Electrostatic eliminator

The static elimination device, which combines a conductive brush and an ion blower, solves the problem that traditional static protection measures are ineffective in the complex environment of the film-forming machine, achieves efficient static elimination, and improves production safety and efficiency.

CN120111758BActive Publication Date: 2025-10-24JIANGSU TONGKUN HENGYANG CHEM FIBER CO LTD
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Patent Information

Application Number
CN202510252070.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-10-24
Estimated Expiration
2045-03-05

AI Technical Summary

Technical Problem

Traditional electrostatic protection measures are not effective in the complex environment of film-forming machines and cannot effectively eliminate static electricity generated by high-speed dynamic friction, affecting production efficiency and safety.

Method used

The static elimination device uses a combination of a conductive brush and an ion blower. The conductive brush contacts the roller and film to guide static electricity and uses the gas generated by the ion blower to enhance the elimination effect. A control system is configured to determine parameters and adjust the support rod position.

Benefits of technology

It achieves efficient static elimination in complex static environments, improves production safety and efficiency, and reduces operational difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to an electrostatic elimination device, and relates to the technical field of electrostatic elimination. The electrostatic elimination device comprises at least one electrostatic elimination mechanism. The electrostatic elimination mechanism comprises a supporting rod and a conductive brush. The conductive brush is installed on the supporting rod. The electrostatic elimination mechanism is used in contact with a roller and / or a film. The application has the advantages that the electrostatic elimination effect is good.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of static electricity elimination, in particular to a static electricity elimination device. BACKGROUND

[0002] In the process of producing film, a large amount of static electricity is generated due to the mutual friction of traction, bending roller, rubber roller and rotating tower in high-speed operation. These static electricity not only interferes with the normal production, but also leads to frequent accidents, seriously affecting the production efficiency and safety, so it is urgent to solve the problem of static electricity. Traditional static electricity protection measures, such as simple grounding and ordinary ion wind static electricity eliminator, have poor effect in the complex static electricity generating environment of film forming machine; grounding is difficult to deal with the static electricity accumulation generated by high-speed dynamic friction, and ordinary ion wind eliminator is affected by space layout and air flow, and cannot fully and effectively eliminate static electricity. SUMMARY

[0003] In view of the deficiencies in the prior art, one of the purposes of the present application is to provide a static electricity elimination device which has the advantage of good static electricity elimination effect.

[0004] The above purpose of the present application is realized by the following technical scheme:

[0005] A static electricity elimination device comprises at least one set of static electricity elimination mechanism, the static electricity elimination mechanism comprises a supporting rod and a conductive brush, the conductive brush is installed on the supporting rod, and the static electricity elimination mechanism is used to contact the roller and / or the film.

[0006] By adopting the above technical scheme, the static electricity on the roller and / or the film is guided by the conductive brush, so that the static electricity accumulation on the roller and / or the film can be reduced, and the static electricity elimination effect is good.

[0007] In a preferred example, the static electricity elimination mechanism further comprises a lead wire, the lead wire and the conductive brush are electrically connected, and the lead wire is used to guide static electricity.

[0008] By adopting the above technical scheme, the static electricity is guided to the ground by the lead wire, so that a good static electricity removal effect is achieved.

[0009] In a preferred example, the static electricity elimination device further comprises an ion fan and a air supply pipe, the air supply pipe is used to send the gas generated by the ion fan to the roller and / or the film.

[0010] By adopting the above technical scheme, the ion fan and the conductive brush are arranged, so that a better static electricity elimination effect can be achieved.

[0011] The application can be further configured in a preferred example that the conductive brush is provided with an air outlet hole, the support rod is provided with a flow hole, the flow hole is in communication with the air supply pipe, and the air outlet hole is in communication with the flow hole.

[0012] By adopting the above technical scheme, in use, the gas blown by the ion fan can directly contact the roller and / or the film, and the conductive brush can also achieve good electrostatic elimination effect.

[0013] The application can be further configured in a preferred example that the conductive brush contacts the film, and the air outlet hole faces the contact position of the roller and the film.

[0014] By adopting the above technical scheme, in use, the gas generated by the ion fan and the roller and the film are in contact, thereby enhancing the electrostatic removal effect.

[0015] The application can be further configured in a preferred example that the electrostatic elimination mechanism includes a support frame, the support frame is provided with two support rods and two groups of conductive brushes, and the two groups of support rods and the two groups of conductive brushes are one-to-one corresponding.

[0016] By adopting the above technical scheme, in use, the electrostatic elimination can be performed on different specifications of films through the two groups, thereby achieving better electrostatic removal effect.

[0017] The application can be further configured in a preferred example that it further includes a control system, the control system includes a control module and a notification module, the control module acquires the film production parameters to make a judgment, and the judgment result is notified through the notification module.

[0018] By adopting the above technical scheme, the film production parameters are judged and notified, thereby facilitating the production personnel to adjust the position of the support plate.

[0019] The application can be further configured in a preferred example that when the width of the film is greater than the length of a single group of conductive brushes, the positions of the two groups of support rods are notified, so that the operator adjusts the position of the support rod according to the position information.

[0020] By adopting the above technical scheme, the corresponding positions are notified, so that the operator can adjust the position of the operating rod according to the indication, thereby reducing the operation difficulty. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a schematic view of the internal structure of the support rod of the application.

[0022] Figure 2 is a schematic view of the sectional structure of the conductive brush of the application.

[0023] Fig. 1: support rod; 11: flow hole; 2: conductive brush; 21: support column; 22: conductive fiber; 23: air outlet hole. DETAILED DESCRIPTION

[0024] The application will be further described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1 and Figure 2 The electrostatic elimination device disclosed in the application comprises at least one set of electrostatic elimination mechanism, which is used to contact the roller and / or the film. The electrostatic elimination mechanism comprises a support rod 1, a conductive brush 2, an ion blower, an air supply pipe and a lead wire. In the embodiment, the conductive brush 2 and the support rod 1 are both two sets and one-to-one corresponding, and the conductive brush 2 is installed on the support rod 1. The support rod 1 is provided with a plurality of flow holes 11 which are not communicated with each other. The conductive brush 2 comprises a support column 21 and a conductive fiber 22. In the embodiment, the conductive fiber 22 is made of flexible material (such as carbon black fiber, conductive polymer fiber, conductive nylon wire, conductive plastic polyethylene wire, etc.), and the support column 21 is made of rubber material. The conductive fiber 22 has a plurality of roots and is arranged in a cylindrical shape and concentrically with the support column 21. The support column 21 is further provided with a plurality of air outlet holes 23 which are arranged in a ring shape and surround the cylindrical conductive fiber 22. The ion blower is connected to the pipeline and the electromagnetic valve through the air supply pipe and the plurality of flow holes 11, and the flow holes 11 and the air outlet holes 23 are communicated. The lead wire is connected to the conductive fiber 22 and grounded. In use, at least one set of conductive brush 2 contacts the film, and the air outlet hole 23 faces the contact position of the roller and the film.

[0026] The control system further comprises a control module and a notification module. The control module acquires the film parameters to make a judgment. The film parameters include the width. After the control module acquires the width, it makes a judgment. If the width is less than the length of a single conductive brush 2 (i.e. the length of the conductive brush 2 on a single support rod 1 along the length direction of the support rod 1), the control module controls the ion blower to run and controls the electromagnetic valve to run in turn, i.e. only one flow hole 11 is conducted at the same time. The state of the conductive fiber 22 is collected by the camera and judged, or the judgment is made by the pressure sensor in the flow hole 11. If it does not meet the standard, i.e. the air outlet hole 23 is blocked, the position of the flow hole 11 is judged, and the width and the relative position of the support rod 1 are recalculated. Then the position of the corresponding support rod 1 is notified, so that the operator adjusts the position of the support rod 1 according to the position information.

[0027] When the width of the film is greater than the length of a single set of conductive brush 2, the control module controls the ion fan to operate, and controls the electromagnetic valve to operate in turn, the state of the conductive fiber 22 is collected and judged by the camera, or is judged by the pressure sensor in the overflow hole 11, if it does not meet the standard, that is, there is a blockage in the air outlet hole 23, the position of the overflow hole 11 is judged, and the width and the relative position of the supporting rod 1 are recalculated. Then the positions of the two sets of supporting rods 1 are notified, so that the operator adjusts the position of the supporting rod 1 according to the position information.

[0028] The implementation principle of the embodiment is: in use, the combination of the ion fan and the conductive fiber 22 makes the removal effect of static electricity better, that is, the gas generated by the ion fan is discharged through the air outlet hole 23, the position of the conductive fiber 22 is corrected, the contact effect of the conductive fiber 22 with the roller and / or the film is better, and then a good static electricity removal effect is achieved.

[0029] The embodiments of the specific embodiment are the preferred embodiments of the application, but do not limit the protection scope of the application, so: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.

Claims

1. An electrostatic elimination device, characterized by: The static electricity elimination mechanism comprises a supporting rod (1) and a conductive brush (2) mounted on the supporting rod (1), and is used to contact with a roller and / or a film; the static electricity elimination mechanism further comprises a lead wire electrically connected with the conductive brush (2) to guide static electricity; the static electricity elimination mechanism further comprises an ion fan and a blowing pipe used to send gas generated by the ion fan to the roller and / or the film; the conductive brush (2) is provided with air outlet holes (23), the supporting rod (1) is provided with flow holes (11), the flow holes (11) are communicated with the blowing pipe, the air outlet holes (23) are communicated with the flow holes (11), the conductive brush (2) comprises a supporting column (21) and conductive fibers (22), the conductive fibers (22) are flexible and have a plurality of cylindrical shapes and are concentrically arranged with the supporting column (21), and the air outlet holes (23) are arranged on the supporting column (21) and have a plurality of annular shapes and surround the cylindrical conductive fibers (22).

2. An electrostatic elimination device according to claim 1, characterized in that: The conductive brush (2) contacts with the film, and the air outlet holes (23) face the contact position of the roller and the film.

3. An electrostatic elimination device according to claim 2, wherein: The static electricity elimination mechanism comprises a supporting frame provided with two supporting rods (1) and two conductive brushes (2).

4. An electrostatic elimination device according to claim 3, wherein: The control system comprises a control module and a notification module, the control module acquires parameters of the produced film to make a judgment, and the judgment result is notified through the notification module.

5. An electrostatic elimination device according to claim 4, wherein: When the width of the film is greater than the length of a single conductive brush (2), the positions of the two supporting rods (1) are notified, so that an operator adjusts the positions of the supporting rods (1) according to the position information.

Citation Information

Patent Citations

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  • Multi-channel destaticizing device

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