Bolt detection device and use method thereof
By designing a bolt detection device including a re-clip control device, an air-storage and a stop-holding unit, the problems of cumbersome mold replacement and low detection efficiency in the prior art are solved, and the efficiency, stability and accuracy of bolt detection are achieved.
Patent Information
- Application Number
- CN202510315170.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bolt detection devices are complicated to operate when replacing different types of molds and slow to operate, resulting in low detection efficiency and impact on the detection effect.
A bolt detection device is designed, using devices including equipment detection table, rectangular square box, elastic and duplex clamping control device, rotating screw, air-storage and spray-washing structural parts and other components. The mold is conveniently installed through the elastic and duplex clamping control device, and the air-storage and spray-washing structural parts clean the impurities on the surface of the bolt, and the locking unit is restricted to prevent mold dislocation, ensuring stable bolt detection.
It improves the efficiency of mold installation and replacement, ensures the stability and accuracy of bolts during the inspection process, and improves the detection effect and the convenience of equipment use.
Smart Images

Figure CN120102117A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of bolt detection, and in particular relates to a bolt detection device and a use method thereof. Background Art
[0002] A bolt is a mechanical part that is mainly used to connect two or more parts so that they are tightly combined and can withstand a certain amount of tension, pressure or shear force. A bolt consists of a head and a screw. In order to ensure its quality and interchangeability, connection performance and safety, and to make it comply with industry standards and specifications, the produced bolts need to be inspected to detect the length or diameter of the screw, as well as various parameters of the thread, such as basic geometric parameters, thread shape, pitch, and surface roughness.
[0003] However, when the existing bolt detection device is used, it is generally used to use a thread comprehensive measuring machine to perform detection operations on the screw rod, but the bolt needs to be fixed during the detection process to prevent the bolt from shaking or dislocating during the detection process, which affects the machine's detection effect and accuracy of the bolt; but since the head shapes of different types of bolts are also different, the common ones are hexagonal heads, square heads, round heads, countersunk heads, pan heads, etc., it is necessary to use matching molds to fix the bolts, and currently in actual operation, there are many inconveniences in the mold replacement link. The operation of replacing different types of molds is relatively cumbersome. Not only does it require the help of tools or multiple people to complete the mold replacement operation, but it also makes the mold replacement speed slower, thereby reducing the mold replacement efficiency, making the device more limited when used, and causing a certain degree of impact on the detection effect of the device. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a bolt detection device and a method of using the same, which effectively solves the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bolt detection device, comprising an equipment detection platform and a mold; the equipment detection platform is provided with a horizontally placed detection cavity; a bearing column is installed on the equipment detection platform, a rectangular box is installed on the side of the bearing column facing the detection cavity, a spring-loaded clamping control device is provided on the rectangular box, and the spring-loaded clamping control device is used to install the mold in the rectangular box; the mold is located in the rectangular box and the two fit together, and the notch on the mold faces the detection cavity; the top and A rotating screw is provided at the bottom, and a limited stop positioning unit is provided on the rotating screw, and the limited stop positioning unit is used to prevent the mold from being dislocated during use after installation; a rotating gear is also installed at the end of the rotating screw away from the rectangular box, and the rotating gear is meshed and connected with a compound toothed disc, and an air storage spray structure is provided on the compound toothed disc, and the air storage spray structure is used to clean the bolts to be inspected; a compound rotating shaft is installed on the side of the compound toothed disc close to the rectangular box, and the compound rotating shaft is installed on the rectangular box; a driving gear is also provided on the compound rotating shaft.
[0006] Preferably, the elastic clamping control device includes a fitting square plate slidably arranged in a rectangular square box, a rubber buffer pad is provided on the side of the fitting square plate close to the detection cavity, and the rubber buffer pad is located on the moving path of the mold away from the detection cavity; one end of a plurality of guide cylinders is provided on the side of the fitting square plate away from the detection cavity, and the other ends of the plurality of guide cylinders pass through the side of the rectangular square box away from the detection cavity and are commonly connected with a retaining ring; the guide cylinders are slidably connected to the rectangular square box.
[0007] Preferably, a side of the fitting square plate away from the rubber buffer pad and an opposite side of the rectangular square box are provided with contacts, and the two contacts are electrically connected; a guide spring is sleeved on the guide cylinder, one end of the guide spring is fixedly connected to the rectangular square box, and the other end is fixedly connected to the retaining ring body, and bent insert plates are installed on both sides of the retaining ring body; retaining racks are provided on the top and bottom of the retaining ring body, and the retaining racks are meshed with the driving gear.
[0008] Preferably, the air storage spray structure includes a guide column installed at the edge of the side of the compound toothed disk away from the rectangular box; a rectangular cross block is installed on the top of the compound toothed disk, and a rectangular slide groove is provided on the top of the rectangular cross block, and the rectangular slide groove and the guide column are slidably matched; two symmetrical positioning slides are installed on the side of the rectangular cross block close to the detection cavity, and a positioning base is slidably connected to the positioning slide, and the positioning base is fixedly installed on the top of the rectangular box; a pushing square plate is provided on the side of the rectangular cross block away from the positioning slide; a gas-making square box is also provided on the top of the rectangular box, and the side of the gas-making square box close to the detection cavity is an opening and is slidably connected to the pushing square plate; an air-making square box is also provided at the bottom of the gas-making square box; an air inlet valve port is also provided at the top of the gas-making square box; an air outlet valve port is also provided at the top of the gas-making square box; a gas supply pipeline is installed on the top of the gas-making square box, one end of the gas supply pipeline is connected to the air outlet valve port, and the other end is connected to an air storage bag, and a ventilation hose is provided on the side of the air storage bag close to the detection cavity.
[0009] Preferably, an auxiliary base is installed on the top of the gas-making square box, and a ventilation duct is installed on the auxiliary base. One end of the ventilation duct is connected to the ventilation hose, and the other end is connected to a high-pressure nozzle, and the high-pressure nozzle faces the bolt. The bolt is divided into a head and a screw, the head is located in the mold, and the screw is located in the detection cavity for detection; bending pipes are installed on both sides of the ventilation duct, and a bending base is installed at the output port of the bending pipe, and the bending base is fixedly installed on the rectangular square box; a limited motion sliding column is installed in the output end of the bending pipe, and a pressure-applying mechanism is provided on the limited motion sliding column.
[0010] Preferably, both sides of the rectangular box are provided with moment slides, and a moment cross block is slidably connected to the moment slide. Two symmetrical locking square columns are provided on the side of the moment cross block close to the rectangular box, and the locking square columns and the moment cross block are slidably matched; one end of the two locking square columns close to the rectangular box is commonly connected to a U-shaped clamping plate, and the inner side wall of the U-shaped clamping plate is matched with the outer side wall of the mold; the U-shaped clamping plate is on the side of the mold close to the detection cavity; the U-shaped clamping plate is also provided with a baffle on the side away from the rectangular box, and the baffle Fitted to the side of the mold; a locking spring is sleeved on the locking square column, one end of the locking spring is connected to the U-shaped clamp, and the other end is connected to the torque cross block; a torque spring is sleeved on the torque sliding column, one end of the torque spring is connected to the torque cross block, and the other end is connected to the torque limit plate, and the torque limit plate is fixedly connected to the end of the torque sliding column away from the rectangular square box; a plurality of torque slots are provided on the side of the torque sliding column close to the bending plug plate, and when the U-shaped clamp is in the initial state, the bending plug plate passes through the torque cross block and is connected to one of the torque slots.
[0011] Preferably, the limit locking unit includes a rotating block threadedly mounted on a rotating screw rod, and two symmetrical rotating slide columns are passed through the top of the rotating block, and the rotating slide columns are fixedly mounted on a rectangular square box; the rotating slide columns slide in cooperation with the rotating block; U-shaped slide cylinders are also provided on both sides of the rotating block, and the opening of the U-shaped slide cylinder faces the torque slide column; auxiliary square columns are slidably connected at both ends of the U-shaped slide cylinder, and the two auxiliary square columns are commonly connected to an auxiliary cross plate; an auxiliary spring is provided in the U-shaped slide cylinder, and one end of the auxiliary spring is fixedly connected to the auxiliary square column, and the other end is fixedly connected to the inner wall of the U-shaped slide cylinder.
[0012] Preferably, a driving slide column is connected through the top of the auxiliary cross plate, and the driving slide column and the auxiliary cross plate are slidably matched; a resistance friction plate is installed at one end of the driving slide column close to the torque slide column, and the side of the resistance friction plate close to the torque cross block is an inclined surface; a driving spring is sleeved on the driving slide column, one end of the driving spring is fixedly connected to the resistance friction plate, and the other end is fixedly connected to the auxiliary cross plate.
[0013] Preferably, the pressure-applying mechanism includes a U-shaped square seat installed on the end point of a limit slide column, and a trigger wheel is installed in the U-shaped square seat; a limit spring is sleeved on the limit slide column, one end of the limit spring is fixedly connected to the bending base, and the other end is fixedly connected to the U-shaped square seat; a linkage base plate is also installed on the rectangular square box, and a linkage slide column is connected through the top of the linkage base plate, and the linkage slide column and the linkage base plate slide in cooperation; a linkage inclined block is also installed on the top of the linkage slide column, and the linkage inclined block is located at the bottom of the trigger wheel; the inclined surface of the linkage inclined block faces the trigger wheel and the two are fitted together; a linkage spring is sleeved on the linkage slide column, one end of the linkage spring is fixedly connected to the linkage base plate, and the other end is fixedly connected to the linkage inclined block. One end of an extended square rod is also installed on the linkage inclined block, and the other end of the extended square rod is located at the top of the auxiliary horizontal plate.
[0014] The present invention also provides a method for using the bolt detection device, comprising the following steps: S1. Install the mold on the device through the spring-loaded clamping control device, and place the bolt head to be tested in the mold for fixing; S2. The impurities adhering to the bolts can be cleaned by the gas storage spray cleaning structure; S3. The fixed bolts are sent into the detection cavity to fully detect the status and various parameters of the bolts.
[0015] Compared with the prior art, the present invention has the following beneficial effects: (1) The operation of the spring-loaded clamping control device allows the mold to be installed on the device conveniently and quickly, avoiding dislocation, displacement, shaking, etc. of the mold after installation, further improving the installation effect of the device on the mold, and avoiding shaking or instability of the bolts fixed on the mold during detection, thereby further improving the detection effect of the device; and the above installation steps are convenient and quick, and the mold installation operation can be completed by placing the mold in the rectangular box with one hand and pressing it. The loading and unloading process does not require any tools to complete, which reduces the limitations of the device during use, reduces the difficulty and tediousness of loading and unloading the mold by the device, ensures the speed of replacing the mold by the device, ensures the loading and unloading efficiency, and makes it easy to replace the mold by the device, thereby avoiding the detection effect of the device being affected due to the low efficiency of replacing the mold by the device, thereby improving the use effect of the device; When the cam is in a state of being ... (3) After the bolt is fixed, when the control unit sends a signal to open the valve at the ventilation duct, the gas in the air bag continues to flow into the ventilation duct because there is a venting channel, so that the deformed air bag is gradually reset and the gas is ejected through the high-pressure nozzle. The gas acts on the fixed bolt, so that the bolt can be cleaned and impurities or dust adhering to the surface and thread of the bolt can be cleaned to avoid the presence of these impurities affecting the detection result of the device on the bolt, thereby improving the accuracy of the device on the bolt detection, further reducing the work intensity of the staff, reducing the limitations of the device when in use, avoiding the need for the staff to add extra power sources, resulting in an increase in the use cost, and thus improving the use effect of the device; (4) When the mold contacts the fitting square plate in the rectangular box, it moves within the rectangular box and makes the rubber cushion on the fitting square plate contact the mold. This not only increases the friction between the fitting square plate and the mold, but also prevents the mold from being dislocated and displaced. At the same time, the cushioning force brought by the rubber cushion and the guide spring can reduce the impact force on the mold during installation, thereby improving the installation effect and stability of the device on the mold, and avoiding the deviation of the mold installation position affecting the device's detection effect on the bolts, so that the bolts can be used for detection by the device in a suitable position, thereby improving the detection effect of the device. At the same time, when the mold moves to the maximum position in the rectangular box, it indicates that The mold has completed the installation operation. At this time, the side of the fitting square plate away from the rubber buffer pad is in contact with the contact pieces provided on the opposite side of the rectangular box. The signal sent is transmitted to the control unit to remind the staff to pay attention, indicating that the mold has been installed. At the same time, if the mold is dislocated, the fitting square plate is no longer subjected to force, so that the guide spring in the buffer state is reset, and the two contact pieces are no longer in contact, indicating that the mold is dislocated, so that the control unit can receive the message in the first time and notify the staff, avoiding the mold dislocation so that the staff cannot be notified in time, resulting in accurate detection of the bolts fixed on the mold, thereby improving the use effect of the device; (5) The U-shaped slide cylinder drives the auxiliary horizontal plate to move under the action of the auxiliary square column and the auxiliary spring, so that the resistance friction plate on it moves close to the moment horizontal block and contacts it under the action of the driving slide column, so that the resistance friction plate can apply a downward force to the reset moment horizontal block, thereby limiting the moment horizontal block and limiting it to the current position, preventing the U-shaped clamping plate from being unable to continue clamping the mold due to the movement of the moment horizontal block when clamping the mold, thereby increasing the friction force of the moment horizontal block and the moment slide column, allowing the device to further limit the mold, preventing the mold from being dislocated or shaking after installation, which affects the bolt detection process, and reducing the limitations of the device when in use; (6) After the resistance friction plate contacts the torque cross block, when it continues to drive the auxiliary cross plate downward through the U-shaped slide, it moves to the upper limit of the driving slide column, so that the driving spring is in a buffering state, further strengthening the connection between the resistance friction plate and the torque cross block, and improving the installation effect of the device on the mold; at the same time, since the side of the resistance friction plate close to the torque cross block is an inclined surface, if the movement speed of the resistance friction plate is greater than the torque cross block, it means that the torque cross block first contacts the side of the resistance friction plate, so that the torque cross block contacts the inclined surface of the resistance friction plate, thereby exerting an upward force on it, so that the resistance friction plate moves close to the auxiliary cross plate through the driving slide column, so that the driving spring is in a buffering state, so that the bottom surface of the resistance friction plate contacts the top surface of the torque cross block, which also limits the position of the torque cross block, further avoiding its position change, and improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0017] In the attached picture: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the rectangular box of the present invention; Figure 3 This is a schematic diagram of the rectangular horizontal block structure of the present invention; Figure 4 This is a schematic diagram of the U-shaped splint structure of the present invention; Figure 5 This is a schematic diagram of the structure of the resistance friction plate of the present invention; Figure 6 It is a schematic diagram of the structure of the moment sliding column of the present invention; Figure 7 This is a schematic diagram of the structure of the linkage inclined block of the present invention; Figure 8 It is a cross-sectional view of the moment slot of the present invention; Fig. 9 This is a schematic diagram of the structure of the pushing square plate of the present invention; Fig.10 It is a cross-sectional view of the air storage bag of the present invention; In the figure: 1. Equipment testing table; 2. Bearing column; 3. Rectangular square box; 4. Rotating screw; 5. Rotating gear; 6. Compound toothed disc; 7. Compound rotating shaft; 8. Driving gear; 9. Fitting square plate; 10. Rubber buffer pad; 11. Guide cylinder; 12. Retaining ring; 13. Contact piece; 14. Guide spring; 15. Bending plug plate; 16. Retaining rack; 17. Guide column; 18. Rectangular cross block; 19. Rectangular slide; 20. Positioning slide column; 21. Positioning base; 22. Pushing square plate; 23. Gas making square box; 24. Inlet valve port; 25. Outlet valve port; 26. Gas pipeline; 27. Air storage bag; 28. Ventilation hose; 29. Auxiliary base; 30. Ventilation duct; 31. High-pressure nozzle; 32. Bending duct; 33. Bending base; 34. Limit slide column; 35. Torque slide column; 36. Torque cross block; 37. Locking square column; 38. U-shaped clamp; 39. Locking spring; 40. Torque spring; 41. Torque slot; 42. Rotating block; 43. Rotating slide column; 44. U-shaped slide; 45. Auxiliary square column; 46. Auxiliary cross plate; 47. Auxiliary spring; 48. Driving slide column; 49. Resistance friction plate; 50. Driving spring; 51. U-shaped square seat; 52. Trigger wheel; 53. Limit spring; 54. Linkage base plate; 55. Linkage slide column; 56. Linkage oblique block; 57. Linkage spring; 58. Extended square rod. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] Example, by Figures 1 to 10 The present invention comprises an equipment inspection platform 1 and a mold; the equipment inspection platform 1 is provided with a horizontally placed inspection cavity; a bearing column 2 is installed on the equipment inspection platform 1, a rectangular box 3 is installed on the side of the bearing column 2 facing the inspection cavity, and a spring-loaded clamping control device is provided on the rectangular box 3, and the spring-loaded clamping control device is used to install the mold in the rectangular box 3; the mold is located in the rectangular box 3 and the two fit together, and the notch on the mold faces the inspection cavity; the top and bottom of the rectangular box 3 are both provided with a rotating screw 4, and the rotating screw A limited stop positioning unit is provided on the rod 4, and the limited stop positioning unit is used to prevent the mold from being dislocated during use after installation; a rotating gear 5 is also installed at the end of the rotating screw rod 4 away from the rectangular box 3, and the rotating gear 5 is meshed and connected with a compound toothed disc 6, and an air storage spray structure is provided on the compound toothed disc 6, and the air storage spray structure is used to clean the bolts to be tested; a compound rotating shaft 7 is installed on the side of the compound toothed disc 6 close to the rectangular box 3, and the compound rotating shaft 7 is installed on the rectangular box 3; a driving gear 8 is also provided on the compound rotating shaft 7; When the mold is installed on the device through the elastic clamping control device, the bolt head to be inspected can be placed in the mold for fixation. Under the action of the air storage spray structure, impurities adhering to the bolt can be avoided to affect the inspection result. The fixed bolt is sent into the inspection cavity to fully inspect the status of the bolt, such as the length or diameter of the screw, and various parameters of the thread, such as basic geometric parameters, thread shape, pitch and surface roughness, etc., thereby improving the inspection effect of the device.
[0020] The elastic clamping control device of this embodiment includes a fitting square plate 9 slidably arranged in a rectangular square box 3, and a rubber buffer pad 10 is provided on the side of the fitting square plate 9 close to the detection cavity, and the rubber buffer pad 10 is located on the moving path of the mold away from the detection cavity; the fitting square plate 9 is provided with one end of a plurality of guide cylinders 11 on the side away from the detection cavity, and the other ends of the plurality of guide cylinders 11 penetrate the side of the rectangular square box 3 away from the detection cavity and are connected with a retaining ring 12; the guide cylinder 11 is slidably connected to the rectangular square box 3; the fitting square plate 9 is away from the detection cavity A contact piece 13 is provided on one side of the rubber buffer pad 10 and the opposite side of the rectangular box 3, and the two contact pieces 13 are electrically connected; a guide spring 14 is sleeved on the guide cylinder 11, one end of the guide spring 14 is fixedly connected to the rectangular box 3, and the other end is fixedly connected to the retaining ring body 12, and bending inserts 15 are installed on both sides of the retaining ring body 12; the top and bottom of the retaining ring body 12 are provided with a retaining rack 16, and the retaining rack 16 is meshed with the driving gear 8; a torque slide 35 is provided on both sides of the rectangular box 3, and a sliding connection is provided on the torque slide 35 There is a moment cross block 36, and the side of the moment cross block 36 close to the rectangular box 3 is provided with two symmetrical locking square columns 37, and the locking square columns 37 are slidably matched with the moment cross block 36; the ends of the two locking square columns 37 close to the rectangular box 3 are connected to a U-shaped clamp 38, and the inner side wall of the U-shaped clamp 38 is matched with the outer side wall of the mold; the U-shaped clamp 38 is on the side of the mold close to the detection cavity; the U-shaped clamp 38 is also provided with a baffle on the side away from the rectangular box 3, and the baffle is attached to the side of the mold; the locking square column 37 is sleeved with A locking spring 39, one end of which is connected to the U-shaped clamping plate 38, and the other end is connected to the moment cross block 36; a moment spring 40 is sleeved on the moment slide 35, one end of which is connected to the moment cross block 36, and the other end is connected to a moment limit plate, which is fixedly connected to the end of the moment slide 35 away from the rectangular box 3; a plurality of moment slots 41 are provided on the side of the moment slide 35 close to the bending insert 15, and when the U-shaped clamping plate 38 is in the initial state, the bending insert 15 passes through the moment cross block 36 and is connected to one of the moment slots 41; The bending insert plate 15 in the initial state penetrates the moment cross block 36 and is connected to one of the moment slots 41, so that the moment cross block 36 is limited in the current position, which means that the moment spring 40 is in a buffer state and cannot be reset, while the guide spring 14 is not deformed. When the mold required for the fixing bolt needs to be installed, the mold is placed in the rectangular box 3 and moved, so that the mold contacts the fitting square plate 9 in the rectangular box 3, so that it moves within the rectangular box 3, and at the same time, the rubber buffer pad 10 on the fitting square plate 9 is in contact with the mold, which not only increases the friction between the fitting square plate 9 and the mold, avoiding dislocation and displacement of the mold, but also reduces the impact force on the mold during installation through the buffering force brought by the rubber buffer pad 10 and the guide spring 14, thereby improving the installation effect and stability of the device on the mold and avoiding deviations in the mold installation position that affect the device. The detection effect on the bolts enables the bolts to be detected by the device in a suitable position, thereby improving the detection effect of the device; at the same time, when the mold moves to the maximum position in the rectangular box 3, it indicates that the mold has completed the installation operation. At this time, the side of the fitting square plate 9 away from the rubber buffer pad 10 is in contact with the contact piece 13 provided on the opposite side of the rectangular box 3, and the signal sent is transmitted to the control unit to remind the staff to pay attention, indicating that the mold has been installed. At the same time, if the mold is dislocated, the fitting square plate 9 is no longer subjected to force, so that the guide spring 14 in the buffer state is reset, so that the two contact pieces are no longer in contact, indicating that the mold is dislocated, so that the control unit can receive the message in the first time and use it to notify the staff, so as to avoid the mold dislocation so that the staff cannot be notified in time, resulting in accurate detection of the bolts fixed on the mold, thereby improving the use effect of the device; When the mold makes the retaining ring body 12 connected with the plurality of guide cylinders 11 move away from the rectangular box 3 during installation, the bending plates 15 on both sides of the retaining ring body 12 are driven to move away from the moment sliding column 35, so that the bending plates 15 are separated from the moment cross block 36 and are no longer connected to the moment slot 41, thereby releasing the limit setting of the moment cross block 36, so that the moment spring 40 originally in the buffer state is reset, thereby driving the moment cross block 36 to reset and move, so that under the action of the locking square column 37 and the locking spring 39, the U-shaped clamping plate 38 moves towards the direction of the rectangular box 3. Since the mold moves to the maximum position at this time, that is, when the U-shaped clamping plate 38 is When the plate 38 is reset, the U-shaped clamping plate 38 is aligned with the side of the mold close to the detection cavity, so that the two U-shaped clamping plates 38 move relatively and contact the two sides of the mold respectively, thereby clamping the mold in the rectangular box 3, and completing the installation operation of the mold. Since the strength of the torque spring 40 is greater than the locking spring 39, when the U-shaped clamping plate 38 contacts the side of the mold, the torque spring 40 has not been completely reset at this time. Through the continued reset of the torque spring 40, the torque cross block 36 is driven to continue to move, so that it continues to move on the locking square column 37, so that the locking spring 39 is in a buffering state, thereby continuously applying force to the U-shaped clamping plate 38, strengthening the U-shaped clamp The strength of the connection between the plate 38 and the mold prevents the mold from being dislocated during use, thereby improving the installation effect of the device on the mold; when the U-shaped clamping plate 38 completes the clamping of the mold, the operator no longer contacts the mold to continue to apply force, so that the guide spring 14, which was originally in a buffer state, wants to reset, but because the mold is limited to one side away from the retaining ring body 12 by the baffle, the guide spring 14 cannot reset and move, thereby further limiting the mold, thereby limiting the mold in multiple directions, avoiding dislocation, displacement, shaking, etc. of the mold after installation, further improving the installation effect of the device on the mold, and avoiding The bolts fixed on the mold shake or become unstable when being detected, thereby further improving the detection effect of the device; and the above-mentioned installation steps are convenient and quick. You only need to place the mold in the rectangular box 3 with one hand and press it to complete the installation operation of the mold. The loading and unloading process does not require the aid of any tools to complete, which reduces the limitations of the device during use, reduces the difficulty and tediousness of loading and unloading the mold by the device, ensures the speed of replacing the mold by the device, ensures the loading and unloading efficiency, and makes it easy to replace the mold by the device, thereby avoiding the detection effect of the device being affected due to the low efficiency of replacing the mold by the device, thereby improving the use effect of the device.
[0021] The gas storage spray structure of this embodiment includes a guide column 17 installed at the edge of the side of the compound toothed disc 6 away from the rectangular box 3; a rectangular cross block 18 is installed on the top of the compound toothed disc 6, and a rectangular slide groove 19 is provided on the top of the rectangular cross block 18, and the rectangular slide groove 19 and the guide column 17 are slidably matched; two symmetrical positioning slides 20 are installed on the side of the rectangular cross block 18 close to the detection cavity, and a positioning base 21 is slidably connected to the positioning slide 20, and the positioning base 21 is fixedly installed on the top of the rectangular box 3; a pushing square plate 22 is provided on the side of the rectangular cross block 18 away from the positioning slide 20; a gas-making square box 23 is also provided on the top of the rectangular box 3, and the side of the gas-making square box 23 close to the detection cavity is open and slidably connected to the pushing square plate 22; an air inlet valve port 24 is also provided at the bottom of the gas-making square box 23; an air outlet valve port is also provided at the top of the gas-making square box 23 25; an air delivery pipe 26 is installed on the top of the gas-making box 23, one end of the air delivery pipe 26 is connected to the air outlet valve port 25, and the other end is connected to an air storage bag 27, and a ventilation hose 28 is provided on the side of the air storage bag 27 close to the detection cavity; an auxiliary base 29 is installed on the top of the gas-making box 23, and a ventilation pipe 30 is installed on the auxiliary base 29, one end of the ventilation pipe 30 is connected to the ventilation hose 28, and the other end is connected to a high-pressure nozzle 31, and the high-pressure nozzle 31 faces the bolt, and the bolt is divided into a head and a screw, the head is located in the mold, and the screw is located in the detection cavity for detection; bending pipes 32 are installed on both sides of the ventilation pipe 30, and a bending base 33 is installed at the output port of the bending pipe 32, and the bending base 33 is fixedly installed on the rectangular box 3; a limited motion sliding column 34 is installed in the output end of the bending pipe 32, and a pressure-applying mechanism is provided on the limited motion sliding column 34; When the device is installing the mold, the retaining ring body 12 moves and drives the retaining rack 16 to move, so that the meshing driving gear 8 rotates, and the reciprocating gear plate 6 is driven to rotate under the action of the reciprocating shaft 7, so that the guide column 17 on it slides back and forth in the rectangular slide groove 19, and then drives the rectangular cross block 18 to reciprocate on the positioning base 21 through the positioning slide column 20, so as to drive the pushing square plate 22 to reciprocate, so that it moves back and forth in the gas making square box 23; when the pushing square plate 22 moves away from the opening of the gas making square box 23, the air inlet valve port 24 is in a closed state, and the air outlet valve port 25 is opened. When the square plate 22 is pushed to reset in the gas making box 23, that is, to move close to the opening of the gas making box 23, the outlet valve 25 is closed, so that the gas in the gas storage bag 27 cannot leak. At this time, the inlet valve 24 is open, so that the external gas enters the gas making box 23 through the inlet valve 24 and enters the gas storage bag 27 with the next opening of the outlet valve 25. By pushing the reciprocating movement of the square plate 22, the gas storage bag 27 is The continuous expansion indicates that gas is continuously entering the interior thereof. When the mold is installed, the push square plate 22 is no longer moved, so that the gas storage bag 27 is in the current state. When the device needs to detect the bolt, it only needs to connect the head of the bolt with the mold so that the two fit together, so that the bolt can be stably detected by the device. Since the contact end of the ventilation pipe 30 and the ventilation hose 28 is provided with a valve (not shown in the figure), when the bolt is fixed, the control unit sends a signal to open the valve at the ventilation pipe 30, so that the gas storage bag 27 has a venting channel, so that the internal gas continues to flow out. The gas is injected into the ventilation duct 30, so that the deformed air bag 27 is gradually reset, and the gas is ejected through the high-pressure nozzle 31. The gas acts on the fixed bolts to clean the bolts, and can clean the impurities or dust adhering to the surface and thread of the bolts, thereby avoiding the presence of these impurities affecting the detection results of the device on the bolts, improving the accuracy of the device on the bolt detection, further reducing the work intensity of the staff, reducing the limitations of the device when in use, avoiding the need for the staff to add extra power sources, resulting in an increase in the use cost, and thus improving the use effect of the device.
[0022] The limiting positioning unit of this embodiment includes a rotating block 42 threadedly mounted on the rotating screw rod 4, and two symmetrical rotating slides 43 are passed through the top of the rotating block 42, and the rotating slides 43 are fixedly mounted on the rectangular box 3; the rotating slides 43 are slidably matched with the rotating block 42; U-shaped slides 44 are also provided on both sides of the rotating block 42, and the opening of the U-shaped slides 44 faces the torque slide 35; auxiliary square columns 45 are slidably connected at both ends of the U-shaped slide 44, and the two auxiliary square columns 45 are commonly connected to an auxiliary cross plate 46; an auxiliary spring is provided in the U-shaped slide 44 47, one end of the auxiliary spring 47 is fixedly connected to the auxiliary square column 45, and the other end is fixedly connected to the inner wall of the U-shaped slide 44; the top of the auxiliary horizontal plate 46 is connected through a driving slide column 48, and the driving slide column 48 is slidably matched with the auxiliary horizontal plate 46; the end of the driving slide column 48 close to the moment slide column 35 is installed with a resistance friction plate 49, and the side of the resistance friction plate 49 close to the moment horizontal block 36 is set as an inclined surface; the driving slide column 48 is sleeved with a driving spring 50, one end of the driving spring 50 is fixedly connected to the resistance friction plate 49, and the other end is fixedly connected to the auxiliary horizontal plate 46; When the compound toothed disc 6 rotates, it drives the meshing rotating gear 5 to rotate, so that the rotating screw 4 on it rotates and drives the threaded rotating block 42 to move within the limit position at the rotating slide post 43, so that the two rotating blocks 42 move relative to each other, that is, both move toward the rectangular box 3, thereby driving the U-shaped slide 44 to move toward the direction of the moment cross block 36, so that the U-shaped slide 44 drives the auxiliary cross plate 46 to move under the action of the auxiliary square column 45 and the auxiliary spring 47, so that under the action of the driving slide post 48, the resistance friction plate 49 on it is close to the driving slide post 48. The near moment cross block 36 moves and contacts, so that the resistance friction plate 49 can apply a downward force to the reset moment cross block 36, so that the moment cross block 36 can be limited to the current position, and the U-shaped clamping plate 38 can be prevented from being dislocated due to the movement of the moment cross block 36 when clamping the mold, thereby increasing the friction force between the moment cross block 36 and the moment slide column 35, so that the device can further limit the mold, and prevent the mold from being dislocated, shaking, etc. after installation. The bolt detection process reduces the limitations of the device when in use; when the resistance friction plate 49 contacts the moment cross block 36 and continues to drive the auxiliary cross plate 46 to move downward through the U-shaped slide 44, it is moved to the upper limit position of the driving slide column 48, so that the driving spring 50 is in a buffering state, further strengthening the connection between the resistance friction plate 49 and the moment cross block 36, and improving the installation effect of the device on the mold; at the same time, since the side of the resistance friction plate 49 close to the moment cross block 36 is an inclined surface, if the movement speed of the resistance friction plate 49 is greater than the moment cross block 36, When the horizontal block 36 is in contact with the side surface of the resistance friction plate 49, it means that the torque horizontal block 36 first contacts the side surface of the resistance friction plate 49, so that the torque horizontal block 36 contacts the inclined surface of the resistance friction plate 49, thereby exerting an upward force on it, so that the resistance friction plate 49 moves close to the auxiliary horizontal plate 46 through the driving sliding column 48, so that the driving spring 50 is in a buffering state, so that the bottom surface of the resistance friction plate 49 contacts the top surface of the torque horizontal block 36, and the position of the torque horizontal block 36 is limited, further avoiding its position change, thereby improving the use effect of the device.
[0023] The pressure-applying mechanism of this embodiment includes a U-shaped square seat 51 installed on the end of the limit slide 34, and a trigger wheel 52 is installed in the U-shaped square seat 51; a limit spring 53 is sleeved on the limit slide 34, one end of the limit spring 53 is fixedly connected to the bending base 33, and the other end is fixedly connected to the U-shaped square seat 51; a linkage base plate 54 is also installed on the rectangular box 3, and a linkage slide post 55 is connected to the top of the linkage base plate 54, and the linkage slide post 55 is slidably matched with the linkage base plate 54; A linkage inclined block 56 is also installed on the top of the linkage slide post 55, and the linkage inclined block 56 is located at the bottom of the trigger wheel 52; the inclined surface of the linkage inclined block 56 faces the trigger wheel 52 and the two are arranged in close contact; a linkage spring 57 is sleeved on the linkage slide post 55, one end of the linkage spring 57 is fixedly connected to the linkage base plate 54, and the other end is fixedly connected to the linkage inclined block 56, and one end of the extended square rod 58 is also installed on the linkage inclined block 56, and the other end of the extended square rod 58 is located at the top of the auxiliary horizontal plate 46; When the ventilation pipe 30 is ejecting gas, and a valve (not shown) is provided in the bending pipe 32, the valve in the bending pipe 32 is opened, so that part of the gas in the ventilation pipe 30 is diverted to the bending pipe 32, so that the gas contacts one end of the limit slide 34 in the bending pipe 32, so that the gas is pressed at the output end of the bending pipe 32 and moves outward, so that the trigger wheel 52 on the other end of the limit slide 34 moves away from the bending pipe 32, so that the limit spring 53 is in a buffer state, so that the moving trigger wheel 52 contacts the stop spring 53 located therein. The inclined surface of the linkage inclined block 56 below is provided with a downward pressure, so that the linkage inclined block 56 is limitedly moved at the linkage base plate 54 through the linkage sliding column 55, so that the linkage spring 57 is in a buffering state, so as to drive one end of the extended square rod 58 to move downward, so that the other end of the extended square rod 58 will contact the top of the auxiliary horizontal plate 46 when it moves downward, thereby applying a downward pressure to it, so that the auxiliary horizontal plate 46 drives the auxiliary square column 45 to move within the U-shaped slide cylinder 44, so that the auxiliary spring 47 is in a buffering state, so that the auxiliary horizontal plate 46 continues to move at the driving sliding column 48. The resistance friction plate 49 is moved downward, thereby continuously increasing the pressure on the resistance friction plate 49, so that the connection strength between the resistance friction plate 49 and the moment cross block 36 is increased, further avoiding the displacement of the moment cross block 36 during use, which may cause the bolts on the mold to be unstable during detection. At the same time, it can also ensure that the resistance friction plate 49 is in contact with the moment cross block 36. If the two are not in contact, the resistance friction plate 49 is moved downward to make it contact with the moment cross block 36, so as to avoid the instability of the mold after installation due to the inability to contact between the two, thereby improving the use effect of the device. At the same time, when the moment cross block 36 and the resistance friction plate 49 are fully in contact, the valve in the bending pipe 32 is closed, so that the moment cross block 36 and the resistance friction plate 49 are always in the current contact state, avoiding the outflow of gas in the bending pipe 32 causing the linkage inclined block 56 to reset, and further operating the movement of the resistance friction plate 49, that is, its contact with the moment cross block 36, is carried out when the bolts are fixed and need to be detected, which reduces the limitations of the device during use, and avoids the limit stop unit failing to limit the elastic clamping control device, resulting in poor safety of the device during use.
[0024] The present invention also provides a method for using the bolt detection device, comprising the following steps: S1. Install the mold on the device through the spring-loaded clamping control device, and place the bolt head to be tested in the mold for fixing; S2. The impurities adhering to the bolts can be cleaned by the gas storage spray cleaning structure; S3. The fixed bolts are sent into the detection cavity to fully detect the status and various parameters of the bolts.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bolt detection device, comprising an equipment detection platform (1) and a mold; the equipment detection platform (1) is provided with a horizontally placed detection cavity; characterized in that: The equipment detection platform (1) is provided with a bearing column (2), a rectangular box (3) is provided on the side of the bearing column (2) facing the detection cavity, a spring-loaded clamping control device is provided on the rectangular box (3), and the spring-loaded clamping control device is used to install the mold in the rectangular box (3); the mold is located in the rectangular box (3) and the two fit together, and the notch on the mold faces the detection cavity; the top and bottom of the rectangular box (3) are provided with a rotating screw (4), and a limit stop positioning unit is provided on the rotating screw (4), and the limit stop positioning unit is used to prevent The mold is dislocated during use after installation; a rotating gear (5) is also installed at one end of the rotating screw (4) away from the rectangular box (3); the rotating gear (5) is meshingly connected with a reciprocating toothed disc (6); an air storage spray structure is provided on the reciprocating toothed disc (6); the air storage spray structure is used to clean the bolts to be tested; a reciprocating rotating shaft (7) is installed on one side of the reciprocating toothed disc (6) close to the rectangular box (3); the reciprocating rotating shaft (7) is installed on the rectangular box (3); a driving gear (8) is also provided on the reciprocating rotating shaft (7).
2. A bolt detection device according to claim 1, characterized in that: The elastic clamping control device comprises a fitting square plate (9) slidably arranged in a rectangular square box (3); a rubber buffer pad (10) is provided on a side of the fitting square plate (9) close to the detection cavity, and the rubber buffer pad (10) is located on a moving path of the mold away from the detection cavity; one end of a plurality of guide cylinders (11) is provided on a side of the fitting square plate (9) away from the detection cavity, and the other ends of the plurality of guide cylinders (11) penetrate the side of the rectangular square box (3) away from the detection cavity and are commonly connected to a retaining ring (12); the guide cylinders (11) are slidably connected to the rectangular square box (3).
3. A bolt detection device according to claim 2, characterized in that: A contact sheet (13) is provided on the side of the fitting square plate (9) away from the rubber buffer pad (10) and the opposite side of the rectangular box (3), and the two contact sheets (13) are electrically connected; a guide spring (14) is sleeved on the guide cylinder (11), one end of the guide spring (14) is fixedly connected to the rectangular box (3), and the other end is fixedly connected to the retaining ring body (12), and bent insert plates (15) are installed on both sides of the retaining ring body (12); retaining racks (16) are provided on the top and bottom of the retaining ring body (12), and the retaining racks (16) are meshingly connected to the driving gear (8).
4. A bolt detection device according to claim 1, characterized in that: The gas storage spray structure comprises a guide column (17) installed at an edge of a side of the reciprocating toothed disc (6) away from the rectangular box (3); a rectangular cross block (18) is installed on the top of the reciprocating toothed disc (6), and a rectangular slide groove (19) is provided on the top of the rectangular cross block (18), and the rectangular slide groove (19) and the guide column (17) are slidably matched; two symmetrical positioning slide columns (20) are installed on the side of the rectangular cross block (18) close to the detection cavity, and a positioning base (21) is slidably connected to the positioning slide column (20), and the positioning base (21) is fixedly installed on the top of the rectangular box (3); the rectangular cross block (18) is away from the positioning slide column (2 0) is provided with a pushing square plate (22); a gas-making square box (23) is also provided on the top of the rectangular square box (3); a side of the gas-making square box (23) close to the detection cavity is open and slidably connected to the pushing square plate (22); a gas-making square box (23) is also provided with an air inlet valve (24) at the bottom; a gas-making square box (23) is also provided with an air outlet valve (25) at the top; a gas delivery pipeline (26) is installed on the top of the gas-making square box (23); one end of the gas delivery pipeline (26) is connected to the air outlet valve (25), and the other end is connected to an air storage bag (27); a ventilation hose (28) is provided on the side of the air storage bag (27) close to the detection cavity.
5. A bolt detection device according to claim 4, characterized in that: An auxiliary base (29) is installed on the top of the gas-making box (23), and a ventilation pipe (30) is installed on the auxiliary base (29). One end of the ventilation pipe (30) is connected to the ventilation hose (28), and the other end is connected to a high-pressure nozzle (31). The high-pressure nozzle (31) faces the bolt. The bolt is divided into a head and a screw. The head is located in the mold, and the screw is located in the detection cavity for detection. Bending pipes (32) are installed on both sides of the ventilation pipe (30). A bending base (33) is installed at the output port of the bending pipe (32). The bending base (33) is fixedly installed on the rectangular box (3). A limited motion sliding column (34) is installed in the output end of the bending pipe (32), and a pressure-applying mechanism is provided on the limited motion sliding column (34).
6. A bolt detection device according to claim 3, characterized in that: Both sides of the rectangular box (3) are provided with a moment slide (35), and a moment cross block (36) is slidably connected to the moment slide (35). A side of the moment cross block (36) close to the rectangular box (3) is provided with two symmetrical locking square columns (37) penetrating therethrough, and the locking square columns (37) and the moment cross block (36) are slidably matched; one end of the two locking square columns (37) close to the rectangular box (3) is commonly connected with a U-shaped clamping plate (38), and the inner side wall of the U-shaped clamping plate (38) is arranged to fit with the outer side wall of the mold; the U-shaped clamping plate (38) is on the side of the mold close to the detection cavity; the side of the U-shaped clamping plate (38) away from the rectangular box (3) is also provided with a baffle, and the baffle is attached to the side of the mold ; A locking spring (39) is sleeved on the locking square column (37), one end of the locking spring (39) is connected to the U-shaped clamp (38), and the other end is connected to the moment cross block (36); a moment spring (40) is sleeved on the moment slide (35), one end of the moment spring (40) is connected to the moment cross block (36), and the other end is connected to the moment limit plate, and the moment limit plate is fixedly connected to the end of the moment slide (35) away from the rectangular square box (3); a plurality of moment slots (41) are provided on the side of the moment slide (35) close to the bending insert (15), and when the U-shaped clamp (38) is in the initial state, the bending insert (15) passes through the moment cross block (36) and is connected to one of the moment slots (41).
7. A bolt detection device according to claim 1, characterized in that: The limit stop unit comprises a rotating block (42) threadedly mounted on a rotating screw rod (4), the top of the rotating block (42) being penetrated by two symmetrical rotating slide columns (43), the rotating slide columns (43) being fixedly mounted on the rectangular box (3); the rotating slide columns (43) are slidably matched with the rotating block (42); U-shaped slide cylinders (44) are also provided on both sides of the rotating block (42), the opening of the U-shaped slide cylinder (44) faces the moment slide column (35); auxiliary square columns (45) are slidably connected at both ends of the U-shaped slide cylinder (44), and the two auxiliary square columns (45) are commonly connected to an auxiliary cross plate (46); an auxiliary spring (47) is provided inside the U-shaped slide cylinder (44), one end of the auxiliary spring (47) is fixedly connected to the auxiliary square column (45), and the other end is fixedly connected to the inner wall of the U-shaped slide cylinder (44).
8. A bolt detection device according to claim 7, characterized in that: A driving slide post (48) is connected through the top of the auxiliary transverse plate (46), and the driving slide post (48) and the auxiliary transverse plate (46) are slidably matched; a resistance friction plate (49) is installed at one end of the driving slide post (48) close to the moment slide post (35), and a side of the resistance friction plate (49) close to the moment transverse block (36) is arranged as an inclined surface; a driving spring (50) is sleeved on the driving slide post (48), and one end of the driving spring (50) is fixedly connected to the resistance friction plate (49), and the other end is fixedly connected to the auxiliary transverse plate (46).
9. A bolt detection device according to claim 5, characterized in that: The pressure-applying mechanism comprises a U-shaped square seat (51) mounted on the end point of the limit slide (34), and a trigger wheel (52) is mounted in the U-shaped square seat (51); a limit spring (53) is sleeved on the limit slide (34), one end of the limit spring (53) is fixedly connected to the bending base (33), and the other end is fixedly connected to the U-shaped square seat (51); a linkage base plate (54) is also mounted on the rectangular box (3), and a linkage slide post (55) is connected to the top of the linkage base plate (54), and the linkage slide post (55) is slidably matched with the linkage base plate (54); A linkage inclined block (56) is also installed on the top of the linkage slide column (55), and the linkage inclined block (56) is located at the bottom of the trigger wheel (52); the inclined surface of the linkage inclined block (56) faces the trigger wheel (52), and the two are arranged in close contact; a linkage spring (57) is sleeved on the linkage slide column (55), one end of the linkage spring (57) is fixedly connected to the linkage base plate (54), and the other end is fixedly connected to the linkage inclined block (56); one end of an extended square rod (58) is also installed on the linkage inclined block (56), and the other end of the extended square rod (58) is located at the top of the auxiliary horizontal plate (46).
10. A method for using a bolt detection device, using the bolt detection device according to claim 1, characterized in that: Includes steps: S1. Install the mold on the device through the spring-loaded clamping control device, and place the bolt head to be tested in the mold for fixing; S2. The impurities adhering to the bolts can be cleaned by the gas storage spray cleaning structure; S3. The fixed bolts are sent into the detection cavity to fully detect the status and various parameters of the bolts.