected to the input end of the control cabinet; The control cabinet includes a control module, a detection module, and a connector; the control module is used to receive and execute instructions and transmit information, the detection module is used to detect and diagnose faults of the pumping unit; the connector is used to remotely connect with the connection module; The control module includes an instruction receiving unit, an instruction execution unit, and an information transmission unit; the instruction receiving unit is used to receive instructions, the instruction execution unit is used to execute the received instructions, and the information transmission unit is used to transmit information. The detection module includes a fault detection unit and a fault diagnosis unit; the fault detection unit is used to detect faults of the pumping unit, and the fault diagnosis unit is used to diagnose the detected faults; A start or stop command is input in the remote control terminal, the command is transmitted through the information transmission unit, the command is received by the command receiving unit, and then the received command is executed by the command execution unit, thereby starting or stopping the oil pump.

2. A remote control device for a tower-type oil pumping unit according to claim 1, It is characterized in that The command input module includes a key input module and an anti-misoperation unit; the key input module is used to press keys to input commands, and the anti-misoperation unit is used to prevent personnel from misoperation.

3. A remote control device for a tower-type oil pumping unit according to claim 2, It is characterized in that The key input module includes a start / confirmation control key, a stop / cancel control key, and a function control module; the start / confirmation control key is used to input a start instruction or a confirmation instruction, the stop / cancel control key is used to input a stop instruction or a cancel instruction, and the function control module is used to input functional instructions.

4. A remote control device for a tower-type oil pumping unit according to claim 3, It is characterized in that The function control module includes function buttons, up and down buttons, flip up and down buttons, and numeric buttons; the function buttons are used to switch the instructions input by the start / confirm control button and the stop / cancel control button, the up and down buttons are used to switch operation instructions, the flip up and down buttons are used to switch the operation interface, and the numeric buttons are used to input numeric instructions.

5. A remote control device for a tower-type oil pumping unit according to claim 1, It is characterized in that The storage module includes a user module and a historical information storage unit; the user module is used to store and modify user information, and the historical information storage unit is used to store historical data.

6. A remote control device for a tower-type oil pumping unit according to claim 5, It is characterized in that The user module includes a user information authentication unit and a user information operation unit; the user information authentication unit is used to protect the security of user data to prevent unauthorized access, and the user information operation unit is used to view and modify user information.

7. A remote control device for a tower-type oil pumping unit according to claim 1, It is characterized in that The data processing and display module includes a data processing unit, an information display unit, and a fault alarm unit; the data processing unit is used to process the received instructions and information in real time, the information display unit is used to display the received instructions and information in images, and the fault alarm unit is used to remind of equipment failures.

8. A remote control device for a tower-type oil pumping unit according to claim 1, It is characterized in that The communication module includes an instruction transmission unit, an information receiving unit, and a connection module; the instruction transmission unit is used to transmit instructions to the control cabinet, the information receiving unit is used to receive control cabinet information, and the connection module is used to remotely control the control cabinet.

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