Management method for preventing mistake and leakage of working procedures in production process

Abstract

The invention, which relates to the technical field of production management, discloses an error-proof and leakage-proof management method for working procedures in a production process, comprising the following steps: a system automatically calls an operation instruction book of a current working procedure according to read product information; information reading and recording are carried out on the serial number of the product in the current working procedure; during next station operation, product information can be scanned at the station of the procedure, whether the previous procedure is completed or not and whether the information is complete or not are automatically retrieved, intelligent verification is carried out at the station of the procedure and key materials, it is ensured that the materials are correct, and the procedures are carried out in sequence; an operator executes according to a set process flow of the system, once errors or process omission and process skipping are found, the system gives an alarm and provides correction guidance, the error rate is reduced, and the one-time qualification rate in the production process is ensured. According to the invention, the production efficiency of an enterprise is improved, errors and omission are reduced, and the product quality is improved. And an operator is guided to follow a set process, and effective management of error rate reduction is realized.

Description

Technical Field

[0001] The present invention relates to the technical field of production management, and in particular to a management method for preventing errors and leaks in production process steps. Background Art

[0002] In the manufacturing industry, missing or skipping a process will directly lead to substandard product quality and even produce waste products, which will require rework or scrapping. This will increase production costs directly and indirectly, including the waste of raw materials, additional labor costs, etc., which have an immeasurable impact on product quality, production efficiency, and customer satisfaction. Therefore, the management requirements for process error prevention and leakage prevention in manufacturing are imminent.

[0003] Therefore, a management method for preventing errors and leaks in the production process has become an urgent problem to be solved. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a management method for preventing errors and leaks in production process steps, so as to strictly control the production process sequence and avoid the management of unauthorized skipping operations.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is: a management method for preventing errors and leaks in production processes, comprising the following steps:

[0006] S1. The operator logs in to the system in advance to operate. The system automatically retrieves the work instructions for the current process based on the product information read, and accurately standardizes the operating steps of each process;

[0007] S2. After the operation is completed, the current process will read and record the product serial number;

[0008] S3. When working at the next station, the product information will be scanned at this process site. The system will automatically retrieve whether the previous process has been completed and whether the information is complete based on the scanned information. It will conduct intelligent verification at the process site and key materials to ensure that the materials are correct and the processes are carried out in order.

[0009] S4. When the information retrieval finds an error in the current process, the system makes predictions and adjustments based on the actual situation, achieving comprehensive monitoring of each process in the production process, completely avoiding missing processes or skipping processes;

[0010] S5. Operators execute according to the established process flow of the system. Once errors, omissions or skipped processes are found, the system will issue an alarm and provide corrective guidance to reduce the error rate and ensure the one-time pass rate of the production process.

[0011] The advantages of the present invention over the prior art are: the present invention helps enterprises improve production efficiency, reduce errors and omissions, and thus improve product quality. It guides operators to follow established processes and reduces effective management of error rates. DETAILED DESCRIPTION

[0012] The following is a further detailed description of a method for managing errors and leaks in a production process according to the present invention.

[0013] The specific implementation process of the production process error prevention and leakage prevention management method of the present invention is as follows:

[0014] The present invention realizes systematic control of production procedures, avoids unauthorized step skipping and step missing operations, and plays an error-proof management role in the production process.

[0015] During the production process, operators need to log in to the system in advance to operate. The system automatically retrieves the work instructions of the current process based on the read product information, and accurately standardizes the operating steps of each process. After the operation is completed, the current process will read and record the product serial number (serial number). When working at the next station, the product information will be scanned at this process site. The system will automatically retrieve whether the previous process has been completed and whether the information is complete based on the scanned information. Through intelligent verification at the process site and key materials, it ensures that the materials are correct and the processes are carried out in order. When the information retrieval of the current process is wrong, the system will make predictions and adjustments based on the actual situation to achieve comprehensive monitoring of each process in the production process, completely avoiding problems such as missing processes and skipping processes. Operators execute according to the established process flow of the system. Once errors are found or processes are missed or skipped, the system will issue an alarm and provide corrective guidance to reduce the error rate, ensure the one-time pass rate of the production process, and improve overall production efficiency and product quality.

[0016] The present invention and its implementation methods are described above. Such description is not restrictive. If a person skilled in the art is inspired by it and creatively designs structures and implementation methods similar to the technical solution without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A management method for preventing errors and leaks in production processes, characterized by: The following steps are included: S1. The operator logs in to the system in advance to operate. The system automatically retrieves the work instructions for the current process based on the product information read, and accurately standardizes the operating steps of each process; S2. After the operation is completed, the current process will read and record the product serial number; S3. When working at the next station, the product information will be scanned at this process site. The system will automatically retrieve whether the previous process has been completed and whether the information is complete based on the scanned information. It will conduct intelligent verification at the process site and key materials to ensure that the materials are correct and the processes are carried out in order. S4. When the information retrieval finds an error in the current process, the system makes predictions and adjustments based on the actual situation, achieving comprehensive monitoring of each process in the production process, completely avoiding missing processes or skipping processes; S5. Operators execute according to the established process flow of the system. Once errors, omissions or skipped processes are found, the system will issue an alarm and provide corrective guidance to reduce the error rate and ensure the one-time pass rate of the production process.