A highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh cable production system and method

Abstract

The present invention discloses a highly flexible, rat-proof, ant-resistant, wear-resistant, and tensile-resistant network cable production system and method, which relates to the field of network cable production. The raw material pretreatment module performs nano-modification of conductors and ultrasonic softening of insulating materials; the twisting module adaptively and dynamically adjusts pitch; the insulation layer wrapping module utilizes intelligent materials and electric field assistance; the rat-proof and ant-proof layer addition module utilizes a composite repellent and microcapsule sustained-release technology; the wear-resistant layer coating module utilizes nano-composite wear-resistant materials and a pulse process; the tensile layer setting module utilizes a new fiber composite material and optimizes its arrangement; and the detection and packaging module utilizes multi-sensor fusion and environmentally friendly packaging to ensure network cable performance. The present invention improves the overall performance of network cables, providing good flexibility suitable for complex wiring, rat-proof, ant-proof, wear-resistant, and tensile-resistant capabilities; intelligent monitoring ensures stability, raw material recycling reduces costs and pollution, and detection and packaging ensure reliable quality, providing a high-quality solution for network communications.

Description

Technical Field

[0001] The present invention relates to the technical field of network cable production, and in particular to a system and method for producing a highly flexible, rat-proof, ant-proof, wear-resistant and tensile-resistant network cable. Background Art

[0002] In the field of network communications, network cables, as a crucial carrier of data transmission, have a direct impact on the stability and reliability of communications. Traditional network cables suffer from numerous deficiencies in flexibility, rodent and ant resistance, wear resistance, and tensile strength. The purity of the conductor material used in standard network cables is limited, resulting in weak resistance to oxidation and corrosion. This can lead to a degradation of signal transmission quality over time. The insulation material also lacks flexibility, making it susceptible to breakage or deformation during frequent bending or wiring in confined spaces, impacting the cable's lifespan and signal transmission performance.

[0003] Existing network cables lack effective protection against rats and ants. In homes, computer rooms, and outdoors, the phenomenon of rats and ants gnawing on network cables is common. Damage to these cables not only causes network outages but also requires significant repair and replacement costs. Furthermore, traditional network cables lack wear resistance. During installation and use, friction with other objects can easily wear out the cable's surface, damaging the internal conductors and causing signal transmission failures. Furthermore, the cable's limited tensile strength during stretching makes it prone to core breakage, a particularly significant problem when running cables over long distances or when they require frequent movement.

[0004] The rapid development of network technology is placing higher demands on the performance of network cables. Emerging sectors such as smart homes, industrial automation, and data centers require greater flexibility to accommodate complex cabling environments. Special scenarios like outdoor communications and underground pipelines also place stringent demands on network cables' rodent and ant resistance, abrasion resistance, and tensile strength. However, existing network cable manufacturing technologies and systems struggle to meet these diverse and demanding requirements. A new manufacturing method and system is urgently needed to improve the overall performance of network cables and ensure stable network communications. Summary of the Invention

[0005] The present invention provides a highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire production system and method to solve the problems mentioned in the above-mentioned prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solutions: a highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire production system and method, comprising:

[0007] Raw material pretreatment module: detects the purity of network cable conductor materials, uses nano-scale surface treatment technology to modify the conductor surface, deposits nano-coating on the conductor surface, uses ultrasonic-assisted softening treatment on the insulation material, and applies ultrasonic waves during the heating process;

[0008] Twisting module: Adopting adaptive dynamic twisting technology, the conductor tension and twisting speed are monitored in real time during the twisting process, and the twisting pitch is dynamically adjusted according to the formula;

[0009] Insulation layer wrapping module: Using new intelligent insulation materials, an electric field is applied at both ends of the insulation material through electric field assisted wrapping technology. The wrapping thickness is controlled according to the transmission frequency of the network cable.

[0010] Anti-rat and ant layer adding module: The repellent is added using microcapsule slow-release technology, and the anti-rat and ant layer is added using rotary spraying combined with electrostatic adsorption technology;

[0011] Wear-resistant layer coating module: uses new nano-composite wear-resistant materials, the dispersion of nanoparticles is optimized through formulas, and the coating process adopts a pulse coating process;

[0012] Tensile layer setting module: Using a new type of high-strength fiber composite material, the fiber arrangement direction is optimized based on the stress analysis of the network cable. Finite element simulation is used to calculate the stress distribution of the network cable in different usage scenarios. The fiber arrangement angle is adjusted according to the stress distribution, and an elastic adhesive is added between the fibers.

[0013] Detection and packaging module: Adopting multi-sensor fusion detection technology, it comprehensively utilizes optical, electrical, and acoustic sensors to detect the electrical performance, mechanical properties, and appearance quality of network cables. It analyzes the detection data through deep learning algorithms. Qualified network cables are packaged in environmentally friendly and degradable packaging materials. The thickness of the packaging material is determined by a formula based on the length and diameter of the network cable.

[0014] Furthermore, it also includes:

[0015] Intelligent monitoring module: monitors the operating parameters of each module in real time, uses big data analysis and machine learning algorithms to mine historical operating data, establishes an operating parameter prediction model, and uses the formula Predicted operating parameters, x i is the i-th historical operating parameter, w i is the weight coefficient of the parameter, ϵ is the prediction error correction term, and an early warning is issued when the prediction parameter exceeds the threshold.

[0016] Furthermore, it also includes:

[0017] Raw material recycling module: Use green chemical recycling process to treat waste generated during the production process, and purify conductor waste through electrochemical refining technology, with a purity of P re satisfy , P 0re is the initial recovery purity, m imp is the impurity mass, m total is the total mass of waste, k r1is a coefficient related to the refining process; the pyrolysis-repolymerization technology is used to transform insulation materials and other polymer waste into reusable raw materials. The pyrolysis temperature T pyro and time t pyro Meet T pyro =k r2 ×T melt +k r3 , t pyro =k r4 ×ln(m total ), T melt is the melting point of the material, k r2 、k r3 、k r4 is a coefficient related to the pyrolysis process.

[0018] Furthermore, the stranding module monitors the conductor tension T in real time during the stranding process. tension and twisting speed v twist , the twist pitch p is calculated according to the formula Dynamic adjustment, d is the conductor diameter, k2 is the twist coefficient, T 0tension is the preset tension, v 0twist is the preset twisting speed;

[0019] The three-way twisting process is adopted, including axial, circumferential and radial twisting. By controlling the twisting strength and speed in three directions, a three-dimensional twisted structure is formed. The structural stability coefficient S tri By formula Evaluation, p axial is the axial twist pitch, p circ is the circumferential lay pitch, p radial is the radial twist pitch, k t1 is the correlation coefficient with three-way twisting.

[0020] Furthermore, the particle size of the microcapsules in the anti-rat and ant layer addition module is r capsule satisfy , S is the surface area of ​​the wire, k4 is the repellent addition coefficient, T env is the ambient temperature, T 0env is the preset ambient temperature;

[0021] Using micro-nano structure surface treatment technology, the micro-nano protrusion height h nano and spacing d nano Satisfy h nano =k a1 ×r capsule , d nano =k a2 ×r capsule , k a1 、k a2 is the correlation coefficient with micro-nanostructure.

[0022] Furthermore, the dispersion of nanoparticles in the wear-resistant layer coating module D nano By formula Optimization, F is the expected friction strength of the network cable, k5 is the correlation coefficient of the wear-resistant layer, H is the thickness of the wear-resistant layer; the coating process adopts a pulse coating process, the pulse frequency f pulse for , k 51 is the correlation coefficient with pulse coating, v move is the moving speed of the coating equipment, v 0move is the preset moving speed;

[0023] Laser assisted coating technology is used. The coating process uses laser irradiation to irradiate the wear-resistant layer. The laser power P laser According to the material properties of the wear-resistant layer and the coating thickness, the formula P laser =k l1 ×H×ln(D nano ) adjustment, k l1 is the coefficient related to the laser-assisted process.

[0024] Furthermore, the qualified network cables in the testing and packaging module are packaged with environmentally friendly and degradable packaging materials, and the thickness of the packaging material is h pack According to the length and diameter of the network cable, the formula Determine, k7 is the correlation coefficient with packaging materials;

[0025] Use virtual reality (VR) combined with augmented reality (AR) technology for visual management. Observe the internal structure and performance parameters of network cables through VR devices, obtain operation guides and prompt information through AR devices, and use blockchain technology to encrypt, store and trace inspection data and packaging information.

[0026] Furthermore, the method further includes the following steps:

[0027] Raw material pretreatment steps: test the purity of the network cable conductor material, use nano-scale surface treatment technology to modify the conductor surface, and deposit thickness Nano coating, ultrasonic assisted softening of insulating materials, applied frequency f ultra =k u1 ×T0+k u2 ultrasound;

[0028] Twisting step: Adopting adaptive dynamic twisting process to monitor conductor tension T in real time tension and twisting speed v twist , according to the formula Dynamic adjustment of the twist pitch p;

[0029] Insulation layer wrapping steps: Use new intelligent insulation materials, adopt electric field assisted wrapping technology, apply electric field strength E=k3×U×ln(h), and the wrapping thickness h is based on the network cable transmission frequency f trans By the formula control;

[0030] Steps for adding anti-rat and ant layer: using composite repellent system and microcapsule slow-release technology, microcapsule particle size , adding a rat and ant-proof layer by rotary spraying combined with electrostatic adsorption technology;

[0031] Wear-resistant layer coating steps: Use new nano-composite wear-resistant materials, adopt pulse coating process, pulse frequency , nanoparticle dispersion D nano =k5×F×ln(H);

[0032] Steps for setting up the tensile layer: Use a new type of high-strength fiber composite material and adjust the fiber arrangement angle according to the force analysis of the network cable , add elastic binder between fibers, the elastic modulus of the binder ;

[0033] Testing and packaging steps: Use multi-sensor fusion detection technology and deep learning algorithm to detect network cables. Qualified network cables are packaged with environmentally friendly and degradable packaging materials. The thickness of the packaging materials is .

[0034] Furthermore, the production process monitors the operating parameters of each step in real time, and uses big data analysis and machine learning algorithms to establish an operating parameter prediction model , adjust the production parameters when the threshold is exceeded.

[0035] Furthermore, the green chemical recycling process is used to treat the waste generated during the production process, and the conductor waste is purified by electrochemical refining technology to improve the purity. ; Use pyrolysis-repolymerization technology to treat insulation materials and other polymer wastes, temperature T pyro =k r2 ×T melt +k r3 , time t pyro =k r4 ×ln(m total ).

[0036] Compared with the existing technology, the beneficial effects of the present invention are:

[0037] To enhance network cable performance, nano-scale surface treatment of the conductor material enhances its resistance to oxidation and corrosion, effectively ensuring stable signal transmission. Ultrasonic wave-assisted softening of the insulation material and an optimized twisting process significantly increase the cable's flexibility, making it more suitable for wiring in complex environments. The rat and ant repellent layer utilizes a composite repellent system and microcapsule sustained-release technology, combined with a micro-nanostructured surface treatment, to provide long-term and effective protection against rats and ants. The wear-resistant layer utilizes a new nano-composite wear-resistant material and laser-assisted coating technology to significantly enhance the cable's wear resistance and reduce damage caused by friction. The tensile layer significantly improves the cable's tensile strength by optimizing fiber alignment and adding an elastic binder, preventing core breakage.

[0038] In the production and manufacturing process, the intelligent monitoring sub-module predicts operating parameters through big data analysis and machine learning algorithms, provides early warning of abnormal situations, and ensures production stability and product quality; the raw material recovery and reuse sub-module adopts green chemical recycling technology, which improves resource utilization, reduces production costs and reduces environmental pollution.

[0039] In addition, the detection and packaging module adopts multi-sensor fusion detection, VR / AR visualization management and blockchain traceability technology, which not only ensures the reliability of product quality, but also improves the intelligence and information level of production management, and provides the network communication field with excellent performance and efficient production network cable solutions. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a schematic block diagram of a highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh cable manufacturing system proposed by the present invention;

[0041] Figure 2 This is a schematic diagram of a method for manufacturing a highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire proposed by the present invention;

[0042] Figure 3 This is a schematic diagram comparing the flexibility of different network cables;

[0043] Figure 4 This is a comparison diagram of the rat and ant prevention effects of different network cables;

[0044] Figure 5 Schematic diagram of wear resistance changing with time;

[0045] Figure 6 This is a schematic diagram for production efficiency comparison;

[0046] Figure 7 This is a schematic diagram of cost structure comparison. DETAILED DESCRIPTION

[0047] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The present invention will be further described in detail below with reference to the accompanying drawings.

[0050] Reference Figures 1 to 7 : A highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh cable production system and method, comprising:

[0051] Raw material pretreatment module: Conduct purity test on the conductor material of the network cable to ensure that the conductor purity P meets P≥99.99%, and use advanced nano-level surface treatment technology to modify the conductor surface. nano ( , where k n1 The nano coating with a coefficient related to the nano treatment process enhances the anti-oxidation and anti-corrosion capabilities of the conductor. For the insulating material, ultrasonic assisted softening treatment is used, and a frequency of f is applied during the heating process. ultra (f ultra =ku1 ×T0+k u2 , k u1 、k u2 Ultrasonic waves (a coefficient related to materials and ultrasonic equipment) make the molecular structure of the insulating material more uniform and improve its flexibility.

[0052] Twisting module: Adopts adaptive dynamic twisting process to monitor the conductor tension T in real time during the twisting process tension and twisting speed v twist The twist pitch p is calculated according to the formula (where d is the conductor diameter, k2 is the twist coefficient, T 0tension is the preset tension, v 0twist The twisting speed is dynamically adjusted to suit different production conditions and performance requirements, further enhancing the flexibility and anti-interference ability of the network cable.

[0053] Insulation layer wrapping module: A new type of intelligent insulation material with self-healing function is used. During the wrapping process, an electric field with an intensity of E (E=k3×U×ln(h), where U is the rated voltage of the network cable, k3 is a coefficient related to the electric field-assisted process, and h is the wrapping thickness) is applied to both ends of the insulation material to make the insulation material molecules more orderly and improve the insulation performance. The wrapping thickness h is determined by the transmission frequency f of the network cable. trans For precise control, the formula is (k 31 is a coefficient related to the insulation material and the transmission frequency).

[0054] Anti-rat and ant layer adding module: A composite repellent system has been developed, which contains natural plant extracts and chemical repellent ingredients. The repellent is added using microcapsule slow-release technology, and the particle size of the microcapsule is r capsule satisfy (Where S is the surface area of ​​the wire, k4 is the repellent addition coefficient, T env is the ambient temperature, T 0env When adding the anti-rat and ant layer, a combination of rotary spraying and electrostatic adsorption technology is used to ensure that the anti-rat and ant layer adheres more evenly and firmly to the surface of the insulation layer.

[0055] Wear-resistant layer coating module: using a new type of nano-composite wear-resistant material, in which the dispersion of nanoparticles D nano By formula (F is the expected friction strength of the network cable, k5 is the wear-resistant layer correlation coefficient, and H is the wear-resistant layer thickness) for optimization. During the coating process, a pulse coating process is used with a pulse frequency of f pulse for (k 51 is the coefficient related to pulse coating, vmove is the moving speed of the coating equipment, v 0move is the preset moving speed), so that the wear-resistant layer forms a microscopic layered structure and improves the wear resistance.

[0056] Tensile layer setting module: A new type of high-strength fiber composite material is used, and the arrangement direction of its fibers is optimized based on the stress analysis of the network cable. The stress distribution of the network cable in different usage scenarios is calculated through finite element simulation, and the fiber arrangement angle θ is adjusted according to the stress distribution. , where σ max is the maximum stress, σ min is the minimum stress, k6 is a coefficient related to the fiber arrangement). At the same time, an elastic adhesive is added between the fibers, and the elastic modulus of the adhesive is E bond satisfy (σ is the tensile strength of the fiber, L is the length of the mesh, L0 is the preset length, k 61 is a coefficient related to the adhesive), which enhances the overall performance of the tensile layer.

[0057] Testing and packaging module: Using multi-sensor fusion detection technology, optical sensors, electrical sensors and acoustic sensors are used to test the electrical performance, mechanical performance and appearance quality of network cables. Deep learning algorithms are used to analyze the test data to determine whether the network cables are qualified. For qualified network cables, environmentally friendly and degradable packaging materials are used for packaging. The thickness of the packaging materials is h pack According to the length and diameter of the network cable, the formula (k7 is a coefficient related to packaging materials) to determine.

[0058] The present invention also includes the following modules:

[0059] Intelligent monitoring module: Real-time monitoring of the operating parameters of each module, such as temperature, pressure, speed, etc. Use big data analysis and machine learning algorithms to mine historical operating data and establish an operating parameter prediction model. The prediction model uses the formula (where x i is the i-th historical operating parameter, w i The system predicts the operating parameters for a period of time in the future (where is the weight coefficient for the parameter and ϵ is the prediction error correction term). If the predicted parameters exceed the normal range, an early warning is issued so that the system operation can be adjusted in time.

[0060] The present invention also includes the following modules:

[0061] Raw material recycling module: Use green chemical recycling technology to process the waste generated during the production process. For conductor waste, it is purified through electrochemical refining technology. The purity after purification is P re satisfy (P 0re is the initial recovery purity, m imp is the impurity mass, m total is the total mass of waste, k r1 For insulation materials and other polymer waste, pyrolysis-repolymerization technology is used to convert them into reusable raw materials. By precisely controlling the pyrolysis temperature T pyro and time t pyro (T pyro =k r2 ×T melt +k r3 , t pyro =k r4 ×ln(m total ), T melt is the melting point of the material, k r2 、k r3 、k r4 is a coefficient related to the pyrolysis process), improving the recovery quality and utilization rate of raw materials.

[0062] In the present invention, the twisting module adopts a three-way twisting process, which adds radial twisting in addition to the traditional axial and circumferential twisting. In traditional network cable production, axial and circumferential twisting are common processes, and this system has innovatively added radial twisting on this basis. Before the twisting process begins, technicians will accurately set the twisting parameters in the three directions based on the design requirements and expected performance of the network cable. Axial twisting determines the tightness and structural stability of the network cable in the length direction, circumferential twisting affects the overall roundness and torsion resistance of the network cable, and radial twisting plays a unique role in increasing the compactness and toughness of the internal structure of the network cable. During the twisting operation, advanced twisting equipment accurately controls the twisting force and speed in the three directions through precise mechanical transmission and control systems. This requires the equipment to be highly automated and intelligent, and to be able to monitor and adjust the operating parameters in all directions in real time. For example, excessive axial twisting speed can cause excessive stretching or loosening of the cable's structure. Unbalanced circumferential and radial twisting forces can lead to distortion or unevenness in the cable's three-dimensional structure. Through precise control, the three twisting methods interact to form a complex yet orderly three-dimensional twisted structure. This unique three-dimensional twisting structure significantly improves the cable's performance. It ensures a more even distribution of conductors within the cable, enhancing its flexibility and allowing it to bend and twist easily in complex environments without damage. Furthermore, this structure effectively resists external electromagnetic interference, improving its anti-interference performance. By comprehensively controlling and evaluating parameters such as axial, circumferential, and radial twist pitches, the cable's stability coefficient is further optimized, ensuring stable and reliable signal transmission in a variety of application scenarios, while meeting diverse performance requirements such as high flexibility, rodent and ant resistance, wear resistance, and tensile strength.

[0063] In this invention, the rat-ant repellent layer addition module utilizes micro-nanostructure surface treatment technology to form micro-nanoprotrusions on the surface of the rat-ant repellent layer. During the fabrication process of the rat-ant repellent layer, advanced micro-nanoprocessing techniques are employed to meticulously construct the micro-nanoprotrusions. These micro-nanoprotrusions are formed based on in-depth research into material properties and the requirements for rat-ant repellent functionality. Technicians precisely control various processing parameters, such as temperature, pressure, and processing time, to ensure the ideal height and spacing of the micro-nanoprotrusions. From a rat-ant repellent perspective, these micro-nanoprotrusions significantly increase the contact area between the rat-ant repellent layer and the outside world. When rats and ants attempt to gnaw at the network cable, the micro-nanoprotrusions present a significant obstacle. This complex surface structure makes it difficult for rats and ants to find a suitable fulcrum, reducing their success rate and significantly enhancing the repellent effect. Furthermore, the micro-nanoprotrusions act as a physical deterrent, inducing them to instinctively avoid the cable. The micro-nanoprotrusions also play an important role in self-cleaning. When dust and dirt come into contact with the surface of the cable, the presence of micro-nano protrusions prevents them from evenly adhering. The gaps between the protrusions prevent dust and dirt particles from clinging tightly to the cable surface. When subjected to slight external forces such as wind or rain, these particles are more likely to fall off the cable surface, achieving a degree of self-cleaning. This not only helps maintain the cable's appearance but, more importantly, prevents the potential impact of long-term accumulation of dust and dirt on cable performance, further ensuring stable operation and longevity in various environments. This micro-nanostructured surface treatment technology creates a highly flexible, rat-proof, ant-resistant, wear-resistant, and tensile-resistant protective barrier for the cable.

[0064] In this invention, the wear-resistant layer coating module utilizes laser-assisted coating technology, irradiating the wear-resistant layer with a laser during the coating process. Before the coating process begins, technicians precisely plan the laser-assisted coating parameters based on the specific characteristics of the wear-resistant layer material, such as its chemical composition and molecular structure, as well as the pre-set coating thickness requirements. The laser power setting is particularly important. Once the coating process officially begins, the mesh passes through the coating area at a constant speed, and a specialized laser device begins irradiating the wear-resistant layer. The laser beam strikes the surface of the wear-resistant layer with extremely high energy density. During this process, the laser irradiation causes the atoms and molecules within the wear-resistant layer to undergo violent movement and rearrangement. Under the influence of the laser energy, the originally relatively disordered molecular structure gradually tends to orderly arrangement, forming a denser and more stable microstructure. This microstructural change directly leads to a significant increase in the hardness of the wear-resistant layer. It is like putting a layer of solid "armor" on the wear-resistant layer, better protecting it from external friction and wear, and extending its service life. Laser irradiation also plays a key role in strengthening the bond between the wear-resistant layer and the rat-ant barrier. The laser energy triggers a series of physical and chemical changes at the interface between the wear-resistant layer and the rat-ant barrier. At this interface, the molecules of the two materials interpenetrate and diffuse, forming a connection similar to a "chemical bond," significantly enhancing the bond between the two layers. This ensures that the wear-resistant layer will not easily fall off the rat-ant barrier during use, ensuring the overall structural stability and long-term protective performance of the cable. This advanced laser-assisted coating technology imparts exceptional wear resistance and reliable structural stability to the highly flexible, rat-ant-resistant, wear-resistant, and tensile-resistant cable.

[0065] In this invention, the inspection and packaging module uses virtual reality (VR) and augmented reality (AR) technologies to visualize the inspection and packaging processes. During the inspection phase, operators use VR equipment to immersively observe the internal structure of the network cable in real time. High-precision modeling and rendering technology presents lifelike three-dimensional images of details such as the conductor arrangement, insulation thickness, and shielding integrity. Simultaneously, linked in real time with the inspection equipment, various performance parameters of the network cable, such as resistance, capacitance, and transmission rate, are displayed in intuitive numerical and graphical form within the virtual interface. Operators can "examine" the network cable from all angles, accurately identifying potential quality issues such as minor conductor damage and localized uneven insulation thickness, allowing them to address them immediately and ensure cable quality. During the packaging process, operators wearing AR equipment will see the device accurately overlay relevant operating instructions and prompts on the real environment based on the current operation steps. For example, when packaging a network cable into a specific box, the AR device clearly indicates the cable placement and angle on the box, while also demonstrating the correct packaging process through animation. If the operator makes any deviations, the device immediately issues a warning, preventing damage to the packaging or product. Furthermore, this module incorporates blockchain technology. All data generated during the inspection process, including the cable's physical parameters and performance test results, as well as packaging information such as packaging time, operator information, and packaging material batches, is encrypted and stored on the blockchain. Each piece of data acts like a "node" on the blockchain, ensuring immutability. This ensures traceability and reliability of product quality. If a product problem arises during subsequent use, blockchain technology can quickly and accurately trace back to every step of the production process, pinpointing the root cause and providing a robust basis for quality improvement and accountability.

[0066] The present invention further comprises the following steps:

[0067] Raw material pretreatment steps: Conduct purity test on the conductor material of the network cable to ensure the conductor purity P≥99.99%, and use nano-level surface treatment technology to modify the conductor surface, with a deposition thickness of The insulating material is softened by ultrasonic wave with the applied frequency of f ultra =k u1 ×T0+k u2 Ultrasonic waves can improve the flexibility of materials.

[0068] Twisting step: Adopt adaptive dynamic twisting process and monitor the conductor tension T in real time tension and twisting speed v twist , according to the formula Dynamically adjust the twist pitch p to enhance the flexibility and anti-interference ability of the network cable.

[0069] Insulation layer wrapping steps: Use new intelligent insulation materials, adopt electric field assisted wrapping technology, and apply an electric field with an electric field strength of E=k3×U×ln(h). The wrapping thickness h is based on the network cable transmission frequency f trans By the formula Precise control ensures good insulation performance.

[0070] Steps for adding anti-rat and ant layer: using composite repellent system and microcapsule slow-release technology, microcapsule particle size The anti-rat and ant layer is added by rotary spraying combined with electrostatic adsorption technology, so that it is evenly and firmly attached to the surface of the insulation layer.

[0071] Wear-resistant layer coating steps: Use new nano-composite wear-resistant materials, adopt pulse coating process, pulse frequency Nanoparticle dispersion D nano =k5×F×ln(H), which makes the wear-resistant layer form a micro-layered structure and improves the wear resistance.

[0072] Steps for setting up the tensile layer: Use a new type of high-strength fiber composite material and adjust the fiber arrangement angle according to the force analysis of the network cable Add elastic binder between fibers, the elastic modulus of the binder , enhancing the overall performance of the tensile layer.

[0073] Testing and packaging steps: Use multi-sensor fusion detection technology and deep learning algorithm to test the network cable. For qualified network cables, use environmentally friendly and degradable packaging materials. The thickness of the packaging material is .

[0074] In this invention, operating parameters at each step of the production process are monitored in real time. Starting from the initial stages of cable production, the system comprehensively collects various operating parameters. For example, during raw material pretreatment, parameters such as temperature, humidity, and particle size are monitored in real time. These parameters directly impact the quality of subsequent processing. Excessive raw material humidity can lead to problems such as adhesion during the twisting process, compromising the internal structural stability of the cable. As the production process progresses, entering a series of key steps such as twisting, insulation wrapping, and the application of rodent- and ant-proofing, more parameters are monitored. The twisting speed and tension, the thickness and uniformity of the insulation wrapping, the dosage and adhesion of the rodent- and ant-proofing, and other parameters are like a scale on a precision instrument; even the slightest deviation can affect the final performance of the cable. To better manage these parameters, big data analysis and machine learning algorithms are employed. By accumulating and analyzing a large amount of historical production data, the system learns the differences in product quality resulting from different parameter combinations. Based on this, an operating parameter prediction model is established. This model acts as an intelligent "advisor," predicting operating parameters for the future based on current production parameters and patterns in historical data. If the predictive model identifies parameters that may be outside normal ranges, the system reacts quickly. For example, if it predicts that the coating temperature during the subsequent wear-resistant coating step may be too high, affecting the wear-resistant layer's performance, the system will automatically adjust the heating power or the speed of the mesh cable passing through the coating area in advance, promptly adjusting the production parameters. This ensures a stable production process, resulting in the production of highly flexible, rat-proof, ant-resistant, and tensile-resistant mesh cables with reliable quality and excellent performance.

[0075] In this invention, waste generated during the production process is processed using a green chemical recycling process. Electrochemical refining technology is used to purify the conductor waste. The collected conductor waste undergoes pretreatment to remove surface impurities and dirt, enabling it to function better in the subsequent refining process. The pretreated conductor waste is then placed in a specially designed electrolytic cell filled with a specially formulated electrolyte. During the electrolysis process, by precisely controlling the current intensity and voltage, the electrochemical reaction principle is utilized to separate impurities from the target metal in the conductor waste. This process requires strict monitoring and adjustment of factors such as temperature, electrolyte composition, and concentration. For example, excessively high temperatures can cause the electrolyte to volatilize and decompose, affecting the refining effect; while inappropriate electrolyte composition and concentration may not effectively dissolve impurities or cause the target metal to deposit. By carefully controlling these parameters, the purity of the purified conductor waste can be significantly improved, allowing the recovered conductor material to be reused in network cable production, achieving efficient resource recycling. Pyrolysis-repolymerization technology is used to treat insulation materials and other polymer waste. The first step is pyrolysis. The waste is placed in a pyrolysis furnace and the pyrolysis temperature is precisely controlled. Setting this temperature is crucial and must be tailored to the characteristics of the insulation material and polymer waste. It is generally based on the melting point of the reference material and a complex set of pyrolysis reaction conditions to determine the appropriate temperature range. The pyrolysis time must also be strictly controlled. Too short a time may result in insufficient decomposition of the waste, while too long a time may waste energy and lead to excessive material decomposition. After the pyrolysis is complete, the resulting product enters a repolymerization stage. By adding a specific catalyst and controlling the reaction conditions, the decomposed small molecules are repolymerized into reusable raw materials. This pyrolysis-repolymerization technology significantly improves the quality and utilization rate of raw material recovery, reduces the environmental burden of waste materials, and reduces the cost of raw materials for network cable production.

[0076] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire production system, characterized in that: Includes the following modules: Raw material pretreatment module: detects the purity of network cable conductor materials, uses nano-scale surface treatment technology to modify the conductor surface, deposits nano-coating on the conductor surface, uses ultrasonic-assisted softening treatment on the insulation material, and applies ultrasonic waves during the heating process; Twisting module: Adopting adaptive dynamic twisting technology, the conductor tension and twisting speed are monitored in real time during the twisting process, and the twisting pitch is dynamically adjusted according to the formula; Insulation layer wrapping module: Using new intelligent insulation materials, an electric field is applied at both ends of the insulation material through electric field assisted wrapping technology. The wrapping thickness is controlled according to the transmission frequency of the network cable. Anti-rat and ant layer adding module: The repellent is added using microcapsule slow-release technology, and the anti-rat and ant layer is added using rotary spraying combined with electrostatic adsorption technology; Wear-resistant layer coating module: uses new nano-composite wear-resistant materials, the dispersion of nanoparticles is optimized through formulas, and the coating process adopts a pulse coating process; Tensile layer setting module: Using a new type of high-strength fiber composite material, the fiber arrangement direction is optimized based on the stress analysis of the network cable. Finite element simulation is used to calculate the stress distribution of the network cable in different usage scenarios. The fiber arrangement angle is adjusted according to the stress distribution, and an elastic adhesive is added between the fibers. Testing and packaging module: This module uses multi-sensor fusion detection technology, integrating optical, electrical, and acoustic sensors to test the electrical, mechanical, and appearance quality of network cables. A deep learning algorithm is used to analyze the test data, and qualified network cables are packaged in environmentally friendly and degradable packaging materials. The thickness of the packaging material is determined by a formula based on the length and diameter of the network cable. The twisting module monitors the conductor tension T in real time during the twisting process tension and twisting speed v twist , the twist pitch p is calculated according to the formula Dynamic adjustment, d is the conductor diameter, k2 is the twist coefficient, T 0tension is the preset tension, v 0twist is the preset twisting speed; The three-way twisting process is adopted, including axial, circumferential and radial twisting. By controlling the twisting strength and speed in three directions, a three-dimensional twisted structure is formed. The structural stability coefficient S tri By formula Evaluation, p axial is the axial twist pitch, p circ is the circumferential lay pitch, p radial is the radial twist pitch, k t1 is the correlation coefficient with three-way twisting; Nanoparticle dispersion D in the wear-resistant layer coating module nano By formula D nano =k5×F×ln(H) optimization, F is the expected friction strength of the network cable, k5 is the correlation coefficient of the wear-resistant layer, and H is the thickness of the wear-resistant layer; the coating process adopts a pulse coating process, and the pulse frequency f pulse for k 51 is the correlation coefficient with pulse coating, v move is the moving speed of the coating equipment, v 0move is the preset moving speed; Laser assisted coating technology is used. The coating process uses laser irradiation to irradiate the wear-resistant layer. The laser power P laser According to the material properties of the wear-resistant layer and the coating thickness, the formula P laser =k l1 ×H×ln(D nano ) adjustment, k l1 is the coefficient related to the laser-assisted process; The qualified network cables in the testing and packaging module are packaged with environmentally friendly and degradable packaging materials. The thickness of the packaging material is h pack According to the length L and diameter d of the network cable, the formula Determine, k7 is the correlation coefficient with packaging materials; Use virtual reality (VR) combined with augmented reality (AR) technology for visual management. Observe the internal structure and performance parameters of network cables through VR devices, obtain operation guides and prompt information through AR devices, and use blockchain technology to encrypt, store and trace inspection data and packaging information.

2. The highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire production system according to claim 1, characterized in that: Also includes: Intelligent monitoring module: monitors the operating parameters of each module in real time, uses big data analysis and machine learning algorithms to mine historical operating data, establishes an operating parameter prediction model, and uses the formula Predicted operating parameters, x i is the i-th historical operating parameter, w i is the weight coefficient of the parameter, ∈ is the prediction error correction term, and an early warning is issued when the prediction parameter exceeds the threshold.

3. The highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire production system according to claim 2, characterized in that: Also includes: Raw material recycling module: Use green chemical recycling process to treat waste generated during the production process, and purify conductor waste through electrochemical refining technology, with a purity of P re satisfy P 0re is the initial recovery purity, m imp is the impurity mass, m total is the total mass of waste, k r1 is a coefficient related to the refining process; the pyrolysis-repolymerization technology is used to transform insulation materials and other polymer waste into reusable raw materials. The pyrolysis temperature T pyro and time t pyro Meet T pyro =k r2 ×T melt +k r3 , t pyro =k r4 ×ln(m total ), T melt is the melting point of the material, k r2 、k r3 、k r4 is a coefficient related to the pyrolysis process.

4. The highly flexible, rat-proof, ant-proof, wear-resistant, and tensile-resistant mesh wire production system according to claim 3, characterized in that: Microcapsule particle size in the anti-rat and ant layer adding module capsule satisfy S is the surface area of ​​the wire, k4 is the repellent addition coefficient, T env is the ambient temperature, T 0env is the preset ambient temperature; Using micro-nano structure surface treatment technology, the micro-nano protrusion height h nano and spacing d nano Satisfy h nano =k a1 ×r capsule , d nano =k a2 ×r capsule , k a1 、k a2 is the correlation coefficient with micro-nanostructure.

5. A method for producing a highly flexible, rat-proof, ant-proof, wear-resistant and tensile-resistant mesh wire based on the system of claim 4, characterized in that: The following steps are involved: Raw material pretreatment steps: test the purity of the network cable conductor material, use nano-scale surface treatment technology to modify the conductor surface, and deposit thickness Nano coating, k n1 is the coefficient related to the nano-processing process, P is the purity of the conductor material, ultrasonic assisted softening treatment of the insulating material, the applied frequency is f ultra =k u1 ×T0+k u2 Ultrasonic, k u1 、k u2 is the coefficient related to the material and ultrasonic equipment; Twisting step: Adopting adaptive dynamic twisting process to monitor conductor tension T in real time tension and twisting speed v twist , according to the formula Dynamic adjustment of the twist pitch p; Insulation layer wrapping steps: Use new intelligent insulation materials and electric field assisted wrapping technology, apply an electric field strength of E = k3 × U × ln (h), where U is the rated voltage of the network cable, k3 is a coefficient related to the electric field assisted process, and the wrapping thickness h is based on the network cable transmission frequency f trans By the formula Control, k 31 is a coefficient related to the insulation material and the transmission frequency; Steps for adding anti-rat and ant layer: using composite repellent system and microcapsule slow-release technology, microcapsule particle size Adding a rat and ant-proof layer by rotary spraying combined with electrostatic adsorption technology; Wear-resistant layer coating steps: Use new nano-composite wear-resistant materials, adopt pulse coating process, pulse frequency Nanoparticle dispersion D nano =k5×F×ln(H); Steps for setting up the tensile layer: Use a new type of high-strength fiber composite material and adjust the fiber arrangement angle according to the force analysis of the network cable where σ max is the maximum stress, σ min is the minimum stress, k6 is the coefficient related to the fiber arrangement, elastic binder is added between the fibers, the elastic modulus of the binder is σ is the tensile strength of the fiber, k 61 is the coefficient related to the binder; Testing and packaging steps: Use multi-sensor fusion detection technology and deep learning algorithm to detect network cables. Qualified network cables are packaged with environmentally friendly and degradable packaging materials. The thickness of the packaging materials is 6. The method for producing a highly flexible, rat-proof, ant-proof, wear-resistant and tensile-resistant mesh wire according to claim 5, characterized in that: The production process monitors the operating parameters of each step in real time, and uses big data analysis and machine learning algorithms to establish an operating parameter prediction model Adjust production parameters when thresholds are exceeded.

7. The method for producing a highly flexible, rat-proof, ant-proof, wear-resistant and tensile-resistant mesh wire according to claim 5, characterized in that: Use green chemical recycling technology to treat waste generated during the production process, and purify conductor waste through electrochemical refining technology to improve purity. The thermal decomposition-repolymerization technology is used to treat insulation materials and other polymer wastes, the temperature T pyro =k r2 ×T melt +k r3 , time t pyro =k r4 ×ln(m total ).

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