Insulated cable braiding equipment
By introducing tension adjustment and rotation winding mechanisms into the insulated cable braiding equipment, the problems of cable core tension adjustment and winding roller adaptability are solved, the braiding stability and work efficiency are improved, and the equipment cost is reduced.
Patent Information
- Application Number
- CN202510411226.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-04-02
AI Technical Summary
Existing insulated cable braiding equipment cannot effectively adjust the tension of the cable core and the finished insulated cable, resulting in loosening during the braiding process, affecting equipment operation and work efficiency, and cannot adapt to winding rollers of different sizes, increasing usage costs.
The tension adjustment mechanism, rotating winding mechanism, roller clamping mechanism, braiding guide mechanism, etc. are used to achieve tension adjustment and stable transportation of cable cores and braided products, adapt to the clamping of winding rollers of different sizes, and improve braiding accuracy and work efficiency.
The setting of the tension adjustment mechanism prevents the cable from loosening, improves the braiding stability and equipment operation efficiency; the rotating winding mechanism maintains stable transmission of the cable core and reduces manual intervention; the roller clamping mechanism simplifies installation and disassembly, reducing the cost of use.
Smart Images

Figure CN120108861B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of insulating cable processing equipment, and more particularly to an insulating cable braiding equipment. Background Art
[0002] In order to achieve certain functions, insulated wires and cables will weave different types of protective layers on the outside of the wire core, such as braided steel wire protective layers to shield electromagnetic waves, braided fiber protective layers to enhance the tear strength of the protective layers, and braided metal protective layers to prevent interference. When weaving the protective layers, an insulated wire and cable braiding machine will be used.
[0003] When using existing insulated cable braiding equipment, the protective layer is usually braided by a high-speed braiding machine, and the braided protective layer structure is wrapped around the outside of the wire core, thereby protecting the wire core.
[0004] However, the existing insulated cable braiding equipment has the following shortcomings:
[0005] When in use, the existing insulated cable braiding equipment is unable to adjust the tension of the cable core during the braiding process and the finished insulated cable, which causes the cable to easily loosen during the braiding process, resulting in poor braiding effect, and easily affects the normal operation of the equipment, thereby reducing work efficiency. When in use, the existing insulated cable braiding equipment is unable to transport the core during the winding process, thereby affecting the accuracy of the braiding and winding work, and requires manual adjustment. The entire process is time-consuming and labor-intensive, easily affecting work efficiency, and difficult to meet actual use needs. When in use, the insulated cable braiding equipment is unable to clamp and fix the braiding winding rollers of different sizes. The braiding winding rollers need to be replaced according to specific use needs, which increases the cost of using the equipment. Summary of the Invention
[0006] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose an insulated cable braiding device, which, through the setting of a tension adjustment mechanism, can adjust the tension of the cable core and the braided finished cable during the winding process, effectively prevent the cable from loosening, maintain the normal operation of the equipment, and thus improve the overall work efficiency.
[0007] To achieve this object, the present invention adopts the following technical solutions:
[0008] The present invention provides an insulated cable braiding device, comprising a processing table, a braiding assembly being provided on the top of the processing table, a fixed frame being fixedly installed on the top of the processing table, a rotating winding mechanism being provided on the top of the fixed frame, a roller clamping mechanism being installed inside the fixed frame, and a tensioning force adjustment mechanism being provided on one side of the fixed frame;
[0009] The cam is secured to the bottom of the first frame and has a locking mechanism which allows the cam to lock onto the first frame while the second frame is locked.
[0010] In a preferred technical solution of the present invention, the rotating winding mechanism includes two brackets, the two brackets are respectively installed at the top two ends of the fixed frame, a first screw rod is arranged between the two brackets, a first sliding frame is arranged on the outside of the first screw rod, and an arc-shaped sleeve is fixedly installed on the bottom of the first sliding frame, the two ends of the first screw rod are respectively movable through the two brackets and connected with a belt transmission structure, a first fixed frame is installed on one side of one of the brackets, a first servo motor is installed on one side of the first fixed frame, the output end of the first servo motor is movable through the corresponding first fixed frame and is connected with the belt transmission structure, a first rotating disk is installed on one side of each of the belt transmission structures, and an elastic clamping mechanism is provided on one side of each of the first rotating disks.
[0011] In a preferred technical solution of the present invention, the roller clamping mechanism includes a first U-shaped frame, which is fixedly installed inside the processing table. A second servo motor is installed at one end of the first U-shaped frame, and the output end of the second servo motor is movable through the first U-shaped frame and is connected to a second screw rod. Two second sliding frames are arranged on the outside of the second screw rod, and a driving mechanism is arranged on one side of each second sliding frame.
[0012] In a preferred technical solution of the present invention, the weaving assembly includes a sixth servo motor, which is installed at the bottom of the processing table. The output end of the sixth servo motor is movable through the processing table and is connected to a third rotating disk, and a plurality of spindles are arranged on the top of the third rotating disk.
[0013] In a preferred technical solution of the present invention, the elastic clamping mechanism includes a limit frame, which is fixedly installed on one side of the first rotating disk. Two movable rods are provided at both ends of the limit frame, one end of each two movable rods is connected to a limit plate, a pull ring is installed on one side of each limit plate, one end of each two movable rods is movable through the limit frame and is connected to an arc-shaped clamping frame, and a spring is sleeved on the outside of each movable rod.
[0014] In a preferred technical solution of the present invention, the driving mechanism includes a second rotating disk, which is installed on one side of a second sliding frame, a second fixed frame is installed on one side of the second sliding frame, and a fourth servo motor is installed on one side of the second fixed frame, and the output end of the fourth servo motor is movable through the second fixed frame and connected to the second rotating disk.
[0015] In a preferred technical solution of the present invention, a weaving guide mechanism is provided inside the fixed frame, and the weaving guide mechanism is provided above the plurality of spindles;
[0016] The weaving guide mechanism includes a third screw rod, which is arranged inside a fixed frame, and a first guide rod is installed inside the fixed frame. A sliding plate is provided on the outside of the third screw rod and the first guide rod, and a guide hole is opened through the top of the sliding plate. A third servo motor is installed on one side of the fixed frame, and the output end of the third servo motor movably passes through the fixed frame and is connected to the third screw rod.
[0017] In a preferred technical solution of the present invention, a guide adjustment mechanism is provided on the top of the processing table, and the guide adjustment mechanism is provided on one side of the fixed frame;
[0018] The guide adjustment mechanism includes a second U-shaped frame, which is fixedly mounted on the top of the processing table. A second guide rod is fixedly mounted inside the second U-shaped frame. Two third sliding frames are slidably mounted on the outer side of the second guide rod. The two third sliding frames are rotatably connected to guide wheels near one end. A servo cylinder is installed on one side of the second U-shaped frame. The output end of the servo cylinder movably passes through the second U-shaped frame and is connected to one of the third sliding frames.
[0019] In a preferred technical solution of the present invention, a winding mechanism is provided on the top of the processing table, and the winding mechanism is fixedly installed on one side of the fixed frame;
[0020] The winding mechanism includes two supports, a winding roller is installed between the two supports, a fifth servo motor is installed on one side of one of the supports, and the output end of the fifth servo motor movably passes through the supports and is connected to the winding roller.
[0021] In a preferred technical solution of the present invention, a third U-shaped frame is fixedly installed on one side of the fixed frame, and a guide roller is installed inside the third U-shaped frame.
[0022] The beneficial effects of the present invention are:
[0023] The present invention provides an insulated cable braiding device, which is equipped with a tension adjustment mechanism to adjust the tension of the cable core wire being transported and the braided cable when the cable is being braided, thereby preventing the cable from loosening, thereby improving the stability of the cable during transportation and braiding, ensuring the braiding quality, maintaining the normal operation of the equipment, effectively improving work efficiency, and reducing the overall work difficulty.
[0024] By setting up a rotating winding mechanism, this innovative technology can effectively maintain the stable transportation of the cable core during the winding process of the cable core. This improvement in stability directly leads to a significant increase in the accuracy of the braiding and winding process, thereby greatly reducing the dependence on manual intervention. By reducing manual operations, not only precious human resources are saved, but also production time is significantly shortened, thereby improving overall work efficiency. In addition, the implementation of the present invention can also ensure that various needs in actual use are met, providing an efficient, precise and economical solution for the processing of cable cores.
[0025] By setting up a roller clamping mechanism, this innovative design enables the equipment to easily cope with the clamping and fixing work of weaving winding rollers of various sizes. Through the setting of this mechanism, the overall installation and disassembly process becomes simpler and faster, greatly improving the convenience of operation. In addition, this design not only improves work efficiency, but also meets the expectations of different users for diversified usage needs. More importantly, through this innovative solution, the cost of equipment use can be effectively reduced, thereby bringing users a more economical and affordable operating experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a perspective diagram of the main structure of an insulated cable braiding device of the present invention;
[0027] Figure 2 This is a side structural perspective diagram of an insulated cable braiding device of the present invention;
[0028] Figure 3 This is a three-dimensional diagram of a local structure of an insulated cable braiding device of the present invention;
[0029] Figure 4 This is an enlarged perspective view of a rotating winding mechanism in an insulated cable braiding device of the present invention;
[0030] Figure 5This is an enlarged perspective view of a roller clamping mechanism in an insulated cable braiding device of the present invention;
[0031] Figure 6 This is an enlarged perspective view of a braiding guide mechanism in an insulated cable braiding device according to the present invention;
[0032] Figure 7 This is an enlarged three-dimensional view of an elastic clamping mechanism in an insulated cable braiding device of the present invention;
[0033] Figure 8 This is an enlarged perspective view of a guide adjustment mechanism of an insulated cable braiding device according to the present invention;
[0034] Figure 9 This is an enlarged stereoscopic view of a tensioning force adjustment mechanism of an insulated cable braiding device according to the present invention.
[0035] In the picture:
[0036] 1. Processing table; 2. Fixed frame; 3. Rotating winding mechanism; 301. Bracket; 302. First screw rod; 303. First sliding frame; 304. Arc sheath; 305. First fixed frame; 306. First servo motor; 307. Belt transmission structure; 308. First rotating disk; 4. Roller clamping mechanism; 401. First U-shaped frame; 402. Second servo motor; 403. Second screw rod; 404. Second sliding frame; 5. Weaving guide mechanism; 501. Third screw rod; 502. First guide rod; 503. Sliding plate; 504. Guide hole; 505. Third servo motor; 6. Driving mechanism; 601. Second rotating disk; 602. Second fixed frame; 603. Fourth servo motor; 7. Elastic clamping mechanism; 701. Limit frame; 702. Movable rod; 703. Limit plate; 704. Pull ring; 705. Arc clamping frame; 706. Spring; 8. Guide adjustment mechanism; 801. Second U-shaped frame; 802. Second guide rod; 803. Third sliding frame; 804. Guide wheel; 805. Servo cylinder; 9. Winding mechanism; 901. Support; 902. Winding roller; 903. Fifth servo motor; 10. Third U-shaped frame; 11. Guide roller; 12. Sixth servo motor; 13. Third rotating disk; 14. Spindle; 15. Tension adjustment mechanism; 1501. First mounting frame; 1502. Fixed frame; 1503. Connecting shaft; 1504. Connecting frame; 1505. Pressure wheel; 1506. First gear; 1507. Second mounting frame; 1508. Seventh servo motor; 1509. Second gear; 1510. Tooth plate; 1511. Tension sensor. DETAILED DESCRIPTION
[0037] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.
[0038] like Figure 1-9 As shown, an embodiment provides an insulated cable braiding device, including a processing table 1, a braiding assembly is provided on the top of the processing table 1, a fixed frame 2 is fixedly installed on the top of the processing table 1, a rotating winding mechanism 3 is provided on the top of the fixed frame 2, a roller clamping mechanism 4 is installed inside the fixed frame 2, and a tensioning force adjustment mechanism 15 is provided on one side of the fixed frame 2;
[0039] The tensioning force adjustment mechanism 15 includes a first mounting frame 1501, which is fixedly mounted on one side of the fixed frame 2. Two fixing frames 1502 are installed on the top and bottom of the first mounting frame 1501. A connecting shaft 1503 is provided between each two fixing frames 1502. Two connecting frames 1504 are fixedly mounted on the outer side of each connecting shaft 1503. A pressure wheel 1505 is installed between two adjacent connecting frames 1504. One end of each connecting shaft 1503 is movable and passes through a corresponding fixing frame 1502 and is connected to a first gear 1506. A second mounting frame 1507 is installed on one side of the first mounting frame 1501. A seventh servo motor 1508 is installed on one side of the second mounting frame 1507. The output end of the machine 1508 is movable through the second mounting frame 1507 and is connected to the second gear 1509. The outer side of the second gear 1509 is meshed with two tooth plates 1510, and the two tooth plates 1510 are respectively meshed with the two first gears 1506. The two tooth plates 1510 are slidably mounted on one side of the first mounting frame 1501. A tension sensor 1511 is installed at one end of the first mounting frame 1501. By providing a tensioning force adjustment mechanism 15, the tension of the transported cable core wire and the braided cable can be adjusted when the cable is braided to prevent the cable from loosening, thereby improving the stability of the cable during transportation and braiding, ensuring the braiding quality, maintaining the normal operation of the equipment, effectively improving work efficiency, and reducing the overall work difficulty.
[0040] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the rotating winding mechanism 3 includes two brackets 301, and the two brackets 301 are respectively installed at the top ends of the fixed frame 2. A first screw rod 302 is provided between the two brackets 301, and a first sliding frame 303 is provided on the outside of the first screw rod 302. An arc-shaped sheath 304 is fixedly installed on the bottom of the first sliding frame 303. The two ends of the first screw rod 302 are respectively movable and pass through the two brackets 301 and are connected to a belt transmission structure 307. A first fixed frame 305 is installed on one side of one of the brackets 301, and a first servo motor 305 is installed on one side of the first fixed frame 305. 6. The output end of the first servo motor 306 is movable and passes through a corresponding first fixed frame 305 and is connected to the belt transmission structure 307. A first rotating disk 308 is installed on one side of each belt transmission structure 307. An elastic clamping mechanism 7 is provided on one side of each first rotating disk 308. By setting the rotating winding mechanism 3, it is possible to maintain stable transportation of the cable core when the cable core is wound, thereby improving the accuracy of braiding and winding, reducing manual intervention, saving labor and time costs, improving overall work efficiency, and meeting actual use needs.
[0041] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5 As shown, the roller clamping mechanism 4 includes a first U-shaped frame 401, which is fixedly mounted inside the processing table 1. A second servo motor 402 is mounted at one end of the first U-shaped frame 401. The output end of the second servo motor 402 is movable through the first U-shaped frame 401 and connected to a second screw rod 403. Two second sliding frames 404 are provided on the outside of the second screw rod 403. A drive mechanism 6 is provided on one side of each second sliding frame 404. Through the arrangement of the roller clamping mechanism 4, it is possible to clamp and fix the weaving winding rollers of different sizes. The overall installation and disassembly work is relatively simple, which can effectively improve work efficiency, meet diverse usage needs, and effectively reduce the cost of equipment use. The second screw rod 403 has a bidirectional thread structure, and the two second sliding frames 404 are respectively mounted on a corresponding section of the thread structure. When the second servo motor 402 drives the second screw rod 403 to rotate, the two second sliding frames 404 move closer to or away from each other along the second screw rod 403.
[0042] like Figure 1 and Figure 2As shown, the braiding component includes a sixth servo motor 12, which is installed at the bottom of the processing table 1. The output end of the sixth servo motor 12 is movable through the processing table 1 and is connected to the third rotating disk 13. A plurality of spindles 14 are arranged on the top of the third rotating disk 13. Through the setting of the braiding component, the operator can easily realize the fast and efficient braiding forming process of the protective layer of the insulated cable. The application of this technology can not only significantly improve the overall work efficiency, but also effectively save manual labor and precious time costs, thereby bringing higher economic benefits to the enterprise.
[0043] like Figure 1 、 Figure 2 、 Figure 3 and Figure 7 As shown, the elastic clamping mechanism 7 includes a limit frame 701, which is fixedly mounted on one side of the first rotating disk 308. Two movable rods 702 are provided at both ends of the limit frame 701, and one end of each of the two movable rods 702 is connected to a limit plate 703. A pull ring 704 is installed on one side of each limit plate 703. One end of each of the two movable rods 702 is movable through the limit frame 701 and is connected to an arc-shaped clamping frame 705. A spring 706 is sleeved on the outside of each movable rod 702. Through the setting of the elastic clamping mechanism 7, the cable core being processed can be effectively and firmly clamped. This clamping mechanism can prevent the cable core from unnecessary deviation or shaking during the winding process. In this way, not only can the accuracy and stability of the weaving process be further improved, but also the overall work efficiency can be significantly improved.
[0044] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5 As shown, the drive mechanism 6 includes a second rotating disk 601, which is installed on one side of the second sliding frame 404. A second fixed frame 602 is installed on one side of the second sliding frame 404, and a fourth servo motor 603 is installed on one side of the second fixed frame 602. The output end of the fourth servo motor 603 is movable through the second fixed frame 602 and connected to the second rotating disk 601. Through the setting of the drive mechanism 6, it is possible to ensure that the winding roller for weaving can rotate smoothly. The implementation of this mechanism is crucial to ensuring the continuity and smoothness of the weaving and winding processes. It not only helps to reduce the number of defective products in the production process, thereby reducing the scrap rate, but also significantly improves the efficiency and output quality of the entire production operation. Among them, the two second rotating disks 601 in the drive mechanism 6 are mainly used to install and fix the winding roller for weaving. After the winding roller for weaving is installed, in order to reduce the cost of use and avoid the problem of difficulty in high synchronization of double-end drive, the drive mechanism 6 adopts a single-end drive to drive the winding roller for weaving to rotate.
[0045] like Figure 1 、 Figure 2 、 Figure 3 and Figure 6 As shown, a weaving guide mechanism 5 is provided inside the fixed frame 2 and is provided above a plurality of spindles 14;
[0046] The weaving guide mechanism 5 includes a third screw rod 501, which is arranged inside the fixed frame 2, and a first guide rod 502 is installed inside the fixed frame 2. A sliding plate 503 is provided on the outside of the third screw rod 501 and the first guide rod 502, and a guide hole 504 is opened through the top of the sliding plate 503. A third servo motor 505 is installed on one side of the fixed frame 2, and the output end of the third servo motor 505 is movable through the fixed frame 2 and connected to the third screw rod 501. Through the setting of the weaving guide mechanism 5, the operator can flexibly adjust the winding position of the braided protective layer, thereby optimizing the equipment operation process. This innovative setting significantly improves the automation level of the equipment, thereby greatly improving the overall work efficiency. At the same time, it also helps save a lot of manual labor and valuable time costs, making the production process more efficient and economical.
[0047] like Figure 1 、 Figure 2 and Figure 8 As shown, a guide adjustment mechanism 8 is provided on the top of the processing table 1, and the guide adjustment mechanism 8 is provided on one side of the fixed frame 2;
[0048] The guide adjustment mechanism 8 includes a second U-shaped frame 801, which is fixedly installed on the top of the processing table 1. A second guide rod 802 is fixedly installed inside the second U-shaped frame 801, and two third sliding frames 803 are slidably installed on the outer side of the second guide rod 802. The two third sliding frames 803 are rotatably connected to a guide wheel 804 near one end. A servo cylinder 805 is installed on one side of the second U-shaped frame 801, and the output end of the servo cylinder 805 is movable through the second U-shaped frame 801 and connected to one of the third sliding frames 803. Through the setting of the guide adjustment mechanism 8, the operator can flexibly adjust the specific position during the winding process of the finished insulated cable core, thereby effectively avoiding the cable cores from entangled with each other during the winding process, ensuring the safety and stability of the entire operation process.
[0049] like Figure 1 and Figure 2 As shown, a winding mechanism 9 is provided on the top of the processing table 1, and the winding mechanism 9 is fixedly installed on one side of the fixed frame 2;
[0050] The winding mechanism 9 includes two supports 901, and a winding roller 902 is installed between the two supports 901. A fifth servo motor 903 is installed on one side of one of the supports 901. The output end of the fifth servo motor 903 is movable through the support 901 and is connected to the winding roller 902. Through the setting of the winding mechanism 9, it can be ensured that after the braiding and winding process of the protective layer of the cable core is completed, the finished product can be quickly and effectively wound up. This innovative setting not only significantly improves the efficiency of the entire production process, but also plays an important role in saving human resources and shortening production time, thereby bringing great convenience and economic benefits to production operations.
[0051] like Figure 1 、 Figure 2 and Figure 3 As shown, a third U-shaped frame 10 is fixedly installed on one side of the fixed frame 2, and a guide roller 11 is installed inside the third U-shaped frame 10. Through the reasonable layout of the third U-shaped frame 10 and the guide roller 11, it is possible to provide an accurate guide path for the cable core when it completes braiding and winding and is ready for discharge. Such a design not only helps to prevent unnecessary wear of the cable core during the discharge process, thereby protecting the cable core from damage, but also significantly improves the overall work efficiency. In addition, by reducing wear and damage, the output rate of defective products can be effectively reduced, ensuring the stability and reliability of product quality.
[0052] Working principle: First, move the entire device to the designated position. Then, connect the external circuit to the electrical equipment in the processing table 1 to ensure its normal operation. Then, wind or sleeve the steel wire and other materials to be used for weaving on the spindle 14 in turn to complete the preparatory process of the weaving work.
[0053] In the weaving and forming stage, first, the sixth servo motor 12 is started to drive the third rotating disk 13 to rotate, and the cable core protective layer is weaved using materials such as steel wire. Then, the second servo motor 402 is started, and the second servo motor 402 drives the second screw rod 403 to rotate, prompting the two second sliding frames 404 to slide close to the second screw rod 403, and the second rotating disk 601 is used to clamp and fix the winding roller of the appropriate size selected according to the needs, and the two second rotating disks 601 are installed and fixed at both ends of the winding roller. Then, one end of the braided cable core protective layer is fixed on the winding roller, and then the fourth servo motor 603 is started, and the fourth servo motor 603 drives the second rotating disk 601 to drive the winding roller to rotate, and the braided cable core protective layer is wound.
[0054] In the wire core winding stage, first, the cable core to be wound is inserted into and passed through the two first rotating disks 308, and the elasticity of the movable rod 702 is used to drive the arc-shaped clamping frame 705 to clamp it, and one end of the wire core is fixed on the winding roller 902. Then, one end of the braided cable core protective layer is passed through the guide hole 504 and wound around the outside of the cable core. The first servo motor 306 is started, and the first servo motor 306 drives the first screw rod 302 to rotate. At the same time, the two belt transmission structures 307 drive the first rotating disk 308 to rotate, thereby driving the cable core to rotate for winding. In this process, In the process, the tension of the transported cable core is detected by the tension sensor 1511. If the tension is low, the seventh servo motor 1508 is started, and the seventh servo motor 1508 drives the second gear 1509 to rotate. The second gear 1509 drives the tooth plate 1510 to slide, and the tooth plate 1510 drives the two first gears 1506 engaged with it to rotate. The first gear 1506 then drives the connecting shaft 1503 and the connecting frame 1504 to rotate, prompting the lower pressure wheel 1505 to push the cable core upward, and the upper pressure wheel 1505 to press the cable core downward, thereby adjusting the tension during transportation to an appropriate standard.
[0055] During the winding and combing stage, while the protective layer is being wound on the cable core, the first sliding frame 303 slides on the first screw rod 302, driving the arc-shaped sheath 304 to limit the cable core to prevent it from moving, thereby improving stability. During the winding process, the third servo motor 505 is started, and the third servo motor 505 drives the third screw rod 501 to rotate, prompting the sliding plate 503 to slide on the first guide rod 502 and the sliding plate 503, so as to adjust the winding position of the braided cable core protective layer.
[0056] In the finished product winding stage, first, the fifth servo motor 903 is started, and the fifth servo motor 903 drives the winding roller 902 to rotate to wind the cable core that has been braided and wound. During the winding process, the cable core is attached to the outer side of the guide roller 11 and the guide wheel 804, so that the winding force is applied, and the guide roller 11 and the guide wheel 804 rotate to reduce the wear on the cable core. Then, the servo cylinder 805 is started, and the servo cylinder 805 pushes the third sliding frame 803 to drive the guide wheel 804 to slide on the second guide rod 802, thereby adjusting the winding position so that the finished cable core can be wound quickly and accurately.
[0057] By following the above instructions, you can complete the use of the insulated cable braiding equipment.
[0058] Other technologies of this embodiment adopt existing technologies.
[0059] The present invention is described through preferred embodiments. Those skilled in the art will appreciate that various modifications or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein; other embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.
Claims
1. An insulated cable braiding device, characterized by: The invention comprises a processing table (1), a braiding assembly is provided on the top of the processing table (1), a fixed frame (2) is fixedly installed on the top of the processing table (1), a rotating winding mechanism (3) is provided on the top of the fixed frame (2), a roller clamping mechanism (4) is installed inside the fixed frame (2), and a tensioning force adjustment mechanism (15) is provided on one side of the fixed frame (2); The tensioning force adjustment mechanism (15) includes a first mounting frame (1501), which is fixedly mounted on one side of the fixed frame (2), and two fixed frames (1502) are mounted on the top and bottom of the first mounting frame (1501), a connecting shaft (1503) is provided between each two fixed frames (1502), two connecting frames (1504) are fixedly mounted on the outer side of each connecting shaft (1503), a pressure wheel (1505) is mounted between one end of two adjacent connecting frames (1504), and one end of each connecting shaft (1503) is movable through a corresponding fixed frame (1502) and is connected to a first gear (1506). A second mounting frame (1507) is installed on one side of the first mounting frame (1501), and a seventh servo motor (1508) is installed on one side of the second mounting frame (1507). The output end of the seventh servo motor (1508) is movable through the second mounting frame (1507) and is connected to a second gear (1509). The outer side of the second gear (1509) is meshed with two tooth plates (1510). The two tooth plates (1510) are respectively meshed with the two first gears (1506). The two tooth plates (1510) are both slidably installed on one side of the first mounting frame (1501). A tension sensor (1511) is installed at one end of the first mounting frame (1501).
2. The insulated cable braiding device according to claim 1, characterized in that: The rotating winding mechanism (3) comprises two brackets (301), the two brackets (301) are respectively mounted at the top ends of the fixed frame (2), a first screw rod (302) is arranged between the two brackets (301), a first sliding frame (303) is arranged on the outside of the first screw rod (302), an arc-shaped sheath (304) is fixedly mounted on the bottom of the first sliding frame (303), and the two ends of the first screw rod (302) are respectively movable and penetrate the two brackets (301) and are connected to a belt transmission structure (307). A first fixed frame (305) is installed on one side of one of the brackets (301), a first servo motor (306) is installed on one side of the first fixed frame (305), an output end of the first servo motor (306) is movable through a corresponding first fixed frame (305) and connected to a belt transmission structure (307), a first rotating disk (308) is installed on one side of each of the belt transmission structures (307), and an elastic clamping mechanism (7) is provided on one side of each of the first rotating disks (308).
3. The insulated cable braiding device according to claim 1, characterized in that: The roller clamping mechanism (4) comprises a first U-shaped frame (401), the first U-shaped frame (401) being fixedly mounted inside the processing table (1), a second servo motor (402) being mounted on one end of the first U-shaped frame (401), an output end of the second servo motor (402) being movable through the first U-shaped frame (401) and connected to a second screw rod (403), two second sliding frames (404) being arranged on the outer side of the second screw rod (403), and a driving mechanism (6) being arranged on one side of each second sliding frame (404).
4. The insulated cable braiding device according to claim 2, characterized in that: The braiding assembly comprises a sixth servo motor (12), the sixth servo motor (12) being mounted at the bottom of the processing table (1), the output end of the sixth servo motor (12) being movable through the processing table (1) and being connected to a third rotating disk (13), and a plurality of spindles (14) being arranged on the top of the third rotating disk (13).
5. The insulated cable braiding device according to claim 4, characterized in that: The elastic clamping mechanism (7) comprises a limit frame (701), the limit frame (701) is fixedly mounted on one side of the first rotating disk (308), two movable rods (702) are provided at both ends of the limit frame (701), one end of each of the two movable rods (702) is connected to a limit plate (703), a pull ring (704) is mounted on one side of each of the limit plates (703), one end of each of the two movable rods (702) is movable through the limit frame (701) and is connected to an arc-shaped clamping frame (705), and a spring (706) is sleeved on the outer side of each of the movable rods (702).
6. The insulated cable braiding device according to claim 3, characterized in that: The driving mechanism (6) comprises a second rotating disk (601), the second rotating disk (601) being mounted on one side of a second sliding frame (404), a second fixed frame (602) being mounted on one side of the second sliding frame (404), a fourth servo motor (603) being mounted on one side of the second fixed frame (602), an output end of the fourth servo motor (603) being movably connected to the second fixed frame (602) and the second rotating disk (601).
7. The insulated cable braiding device according to claim 1, characterized in that: A weaving guide mechanism (5) is provided inside the fixed frame (2), and the weaving guide mechanism (5) is provided above a plurality of spindles (14); The braiding guide mechanism (5) comprises a third screw rod (501), the third screw rod (501) being arranged inside a fixed frame (2), a first guide rod (502) being installed inside the fixed frame (2), a sliding plate (503) being arranged on the outside of the third screw rod (501) and the first guide rod (502), a guide hole (504) being provided through the top of the sliding plate (503), a third servo motor (505) being installed on one side of the fixed frame (2), an output end of the third servo motor (505) being movably inserted through the fixed frame (2) and connected to the third screw rod (501).
8. The insulated cable braiding device according to claim 1, characterized in that: A guide adjustment mechanism (8) is provided on the top of the processing table (1), and the guide adjustment mechanism (8) is provided on one side of the fixed frame (2); The guide adjustment mechanism (8) comprises a second U-shaped frame (801), the second U-shaped frame (801) is fixedly mounted on the top of the processing table (1), a second guide rod (802) is fixedly mounted inside the second U-shaped frame (801), two third sliding frames (803) are slidably mounted on the outer sides of the second guide rod (802), and the two third sliding frames (803) are rotatably connected to a guide wheel (804) near one end, and a servo cylinder (805) is mounted on one side of the second U-shaped frame (801), and the output end of the servo cylinder (805) movably passes through the second U-shaped frame (801) and is connected to one of the third sliding frames (803).
9. The insulated cable braiding device according to claim 1, characterized in that: A winding mechanism (9) is provided on the top of the processing table (1), and the winding mechanism (9) is fixedly mounted on one side of the fixed frame (2); The winding mechanism (9) comprises two supports (901), a winding roller (902) is installed between the two supports (901), a fifth servo motor (903) is installed on one side of one of the supports (901), and an output end of the fifth servo motor (903) is movable through the support (901) and connected to the winding roller (902).
10. The insulated cable braiding device according to claim 1, characterized in that: A third U-shaped frame (10) is fixedly mounted on one side of the fixed frame (2), and a guide roller (11) is mounted inside the third U-shaped frame (10).
Citation Information
Patent Citations
Weaving method of cable woven layer
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