Filling and sealing device of multi-station servo motor stator assembly

By designing a pre-cut and defense mechanism in the potting device of the multi-station servo motor stator assembly, the residual and curing incomplete caused by the sliding of the resin along the mandrel surface is solved, the potting quality and effect are improved, and the reliability of assembly and production is enhanced.

CN120110104AActive Publication Date: 2025-06-06CHANGZHOU JKONGMOTOR CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202510584669.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-06-06
Estimated Expiration
2045-05-08

AI Technical Summary

Technical Problem

Prior Art During the potting process of stator components, resin slides along the surface of the mandrel, resulting in residual and incomplete curing, affecting the quality and effect of the potting.

Method used

A potting device for a multi-station servo motor stator assembly is designed, and the resin is pre-cut horizontally and vertically pre-cut, completely separate the resin between the mandrel and the stator assembly, and fence the mandrel surface through the defense mechanism to prevent resin fragments from falling.

Benefits of technology

It effectively avoids the problems of resin residue and incomplete curing, improves the potting quality and effect, and ensures the unblocking of holes in the motor housing, improving assembly quality and production reliability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120110104A_ABST
    Figure CN120110104A_ABST
Patent Text Reader

Abstract

The invention is suitable for the technical field of stator filling and sealing, and provides a multi-station servo motor stator assembly filling and sealing device which comprises a filling and sealing mechanism, a pre-cutting mechanism and a defense mechanism. The pre-cutting mechanism comprises a bottom frame, a fixing base, a turnover air cylinder, a turnover table, an annular sliding rail, an electric ring block and a pre-cutting piece. The defense mechanism comprises a lug plate, a fixing ring, a fixing strip, a driving motor, a main defense piece and an auxiliary defense piece; through the design of the pre-cutting mechanism, the resin between the surface of the stator assembly and the surface of the core shaft is pre-cut in the horizontal direction, and then pre-cut in the vertical direction around the surface of the core shaft in the circumferential direction, so that the resin fixed between the core shaft and the stator assembly is thoroughly separated, the filling and sealing quality is further improved, and the filling and sealing effect is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of stator potting, and more specifically, to a potting device for a multi-station servo motor stator assembly. Background Art

[0002] A servo motor is a high-precision electric motor that can achieve precise position, speed or torque control through a closed-loop control system; it is widely used in fields that require precise motion control, such as robots, CNC machine tools, automation equipment, etc.

[0003] The stator assembly is one of the core components of the servo motor, which directly affects the performance, efficiency and control accuracy of the motor. At the same time, the potting of the stator assembly is also a key process in motor manufacturing. The stator winding and core are encapsulated with insulating materials (such as epoxy resin, polyurethane or silicone) to improve their mechanical strength, insulation performance, heat dissipation capacity and environmental protection level.

[0004] In the prior art, before potting the stator assembly, it is necessary to select epoxy resin, polyurethane or silicone according to needs, then pre-treat the stator (remove oil and dust), and finally perform a vacuum potting operation. Pressurized injection is performed in a vacuum environment to ensure bubble-free filling, thereby achieving the potting of the stator assembly.

[0005] However, during the potting process, some potting mechanisms, in order to avoid the generation of bubbles caused by pouring glue from top to bottom, will allow the resin to slide along the surface of the core shaft during the potting process. This will cause resin to remain on the core shaft, and the resin will also solidify simultaneously with the resin on the surface of the stator assembly, which will cause the resin on the surface of the stator assembly and the core shaft to be pulled out synchronously during the process of extracting the core shaft, resulting in incompleteness of the solidified resin on the stator surface, thereby reducing the potting quality and being unfavorable for the potting effect. For this reason, a potting device for a stator assembly of a multi-station servo motor is proposed to improve the existing problems. Summary of the invention

[0006] In view of the deficiencies in the prior art, an object of the present invention is to provide a potting device for a multi-station servo motor stator assembly.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a potting device for a stator assembly of a multi-station servo motor, comprising a potting mechanism, wherein pre-cutting mechanisms are symmetrically arranged at both ends of the potting mechanism, and a defense mechanism is symmetrically arranged on the pre-cutting mechanism in the radial direction; the pre-cutting mechanism comprises a base frame, a fixed seat arranged at the top of the base frame, a flip cylinder rotatably connected to the fixed seat, a flip table rotatably connected to the telescopic end of the flip cylinder, an annular slide rail symmetrically arranged on one side of the flip table in the radial direction, an electric ring block uniformly sliding on the annular slide rail, and a pre-cutting piece arranged on the side of the electric ring block away from the annular slide rail; the defense mechanism comprises ear plates uniformly arranged on the side of the flip table away from the annular slide rail, a fixing ring arranged between the ear plates, a fixing bar arranged on the outer wall of the fixing ring, a driving motor arranged at one end of the fixing bar away from the fixing ring, a main defense piece symmetrically arranged at the output end of the driving motor in the radial direction, and a secondary defense piece arranged on one side of the main defense piece.

[0008] The present invention is further configured as follows: the potting mechanism includes a potting table, a vertical plate symmetrically arranged on the top of the potting table in a radial direction, an X-axis horizontal electric linear guide arranged between the vertical plates, a vertical electric linear guide symmetrically arranged on the X-axis horizontal electric linear guide in a radial direction, a lifting plate arranged on the vertical electric linear guide, and a potting gun arranged on one side of the lifting plate; the top of the potting table is also symmetrically provided with a Y-axis horizontal electric linear guide in a radial direction, a bearing plate is arranged on the Y-axis horizontal electric linear guide, and the bearing plate is located below the corresponding potting gun.

[0009] The present invention is further configured as follows: the top of the base frame is U-shaped, the turning platform is located inside the base frame, and one end of the turning platform is rotatably connected to the inner wall of the base frame; a lifting cylinder is symmetrically arranged below the base frame, and the telescopic end of the lifting cylinder is connected to the inner wall of the base frame.

[0010] The present invention is further configured as follows: through holes are symmetrically opened in the radial direction of the side wall of the flip table, and the inner diameter of the annular slide rail can be concentrically distributed with the corresponding through holes; a linear slide rail is also arranged on the side wall of the electric ring block away from the annular slide rail, and an electric slider is slidably arranged on the linear slide rail, and the side of the electric slider away from the linear slide rail is connected to the pre-cut piece, and the linear slide rail is vertically distributed with the corresponding electric ring block.

[0011] The present invention is further configured as follows: the pre-cut piece includes a connecting plate, a telescopic cylinder arranged on one side of the connecting plate, a telescopic block arranged at the telescopic end of the telescopic cylinder, a stretching bar rotatably connected to the side of the telescopic block away from the telescopic cylinder, a rotating block rotatably connected to one end of the stretching bar away from the telescopic block, and a pre-cutter arranged at one end of the rotating block away from the stretching bar; the side wall of the connecting plate away from the telescopic cylinder is connected to the side of the electric slider away from the linear slide rail, the connecting plate and the corresponding linear slide rail are arranged in the same direction, the rotating block is L-shaped, and the middle part of the side wall of the rotating block is rotatably connected to the side of the connecting plate away from the electric slider.

[0012] The present invention is further configured as follows: the ear plate and the fixing bar are both L-shaped, the end of the ear plate away from the fixing ring is connected to the side wall of the turning platform away from the annular slide rail, and the side of the fixing ring away from the ear plate is provided with an annular groove; the main defense parts are oppositely distributed, and the main defense parts include a first main tooth, a second main tooth arranged on one side of the first main tooth, and a first main board arranged between the first main tooth and the second main tooth; the first main board is fan-shaped, the output end of the drive motor passes through the side wall of the fixing bar and is connected to one of the first main teeth, one of the first main teeth can mesh with the other first main tooth for transmission, and the side wall of the other first main tooth is rotatably connected to the side wall of the fixing bar.

[0013] The present invention is further configured as follows: the secondary defense component includes a No. 1 defense component, a No. 2 defense component arranged on one side of the No. 1 defense component, and a No. 3 defense component arranged on the side of the No. 2 defense component away from the No. 1 defense component; the No. 1 defense component, the No. 2 defense component and the No. 3 defense component have equal structural sizes and are distributed in sequence, a first connecting block is arranged on one side of the No. 1 defense component, a first movable rod is arranged between the No. 1 defense component and the No. 2 defense component, a second connecting block is arranged between the No. 2 defense component and the No. 3 defense component, and a second movable rod is arranged on the side of the No. 3 defense component away from the No. 2 defense component.

[0014] The present invention is further configured as follows: the No. 1 defense piece includes a first auxiliary tooth, a second auxiliary tooth arranged on one side of the first auxiliary tooth, and a second main board arranged between the first auxiliary tooth and the second auxiliary tooth; the first auxiliary tooth side wall of the No. 1 defense piece is rotatably connected to one side of the first connecting block, and the corresponding second main tooth side wall is rotatably connected to one side of the first connecting block, and the first auxiliary tooth of the No. 1 defense piece can engage with the corresponding second main tooth for transmission.

[0015] The present invention is further configured as follows: the first movable rod and the second movable rod are both L-shaped, the second auxiliary tooth side wall of the No. 1 defense piece is rotatably connected to one side of the first movable rod, the first auxiliary tooth side wall of the No. 2 defense piece is rotatably connected to one side of the first movable rod, and the second auxiliary tooth of the No. 1 defense piece can be meshed with the first auxiliary tooth of the No. 2 defense piece for transmission; the second auxiliary tooth side wall of the No. 2 defense piece is rotatably connected to one side of the second connecting block, the first auxiliary tooth side wall of the No. 3 defense piece is rotatably connected to one side of the second connecting block, and the second auxiliary tooth of the No. 2 defense piece can be meshed with the first auxiliary tooth of the No. 3 defense piece for transmission; the second auxiliary tooth side wall of the No. 3 defense piece is rotatably connected to one side of the second movable rod.

[0016] The present invention is further configured as follows: a first plug block is provided at one end of the first movable rod, a second plug block is provided at one end of the second movable rod, and both the first plug block and the second plug block can be plugged into the annular groove in a cooperative manner.

[0017] In summary, the present application includes at least one of the following beneficial technical effects: (1) Through the design of the pre-cutting mechanism, the resin between the surface of the stator component and the surface of the core shaft is first pre-cut in the horizontal direction, and then the pre-cut in the vertical direction is performed around the surface of the core shaft, so that the resin fixed between the core shaft and the stator component is completely separated, thereby avoiding that some potting mechanisms, in order to avoid the generation of bubbles caused by pouring glue from top to bottom, will allow the resin to slide along the surface of the core shaft, which will cause resin to remain on the core shaft, and the resin will also solidify at the same time as the resin on the surface of the stator component, resulting in the resin on the surface of the stator component and the core shaft being pulled out simultaneously during the process of extracting the core shaft, causing the resin on the stator surface to be incomplete after solidification, thereby improving the potting quality and further improving the potting effect.

[0018] (2) Through the design of the defense mechanism, the surface of the core shaft is fenced to prevent resin fragments on the surface of the core shaft from falling into the motor housing at any time during the extraction process, causing the holes in the motor housing to be blocked. This ensures the unobstructed holes in the motor housing and improves the assembly quality and production reliability of the servo motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the potting device of the multi-station servo motor stator assembly of the present invention.

[0020] Figure 2 It is a schematic diagram of the overall structure of the encapsulation mechanism in the present invention.

[0021] Figure 3 It is a schematic diagram of the overall structure of the pre-cutting mechanism in the present invention.

[0022] Figure 4It is a schematic diagram of the overall structure of the turning table and the through hole in the present invention.

[0023] Figure 5 It is a schematic diagram of the overall structure of the annular slide rail and the electric ring block in the present invention.

[0024] Figure 6 for Figure 5 Enlarged view of point A in the middle.

[0025] Figure 7 It is a schematic diagram of the overall structure of the defense mechanism in the present invention.

[0026] Figure 8 It is a schematic diagram of the overall structure of the middle ear plate, the fixing ring and the fixing strip of the present invention.

[0027] Fig. 9 It is a schematic diagram of the overall structure of the fixing ring and the ring groove in the present invention.

[0028] Fig.10 It is a schematic diagram of the overall structure of the main defense component in the present invention.

[0029] Fig.11 It is a schematic diagram of the overall structure of the secondary defense component in the present invention.

[0030] Fig.12 It is a schematic diagram of the overall structure of the main defense component and the secondary defense component in the present invention.

[0031] Description of reference numerals: 1. potting mechanism; 11. potting table; 12. vertical plate; 13. X-axis horizontal electric linear guide; 14. vertical electric linear guide; 15. lifting plate; 16. potting gun; 17. Y-axis horizontal electric linear guide; 18. load-bearing plate; 2. Pre-cutting mechanism; 21. Base frame; 211. Lifting cylinder; 22. Fixed seat; 23. Turning cylinder; 24. Turning table; 241. Through hole; 25. Annular slide rail; 26. Electric ring block; 261. Linear slide rail; 262. Electric slider; 27. Pre-cut piece; 271. Connecting plate; 272. Telescopic cylinder; 273. Telescopic block; 274. Stretching strip; 275. Rotating block; 276. Pre-cutting knife; 3. Defense mechanism; 31. Ear plate; 32. Fixed ring; 321. Ring groove; 33. Fixed strip; 34. Drive motor; 35. Main defense part; 351. First main tooth; 352. Second main tooth; 353. First main board; 36. Secondary defense part; 361. Defense part No. 1; 3611. First secondary tooth; 3612. Second secondary tooth; 3613. Second main board; 362. Defense part No. 2; 363. Defense part No. 3; 364. First connecting block; 365. First movable rod; 3651. First plug-in block; 366. Second connecting block; 367. Second movable rod; 3671. Second plug-in block. DETAILED DESCRIPTION

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0033] See also Figure 1-Figure 12 , the present invention provides the following technical solutions: Example 1, see Figure 1-Figure 12 A potting device for a multi-station servo motor stator assembly includes a potting mechanism 1, two ends of the potting mechanism 1 are symmetrically provided with pre-cutting mechanisms 2, and a defense mechanism 3 is symmetrically provided on the pre-cutting mechanism 2 in a radial N direction.

[0034] Among them, the function of the pre-cutting mechanism 2 is to first pre-cut the resin between the surface of the stator component and the surface of the core shaft in the horizontal direction, and then pre-cut in the vertical direction around the surface of the core shaft, so that the resin fixed between the core shaft and the stator component is completely separated, thereby avoiding that some potting mechanisms, in order to avoid the generation of bubbles caused by potting from top to bottom, will allow the resin to slide along the surface of the core shaft during the potting, which will cause resin to remain on the core shaft, and the resin will also solidify at the same time as the resin on the surface of the stator component, resulting in the resin on the surface of the stator component and the core shaft being pulled out simultaneously during the process of extracting the core shaft, causing the solidified resin on the stator surface to be incomplete, thereby improving the potting quality and further improving the potting effect.

[0035] The main purpose of the defense mechanism 3 is to fence the surface of the core shaft to prevent resin fragments on the surface from falling into the motor housing at any time during the extraction process of the core shaft, causing the holes in the motor housing to be blocked, thereby ensuring the unobstructed holes in the motor housing and improving the assembly quality and production reliability of the servo motor.

[0036] See also Figure 1-Figure 2 Specifically, the potting mechanism 1 includes a potting platform 11, a vertical plate 12 symmetrically arranged on the top of the potting platform 11 in a radial N direction, an X-axis horizontal electric linear guide 13 arranged between the vertical plates 12, a vertical electric linear guide 14 symmetrically arranged on the X-axis horizontal electric linear guide 13 in a radial N direction, a lifting plate 15 arranged on the vertical electric linear guide 14, and a potting gun 16 arranged on one side of the lifting plate 15; the top of the potting platform 11 is also symmetrically provided with a Y-axis horizontal electric linear guide 17 in a radial N direction, and a carrying plate 18 is arranged on the Y-axis horizontal electric linear guide 17, and the carrying plate 18 is located below the corresponding potting gun 16.

[0037] Among them, before potting, two or more stator assemblies are placed on the corresponding supporting plate 18. Then, on the one hand, the Y-axis horizontal electric linear guide 17 is started, driving the corresponding supporting plate 18 and the stator assembly to slide, and move to the bottom of the potting gun 16; on the other hand, the corresponding X-axis horizontal electric linear guide 13 is also started, driving the corresponding vertical electric linear guide 14, the lifting plate 15 and the potting gun 16 to move, and slide to the top of the corresponding stator assembly; finally, the vertical electric linear guide 14 is started to drive the potting gun 16 to move downward and be located between the stator assembly and the core shaft to facilitate glue potting.

[0038] It should be noted that the lead screw inside the X-axis horizontal electric linear guide 13 is a bidirectional lead screw, which can drive the corresponding vertical electric linear guides 14 to move closer to or away from each other.

[0039] See also Figure 3-Figure 6 Specifically, the pre-cutting mechanism 2 includes a base frame 21, a fixed seat 22 arranged on the top of the base frame 21, a flip cylinder 23 rotatably connected to the fixed seat 22, a flip table 24 rotatably connected to the telescopic end of the flip cylinder 23, an annular slide rail 25 symmetrically arranged on one side of the flip table 24 in the radial N direction, an electric ring block 26 evenly sliding on the annular slide rail 25, and a pre-cut piece 27 arranged on the side of the electric ring block 26 away from the annular slide rail 25.

[0040] Among them, the flip cylinder 23 is started, and its telescopic end pushes the flip table 24 to rotate, so that the flip table 24 can be changed from a vertical direction to a horizontal direction. During this process, the corresponding core shaft will pass through the center of the corresponding annular slide rail 25. Subsequently, the electric ring block 26 is started, driving the corresponding pre-cut piece 27 to pre-cut the resin between the surface of the stator component and the surface of the core shaft in the horizontal direction, thereby achieving the purpose of preliminary cutting; thereafter, the pre-cut piece 27 is started, and the electric ring block 26 is started again, and then the circumference of the core shaft surface is pre-cut in the vertical direction, so that the resin fixed between the core shaft and the stator component is completely separated, thereby avoiding that some potting mechanisms, in order to avoid the generation of bubbles caused by the glue pouring from top to bottom, will allow the resin to slip along the surface of the core shaft during the glue pouring, then there will be resin residue on the core shaft, and the resin will also solidify at the same time as the resin on the surface of the stator component, which will cause the resin on the surface of the stator component and the core shaft to be pulled out synchronously during the process of extracting the core shaft, so that the resin on the stator surface after solidification is incomplete, thereby improving the potting quality and further improving the potting effect.

[0041] It should be noted that, in the initial state of the pre-cut piece 27, the pre-cut ends thereof are cut in a horizontal distribution.

[0042] See also Figure 7-Figure 12Specifically, the defense mechanism 3 includes ear plates 31 evenly arranged on the side of the flip table 24 away from the annular slide rail 25, a fixing ring 32 arranged between the ear plates 31, a fixing bar 33 arranged on the outer wall of the fixing ring 32, a driving motor 34 arranged at the end of the fixing bar 33 away from the fixing ring 32, a main defense component 35 symmetrically arranged at the output end of the driving motor 34 in the radial N direction, and a secondary defense component 36 arranged on one side of the main defense component 35.

[0043] Among them, the driving motor 34 is started, driving one of the main defense parts 35 to rotate, so that the other main defense part 35 can rotate synchronously, and then the two main defense parts 35 can be folded close to each other. In this process, the two auxiliary defense parts 36 will also rotate with the corresponding main defense parts 35, and fold and deform, so that the two main defense parts 35 and the two auxiliary defense parts 36 rotate in the circumferential direction at the same time and shrink and fold; it should be noted that when the two main defense parts 35 and the two auxiliary defense parts 36 are unfolded and not folded in a plane, the driving motor 34 can be driven in reverse, thereby achieving the purpose of fencing the surface of the core shaft, avoiding the problem that resin fragments on the surface of the core shaft will fall into the motor housing at any time during the extraction process, causing the holes in the motor housing to be blocked, thereby ensuring the smooth flow of the holes in the motor housing and improving the assembly quality and production reliability of the servo motor.

[0044] See also Figure 1-Figure 3 Furthermore, the top of the base frame 21 is U-shaped, the turning platform 24 is located inside the base frame 21, and one end of the turning platform 24 is rotatably connected to the inner wall of the base frame 21; a lifting cylinder 211 is symmetrically arranged below the base frame 21, and the telescopic end of the lifting cylinder 211 is connected to the inner wall of the base frame 21.

[0045] When the lifting cylinder 211 is started, the telescopic end of the lifting cylinder 211 can drive the base frame 21 and all the mechanisms on the base frame 21 to synchronously move upward or downward, thereby achieving the purpose of lifting.

[0046] See also Figure 4-Figure 6 Furthermore, through holes 241 are symmetrically opened on the side wall of the flip table 24 in the radial N direction, and the inner diameter of the annular slide rail 25 can be concentrically distributed with the corresponding through hole 241; a linear slide rail 261 is also arranged on the side wall of the electric ring block 26 away from the annular slide rail 25, and an electric slider 262 is slidably arranged on the linear slide rail 261, and the side of the electric slider 262 away from the linear slide rail 261 is connected to the pre-cut piece 27, and the linear slide rail 261 and the corresponding electric ring block 26 are vertically distributed.

[0047] In the process of the turning table 24 changing from a vertical state to a horizontal state, the corresponding through hole 241 will be aligned with the corresponding stator assembly.

[0048] By starting the electric slider 262 , the corresponding pre-cut pieces 27 can be driven to slide along the opening direction of the linear slide rail 261 , so that the three pre-cut pieces 27 can be moved closer to the core shaft or away from the core shaft.

[0049] See also Figure 4-Figure 6 Furthermore, the pre-cut piece 27 includes a connecting plate 271, a telescopic cylinder 272 arranged on one side of the connecting plate 271, a telescopic block 273 arranged at the telescopic end of the telescopic cylinder 272, a stretching bar 274 rotatably connected to the telescopic block 273 on a side away from the telescopic cylinder 272, a rotating block 275 rotatably connected to an end of the stretching bar 274 away from the telescopic block 273, and a pre-cutter 276 arranged at an end of the rotating block 275 away from the stretching bar 274; the side wall of the connecting plate 271 away from the telescopic cylinder 272 is connected to a side of the electric slider 262 away from the linear slide rail 261, the connecting plate 271 is arranged in the same direction as the corresponding linear slide rail 261, the rotating block 275 is L-shaped, and the middle part of the side wall of the rotating block 275 is rotatably connected to the side of the connecting plate 271 away from the electric slider 262.

[0050] Among them, if it is necessary to pre-cut the resin between the surface of the stator component and the surface of the core shaft in the horizontal direction, the telescopic cylinder 272 is started, and its telescopic end pushes the telescopic block 273 to extend, so that the telescopic block 273 pushes the stretching bar 274 and the rotating block 275, thereby causing the rotating block 275 to rotate, so that the vertical state is changed to a horizontal state. At this time, the pre-cutter 276 is also horizontally distributed, and then the electric ring block 26 is started, driving the corresponding pre-cutter 276 to pre-cut the resin between the surface of the stator component and the surface of the core shaft in the horizontal direction, thereby achieving the purpose of preliminary cutting.

[0051] If it is necessary to perform vertical pre-cutting around the surface of the core shaft in a circular manner, the telescopic end of the telescopic cylinder 272 can be retracted. At this time, the pre-cutting knife 276 is vertically distributed. Then the electric ring block 26 is started, driving the corresponding pre-cutting knife 276 to perform vertical pre-cutting around the surface of the core shaft in a circular manner, so that the resin fixed between the core shaft and the stator assembly is completely separated, thereby avoiding that some potting mechanisms, in order to avoid the generation of bubbles caused by potting from top to bottom, will allow the resin to slide along the surface of the core shaft during the potting process, which will result in resin residue on the core shaft, and the resin will also solidify at the same time as the resin on the surface of the stator assembly, resulting in the resin on the surface of the stator assembly and the core shaft being pulled out synchronously during the process of extracting the core shaft, causing the solidified resin on the stator surface to be incomplete, thereby improving the potting quality and further improving the potting effect.

[0052] It should be noted that during the process of adjusting the angle of the pre-cut piece 27, the lifting cylinder 211 will also be started, driving the base frame 21 and all the mechanisms located on the base frame 21 to synchronously rise or fall, thereby avoiding the pre-cut piece 27 from scratching the stator assembly and the core shaft during rotation, and ensuring smooth adjustment.

[0053] Embodiment 2: Through the technical solution of embodiment 1, the problem that some potting mechanisms in the prior art allow the resin to slide along the surface of the core shaft during the potting process in order to avoid the generation of bubbles caused by the potting from top to bottom is solved, which will result in the resin remaining on the core shaft, and the resin will also solidify at the same time as the resin on the surface of the stator assembly, which will cause the resin on the surface of the stator assembly and the core shaft to be pulled out synchronously during the process of extracting the core shaft, so that the resin on the surface of the stator assembly will be incomplete after solidification. However, it still does not solve the problem that in the process of extracting the core shaft, some solidified resin fragments will still fall into the motor housing, causing the holes in the motor housing to be blocked; for this reason, the following solution is proposed: See also Figure 7-Figure 12 Furthermore, the ear plate 31 and the fixing bar 33 are both L-shaped, and one end of the ear plate 31 away from the fixing ring 32 is connected to the side wall of the flip table 24 away from the annular slide rail 25, and a ring groove 321 is provided on the side of the fixing ring 32 away from the ear plate 31.

[0054] The main defense parts 35 are oppositely distributed, and the main defense parts 35 include a first main tooth 351, a second main tooth 352 arranged on one side of the first main tooth 351, and a first main board 353 arranged between the first main tooth 351 and the second main tooth 352; the first main board 353 is fan-shaped, and the output end of the drive motor 34 passes through the side wall of the fixed bar 33 and is connected to one of the first main teeth 351, one of the first main teeth 351 can be meshed with the other first main tooth 351 for transmission, and the side wall of the other first main tooth 351 is rotatably connected to the side wall of the fixed bar 33.

[0055] After the resin between the core shaft and the stator assembly is cut by the pre-cutting mechanism 2, the lifting cylinder 211 is started, driving the base frame 21 and all the mechanisms located on the base frame 21 to synchronously rise or fall. At this time, the turning table 24 is synchronously lowered, so that the corresponding stator assembly enters the corresponding defense mechanism 3 through the corresponding through hole 241. At this time, the defense mechanism is started again to fence the surface of the core shaft.

[0056] It should be noted that the core shaft will be pulled out for a certain distance first and then enter the defense mechanism 3. At this time, the defense mechanism 3 is located below the resin fragments on the surface of the core shaft.

[0057] Among them, the driving motor 34 is started, driving one of the first main teeth 351 to rotate, so that one of the first main boards 353 and the second main tooth 352 can be flipped synchronously. Since one of the first main teeth 351 is engaged with the other first main tooth 351, the other first main tooth 351 can also rotate synchronously, and drive the other first main board 353 and the second main tooth 352 to flip synchronously, so that the two first main boards 353 are folded close to each other, thereby achieving the purpose of folding the two main defense parts 35 with each other.

[0058] See also Figure 7-Figure 12 Furthermore, the secondary defense component 36 includes a No. 1 defense component 361, a No. 2 defense component 362 arranged on one side of the No. 1 defense component 361, and a No. 3 defense component 363 arranged on the side of the No. 2 defense component 362 away from the No. 1 defense component 361; the structures of the No. 1 defense component 361, the No. 2 defense component 362 and the No. 3 defense component 363 are equal in size and are distributed in sequence, a first connecting block 364 is arranged on one side of the No. 1 defense component 361, a first movable rod 365 is arranged between the No. 1 defense component 361 and the No. 2 defense component 362, a second connecting block 366 is arranged between the No. 2 defense component 362 and the No. 3 defense component 363, and a second movable rod 367 is arranged on the side of the No. 3 defense component 363 away from the No. 2 defense component 362.

[0059] See also Figure 7-Figure 12 Furthermore, the No. 1 defense piece 361 includes a first auxiliary tooth 3611, a second auxiliary tooth 3612 arranged on one side of the first auxiliary tooth 3611, and a second main board 3613 arranged between the first auxiliary tooth 3611 and the second auxiliary tooth 3612; the side wall of the first auxiliary tooth 3611 of the No. 1 defense piece 361 is rotatably connected to one side of the first connecting block 364, and the corresponding side wall of the second main tooth 352 is rotatably connected to one side of the first connecting block 364, and the first auxiliary tooth 3611 of the No. 1 defense piece 361 can be engaged with the corresponding second main tooth 352 for transmission.

[0060] See also Figure 7-Figure 12Furthermore, the first movable rod 365 and the second movable rod 367 are both L-shaped, and the side wall of the second auxiliary tooth 3612 of the No. 1 defense piece 361 is rotatably connected to one side of the first movable rod 365, and the side wall of the first auxiliary tooth 3611 of the No. 2 defense piece 362 is rotatably connected to one side of the first movable rod 365, and the second auxiliary tooth 3612 of the No. 1 defense piece 361 can be engaged with the first auxiliary tooth 3611 of the No. 2 defense piece 362 for transmission; the side wall of the second auxiliary tooth 3612 of the No. 2 defense piece 362 is rotatably connected to one side of the second connecting block 366, and the side wall of the first auxiliary tooth 3611 of the No. 3 defense piece 363 is rotatably connected to one side of the second connecting block 366, and the second auxiliary tooth 3612 of the No. 2 defense piece 362 can be engaged with the first auxiliary tooth 3611 of the No. 3 defense piece 363 for transmission; the side wall of the second auxiliary tooth 3612 of the No. 3 defense piece 363 is rotatably connected to one side of the second movable rod 367.

[0061] See also Fig.11 Furthermore, a first plug block 3651 is provided at one end of the first movable rod 365 , and a second plug block 3671 is provided at one end of the second movable rod 367 . Both the first plug block 3651 and the second plug block 3671 can be plugged into the annular groove 321 .

[0062] In the process of the two main defense pieces 35 folding and approaching each other, the corresponding main defense piece 35 will drive the first auxiliary tooth 3611 of the No. 1 defense piece 361 to rotate, so that the second auxiliary tooth 3612 of the No. 1 defense piece 361 and the second main board 3613 are turned over synchronously, and then the first auxiliary tooth 3611 of the No. 2 defense piece 362 can be rotated, driving the second auxiliary tooth 3612 of the No. 2 defense piece 362 and the second main board 3613 to turn over synchronously, and then the first auxiliary tooth 3611 of the No. 3 defense piece 363 can be rotated, driving the second auxiliary tooth 3612 of the No. 3 defense piece 363 and the second main board 3613 to turn over synchronously; therefore, The two secondary defense parts 36 will also fold and deform as the corresponding main defense parts 35 rotate, so that the two main defense parts 35 and the two secondary defense parts 36 rotate in the circumferential direction at the same time and shrink and fold; it should be noted that when the two main defense parts 35 and the two secondary defense parts 36 are unfolded in a plane and not folded, the drive motor 34 can be driven in reverse, thereby achieving the purpose of fencing the surface of the core shaft, avoiding the problem that resin fragments on the surface of the core shaft will fall into the motor housing at any time during the extraction process, causing the holes in the motor housing to be blocked, thereby ensuring the unobstructed holes in the motor housing and improving the assembly quality and production reliability of the servo motor.

[0063] During this process, the corresponding first movable rod 365 will slide along the annular groove 321 through the first insert block 3651, and the corresponding second movable rod 367 will slide along the annular groove 321 through the second insert block 3671, thereby achieving the purpose of guidance.

[0064] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. A potting device for a multi-station servo motor stator assembly, characterized in that: It comprises a potting mechanism (1), wherein two ends of the potting mechanism (1) are symmetrically provided with pre-cutting mechanisms (2), and a defense mechanism (3) is symmetrically provided in a radial direction on the pre-cutting mechanism (2); The pre-cutting mechanism (2) comprises a base frame (21), a fixed seat (22) arranged on the top of the base frame (21), a turning cylinder (23) rotatably connected to the inside of the fixed seat (22), a turning table (24) rotatably connected to the telescopic end of the turning cylinder (23), an annular slide rail (25) symmetrically arranged on one side of the turning table (24) in a radial direction, an electric ring block (26) uniformly sliding on the annular slide rail (25), and a pre-cutting piece (27) arranged on a side of the electric ring block (26) away from the annular slide rail (25); The defense mechanism (3) comprises ear plates (31) evenly arranged on the side of the turning platform (24) away from the annular slide rail (25), a fixing ring (32) arranged between the ear plates (31), a fixing bar (33) arranged on the outer wall of the fixing ring (32), a driving motor (34) arranged at the end of the fixing bar (33) away from the fixing ring (32), a main defense component (35) symmetrically arranged in the radial direction at the output end of the driving motor (34), and a secondary defense component (36) arranged on one side of the main defense component (35).

2. The potting device for the stator assembly of a multi-station servo motor according to claim 1, characterized in that: The potting mechanism (1) comprises a potting platform (11), a vertical plate (12) symmetrically arranged on the top of the potting platform (11) in a radial direction, an X-axis horizontal electric linear guide (13) arranged between the vertical plates (12), a vertical electric linear guide (14) symmetrically arranged on the X-axis horizontal electric linear guide (13) in a radial direction, a lifting plate (15) arranged on the vertical electric linear guide (14), and a potting gun (16) arranged on one side of the lifting plate (15); A Y-axis horizontal electric linear guide rail (17) is symmetrically arranged in the radial direction of the top of the potting platform (11), and a bearing plate (18) is arranged on the Y-axis horizontal electric linear guide rail (17), and the bearing plate (18) is located below the corresponding potting gun (16).

3. The potting device for the stator assembly of a multi-station servo motor according to claim 2, characterized in that: The top of the base frame (21) is U-shaped, the turning platform (24) is located inside the base frame (21), and one end of the turning platform (24) is rotatably connected to the inner wall of the base frame (21); a lifting cylinder (211) is symmetrically arranged below the base frame (21), and a telescopic end of the lifting cylinder (211) is connected to the inner wall of the base frame (21).

4. The potting device for a multi-station servo motor stator assembly according to claim 1, characterized in that: Through holes (241) are symmetrically provided in the radial direction of the side wall of the turning platform (24), and the inner diameter of the annular slide rail (25) can be coaxially distributed with the corresponding through hole (241); A linear slide rail (261) is further provided on the side wall of the electric ring block (26) away from the annular slide rail (25); an electric slider (262) is slidably provided on the linear slide rail (261); a side of the electric slider (262) away from the linear slide rail (261) is connected to the pre-cut piece (27); and the linear slide rail (261) and the corresponding electric ring block (26) are arranged vertically.

5. The potting device for the stator assembly of a multi-station servo motor according to claim 4, characterized in that: The pre-cutting piece (27) comprises a connecting plate (271), a telescopic cylinder (272) arranged at one side of the connecting plate (271), a telescopic block (273) arranged at the telescopic end of the telescopic cylinder (272), a stretching bar (274) rotatably connected to a side of the telescopic block (273) away from the telescopic cylinder (272), a rotating block (275) rotatably connected to an end of the stretching bar (274) away from the telescopic block (273), and a pre-cutting knife (276) arranged at an end of the rotating block (275) away from the stretching bar (274); The side wall of the connecting plate (271) away from the telescopic cylinder (272) is connected to the side of the electric slider (262) away from the linear slide rail (261); the connecting plate (271) and the corresponding linear slide rail (261) are arranged in the same direction; the rotating block (275) is L-shaped; the middle part of the side wall of the rotating block (275) is rotatably connected to the side of the connecting plate (271) away from the electric slider (262).

6. The potting device for a multi-station servo motor stator assembly according to claim 1, characterized in that: The ear plate (31) and the fixing strip (33) are both L-shaped; one end of the ear plate (31) away from the fixing ring (32) is connected to a side wall of the turning platform (24) away from the annular slide rail (25); and a ring groove (321) is provided on one side of the fixing ring (32) away from the ear plate (31); The main defense parts (35) are arranged oppositely, and the main defense parts (35) include a first main tooth (351), a second main tooth (352) arranged on one side of the first main tooth (351), and a first main board (353) arranged between the first main tooth (351) and the second main tooth (352); the first main board (353) is fan-shaped, and the output end of the drive motor (34) passes through the side wall of the fixed bar (33) and is connected to one of the first main teeth (351), one of the first main teeth (351) can mesh with the other first main tooth (351) for transmission, and the side wall of the other first main tooth (351) is rotatably connected to the side wall of the fixed bar (33).

7. The potting device for the stator assembly of a multi-station servo motor according to claim 6, characterized in that: The secondary defense piece (36) comprises a first defense piece (361), a second defense piece (362) arranged on one side of the first defense piece (361), and a third defense piece (363) arranged on a side of the second defense piece (362) away from the first defense piece (361); The structural sizes of the No. 1 defense piece (361), the No. 2 defense piece (362) and the No. 3 defense piece (363) are all equal and are arranged in sequence; a first connecting block (364) is provided on one side of the No. 1 defense piece (361); a first movable rod (365) is provided between the No. 1 defense piece (361) and the No. 2 defense piece (362); a second connecting block (366) is provided between the No. 2 defense piece (362) and the No. 3 defense piece (363); and a second movable rod (367) is provided on a side of the No. 3 defense piece (363) away from the No. 2 defense piece (362).

8. The potting device for the stator assembly of a multi-station servo motor according to claim 7, characterized in that: The first defense piece (361) comprises a first auxiliary tooth (3611), a second auxiliary tooth (3612) arranged on one side of the first auxiliary tooth (3611), and a second main plate (3613) arranged between the first auxiliary tooth (3611) and the second auxiliary tooth (3612); The side wall of the first auxiliary tooth (3611) of the No. 1 defense piece (361) is rotatably connected to one side of the first connecting block (364), and the corresponding side wall of the second main tooth (352) is rotatably connected to one side of the first connecting block (364), and the first auxiliary tooth (3611) of the No. 1 defense piece (361) can mesh with the corresponding second main tooth (352) for transmission.

9. The potting device for the stator assembly of a multi-station servo motor according to claim 8, characterized in that: The first movable rod (365) and the second movable rod (367) are both L-shaped, the side wall of the second auxiliary tooth (3612) of the first defense piece (361) is rotatably connected to one side of the first movable rod (365), the side wall of the first auxiliary tooth (3611) of the second defense piece (362) is rotatably connected to one side of the first movable rod (365), and the second auxiliary tooth (3612) of the first defense piece (361) can mesh with the first auxiliary tooth (3611) of the second defense piece (362) for transmission; The side wall of the second auxiliary tooth (3612) of the second defense piece (362) is rotatably connected to one side of the second connection block (366), and the side wall of the first auxiliary tooth (3611) of the third defense piece (363) is rotatably connected to one side of the second connection block (366), and the second auxiliary tooth (3612) of the second defense piece (362) can mesh with the first auxiliary tooth (3611) of the third defense piece (363) for transmission; The side wall of the second auxiliary tooth (3612) of the third defense piece (363) is rotatably connected to one side of the second movable rod (367).

10. The potting device for the stator assembly of a multi-station servo motor according to claim 7, characterized in that: A first plug block (3651) is disposed at one end of the first movable rod (365), and a second plug block (3671) is disposed at one end of the second movable rod (367). Both the first plug block (3651) and the second plug block (3671) can be plugged into the annular groove (321).

Citation Information

Patent Citations

  • Potting method of stator winding

    CN107681850A

  • Auxiliary device for filling and sealing spliced stator

    CN117097095A

  • Glue pouring mold for motor stator and glue pouring method of glue pouring mold

    CN117856556A

  • Motor glue filling method

    CN118589787A

  • Slotless stator potting tool

    CN119519278A