Ship heat exchanger for waste gas washing
By designing alternately arranged flow baffles and turbulence plates in the ship heat exchanger, combined with the power transmission assembly, the problem of difficulty in sufficient contact with the exchange tube of hot gas is solved, and the heat exchange efficiency and energy utilization efficiency are significantly improved.
Patent Information
- Application Number
- CN202510285426.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing ship heat exchangers, it is difficult for hot gas to fully and evenly contact the inner wall of the exchange tube, resulting in low heat exchange efficiency.
A ship heat exchanger is designed including an alternately arranged upper and lower flow plate, first and second turbulence plates, and a power transmission assembly. The flexible activities of the flow stop plate and the turbulent plate are driven through the power transmission assembly, which enriches the path of hot air flow and significantly enhances the turbulent flow effect.
The contact area and contact frequency between the hot gas and the coolant in the heat exchanger is significantly improved, the heat exchange efficiency is improved, and the heat transfer efficiency is achieved, and the energy utilization efficiency is achieved.
Smart Images

Figure CN120101536A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ship heat exchangers, in particular to a ship heat exchanger used for exhaust gas washing. Background Art
[0002] In the global shipping industry, the vast majority of ships use heavy oil as a power fuel. Ship engines and boilers release a large amount of pollutants during the combustion process, especially black smoke and sulfur oxides, which have a serious impact on the environment. Ship scrubbers can effectively reduce sulfur oxide and particulate matter emissions from ship engines, generators and boilers. The treated exhaust gas can be processed by a heat exchanger, which is a device that transfers heat energy in the exhaust gas to other process media through heat exchange.
[0003] For example, a Chinese patent with announcement number CN220624984U discloses a heat exchanger for ship exhaust gas cleaning, which relates to the field of heat exchangers for ships, including a main body, which includes a shell and a front cover sleeve, the upper and lower sides of the front cover sleeve are respectively connected to a first outlet and a first inlet, the upper left side and the lower right side of the shell are respectively connected to a second inlet and a second outlet, a cooling pipe disc is arranged inside between the shell and the front cover sleeve, a plurality of outlet holes and a plurality of inlet holes are respectively opened at the upper and lower ends of the left side of the cooling pipe disc, a cooling partition plate fixedly connected to the inner side wall of the front cover sleeve is arranged between the plurality of outlet holes and the inlet holes, a plurality of heat exchange pipes are arranged inside the shell, and the two ends of the heat exchange pipes are respectively connected to the outlet holes and the inlet holes.
[0004] Although the above-mentioned patent solves the problem that temperature regulation is prone to inevitable lag and cannot quickly adjust the material temperature, the device still has some defects that need to be improved. Although the hot air can achieve a certain degree of turbulence effect when flowing through the exchange tube thanks to the joint action of the upper fixed plate and the lower fixed plate, the turbulence intensity caused by the stationary upper fixed plate and the lower fixed plate is relatively limited. Therefore, it is often difficult for the hot gas to fully and evenly contact the inner wall of the exchange tube, thereby affecting the heat exchange efficiency between it and the coolant in the exchange tube. Summary of the invention
[0005] The object of the present invention is to provide a ship heat exchanger for exhaust gas scrubbing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides a ship heat exchanger for exhaust gas washing, comprising a heat exchanger body, an exchange tube is fixedly connected inside the heat exchanger body, baffles are slidably connected to both sides of the exchange tube, and the upper and lower groups of baffles are alternately arranged, a first turbulent plate is arranged on one side of the baffle, a second turbulent plate is arranged on the other side of the baffle, a first transmission assembly is arranged on one side of the baffle, the first turbulent plate is installed on one side of the first transmission assembly, a second transmission assembly is arranged on one side of the first transmission assembly, a first power assembly is arranged on the side of the baffle located at the second transmission assembly, the first power assembly is transmission-connected to the second transmission assembly through the first transmission assembly, and a third transmission assembly and a fourth transmission assembly are arranged on the side of the first transmission assembly away from the second transmission assembly The heat exchanger body is provided with a filter element and a filter element, and a filter element is provided on one side of the heat exchanger body.
[0007] Furthermore, the first transmission assembly includes a first transmission rod, which is rotatably connected to a plurality of baffles, and the baffles are rotatably connected to second transmission rods on both sides of the first transmission rod, one of the first turbulators is fixedly connected to the first transmission rod, and the other first turbulator is fixedly connected to the second transmission rod, one side of the first transmission rod is fixedly connected to a first worm gear, and one side of the second transmission rod is fixedly connected to a second worm gear.
[0008] Furthermore, the second transmission assembly includes a fixed block, which is fixedly connected to the baffle plate, one side of the fixed block is rotatably connected to a third transmission rod, the middle part of the third transmission rod is fixedly connected to a first worm, and the third transmission rod is fixedly connected to second worms on both sides of the first worm, the first worm is meshingly connected to the first worm wheel, and the second worm is meshingly connected to the second worm wheel.
[0009] Furthermore, the first power assembly includes a first motor, the first motor is fixedly connected to one side of the machine block, the output end of the first motor is fixedly connected to a first gear, one side of the first gear is meshedly connected to a second gear, and the second gear is fixedly connected to a third transmission rod.
[0010] Furthermore, the third transmission assembly includes a first active gear cone, which is fixedly connected to the first transmission rod, one side of the first active gear cone is meshedly connected to the first driven gear cone, one side of the first driven gear cone is fixedly connected to the first drive shaft, the first drive shaft is rotatably connected to the baffle plate, and the second turbulence plate is fixedly connected to the first drive shaft.
[0011] Furthermore, the fourth transmission assembly includes a second active gear cone, the second active gear cone is fixedly connected to the second transmission rod, one side of the second active gear cone is meshingly connected to the second driven gear cone, one side of the second driven gear cone is fixedly connected to the second drive shaft, the second drive shaft is rotatably connected to the baffle plate, and another second turbulator is fixedly connected to the second drive shaft.
[0012] Furthermore, the second power assembly includes a second motor, which is fixedly connected to the other side of the heat exchanger body, and the output end of the second motor is fixedly connected to the first sprocket, and the first sprocket is connected to the second sprocket through a chain transmission, and one side of the second sprocket is fixedly connected to a screw rod, and the screw rod is rotatably connected to the heat exchanger body, and the baffle is threadedly connected to the screw rod.
[0013] Furthermore, a guide rod is fixedly connected to the interior of the heat exchanger body, and two guide rods are symmetrically arranged with a screw rod.
[0014] Furthermore, the disassembly and assembly assembly includes a connecting frame, which is fixedly connected to the filter core plate, a positioning rod is inserted into one side of the connecting frame, and fixed blocks are fixedly connected to both sides of the installation box. A spring is fixedly connected to the inside of the fixed block, and a slide is fixedly connected to one side of the spring. The slide is fixedly connected to the positioning rod, and a pull rod is fixedly connected to the side of the slide away from the positioning rod, and one side of the pull rod is slidably connected to the fixed block.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] First, in the present invention, the first turbulence plate and the second turbulence plate are installed at the upper baffle plate and the lower baffle plate in the upper heat exchanger body, the first power component drives the second transmission component to work, the second drive component drives the first transmission component to work, and the first transmission component drives multiple third drive components and multiple fourth drive components to work synchronously, so that multiple first turbulence plates and multiple second turbulence plates can be flexibly moved in the upper baffle plate and lower baffle plate areas. This design not only greatly enriches the path of hot air flow, but also significantly enhances the turbulence effect, so that the turbulence intensity is greatly improved. The increase in turbulence intensity directly promotes full contact and efficient heat exchange between the hot air and the coolant in the heat exchanger, thereby greatly improving the heat transfer effect.
[0017] Secondly, in the present invention, by installing a second power component on the heat exchanger body, the upper baffle plate and the lower baffle plate in the heat exchanger body can be driven to move simultaneously, so that the positions of the first turbulence plate and the second turbulence plate can be covered, and the upper baffle plate, the lower baffle plate, the first turbulence plate and the second turbulence plate move back and forth in the heat exchanger body, which can fully disturb the hot air. This dynamic disturbance method greatly enriches the flow of hot air in the heat exchanger, so that the hot air can be more fully disturbed and dispersed, which not only significantly improves the turbulence effect of the hot air, but also ensures comprehensive and efficient heat exchange between the hot air and the inner wall of the heat exchanger and the coolant, thereby achieving higher heat transfer efficiency and energy utilization efficiency.
[0018] Thirdly, in the present invention, an installation box is arranged at the liquid inlet pipe and the air inlet pipe, and a filter core plate is installed inside the installation box. The filter core plate is composed of a first filter element and a second filter element, which can filter the liquid and gas entering the heat exchanger body again. The first filter element can effectively block tiny particles and impurities and prevent them from entering the exchange tube, thereby avoiding the risk of blockage of the exchange tube and ensuring the smooth flow of the coolant, which is very important for maintaining the stable operation of the heat exchanger. The second filter element can capture and remove tiny dust and impurities in the gas and avoid these impurities from adhering to the outer surface of the exchange tube, which can not only keep the exchange tube clean, but also ensure that the heat transfer process is not hindered, further improving the efficiency of heat exchange, thereby providing a guarantee for the heat exchange work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention;
[0020] Figure 2 It is a structural schematic diagram of one side of the heat exchanger body in the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the other side of the heat exchanger body in the present invention;
[0022] Figure 4 It is a structural schematic diagram of one side of the baffle in the present invention;
[0023] Figure 5 It is a schematic diagram of the structure of the other side of the baffle in the present invention;
[0024] Figure 6 For the present invention Figure 3 A schematic diagram of the enlarged structure at point A;
[0025] Figure 7 It is a schematic diagram of the structure of the filter core plate in the present invention;
[0026] Figure 8 For the present invention Figure 5 Schematic diagram of the enlarged structure at B.
[0027] In the figure: 1, heat exchanger body; 2, liquid inlet pipe; 3, liquid outlet pipe; 4, air inlet pipe; 5, air outlet pipe; 6, exchange pipe; 7, baffle plate; 8, first turbulent plate; 9, second turbulent plate; 10, first transmission assembly; 101, first transmission rod; 102, second transmission rod; 103, first worm gear; 104, second worm gear; 11, second transmission assembly; 111, machine block; 112, third transmission rod; 113, first worm; 114, second worm; 12, first power assembly; 121, first motor; 122, first gear; 123, second gear; 13, third transmission assembly; 131, first active gear cone; 132, The first driven gear cone; 133, the first drive shaft; 14, the fourth transmission assembly; 141, the second active gear cone; 142, the second driven gear cone; 143, the second drive shaft; 15, the second power assembly; 151, the second motor; 152, the first sprocket; 153, the chain; 154, the second sprocket; 155, the screw rod; 156, the guide rod; 16, the installation box; 161, the filter core plate; 1611, the first filter element; 1612, the second filter element; 17, the temperature sensor; 18, the disassembly assembly; 181, the connecting frame; 182, the positioning rod; 183, the slide plate; 184, the pull rod; 185, the spring; 186, the fixing block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 8In an embodiment of the present invention, a ship heat exchanger for exhaust gas washing includes a heat exchanger body 1, an exchange tube 6 is fixedly connected inside the heat exchanger body 1, baffles 7 are slidably connected to both sides of the exchange tube 6, and the upper and lower groups of baffles 7 are alternately arranged, and multiple baffles 7 are connected and combined by connecting rods. When the heat transfer medium is blocked by the baffles 7, its flow velocity will change, thereby generating eddy currents or turbulence. This turbulence phenomenon helps to increase the contact area between the heat transfer medium and the heat transfer tube, thereby improving the heat transfer efficiency. A first turbulence plate 8 is provided on one side of the baffle 7, and a second turbulence plate 9 is provided on the other side of the baffle 7. A first turbulence plate 8 is provided on one side of the baffle 7, and a second turbulence plate 9 is provided on the other side of the baffle 7. The transmission assembly 10, the first turbulent plate 8 is installed on one side of the first transmission assembly 10, a second transmission assembly 11 is provided on one side of the first transmission assembly 10, a first power assembly 12 is provided on the baffle plate 7 on one side of the second transmission assembly 11, the first power assembly 12 is transmission-connected with the second transmission assembly 11 through the first transmission assembly 10, a third transmission assembly 13 and a fourth transmission assembly 14 are provided on the side of the first transmission assembly 10 away from the second transmission assembly 11, the second turbulent plate 9 is installed on one side of the third transmission assembly 13, a second power assembly 15 is installed on one side of the heat exchanger body 1, and the baffle plate 7 is slidably connected to the heat exchanger body 1 through the second power assembly 15 Inside the heat exchanger body 1, a liquid inlet pipe 2 is fixedly connected to one side of the top of the heat exchanger body 1, and a liquid outlet pipe 3 is fixedly connected to the heat exchanger body 1 below the liquid inlet pipe 2. A temperature sensor 17 is installed between the liquid inlet pipe 2 and the liquid outlet pipe 3 in the heat exchanger body 1. The temperature sensor 17 can monitor the temperature of the liquid entering and discharged from the heat exchanger body 1. An air inlet pipe 4 is fixedly connected to the other side of the top of the heat exchanger body 1, and an air outlet pipe 5 is fixedly connected to the heat exchanger body 1 below the air inlet pipe 4. A mounting box 16 is fixedly connected to the connection between the liquid inlet pipe 2 and the air inlet pipe 4, and a filter core plate 161 is slidably connected to the inside of the mounting box 16. The filter core plate 16 1 is composed of a first filter element 1611 and a second filter element 1612. The first filter element 1611 is composed of a PP filter element and an ultrafiltration membrane filter element. The PP filter element can intercept impurities of different particle sizes and is suitable for coarse filtration. It mainly blocks large particle impurities such as rust and sand. The ultrafiltration membrane filter element is used to remove bacteria, colloids and macromolecular organic matter, and can effectively filter microorganisms in water. The second filter element 1612 is composed of an activated carbon filter element and a fiber filter element. The activated carbon filter element has a strong adsorption capacity and can remove organic matter, odor, etc. in the exhaust gas. The fiber filter element has the advantages of large surface area and high filtration efficiency, and can remove tiny particles and harmful substances in the exhaust gas. A disassembly assembly 18 is provided on one side of the installation box 16;By enhancing the turbulence intensity, the contact area and contact frequency between the hot gas and the inner wall of the exchange tube 6 can be significantly increased, thereby promoting the heat transfer rate between the hot gas and the coolant, which will directly lead to a significant improvement in the heat exchange efficiency. Improving the heat exchange efficiency means that heat energy can be used more effectively and energy waste can be reduced. In the ship exhaust gas treatment system, this can not only reduce operating costs, but also help reduce carbon emissions, which is in line with the development trend of green shipping. When the heat exchange efficiency is improved, the system will respond more quickly and stably to temperature fluctuations, which helps to reduce system instability that may be caused by temperature regulation lags and improve the reliability and safety of the overall system. Sufficient and uniform heat exchange helps to reduce the risk of equipment damage caused by local overheating or insufficient cooling. In the long run, this will help to extend the service life of the exchange tube 6 and other related components and reduce maintenance costs. ;
[0030] See also Figure 4-5 The first transmission assembly 10 includes a first transmission rod 101, which is rotatably connected to a plurality of baffles 7, and the baffles 7 are rotatably connected to the second transmission rods 102 on both sides of the first transmission rod 101, one of the first turbulator plates 8 is fixedly connected to the first transmission rod 101, and another of the first turbulator plates 8 is fixedly connected to the second transmission rod 102, one side of the first transmission rod 101 is fixedly connected to a first worm gear 103, and one side of the second transmission rod 102 is fixedly connected to a second worm gear 104; by setting the first transmission assembly 10, after the first worm gear 103 rotates, the first worm gear 103 drives the first transmission rod 101 to rotate, and after the second worm gear 104 rotates, the second worm gear 104 drives the second transmission rod 102 to rotate, so that the first turbulator plates 8 on both sides can be rotated, and the hot air entering the heat exchanger body 1 is turbulently dispersed, so as to facilitate the heat exchange work.
[0031] See also Figure 4-5 The second transmission assembly 11 includes a fixed block 186, which is fixedly connected to the baffle plate 7. One side of the fixed block 186 is rotatably connected to a third transmission rod 112, and the middle part of the third transmission rod 112 is fixedly connected to a first worm 113, and the third transmission rod 112 is fixedly connected to both sides of the first worm 113, and the first worm 113 is meshingly connected to the first worm wheel 103, and the second worm 114 is meshingly connected to the second worm wheel 104; by setting the second transmission assembly 11, after the third transmission rod 112 rotates on the fixed block 186, the first worm 113 drives the first worm wheel 103 to rotate, and the second worm 114 drives the second worm wheel 104 to rotate, so that the first transmission rod 101 and the second transmission rod 102 can rotate synchronously.
[0032] See also Figure 8The first power assembly 12 includes a first motor 121, which is fixedly connected to one side of the machine block 111, and a first gear 122 is fixedly connected to the output end of the first motor 121, and a second gear 123 is meshedly connected to one side of the first gear 122, and the second gear 123 is fixedly connected to the third transmission rod 112; by setting the first power assembly 12, the first motor 121 is used to drive the first gear 122 to rotate, and the first gear 122 drives the second gear 123 to rotate, so that the third transmission rod 112 can be driven to rotate by the second gear 123, thereby providing power for the third transmission rod 112.
[0033] See also Figure 5 The third transmission assembly 13 includes a first active gear cone 131, which is fixedly connected to the first transmission rod 101, one side of the first active gear cone 131 is meshedly connected to the first driven gear cone 132, one side of the first driven gear cone 132 is fixedly connected to the first driving shaft 133, the first driving shaft 133 is rotatably connected to the baffle plate 7, and a second turbulent plate 9 is fixedly connected to the first driving shaft 133. The fourth transmission assembly 14 includes a second active gear cone 141, which is fixedly connected to the second transmission rod 102, one side of the second active gear cone 141 is meshedly connected to the second driven gear cone 142, and one side of the second driven gear cone 142 is fixedly connected to A second drive shaft 143 is connected, and the second drive shaft 143 is rotatably connected to the baffle plate 7, and another second turbulator plate 9 is fixedly connected to the second drive shaft 143; by setting the third transmission assembly 13, after the first transmission rod 101 rotates, the first active gear cone 131 drives the first driven gear cone 132 to rotate, and the first driven gear cone 132 drives the first drive shaft 133 to rotate, so that the first drive shaft 133 drives the second turbulator plate 9 to rotate, and the hot air entering the heat exchanger body 1 is disturbed and dispersed, which is convenient for heat exchange. It should be supplemented that a protective cover is installed at the first active gear cone 131 and the first driven gear cone 132, and the protective cover is fixed on the baffle plate 7, so that the first drive shaft 133 can rotate. The specification is attached Figure 4-5 It is not shown for the sake of convenience. By setting the fourth transmission assembly 14, after the second transmission rod 102 rotates, the second active gear cone 141 drives the second driven gear cone 142 to rotate, and the second driven gear cone 142 drives the second drive shaft 143 to rotate, so that the second drive shaft 143 drives the second turbulent plate 9 to rotate, and the hot air entering the heat exchanger body 1 is turbulently dispersed to facilitate the heat exchange work. It should be supplemented that the second active gear cone 141 and the second driven gear cone 142 are also installed with a protective cover, which is fixed on the baffle plate 7, so that the second drive shaft 143 can rotate. Figure 4-5 It is not drawn for ease of understanding.
[0034] See also Figure 1 , Figure 3 , Figure 5 The second power assembly 15 includes a second motor 151, which is fixedly connected to the other side of the heat exchanger body 1, and the output end of the second motor 151 is fixedly connected to a first sprocket 152, and the first sprocket 152 is connected to a second sprocket 154 through a chain 153. A screw rod 155 is fixedly connected to one side of the second sprocket 154, and the screw rod 155 is rotatably connected to the heat exchanger body 1. The baffle plate 7 is threadedly connected to the screw rod 155. A guide rod 156 is fixedly connected to the inside of the heat exchanger body 1, and two guide rods 156 are symmetrically provided with the screw rod 155; by setting A second power assembly 15 is arranged. When the baffle plate 7, the first turbulent plate 8 and the second turbulent plate 9 need to be moved in the heat exchanger body 1, the second motor 151 drives the first sprocket 152 to rotate. The first sprocket 152 drives the second sprocket 154 to rotate through the chain 153. The second sprocket 154 drives the screw rod 155 to rotate, thereby providing power for the movement of the baffle plate 7. The baffle plate 7 moves horizontally under the action of the guide rod 156, and the working position is changed, so that the hot gas can be more fully disturbed and dispersed, which not only significantly improves the turbulent effect of the hot gas, but also ensures comprehensive and efficient heat exchange between the hot gas and the inner wall of the heat exchanger and the coolant.
[0035] See also Figure 5 The disassembly assembly 18 includes a connecting frame 181, which is fixedly connected to the filter core plate 161. A positioning rod 182 is inserted on one side of the connecting frame 181. Both sides of the installation box 16 are fixedly connected with a fixing block 186. A spring 185 is fixedly connected inside the fixing block 186. A slide plate 183 is fixedly connected to one side of the spring 185. The slide plate 183 is fixedly connected to the positioning rod 182. A pull rod 184 is fixedly connected to the side of the slide plate 183 away from the positioning rod 182. One side of the pull rod 184 is slidably connected to the fixing block 186. ; By setting up the disassembly and assembly component 18, when the filter core plate 161 needs to be replaced, pull the pull rod 184, the screw drives the slide plate 183 to move, the slide plate 183 pushes the spring 185 to deform it, and the slide plate 183 drives the positioning rod 182 to move away from the connecting frame 181 on the filter core plate 161, so that the filter core plate 161 can be removed and replaced, which provides convenience for the disassembly and assembly of the filter core plate 161. Since the filter core plates 161 for liquid and gas are installed on the filter core plate 161, the replacement work becomes very simple, saving working time, improving maintenance efficiency, and reducing work intensity.
[0036] The working principle of the present invention is as follows: hot exhaust gas enters the interior of the heat exchanger body 1 through the intake pipe 4, and under the action of multiple baffles 7, its flow velocity will change, thereby generating eddy currents or turbulence. This turbulence phenomenon helps to increase the contact area between the heat transfer medium and the heat exchange pipe. In this process, the first motor 121 is used to drive the first gear 122 to rotate, and the first gear 122 drives the second gear 123 to rotate, and the third transmission rod 112 can be driven to rotate through the second gear 123 to provide power for the third transmission rod 112. After the third transmission rod 112 rotates on the fixed block 186, the first worm 113 drives the first worm wheel 103 to rotate, and the second worm 114 drives the second worm wheel 104 to rotate, so that the first transmission rod 10 1 and the second transmission rod 102 rotate synchronously. After the first worm gear 103 rotates, the first worm gear 103 drives the first transmission rod 101 to rotate. After the second worm gear 104 rotates, the second worm gear 104 drives the second transmission rod 102 to rotate, so that the first turbulence plates 8 on both sides can be rotated. When the first transmission rod 101 rotates, the first active gear cone 131 drives the first driven gear cone 132 to rotate, and the first driven gear cone 132 drives the first driving shaft 133 to rotate, so that the first driving shaft 133 drives the second turbulence plate 9 to rotate. After the second transmission rod 102 rotates, the second active gear cone 141 drives the second driven gear cone 142 to rotate, and the second driven gear cone 142 drives the second driving shaft 143 to rotate, so that the second driving shaft 143 drives the second turbulence plate 9 to rotate. The baffle plate 9 rotates, which enhances the turbulence effect and greatly improves the turbulence intensity. The increase in turbulence intensity directly promotes full contact and efficient heat exchange between the hot gas and the coolant in the heat exchanger, thereby greatly improving the heat transfer effect. When it is necessary to move the baffle plate 7, the first turbulence plate 8, and the second turbulence plate 9 in the heat exchanger body 1, the second motor 151 drives the first sprocket 152 to rotate, the first sprocket 152 drives the second sprocket 154 to rotate through the chain 153, and the second sprocket 154 drives the screw rod 155 to rotate, providing power for the movement of the baffle plate 7, so that the baffle plate 7 moves horizontally under the action of the guide rod 156, changes the working position, and allows the hot gas to be more fully disturbed and dispersed, which not only significantly improves the turbulence effect of the hot gas, but also It ensures comprehensive and efficient heat exchange between hot air and the inner wall of the heat exchanger and the coolant, and achieves higher heat transfer efficiency and energy utilization efficiency. An installation box 16 is set at the liquid inlet pipe 2 and the air inlet pipe 4. A filter core plate 161 is installed inside the installation box 16. The filter core plate 161 consists of a first filter element 1611 and a second filter element 1612, which can filter the liquid and gas entering the heat exchanger body 1 again. The first filter element 1611 can effectively block tiny particles and impurities and prevent them from entering the exchange tube 6, thereby avoiding the risk of clogging the exchange tube 6 and ensuring the smooth flow of the coolant, which is very important for maintaining the stable operation of the heat exchanger. The second filter element 1612 can capture and remove tiny dust and impurities in the gas.Preventing these impurities from adhering to the outer surface of the exchange tube 6 can not only keep the exchange tube 6 clean, but also ensure that the heat transfer process is not hindered, further improving the efficiency of heat exchange, thereby providing a guarantee for the heat exchange work. Therefore, solving the problem of limited turbulence intensity in the device can not only significantly improve the heat exchange efficiency, optimize energy utilization, enhance system stability, but also effectively extend the life of the equipment. These improvements not only directly improve the performance of the ship exhaust gas treatment system, but also meet the dual goals of environmental protection and economic benefits, which is of great significance to promoting green shipping and sustainable development.
Claims
1. A ship heat exchanger for exhaust gas scrubbing, characterized in that: The invention comprises a heat exchanger body (1), wherein an exchange tube (6) is fixedly connected inside the heat exchanger body (1), baffles (7) are slidably connected to both sides of the exchange tube (6), and the upper and lower groups of baffles (7) are alternately arranged, a first turbulent plate (8) is arranged on one side of the baffle (7), and a second turbulent plate (9) is arranged on the other side of the baffle (7), a first transmission assembly (10) is arranged on one side of the baffle (7), and the first turbulent plate (8) is installed on one side of the first transmission assembly (10), and the A second transmission assembly (11) is provided on one side of the first transmission assembly (10); a first power assembly (12) is provided on the baffle plate (7) on one side of the second transmission assembly (11); the first power assembly (12) is transmission-connected to the second transmission assembly (11) via the first transmission assembly (10); a third transmission assembly (13) and a fourth transmission assembly (14) are provided on the side of the first transmission assembly (10) away from the second transmission assembly (11); the second turbulent plate (9) is mounted on the third transmission assembly (1 3), a second power assembly (15) is installed on one side of the heat exchanger body (1), the baffle plate (7) is slidably connected to the inside of the heat exchanger body (1) through the second power assembly (15), a liquid inlet pipe (2) is fixedly connected to one side of the top of the heat exchanger body (1), a liquid outlet pipe (3) is fixedly connected to the heat exchanger body (1) below the liquid inlet pipe (2), a temperature sensor (17) is installed in the heat exchanger body (1) between the liquid inlet pipe (2) and the liquid outlet pipe (3), and the heat exchanger body (1) is provided with a temperature sensor (17) between the liquid inlet pipe (2) and the liquid outlet pipe (3). The other side of the top of the heat exchanger body (1) is fixedly connected to an air inlet pipe (4); the heat exchanger body (1) is located below the air inlet pipe (4) and is fixedly connected to an air outlet pipe (5); a mounting box (16) is fixedly connected to the connection between the liquid inlet pipe (2) and the air inlet pipe (4); a filter core plate (161) is slidably connected to the interior of the mounting box (16); the filter core plate (161) is composed of a first filter element (1611) and a second filter element (1612); and a disassembly assembly (18) is provided on one side of the mounting box (16).
2. A ship heat exchanger for exhaust gas cleaning according to claim 1, characterized in that: The first transmission assembly (10) comprises a first transmission rod (101), the first transmission rod (101) being rotatably connected to a plurality of baffles (7), the baffles (7) being rotatably connected to second transmission rods (102) on both sides of the first transmission rod (101), one of the first turbulent plates (8) being fixedly connected to the first transmission rod (101), and another of the first turbulent plates (8) being fixedly connected to the second transmission rod (102), one side of the first transmission rod (101) being fixedly connected to a first worm gear (103), and one side of the second transmission rod (102) being fixedly connected to a second worm gear (104).
3. A ship heat exchanger for exhaust gas cleaning according to claim 2, characterized in that: The second transmission assembly (11) comprises a fixed block (186), the fixed block (186) being fixedly connected to the baffle plate (7), one side of the fixed block (186) being rotatably connected to a third transmission rod (112), a middle portion of the third transmission rod (112) being fixedly connected to a first worm gear (113), and both sides of the first worm gear (113) on the third transmission rod (112) being fixedly connected to second worm gears (114), the first worm gear (113) being meshingly connected to a first worm wheel (103), and the second worm gear (114) being meshingly connected to a second worm wheel (104).
4. A ship heat exchanger for exhaust gas cleaning according to claim 3, characterized in that: The first power assembly (12) comprises a first motor (121), the first motor (121) is fixedly connected to one side of the machine block (111), an output end of the first motor (121) is fixedly connected to a first gear (122), one side of the first gear (122) is meshedly connected to a second gear (123), and the second gear (123) is fixedly connected to a third transmission rod (112).
5. A ship heat exchanger for exhaust gas cleaning according to claim 2, characterized in that: The third transmission assembly (13) comprises a first active gear cone (131), the first active gear cone (131) is fixedly connected to the first transmission rod (101), one side of the first active gear cone (131) is meshingly connected to a first driven gear cone (132), one side of the first driven gear cone (132) is fixedly connected to a first drive shaft (133), the first drive shaft (133) is rotatably connected to a baffle plate (7), and one of the second turbulence plates (9) is fixedly connected to the first drive shaft (133).
6. A ship heat exchanger for exhaust gas cleaning according to claim 2, characterized in that: The fourth transmission assembly (14) comprises a second active gear cone (141), the second active gear cone (141) is fixedly connected to the second transmission rod (102), one side of the second active gear cone (141) is meshingly connected to a second driven gear cone (142), one side of the second driven gear cone (142) is fixedly connected to a second drive shaft (143), the second drive shaft (143) is rotatably connected to the baffle plate (7), and another second turbulence plate (9) is fixedly connected to the second drive shaft (143).
7. A ship heat exchanger for exhaust gas cleaning according to claim 1, characterized in that: The second power assembly (15) comprises a second motor (151), the second motor (151) is fixedly connected to the other side of the heat exchanger body (1), the output end of the second motor (151) is fixedly connected to a first sprocket (152), the first sprocket (152) is connected to a second sprocket (154) via a chain (153), one side of the second sprocket (154) is fixedly connected to a screw rod (155), the screw rod (155) is rotatably connected to the heat exchanger body (1), and the baffle plate (7) is threadedly connected to the screw rod (155).
8. A ship heat exchanger for exhaust gas cleaning according to claim 7, characterized in that: A guide rod (156) is fixedly connected to the interior of the heat exchanger body (1), and two guide rods (156) are symmetrically arranged with a screw rod (155).
9. A ship heat exchanger for exhaust gas cleaning according to claim 1, characterized in that: The disassembly and assembly component (18) includes a connecting frame (181), the connecting frame (181) is fixedly connected to the filter core plate (161), a positioning rod (182) is inserted on one side of the connecting frame (181), and both sides of the installation box (16) are fixedly connected with a fixing block (186), the interior of the fixing block (186) is fixedly connected with a spring (185), one side of the spring (185) is fixedly connected with a slide plate (183), the slide plate (183) is fixedly connected to the positioning rod (182), the side of the slide plate (183) away from the positioning rod (182) is fixedly connected with a pull rod (184), and one side of the pull rod (184) is slidably connected to the fixing block (186).
Citation Information
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