Catalyst regeneration energy recovery heat pump system
By designing a catalyst regeneration energy recovery heat pump system, the problems of temperature difference loss and low flue gas energy utilization efficiency during catalyst regeneration are solved, and efficient and valuable energy recovery and utilization are achieved.
Patent Information
- Application Number
- CN202510244741.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-15
- Filing Date
- 2025-02-23
- Publication Date
- 2025-06-06
AI Technical Summary
There is an irreversible loss of temperature difference during the regeneration process of existing catalysts, low flue gas energy utilization efficiency, and failure to integrate flue gas energy recovery with oil refining production processes, resulting in insufficient energy utilization.
A catalyst regeneration energy recovery heat pump system is designed, which consists of a burn-regeneration system, a heat source heat regeneration system, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heat supplier and a low-temperature heat exchanger, and improves the utilization efficiency of flue gas energy by optimizing the design of heat exchange and circulating working fluid.
It effectively reduces the temperature difference loss during catalyst regeneration, improves the performance index of the heat pump system, improves the efficient utilization of flue gas energy, and enhances the value of energy recovery.
Smart Images

Figure CN120101339A_ABST
Abstract
Description
Technical field:
[0001] The invention belongs to the technical field of thermodynamics and heat pumps. Background technology:
[0002] Catalytic cracking is the process of producing light oil products such as liquefied gas, gasoline and diesel from heavy petroleum hydrocarbons under the action of catalysts. When crude oil is catalytically cracked on the catalyst, on the one hand, gas, gasoline, diesel and other products are generated through cracking and other reactions, and on the other hand, condensation reactions occur at the same time to generate coke deposited on the catalyst surface, which reduces the activity of the catalyst.
[0003] People use air to burn off the coke deposited on the catalyst to restore the activity of the catalyst - catalyst regeneration. This process releases a large amount of heat energy at a high temperature, which should be fully utilized. The main means of recovering the energy of regenerated flue gas is to set up a waste heat boiler to generate steam or further generate power. However, after careful analysis, the following problems were found:
[0004] (1) There are large temperature differences and irreversible losses in the charring process; (2) In the utilization stage, the temperature and quantity of the flue gas are not considered simultaneously; (3) The flue gas energy utilization technology needs to be improved, and there is a lot of room for improvement in both power utilization and heat utilization; (4) The flue gas energy recovery is not combined with the overall energy consumption of the refining production process to enhance its application value.
[0005] Based on the basic principle of realizing energy utilization in a simple, active, safe and efficient manner, the present invention provides a catalyst regeneration energy recovery heat pump system with a reasonable process and a simple structure, which realizes efficient / high-value recovery and utilization of catalyst regeneration energy. Summary of the invention:
[0006] The main purpose of the present invention is to provide a catalyst regeneration energy recovery heat pump system. The specific invention contents are described as follows:
[0007] 1. A catalyst regeneration energy recovery heat pump system is mainly composed of a charring-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater and a low-temperature heat exchanger; an external air channel is connected to the charring-regeneration system through the heat source regenerator, and the charring-regeneration system also has a flue gas channel connected to the outside through the heat exchanger and the heat source regenerator; the compressor has a circulating working fluid channel connected to the high-temperature expander through the heat exchanger, the high-temperature expander also has a circulating working fluid channel connected to the low-temperature expander through the heater, and the low-temperature expander also has a circulating working fluid channel connected to the compressor through the low-temperature heat exchanger; the heater also has a heated medium channel connected to the outside, the low-temperature heat exchanger also has a low-temperature heat medium channel connected to the outside, the high-temperature expander and the low-temperature expander are connected to the compressor and transmit power to form a catalyst regeneration energy recovery heat pump system.
[0008] 2. Catalyst regeneration energy recovery heat pump system, mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an external air channel is connected to the char-regeneration system through the heat source regenerator, and the char-regeneration system also has a flue gas channel connected to the outside through the heat exchanger and the heat source regenerator; the compressor has a circulating working fluid channel connected to the high-temperature expander through the regenerator and the heat exchanger, the high-temperature expander also has a circulating working fluid channel connected to itself through the regenerator, the high-temperature expander also has a circulating working fluid channel connected to the low-temperature expander through the heater, and the low-temperature expander also has a circulating working fluid channel connected to the compressor through the low-temperature heat exchanger; the heater also has a heated medium channel connected to the outside, the low-temperature heat exchanger also has a low-temperature heat medium channel connected to the outside, the high-temperature expander and the low-temperature expander are connected to the compressor and transmit power to form a catalyst regeneration energy recovery heat pump system.
[0009] 3. Catalyst regeneration energy recovery heat pump system, mainly composed of a charring-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an external air channel is connected to the charring-regeneration system through the heat source regenerator, and the charring-regeneration system also has a flue gas channel connected to the outside through the heat exchanger and the heat source regenerator; the compressor has a circulating working fluid channel connected to the high-temperature expander through the regenerator and the heat exchanger, the high-temperature expander also has a circulating working fluid channel connected to the low-temperature expander through the regenerator and the heater, and the low-temperature expander also has a circulating working fluid channel connected to the compressor through the low-temperature heat exchanger; the heater also has a heated medium channel connected to the outside, and the low-temperature heat exchanger also has a low-temperature heat medium channel connected to the outside, the high-temperature expander and the low-temperature expander are connected to the compressor and transmit power to form a catalyst regeneration energy recovery heat pump system.
[0010] 4. A catalyst regeneration energy recovery heat pump system is mainly composed of a charring-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an external air channel is connected to the charring-regeneration system through the heat source regenerator, and the charring-regeneration system also has a flue gas channel connected to the outside through the heat exchanger and the heat source regenerator; the compressor has a circulating working fluid channel connected to the high-temperature expander through the heat exchanger, the high-temperature expander also has a circulating working fluid channel connected to the low-temperature expander through the regenerator and the heater, the low-temperature expander also has a circulating working fluid channel connected to the compressor through the low-temperature heat exchanger, and the compressor also has a circulating working fluid channel connected to itself through the regenerator; the heater also has a heated medium channel connected to the outside, the low-temperature heat exchanger also has a low-temperature heat medium channel connected to the outside, the high-temperature expander and the low-temperature expander are connected to the compressor and transmit power to form a catalyst regeneration energy recovery heat pump system.
[0011] 5. The catalyst regeneration energy recovery heat pump system is any one of the catalyst regeneration energy recovery heat pump systems described in items 1 to 4, wherein an air compressor is added, and the external air passage is adjusted to be connected with the charring-regeneration system via the heat source heat regenerator, and the external air passage is adjusted to be connected with the charring-regeneration system via the air compressor and the heat source heat regenerator, and a smoke exhaust fan is added, and the smoke exhaust fan is adjusted to be connected with the outside via the heat exchanger and the heat source heat regenerator, and the smoke exhaust fan is connected to the air compressor, and the power is transmitted to form a catalyst regeneration energy recovery heat pump system.
[0012] 6. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system according to any one of items 1 to 4, wherein an auxiliary combustion chamber is added, and an external fuel channel is connected to the auxiliary combustion chamber, and the burn-regeneration system having a flue gas channel connected to the outside via a heat exchanger and a heat source heat regenerator is adjusted to a burn-regeneration system having a flue gas channel connected to the auxiliary combustion chamber, and the auxiliary combustion chamber further having a flue gas channel connected to the outside via a heat exchanger and a heat source heat regenerator, thereby forming a catalyst regeneration energy recovery heat pump system.
[0013] 7. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system as described in any one of the catalyst regeneration energy recovery heat pump systems as described in Item 6, wherein an air compressor is added, and the external air passage is adjusted to be connected with the charring-regeneration system via the heat source heat regenerator, and an air filter is added to adjust the auxiliary combustion chamber smoke passage to be connected with the external via the heat exchanger and the heat source heat regenerator, and the auxiliary combustion chamber smoke passage is adjusted to be connected with the external via the heat exchanger and the heat source heat regenerator, and the auxiliary combustion chamber smoke passage is connected to the external via the smoke filter, the heat exchanger and the heat source heat regenerator; the smoke filter is connected to the air compressor and transmits power to form a catalyst regeneration energy recovery heat pump system.
[0014] 8. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system described in any one of items 1 to 7, wherein a heating furnace and a newly added heat source heat regenerator are added, an external fuel channel is connected to the heating furnace, an external air channel is connected to the heating furnace via the newly added heat source heat regenerator, and the heating furnace also has a gas channel connected to the outside via the newly added heat source heat regenerator; the heat exchanger having a circulating working fluid channel connected to a high-temperature expander is adjusted to a heat exchanger having a circulating working fluid channel connected to a high-temperature expander via the heating furnace, thereby forming a catalyst regeneration energy recovery heat pump system.
[0015] 9. A catalyst regeneration energy recovery heat pump system is formed by adding a dual-energy compressor to replace the compressor, adding a high-temperature expansion speed increaser to replace the high-temperature expansion machine, and adding a low-temperature expansion speed increaser to replace the low-temperature expansion machine in any one of the catalyst regeneration energy recovery heat pump systems described in items 1 to 8, thereby forming a catalyst regeneration energy recovery heat pump system.
[0016] 10. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system according to any one of items 1 to 8, wherein the low-temperature heat exchanger and its low-temperature heat medium channel connected to the outside are eliminated, and the low-temperature expander having a circulating working fluid channel connected to the compressor via the low-temperature heat exchanger is adjusted to having a low-temperature expander having a low-temperature heat medium channel connected to the outside and the outside having a low-temperature heat medium channel connected to the compressor, thereby forming a catalyst regeneration energy recovery heat pump system.
[0017] 11. A catalyst regeneration energy recovery heat pump system is any one of the catalyst regeneration energy recovery heat pump systems described in Item 10, wherein air is used as a low-temperature heat medium, an additional combustion chamber is added, and an external fuel channel is connected to the additional combustion chamber. The heat exchanger having a circulating working medium channel connected to a high-temperature expander is adjusted to a heat exchanger having an air channel connected to the additional combustion chamber, the additional combustion chamber further having a gas channel connected to the high-temperature expander, and the low-temperature expander having a low-temperature heat medium channel connected to the outside is changed to a low-temperature expander having a gas channel connected to the outside, thereby forming a catalyst regeneration energy recovery heat pump system. Description of the drawings:
[0018] Figure 1 This is the first principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0019] Figure 2 This is the second principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0020] Figure 3 This is the third principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0021] Figure 4 This is the fourth principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0022] Figure 5 This is the fifth principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0023] Figure 6 This is the sixth principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0024] Figure 7 This is the seventh principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0025] Figure 8 This is the eighth principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0026] Fig. 9 This is the ninth principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0027] Fig.10 This is the 10th principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0028] Fig.11 This is the 11th principle thermodynamic system diagram of the catalyst regeneration energy recovery heat pump system provided by the present invention.
[0029] In the figure, 1- charring-regeneration system, 2- heat source regenerator, 3- compressor, 4- high temperature expander, 5- low temperature expander, 6- heat exchanger, 7- heater, 8- low temperature heat exchanger, 9- regenerator, 10- air compressor, 11- smoke fan, 12- auxiliary combustion chamber, 13- heating furnace, 14- newly added heat source regenerator, 15- dual-energy compressor, 16- high temperature expansion speed increaser, 17- low temperature expansion speed increaser, 18- newly added combustion chamber; among them, the low temperature heat exchanger is the evaporator in the transcritical cycle. Specific implementation method:
[0030] First of all, it should be noted that in the description of the structure and process, no repetition is made unless necessary, and obvious processes are not described. The present invention is described in detail below with reference to the drawings and examples.
[0031] Figure 1 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0032] (1) Structurally, it is mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater and a low-temperature heat exchanger; an air channel is connected to the char-regeneration system 1 through the heat source regenerator 2, and the char-regeneration system 1 also has a flue gas channel connected to the outside through the heat exchanger 6 and the heat source regenerator 2; the compressor 3 has a circulating working fluid channel connected to the high-temperature expander 4 through the heat exchanger 6, the high-temperature expander 4 also has a circulating working fluid channel connected to the low-temperature expander 5 through the heater 7, and the low-temperature expander 5 also has a circulating working fluid channel connected to the compressor 3 through the low-temperature heat exchanger 8; the heater 6 also has a heated medium channel connected to the outside, and the low-temperature heat exchanger 8 also has a low-temperature heat medium channel connected to the outside, and the high-temperature expander 4 and the low-temperature expander 5 are connected to the compressor 3 and transmit power.
[0033] (2) In terms of the process, the external air flows through the heat source regenerator 2 to absorb heat and increase the temperature, and then enters the charring-regeneration system 1 to participate in combustion; the air and the catalyst surface coke to undergo a series of processes including combustion to achieve catalyst regeneration and generate flue gas; the flue gas generated by the charring-regeneration system 1 and separated and purified is provided to the heat exchanger 6, and the flue gas flows through the heat exchanger 6 and the heat source regenerator 2 to gradually release heat and cool down, and then is discharged to the outside; the circulating working fluid discharged by the compressor 3 flows through the heat exchanger 6 to absorb heat and increase the temperature, flows through the high-temperature expander 4 to reduce pressure and work, flows through the heat supply 7 to release heat and cool down, flows through the low-temperature expander 5 to reduce pressure and work, and flows through the low-temperature heat exchanger The heat is absorbed by the device 8 and the temperature is increased, and then the heat is increased by entering the compressor 3; the flue gas discharged by the charring-regeneration system 1 provides a driving heat load, and the air and flue gas take away the low-temperature discharge heat load through the inlet and outlet processes, and the low-temperature heat medium provides a low-temperature heat load through the low-temperature heat exchanger 8, and the heated medium obtains a medium-temperature heat load through the heater 7; the work output by the high-temperature expander 4 and the low-temperature expander 5 is provided to the compressor 3 as a power, or the work output by the high-temperature expander 4 and the low-temperature expander 5 is provided to the compressor 3 and an external power, or the high-temperature expander 4, the low-temperature expander 5 and the external power are provided to the compressor 3 together, so as to form a catalyst regeneration energy recovery heat pump system.
[0034] Figure 2 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0035] (1) Structurally, it is mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an air channel is connected to the char-regeneration system 1 through the heat source regenerator 2, and the char-regeneration system 1 also has a flue gas channel connected to the outside through the heat exchanger 6 and the heat source regenerator 2; the compressor 3 has a circulating working fluid channel connected to the high-temperature expander 4 through the regenerator 9 and the heat exchanger 6, the high-temperature expander 4 also has a circulating working fluid channel connected to itself through the regenerator 9, the high-temperature expander 4 also has a circulating working fluid channel connected to the low-temperature expander 5 through the heater 7, and the low-temperature expander 5 also has a circulating working fluid channel connected to the compressor 3 through the low-temperature heat exchanger 8; the heater 6 also has a heated medium channel connected to the outside, and the low-temperature heat exchanger 8 also has a low-temperature heat medium channel connected to the outside. The high-temperature expander 4 and the low-temperature expander 5 are connected to the compressor 3 and transmit power.
[0036] (2) In terms of process, Figure 1 Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the circulating working fluid discharged from the compressor 3 flows through the regenerator 9 and the heat exchanger 6 to gradually absorb heat and increase the temperature, and then is provided to the high-temperature expander 4; the circulating working fluid enters the high-temperature expander 4 to reduce the pressure and work, and after reaching a certain level, it flows through the regenerator 9 to release heat and cool down, enters the high-temperature expander 4 to continue to reduce the pressure and work, and then is provided to the heater 7 to form a catalyst regeneration energy recovery heat pump system.
[0037] Figure 3 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0038] (1) Structurally, it is mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an air channel is connected to the char-regeneration system 1 through the heat source regenerator 2, and the char-regeneration system 1 also has a flue gas channel connected to the outside through the heat exchanger 6 and the heat source regenerator 2; the compressor 3 has a circulating working medium channel connected to the high-temperature expander 4 through the regenerator 9 and the heat exchanger 6, the high-temperature expander 4 also has a circulating working medium channel connected to the low-temperature expander 5 through the regenerator 9 and the heater 7, and the low-temperature expander 5 also has a circulating working medium channel connected to the compressor 3 through the low-temperature heat exchanger 8; the heater 6 also has a heated medium channel connected to the outside, and the low-temperature heat exchanger 8 also has a low-temperature heat medium channel connected to the outside, and the high-temperature expander 4 and the low-temperature expander 5 are connected to the compressor 3 and transmit power.
[0039] (2) In terms of process, Figure 1 Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that the circulating working fluid discharged from the compressor 3 flows through the regenerator 9 and the heat exchanger 6 to gradually absorb heat and increase the temperature, flows through the high-temperature expander 4 to reduce the pressure and perform work, flows through the regenerator 9 to release heat and cool down, and then is provided to the heater 7 to form a catalyst regeneration energy recovery heat pump system.
[0040] Figure 4 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0041] (1) Structurally, it is mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an air channel is connected to the char-regeneration system 1 through the heat source regenerator 2, and the char-regeneration system 1 also has a flue gas channel connected to the outside through the heat exchanger 6 and the heat source regenerator 2; the compressor 3 has a circulating working fluid channel connected to the high-temperature expander 4 through the heat exchanger 6, the high-temperature expander 4 also has a circulating working fluid channel connected to the low-temperature expander 5 through the regenerator 9 and the heater 7, the low-temperature expander 5 also has a circulating working fluid channel connected to the compressor 3 through the low-temperature heat exchanger 8, and the compressor 3 also has a circulating working fluid channel connected to itself through the regenerator 9; the heater 6 also has a heated medium channel connected to the outside, the low-temperature heat exchanger 8 also has a low-temperature heat medium channel connected to the outside, the high-temperature expander 4 and the low-temperature expander 5 are connected to the compressor 3 and transmit power.
[0042] (2) In terms of process, Figure 1Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the circulating working fluid discharged from the low-temperature heat exchanger 8 enters the compressor 3 to increase the pressure and temperature, and then flows through the regenerator 9 to absorb heat and increase the temperature to a certain level, enters the compressor 3 to continue to increase the pressure and temperature, and then is provided to the heat exchanger 6; the circulating working fluid discharged from the high-temperature expander 4 flows through the regenerator 9 and the heater 7 to gradually release heat and cool down, and then is provided to the low-temperature expander 5 to form a catalyst regeneration energy recovery heat pump system.
[0043] Figure 5 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0044] (1) Structurally, Figure 1 In the catalyst regeneration energy recovery heat pump system shown, an air compressor 10 is added, and the external air channel is adjusted from being connected with the charring-regeneration system 1 via the heat source regenerator 2 to being connected with the charring-regeneration system 1 via the air compressor 10 and the heat source regenerator 2, and a smoke exhaust fan 11 is added, and the charring-regeneration system 1 has a flue gas channel connected with the outside through the heat exchanger 6 and the heat source regenerator 2, which is adjusted to being connected with the outside through the flue gas channel of the charring-regeneration system 1 through the flue gas fan 11, the heat exchanger 6 and the heat source regenerator 2; the smoke exhaust fan 11 is connected to the air compressor 10 and transmits power.
[0045] (2) In terms of process, Figure 1 Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the external air flows through the air compressor 10 to increase the pressure and temperature, flows through the heat source heat regenerator 2 to absorb heat and increase the temperature, and then is provided to the charring-regeneration system 1; the flue gas discharged by the charring-regeneration system 1 flows through the smoke exhaust fan 11 to reduce the pressure and perform work, and then is provided to the heat exchanger 6; the smoke exhaust fan 11 provides power to the air compressor 10 to form a catalyst regeneration energy recovery heat pump system.
[0046] Figure 6 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0047] (1) Structurally, Figure 1 In the catalyst regeneration energy recovery heat pump system shown, an auxiliary combustion chamber 12 is added, and a fuel channel is connected to the auxiliary combustion chamber 12 outside. The charring-regeneration system 1 with a flue gas channel connected to the outside through the heat exchanger 6 and the heat source regenerator 2 is adjusted to a charring-regeneration system 1 with a flue gas channel connected to the auxiliary combustion chamber 12, and the auxiliary combustion chamber 12 has a flue gas channel connected to the outside through the heat exchanger 6 and the heat source regenerator 2.
[0048] (2) In terms of process, Figure 1Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the external fuel enters the auxiliary combustion chamber 12, the flue gas discharged by the charring-regeneration system 1 enters the auxiliary combustion chamber 12, the fuel and the flue gas are burned in the auxiliary combustion chamber 12 to form flue gas with higher temperature, and then provided to the heat exchanger 6 to form a catalyst regeneration energy recovery heat pump system.
[0049] Figure 7 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0050] (1) Structurally, Figure 6 In the catalyst regeneration energy recovery heat pump system shown, an air compressor 10 is added, and the external air channel is adjusted from being connected with the charring-regeneration system 1 via the heat source regenerator 2 to being connected with the charring-regeneration system 1 via the air compressor 10 and the heat source regenerator 2, and a smoke exhaust fan 11 is added, and the auxiliary combustion chamber 12 has a smoke passage connected with the outside via the heat exchanger 6 and the heat source regenerator 2, which is adjusted to being connected with the outside via the auxiliary combustion chamber 12 through the smoke exhaust fan 11, the heat exchanger 6 and the heat source regenerator 2; the smoke exhaust fan 11 is connected to the air compressor 10 and transmits power.
[0051] (2) In terms of process, Figure 6 Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the external air flows through the air compressor 10 to increase the pressure and temperature, flows through the heat source heat regenerator 2 to absorb heat and increase the temperature, and then is provided to the charring-regeneration system 1; the flue gas discharged from the auxiliary combustion chamber 12 flows through the smoke exhaust fan 11 to reduce the pressure and work, and then is provided to the heat exchanger 6; the smoke exhaust fan 11 provides power to the air compressor 10 to form a catalyst regeneration energy recovery heat pump system.
[0052] Figure 8 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0053] (1) Structurally, Figure 1 In the catalyst regeneration energy recovery heat pump system shown, a heating furnace and a newly added heat source reheater are added, a fuel channel is externally connected to the heating furnace 13, an air channel is externally connected to the heating furnace 13 via the newly added heat source reheater 14, and the heating furnace 13 also has a gas channel connected to the outside via the newly added heat source reheater 14; the heat exchanger 6 with a circulating working fluid channel connected to the high-temperature expander 4 is adjusted to the heat exchanger 6 with a circulating working fluid channel connected to the high-temperature expander 4 via the heating furnace 13.
[0054] (2) In terms of process, Figure 1Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: external fuel enters the heating furnace 13, and external air flows through the newly added heat source regenerator 14 to absorb heat and heat up, and then enters the heating furnace 13, the fuel and air are mixed and burned in the heating furnace 13 to generate high-temperature combustion gas, and the high-temperature combustion gas releases heat to the circulating working fluid flowing through the heating furnace 13, and then flows through the newly added heat source regenerator 14 to release heat and cool down, and then is discharged to the outside; the circulating working fluid discharged by the heat exchanger 6 flows through the heating furnace 13 to absorb heat and heat up, and then is provided to the high-temperature expander 4; the added fuel provides a high-temperature driving heat load through the heating furnace 13, and the air and gas take away the low-temperature discharge heat load by entering and exiting the heating furnace 13, forming a catalyst regeneration energy recovery heat pump system.
[0055] Fig. 9 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0056] (1) Structurally, Figure 1 In the catalyst regeneration energy recovery heat pump system shown, a dual-energy compressor 15 is added to replace the compressor 3, a high-temperature expansion speed increaser 16 is added to replace the high-temperature expansion machine 4, and a low-temperature expansion speed increaser 17 is added to replace the low-temperature expansion machine 5.
[0057] (2) In terms of process, Figure 1 Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that the circulating working fluid discharged from the dual-energy compressor 15 flows through the heat exchanger 6 to absorb heat and increase the temperature, flows through the high-temperature expansion speed increaser 16 to reduce the pressure, work and increase the speed, flows through the heater 7 to release heat and cool down, flows through the low-temperature expansion speed increaser 17 to reduce the pressure, work and increase the speed, flows through the low-temperature heat exchanger 8 to absorb heat and increase the temperature, and then enters the dual-energy compressor 15 to reduce the speed, increase the pressure and increase the temperature, forming a catalyst regeneration energy recovery heat pump system.
[0058] Fig.10 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0059] (1) Structurally, Figure 1 In the catalyst regeneration energy recovery heat pump system shown, the low-temperature heat exchanger 8 and its low-temperature heat medium channel connected to the outside are eliminated, and the low-temperature expander 5 with a circulating working medium channel connected to the compressor 3 via the low-temperature heat exchanger 8 is adjusted to the low-temperature expander 5 having a low-temperature heat medium channel connected to the outside and the outside having a low-temperature heat medium channel connected to the compressor 3.
[0060] (2) In terms of process, Figure 1Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the external low-temperature heat medium flows through the compressor 3 to increase the pressure and temperature, flows through the heat exchanger 6 to absorb heat and increase the temperature, flows through the high-temperature expander 4 to reduce the pressure and work, flows through the heater 7 to release heat and cool down, flows through the low-temperature expander 5 to reduce the pressure and work, and then is discharged to the outside; the low-temperature heat medium provides a low-temperature heat load through the in-and-out process to form a catalyst regeneration energy recovery heat pump system.
[0061] Fig.11 The catalyst regeneration energy recovery heat pump system shown is implemented as follows:
[0062] (1) Structurally, Fig.10 In the catalyst regeneration energy recovery heat pump system shown, air is used as a low-temperature heat medium, a new combustion chamber 18 is added, and a fuel channel is connected to the new combustion chamber 18 from the outside. The heat exchanger 6 with a circulating working medium channel connected to the high-temperature expander 4 is adjusted to the heat exchanger 6 with an air channel connected to the new combustion chamber 18, and the new combustion chamber 18 is further connected to the high-temperature expander 4 with a gas channel, and the low-temperature expander 5 with a low-temperature heat medium channel connected to the outside is changed to the low-temperature expander 5 with a gas channel connected to the outside.
[0063] (2) In terms of process, Fig.10 Compared with the catalyst regeneration energy recovery heat pump system shown in the figure, the difference is that: the external air flows through the compressor 3 to increase the pressure and temperature, flows through the heat exchanger 6 to absorb heat and increase the temperature, and then enters the newly added combustion chamber 18 to participate in combustion; the external fuel enters the newly added combustion chamber 18, and the fuel and air are burned in the newly added combustion chamber 18 to form high-temperature combustion gas; the high-temperature combustion gas flows through the high-temperature expander 4 to reduce the pressure and work, flows through the heater 7 to release heat and cool down, flows through the low-temperature expander 5 to reduce the pressure and work, and then is discharged to the outside; the fuel provides a high-temperature driving heat load through the newly added combustion chamber 18, and the air and gas provide a low-temperature heat load through the inlet and outlet processes, forming a catalyst regeneration energy recovery heat pump system.
[0064] Effects that can be achieved by the technology of the present invention: The catalyst regeneration energy recovery heat pump system proposed by the present invention has the following effects and advantages:
[0065] (1) Reduce the irreversible temperature loss during the catalyst regeneration process and increase the temperature of the initial driving heat source.
[0066] (2) The average temperature of the heat load driven by the heat pump system is increased, thereby improving the performance index of the heat pump system by increasing the heat absorption temperature.
[0067] (3) Fuel (e.g., refinery gas or purchased fuel) provides a high-temperature driven heat load through the combustion chamber / heating furnace, greatly improving the cooling / heating application value of the regenerated flue gas recovery energy.
[0068] (4) Take simple technical measures to achieve efficient / high-value utilization of flue gas energy, reduce costs and improve economic efficiency.
[0069] (5) Heat recovery measures increase the average temperature of the heat pump system's heat absorption process, reduce system temperature difference losses, and improve the device performance index.
[0070] (6) Providing a variety of technical solutions is conducive to expanding the application scope and value of the refrigeration / heating of the catalyst regeneration energy recovery heat pump system.
Claims
1. A catalyst regeneration energy recovery heat pump system, mainly composed of a charring-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater and a low-temperature heat exchanger; an air channel is connected to the charring-regeneration system (1) via the heat source regenerator (2) outside, and the charring-regeneration system (1) also has a flue gas channel connected to the outside via the heat exchanger (6) and the heat source regenerator (2); the compressor (3) has a circulating medium channel connected to the high-temperature expander (4) via the heat exchanger (6), the high-temperature expander (4) also has a circulating medium channel connected to the low-temperature expander (5) via the heater (7), and the low-temperature expander (5) also has a circulating medium channel connected to the compressor (3) via the low-temperature heat exchanger (8); the heater (6) also has a heated medium channel connected to the outside, and the low-temperature heat exchanger (8) also has a low-temperature heat medium channel connected to the outside, the high-temperature expander (4) and the low-temperature expander (5) are connected to the compressor (3) and transmit power, forming a catalyst regeneration energy recovery heat pump system.
2. A catalyst regeneration energy recovery heat pump system, mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an air channel is connected to the char-regeneration system (1) through the heat source regenerator (2); the char-regeneration system (1) also has a flue gas channel connected to the outside through the heat exchanger (6) and the heat source regenerator (2); the compressor (3) has a circulating medium channel connected to the high-temperature expander (4) through the regenerator (9) and the heat exchanger (6); the high-temperature expander (4) also has a circulating medium channel connected to itself via a regenerator (9); the high-temperature expander (4) also has a circulating medium channel connected to the low-temperature expander (5) via a heat supply (7); the low-temperature expander (5) also has a circulating medium channel connected to the compressor (3) via a low-temperature heat exchanger (8); the heat supply (6) also has a heated medium channel connected to the outside; the low-temperature heat exchanger (8) also has a low-temperature heat medium channel connected to the outside; the high-temperature expander (4) and the low-temperature expander (5) are connected to the compressor (3) and transmit power, forming a catalyst regeneration energy recovery heat pump system.
3. Catalyst regeneration energy recovery heat pump system, mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an air channel is connected to the char-regeneration system (1) through the heat source regenerator (2); the char-regeneration system (1) also has a flue gas channel connected to the outside through the heat exchanger (6) and the heat source regenerator (2); the compressor (3) has a circulating medium channel connected to the high-temperature expander through the regenerator (9) and the heat exchanger (6); (4), the high-temperature expander (4) also has a circulating medium channel connected to the low-temperature expander (5) via the regenerator (9) and the heat supply (7), and the low-temperature expander (5) also has a circulating medium channel connected to the compressor (3) via the low-temperature heat exchanger (8); the heat supply (6) also has a heated medium channel connected to the outside, and the low-temperature heat exchanger (8) also has a low-temperature heat medium channel connected to the outside. The high-temperature expander (4) and the low-temperature expander (5) are connected to the compressor (3) and transmit power, thereby forming a catalyst regeneration energy recovery heat pump system.
4. A catalyst regeneration energy recovery heat pump system, mainly composed of a char-regeneration system, a heat source regenerator, a compressor, a high-temperature expander, a low-temperature expander, a heat exchanger, a heater, a low-temperature heat exchanger and a regenerator; an air channel is connected to the char-regeneration system (1) through the heat source regenerator (2); the char-regeneration system (1) also has a flue gas channel connected to the outside through the heat exchanger (6) and the heat source regenerator (2); the compressor (3) has a circulating working medium channel connected to the high-temperature expander (4) through the heat exchanger (6); the high-temperature expander (4) also has a circulating working medium channel The circulating medium channel is connected to the low-temperature expander (5) via the regenerator (9) and the heat supply (7); the low-temperature expander (5) also has a circulating medium channel connected to the compressor (3) via the low-temperature heat exchanger (8); the compressor (3) also has a circulating medium channel connected to itself via the regenerator (9); the heat supply (6) also has a heated medium channel connected to the outside; the low-temperature heat exchanger (8) also has a low-temperature heat medium channel connected to the outside; the high-temperature expander (4) and the low-temperature expander (5) are connected to the compressor (3) and transmit power, thereby forming a catalyst regeneration energy recovery heat pump system.
5. A catalyst regeneration energy recovery heat pump system, which is any one of the catalyst regeneration energy recovery heat pump systems described in claims 1-4, wherein an air compressor (10) is added, and the external air passage is adjusted to be connected to the charring-regeneration system (1) via the heat source heat regenerator (2) as the external air passage is connected to the charring-regeneration system (1) via the air compressor (10) and the heat source heat regenerator (2), and a smoke exhaust fan (11) is added, and the smoke exhaust fan (11) is adjusted to be connected to the outside via the smoke exhaust fan (11), the heat exchanger (6) and the heat source heat regenerator (2) as the smoke exhaust fan (11), the heat exchanger (6) and the heat source heat regenerator (2) as the charring-regeneration system (1) The smoke exhaust fan (11) is connected to the air compressor (10) and transmits power to form a catalyst regeneration energy recovery heat pump system.
6. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system according to any one of claims 1 to 4, wherein an auxiliary combustion chamber (12) is added, and an external fuel channel is connected to the auxiliary combustion chamber (12), and the burn-regeneration system (1) having a flue gas channel connected to the outside via a heat exchanger (6) and a heat source heat regenerator (2) is adjusted to a burn-regeneration system (1) having a flue gas channel connected to the auxiliary combustion chamber (12), and the auxiliary combustion chamber (12) having a flue gas channel connected to the outside via a heat exchanger (6) and a heat source heat regenerator (2), thereby forming a catalyst regeneration energy recovery heat pump system.
7. A catalyst regeneration energy recovery heat pump system is any one of the catalyst regeneration energy recovery heat pump systems described in claim 6, wherein an air compressor (10) is added, and the external air passage is adjusted to be connected to the charring-regeneration system (1) via the heat source regenerator (2) as the external air passage is connected to the charring-regeneration system (1) via the air compressor (10) and the heat source regenerator (2), and a smoke exhaust fan (11) is added, and the auxiliary combustion chamber (12) has a smoke passage connected to the outside via the heat exchanger (6) and the heat source regenerator (2) as the auxiliary combustion chamber (12) has a smoke passage connected to the outside via the smoke exhaust fan (11), the heat exchanger (6) and the heat source regenerator (2): the smoke exhaust fan (11) is connected to the air compressor (10) and transmits power to form a catalyst regeneration energy recovery heat pump system.
8. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system according to any one of claims 1 to 7, wherein a heating furnace and a newly added heat source heat regenerator are added, a fuel channel is externally connected to the heating furnace (13), an air channel is externally connected to the heating furnace (13) via the newly added heat source heat regenerator (14), and the heating furnace (13) also has a gas channel connected to the outside via the newly added heat source heat regenerator (14); the heat exchanger (6) having a circulating working fluid channel connected to the high-temperature expander (4) is adjusted to having a circulating working fluid channel connected to the high-temperature expander (4) via the heating furnace (13), thereby forming a catalyst regeneration energy recovery heat pump system.
9. A catalyst regeneration energy recovery heat pump system is a catalyst regeneration energy recovery heat pump system according to any one of claims 1 to 8, wherein a dual-energy compressor (15) is added to replace the compressor (3), a high-temperature expansion speed increaser (16) is added to replace the high-temperature expansion machine (4), and a low-temperature expansion speed increaser (17) is added to replace the low-temperature expansion machine (5), so as to form a catalyst regeneration energy recovery heat pump system.
10. A catalyst regeneration energy recovery heat pump system, which is any one of the catalyst regeneration energy recovery heat pump systems described in claims 1-8, wherein the low-temperature heat exchanger (8) and its low-temperature heat medium channel connected to the outside are eliminated, and the low-temperature expander (5) having a circulating working medium channel connected to the compressor (3) via the low-temperature heat exchanger (8) is adjusted to having a low-temperature expander (5) having a low-temperature heat medium channel connected to the outside and the outside having a low-temperature heat medium channel connected to the compressor (3), thereby forming a catalyst regeneration energy recovery heat pump system.
11. A catalyst regeneration energy recovery heat pump system, which is any one of the catalyst regeneration energy recovery heat pump systems described in claim 10, wherein air is used as a low-temperature heat medium, a new combustion chamber (18) is added, and a fuel channel is externally connected to the new combustion chamber (18), and the heat exchanger (6) having a circulating working medium channel connected to the high-temperature expander (4) is adjusted to have an air channel connected to the new combustion chamber (18), and the new combustion chamber (18) has a gas channel connected to the high-temperature expander (4), and the low-temperature expander (5) having a low-temperature heat medium channel connected to the outside is changed to having a gas channel connected to the outside, thereby forming a catalyst regeneration energy recovery heat pump system.