Multi-angle code assembly device, assembly system and assembly method
By designing a multi-angle code assembly device, the problem of automated assembly of various types of angle codes was solved, efficient automation of door and window production was achieved, and the intensity of manual operation and safety risks were reduced.
Patent Information
- Application Number
- CN202510614907.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-05-14
AI Technical Summary
Existing technologies are unable to automatically assemble various types of corner brackets, resulting in low door and window production efficiency and safety hazards.
A multi-angle bracket assembly device is designed, which includes a large-capacity angle bracket silo, a material picking component with a variable material picking position, a bracket insertion component that can adjust the angle bracket insertion height, and a second profile clamping component that can drive the profile to move. Combined with an inclined storage trough and a rotatable material rack, the device realizes the automatic loading and assembly of multiple angle brackets.
It realizes the automated assembly of various types of angle brackets on the same door and window profile, reduces the number of downtimes, ensures the continuity and reliability of assembly, reduces the operation intensity and improves the assembly efficiency.
Smart Images

Figure CN120115966B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of angle bracket assembly, and in particular to a multi-angle bracket assembly device, an assembly system and an assembly method. Background Art
[0002] In the door and window production and assembly process, the profiles need to be assembled into a rectangular frame structure through right-angled corner brackets. The two assembly parts of the corner brackets are respectively inserted into different profiles, and then the frame structure is fixed by nailing and gluing. Among them, inserting the corner brackets into the profiles is done manually, which requires a lot of manpower and time, is slow, and there is a risk of cutting hands by the sharp edge of the profile. This is a weak link in the production process.
[0003] In the prior art, the Chinese utility model patent with the authorization announcement number CN 221159282 U provides a mechanism for assembling an angle code, comprising a lower base plate and an upper base plate arranged above the lower base plate, wherein the upper base plate is rectangular and a notch in the form of a right-angled trapezoid is arranged at a corner, a through groove is arranged on the upper base plate, a push plate moving groove is arranged above one end of the through groove, and an angle code moving groove is arranged above the other end, the push plate moving groove is connected to the angle code moving groove, an angle code storage rack is arranged above the angle code moving groove, and a push plate is arranged in the push plate moving groove. An angle code pushing cylinder is provided between the upper base plate and the lower base plate, a connecting plate is passed through the through groove, the upper part of the connecting plate is connected to the pushing plate, and the lower part is connected to the telescopic rod of the angle code pushing cylinder, and a limiting block is provided on the lower base plate; when an angle code falls into the angle code moving groove, the pushing plate pushes the angle code into an aluminum profile, and then the pushing plate retreats to the pushing plate moving groove, and then the second angle code falls into the angle code moving groove, thereby pushing the angle codes in sequence, replacing manual threading of the angle codes, and realizing automated production.
[0004] With the continuous changes in door and window structures, two different types of angle brackets need to be installed at each end of the profile, and the angle brackets and the profile are riveted instead of glued. However, when the above technical solution is adopted, since there is only one type of angle bracket storage rack at the same position, only one type of angle bracket can be installed, which cannot meet the requirement of assembling multiple angle brackets on the same profile. Summary of the Invention
[0005] In order to solve the technical problem that the above-mentioned prior art cannot assemble multiple types of angle brackets, the present invention provides a multi-angle bracket assembly device, assembly system and assembly method, which can install multiple types of angle brackets on the same door and window profile to meet the needs of automated production of doors and windows.
[0006] In the first aspect, the present invention provides a multi-angle code assembly device to solve the above-mentioned technical problems, including a base plate, and also including: an angle code silo, the angle code silo is arranged on the base plate, the angle code silo is provided with at least two storage troughs, the storage troughs are used to place angle codes, and the multiple storage troughs are arranged parallel to each other; a material picking component, the material picking component includes a material picking mechanism, the material picking mechanism is movably arranged on the base plate, and the moving direction of the material picking mechanism is parallel to the arrangement direction of the multiple storage troughs; a code threading component, the code threading component is arranged on the base plate and is located on the side of the material picking component away from the angle code silo, the code threading component includes a lifting plate, the lifting plate is liftably arranged on the base plate, and the lifting plate A coding mechanism is movably provided on the descending plate; a loading plate, which is horizontally movably provided on the base plate, and can be moved from the material-taking mechanism to the coding mechanism; a first profile clamping assembly, which is provided on the base plate and is located on the side of the coding assembly away from the angle code silo; a second profile clamping assembly, which is used to clamp two adjacent profiles of doors and windows with the first profile clamping assembly, respectively, and the second profile clamping assembly is movably provided on the base plate, and the second profile clamping assembly can move to the position of the first profile clamping assembly, and the coding mechanism can move to the position of the second profile clamping assembly.
[0007] The present invention meets the production requirements of assembling multiple angle brackets from two adjacent profiles of the same door or window by providing a large-capacity angle bracket silo that can accommodate various types, a material taking component that can change the material taking position, a loading plate that can realize angle bracket loading, a code insertion component that can adjust the angle bracket insertion height, and a second profile clamping component that can drive the profile to move and be framed with another profile. In addition, the large capacity of the angle bracket silo reduces the number of shutdowns due to angle bracket loading, thereby ensuring assembly continuity.
[0008] Furthermore, the angle code silo includes a material rack, which is arranged at one end of the base plate, and the material storage trough is arranged obliquely on the material rack. The lower end of the material storage trough is close to the material picking assembly, and a plurality of baffles are also provided on the material rack. The baffles are arranged in a one-to-one correspondence with the material storage troughs, and the baffles can abut against the angle codes on the corresponding material storage troughs.
[0009] The present invention tilts the storage trough so that after one angle code is taken away, the remaining angle codes automatically slide down to the same loading position under the action of gravity, thereby ensuring the invariance of the loading position. This eliminates the need for complex structures and manual operations, and ensures the reliability and continuity of automatic loading.
[0010] Furthermore, the corner code silo also includes a base frame, which is arranged on the bottom plate, one end of the material rack is rotatably arranged on the base frame, and a lifting cylinder is also arranged between the material rack and the base frame.
[0011] The present invention arranges the material rack rotatably on the base frame, so that the material rack can be in a horizontal state when loading materials, thereby reducing the loading intensity of operators.
[0012] Furthermore, the material picking assembly includes a movable seat, which is movably arranged on the base plate, and the moving direction of the movable seat is parallel to the arrangement direction of the multiple material storage troughs. The material picking mechanism is arranged on the movable seat, and the material picking mechanism includes a material picking platform, which is rotatably arranged on the movable seat, and the material picking platform can rotate in a vertical plane. The material picking seat is movably arranged on the material picking platform, and the material picking seat can move along the length direction of the material picking platform. The material picking seat is also movably provided with a lifting plate, and the moving direction of the lifting plate is perpendicular to the length direction of the material picking platform. A fixed clamp and a movable clamp are relatively arranged on the lifting plate.
[0013] The present invention can cooperate with the inclined material storage trough by arranging a rotatable material taking platform and a lifting plate, so as to ensure that the angle code can be taken out without collision and placed horizontally on the bottom plate, so that the loading plate can push the material for loading.
[0014] Furthermore, a support plate is vertically arranged on the bottom plate, the lifting plate can be raised and lowered on the support plate, the coding mechanism includes a movable plate, the movable plate can be horizontally movably arranged on the lifting plate, a bearing plate is rotatably arranged on the movable plate, the bearing plate can rotate in a horizontal plane, and an upper pressure plate is raised and lowered on the bearing plate.
[0015] The present invention can adjust the orientation of the angle code in the loading state by arranging a rotatable bearing plate, thereby ensuring that the angle code can smoothly penetrate into the profile cavity when loading from one side in the device.
[0016] Furthermore, the second profile clamping assembly includes a clamping seat, which is horizontally movably arranged on the base plate, and the moving direction of the clamping seat is the same as the moving direction of the loading plate. A clamping mechanism is provided at the end of the clamping seat, and the clamping mechanism includes a fixed plate, a pressing plate and an adjustment plate. The adjustment plate is horizontally movably arranged on the clamping seat, and the moving direction of the adjustment plate is parallel to the moving direction of the clamping seat. The pressing plate is liftably arranged on the adjustment plate, and the fixed plate is arranged at the lower part of the pressing plate. The first profile clamping assembly includes a connected mounting seat and the clamping mechanism, and the mounting seat is arranged on the base plate.
[0017] The invention can adjust the clamping position of the clamping mechanism by arranging an adjustment plate to meet the clamping requirements of profiles of various widths.
[0018] Furthermore, it also includes a supporting component, which includes a supporting frame. The supporting frame is movably arranged on the base plate and is located between the code threading component and the first profile clamping component. The supporting frame can move back and forth along the seam direction of adjacent profiles. A plurality of supporting plates can be raised and lowered on the supporting frame. The plurality of supporting plates are arranged in a vertical direction. The plurality of supporting plates are respectively connected to corresponding lifting drive components. The supporting plates can be located below the corresponding angle code and are in contact with the lower surface of the corresponding angle code.
[0019] The present invention can support the angle bracket by arranging the supporting component, thereby preventing the unpenetrated end of the angle bracket from falling under gravity and colliding with the end of another profile and being unable to smoothly enter the other profile.
[0020] In the second aspect, the present invention also provides a multi-angle code assembly system, including a base, on which beam one and beam two are arranged in parallel, and beam one and / or beam two are movably arranged on the base along their own width direction, and also includes four of the above-mentioned multi-angle code assembly devices, the four multi-angle code assembly devices are multi-angle code assembly device one, multi-angle code assembly device two, multi-angle code assembly device three and multi-angle code assembly device four, the multi-angle code assembly device one and the multi-angle code assembly device two are arranged on beam one, the multi-angle code assembly device two can be moved along the length direction of beam one, the multi-angle code assembly device three and the multi-angle code assembly device four are arranged on beam two, the multi-angle code assembly device four can be moved along the length direction of beam two, the multi-angle code assembly device four and the multi-angle code assembly device two can assemble angle codes for the two ends of the same profile.
[0021] Furthermore, it also includes a conveyor belt 1 and a conveyor belt 2 that are arranged opposite to each other, the conveyor belt 1 can be raised and lowered on the inner side of the beam 1, and the conveyor belt 2 can be raised and lowered on the inner side of the beam 2, the conveying directions of the conveyor belt 1 and the conveyor belt 2 are parallel to the length direction of the beam 1 or the beam 2, and a push plate is movably provided on the mounting seat, and the moving direction of the push plate is parallel to the moving direction of the beam 1 and / or the beam 2.
[0022] The present invention realizes automatic discharge of assembled products in a horizontal state by arranging the first conveyor belt and the second conveyor belt, thereby avoiding separation of the profile and the corner bracket during manual discharge, which affects the assembly efficiency.
[0023] In a third aspect, the present invention further provides a multi-angle code assembly method, which uses the multi-angle code assembly system described above, comprising the following steps:
[0024] S01: Clamp four profiles to form a rectangular frame;
[0025] S02: Two profiles perpendicular to the length direction of the beam are moved to the angle code insertion position of the multi-angle code assembly device;
[0026] S03: Take the material component and get the angle code;
[0027] S04: The loading plate pushes the material to the coding assembly;
[0028] S05: The code insertion component inserts the angle code into the corresponding position of the profile end;
[0029] S06: Take the angle code of the material component. The angle code in this step is the same as or different from the angle code in S03.
[0030] S07: The loading plate pushes the material to the coding assembly;
[0031] S08: After the code insertion mechanism is raised and lowered to the set position, the angle code is inserted into the corresponding position at the end of the profile;
[0032] S09: Repeat S06 to S08 until the corresponding number of angle brackets are assembled at the ends of the profiles;
[0033] S10: The profile moves in a direction opposite to that in S02. The support frame of the supporting assembly moves toward the joint between two adjacent profiles, and the supporting plate rises to a set height.
[0034] S11: Multiple angle brackets are inserted into corresponding cavities of another profile as the profile moves;
[0035] S12: The first profile clamping assembly and the second profile clamping assembly release their clamping forces, the conveyor belt 1 and the conveyor belt 2 are lifted, and the assembled product is supported on the conveyor belt 1 and the conveyor belt 2;
[0036] S13: Beam 1 or beam 2 moves, and the push plate extends to completely place the assembled product on conveyor belt 1 and conveyor belt 2;
[0037] S14: Conveyor belt 1 and conveyor belt 2 move synchronously to discharge the material.
[0038] It can be seen from the above technical solutions that the present invention has the following advantages:
[0039] The present invention provides a multi-angle bracket assembly device, an assembly system and an assembly method. By arranging a large-capacity angle bracket material bin for accommodating various types, a material taking component capable of changing the material taking position, a loading plate capable of realizing angle bracket loading, a loading component capable of adjusting the insertion height of the angle bracket, and a second profile clamping component capable of driving the profile to move and form a frame with another profile, the present invention meets the production requirements of assembling multiple angle brackets from two adjacent profiles of the same door and window, and the large capacity of the angle bracket material bin reduces the number of shutdowns due to angle bracket loading, thereby ensuring assembly continuity; by arranging the material storage trough in an inclined manner, it can be achieved that after one angle bracket is taken away, the remaining angle brackets automatically slide down to the same loading position under the action of gravity, thereby ensuring the invariance of the loading position, eliminating the need for complex structures and manual operations, and ensuring the reliability and continuity of automatic loading; by The material rack is rotatably set on the base frame, so that the material rack can be in a horizontal state when loading, reducing the intensity of loading for operators; by setting a rotatable material-taking platform and a lifting plate, it can cooperate with the inclined storage trough to ensure that the angle code is taken out without collision and placed horizontally on the bottom plate, which is convenient for the loading plate to push the loading; by setting an adjustment plate, the clamping position of the clamping mechanism can be adjusted to meet the clamping needs of profiles of various widths; by setting a supporting component, the angle code can be supported to prevent the uninserted end of the angle code from falling under its own gravity and colliding with the end of another profile and being unable to smoothly enter the other profile; by setting conveyor belt 1 and conveyor belt 2, the assembled product can be automatically discharged in a horizontal state, avoiding the separation of the profile and the angle code during manual discharge, which affects the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0041] Figure 1 This is a schematic diagram of the structure of the first embodiment of the present invention. Figure 1 .
[0042] Figure 2 This is a schematic diagram of the structure of the first embodiment of the present invention. Figure 2 .
[0043] Figure 3 This is a structural diagram of the angle code silo in the first specific embodiment of the present invention.
[0044] Figure 4 It is a structural schematic diagram of the material taking component in the first specific embodiment of the present invention.
[0045] Figure 5 Schematic diagram of the structure of the code insertion component in the first embodiment of the present invention.
[0046] Figure 6 It is a structural schematic diagram of the supporting assembly in the first specific embodiment of the present invention.
[0047] Figure 7 It is a structural schematic diagram of the positioning component in the first specific embodiment of the present invention.
[0048] Figure 8 It is a structural diagram of the second specific embodiment of the present invention.
[0049] Figure 9 for Figure 8 Enlarged view of point A in the middle.
[0050] In the figure, 1, bottom plate; 2, corner code silo; 201, material rack; 202, storage trough; 203, anti-strip plate; 204, baffle; 205, lifting cylinder; 206, bottom frame; 3, material picking assembly; 301, motor 2; 302, moving seat; 303, material picking platform; 304, material picking seat; 305, lifting plate; 306, cylinder 1; 307, moving clamping plate; 308, motor 1; 309, fixed clamping plate; 310, driven gear; 311, installation Mounting plate; 312, driving gear; 313, rotating motor 1; 4, code threading assembly; 401, support plate; 402, lifting plate; 403, moving plate; 404, carrying plate; 405, upper pressure plate; 406, cylinder 3; 407, motor 5; 408, motor 4; 409, rotating motor 2; 410, rotating shaft; 5, second profile clamping assembly; 501, motor 6; 502, cylinder 9; 503, clamping seat; 504, cylinder 5; 505, Clamping plate; 506, adjustment plate; 507, fixing plate; 6, loading plate; 7, first profile clamping assembly; 701, unloading cylinder; 702, mounting seat; 703, push plate; 8, supporting assembly; 801, cylinder eight; 802, support frame; 803, motor nine; 804, motor eight; 805, middle plate; 806, supporting plate; 807, guide rod; 808, connecting plate; 9, positioning assembly; 901, cylinder six; 902, L-shaped plate; 90 3. Cylinder seven; 904. Positioning plate; 10. Crossbeam two; 11. Conveyor belt two; 12. Conveyor belt one; 13. Crossbeam one; 14. Motor eleven; 15. Motor twelve; 16. Base; 17. Multi-angle code assembly device two; 18. Multi-angle code assembly device one; 19. Multi-angle code assembly device three; 20. Multi-angle code assembly device four; 21. Motor thirteen; 22. Transition plate; 23. Rack; 24. Gear; 25. Belt drive assembly; 26. Cylinder four. DETAILED DESCRIPTION
[0051] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this patent. Specific implementation method 1
[0053] like Figure 1 and Figure 2 As shown, this specific embodiment provides a multi-angle code assembly device, including a base plate 1, an angle code hopper 2, a material picking component 3, a code threading component 4, a loading plate 6, a first profile clamping component 7 and a second profile clamping component 5, the angle code hopper 2 is arranged on the base plate 1, and the angle code hopper 2 is provided with at least two storage troughs 202. In this specific embodiment, five storage troughs 202 are provided, and the storage troughs 202 are used to place angle codes. The multiple storage troughs 202 are arranged parallel to each other. On the one hand, different types of angle codes can be placed through the multiple storage troughs 202. On the other hand, the angle code capacity is increased and the number of times the angle codes are loaded is reduced; the material picking component 3 includes a material picking mechanism, which is movably arranged on the base plate 1. The moving direction of the material picking mechanism is parallel to the arrangement direction of the multiple storage troughs 202. By adjusting the position of the material picking mechanism, different types of angle codes can be taken from different storage troughs 202 to meet the loading needs of multiple angle codes; the code threading component 4 is arranged on the base plate 1 and is located on the side of the material picking component 3 away from the angle code hopper 2. The code assembly 4 includes a lifting plate 402, which is movably arranged on the bottom plate 1. A code insertion mechanism is movably arranged on the lifting plate 402. The height of the code insertion mechanism can be adjusted to facilitate the insertion of the angle code into the cavity of the profile at different heights; the loading plate 6 is horizontally movably arranged on the bottom plate 1, and the loading plate 6 can be moved from the material taking mechanism to the code insertion mechanism. The loading plate 6 pushes the angle code taken out by the material taking mechanism onto the code insertion assembly 4 to realize automatic material taking of the angle code; the first profile clamping assembly 7 is arranged on On the base plate 1 and located on the side of the code threading component 4 away from the angle code silo 2, the second profile clamping component 5 and the first profile clamping component 7 are respectively used to clamp two adjacent profiles of doors and windows. The second profile clamping component 5 is movably arranged on the base plate 1. The second profile clamping component 5 can move to the position of the first profile clamping component 7. The first profile clamping component 7 drives the angle code to move and can be framed with the adjacent profile and insert the angle code. The code threading mechanism can move to the position of the second profile clamping component 5.
[0054] This specific embodiment meets the production requirements of assembling multiple angle brackets (which may be the same or different) with two adjacent profiles of the same door and window by providing a large-capacity angle bracket silo 2 that can accommodate various types, a material picking component 3 that can change the material picking position, a loading plate 6 that can realize angle bracket loading, a code insertion component 4 that can adjust the angle bracket insertion height, and a second profile clamping component 5 that can drive the profile to move and be framed with another profile. In addition, the large capacity of the angle bracket silo 2 reduces the number of shutdowns due to angle bracket loading, thereby ensuring assembly continuity. This device also meets the production needs of code insertion and framing of the corresponding profiles, avoids the process turnover of a single profile with an angle bracket, and improves the assembly efficiency of doors and windows.
[0055] like Figure 3 As shown, since the material is automatically taken out by the material taking component 3 in this specific embodiment, in order to ensure that the material taking position is fixed to achieve smooth material taking and achieve the purpose of structural simplification, in this specific embodiment, the angle code silo 2 includes a material rack 201, and the material rack 201 is arranged at one end of the bottom plate 1, and the storage trough 202 is tilted and riveted on the material rack 201. The lower end of the storage trough 202 is close to the material taking component 3. To prevent the angle code from slipping, a plurality of baffles 204 are further provided on the material rack 201, and the baffles 204 are arranged in a one-to-one correspondence with the storage trough 202. The baffles 204 can abut against the angle code on the corresponding storage trough 202. The baffle 204 includes a connecting portion and a blocking portion. The connecting portion is bolted to the material rack 201, and the blocking portion is tilted above the connecting portion. The blocking portion and the angle code (the angle code in the prior art is an L-shaped structure, including two assembling portions, which are respectively inserted into two adjacent profiles) are The sides of the assembling parts (the assembling parts that are not clamped) are abutted, and the structures of the baffle 204 and the storage trough 202 are respectively the same as the structures of the baffle and the storage trough in the Chinese utility model patent with authorization announcement number CN222386286U, which are prior art and will not be repeated in this article; after the storage trough 202 is tilted, after the angle code is taken away, the new angle code moves down to the baffle 204 under the action of its own gravity and the gravity of other angle codes, thereby ensuring that each storage trough 202 and each angle code have the same loading position, ensuring the reliability and continuity of automatic loading, compared with horizontally placed angle codes, there is no need to set up complex structures such as visual detection modules to judge the position of the angle code, nor is there a need to set up a five-axis or six-axis robot to take the material, the structure is greatly simplified, and compared with vertically placed angle codes, the height of the entire angle code silo 2 can be reduced, the stability is enhanced, and it is convenient to discharge the material and expand the capacity.
[0056] Since the storage trough 202 is tilted, when the angle code is loaded manually, the angle code is placed higher and higher, which increases the labor intensity and even the risk factor of loading. In order to facilitate loading, in this specific embodiment, the angle code silo 2 also includes a base frame 206, which is installed on the base plate 1 by bolts. One end of the material rack 201 is rotatably set on the base frame 206 through a hinge seat. A lifting cylinder 205 is also provided between the material rack 201 and the base frame 206. The cylinder body of the lifting cylinder 205 is hinged to the base plate 1, and the piston rod of the lifting cylinder 205 is hinged to the material rack 201; when the operator needs to place the angle code, the lifting cylinder 205 retracts, and the material rack 201 returns to a horizontal state. After the angle code is placed, the lifting cylinder 205 extends, and the material rack 201 is tilted, and is in a state of taking angle code materials.
[0057] Due to the friction between the angle codes, when the angle codes are clamped and transported, the friction will drive one or even two subsequent adjacent angle codes to escape from the storage trough 202, and it is very likely to fall on the ground. It is not easy to pick up the angle codes on the ground where the production line is arranged, resulting in material waste. For this reason, in this specific embodiment, the angle code silo 2 also includes a plurality of anti-strip plates 203, and the anti-strip plates 203 are arranged in a one-to-one correspondence with the storage trough 202. The anti-strip plates 203 are arranged on the upper part of the storage trough 202 and are parallel to the storage trough 202. The lower end of the anti-strip plate 203 is located on the upper part of the second angle code on the storage trough 202. Whenever the second angle code tends to move with the first angle code, it is limited by the anti-strip plate 203 and cannot completely escape from the storage trough 202 and fall back into the trough.
[0058] like Figure 2 and Figure 4As shown, in this specific embodiment, in order to cooperate with the multiple storage troughs 202 arranged obliquely, the material picking component 3 can adopt the following structure: the material picking component 3 includes a movable seat 302, the movable seat 302 is movably arranged on the bottom plate 1, and the moving direction of the movable seat 302 is parallel to the arrangement direction of the multiple storage troughs 202. The material picking mechanism is arranged on the movable seat 302, and the material picking mechanism includes a material picking platform 303, the material picking platform 303 is rotatably arranged on the movable seat 302, and the material picking platform 303 can rotate in a vertical plane. A material picking seat 304 is movably provided on the material picking platform 303, and the material picking seat 304 can move along the length direction of the material picking platform 303. Specifically, the material picking platform 30 A motor 3 is provided on one side of the bottom 3, and the motor 3 drives a screw 3 through a belt transmission mechanism. The screw 3 is provided on the material-retrieving platform 303, and the screw 3 is connected to the material-retrieving seat 304 through a nut 3. In order to avoid the angle code from being collided with by the baffle 204 when the angle code is transported, it is necessary to clamp the angle code and lift it up a distance before moving horizontally. For this reason, in this specific embodiment, a lifting plate 305 is also movably provided on the material-retrieving seat 304, and the moving direction of the lifting plate 305 is perpendicular to the length direction of the material-retrieving platform 303. The fixed clamping plate 309 and the movable clamping plate 307 are both provided on the lifting plate 305, and the fixed clamping plate 309 and the movable clamping plate 307 are relatively provided on the lifting plate 305. The movable clamping plate 307 can be close to and away from the fixed clamping plate 309. The movable clamping plate 307 is movably arranged on the lifting plate 305. After being arranged in this way, after clamping the angle code, it can be moved upward for a set distance and then moved horizontally, effectively avoiding the collision and interference between the clamped angle code and the baffle 204. Specifically, the material picking seat 304 is an L-shaped structure, and a cylinder 306 is provided at the bottom of the material picking seat 304. The extension direction of the cylinder 306 is the same as the width direction of the material picking platform 303. The piston of the cylinder 306 is connected to the lifting plate 305. The lifting plate 305 is an L-shaped structure. The fixed clamping plate 309 and the movable clamping plate 307 are relatively arranged on one end plate of the lifting plate 305. The movable splint 307 is driven by cylinder 2, and cylinder 2 is arranged on the lifting plate 305; in the present embodiment, the movable seat 302 is arranged on the base plate 1 through a guide rail, and a motor 308 is provided on the base plate 1, and the motor 308 is connected to a screw 1, and the screw 1 is rotatably arranged on the base plate 1 through a bearing seat, and a nut 1 is provided on the screw 1, and the nut 1 is connected to the bottom of the movable seat 302, and the movable seat 302 has an inverted T-shaped structure; in the present embodiment, the angle code is a right-angle angle code, the inclination angle of the material rack 201 is 45°, the rotation angle of the material taking platform 303 is 135°, and the angle between the fixed splint 309 and the movable splint 307 and the storage trough 202 is 45°;Since the thickness of the angle codes of different models is different and there are manufacturing and installation errors in various components, the material picking mechanism needs to adjust the material picking height of different material storage troughs 202. In this specific embodiment, a mounting plate 311 is provided on the movable seat 302 in a liftable manner. Specifically, the movable seat 302 is connected to the mounting plate 311 through a vertically arranged guide rail. A motor 2 301 is provided on the movable seat 302. The motor 2 301 is connected to a screw 2. The screw 2 is rotatably arranged vertically on the movable seat 302 through a bearing seat. The screw 2 is connected to the mounting plate 311 through a nut 2. The mounting plate 311 can be raised and lowered, thereby driving the material picking platform 303 and the material picking seat 304 to rise and fall, thereby adjusting the material picking height; a driving gear 312 and a driven gear 31 are rotatably provided on the mounting plate 311 through two support bearings. 0, the driving gear 312 meshes with the driven gear 310, which is connected to the rotating motor 1 313, and the driven gear 310 is connected to the retrieving platform 303; when retrieving the angle code, the movable base 302 moves to the storage trough 202 corresponding to the corresponding type of angle code, the mounting plate 311 rises to the set height, the retrieving platform 303 rotates 135 degrees, and the retrieving base 304 extends toward the storage trough 202. Once extended into position, the movable clamping plate 307 moves toward the fixed clamping plate 309 to clamp the angle code. The lifting plate 305 extends, driving the angle code upward, and the retrieving base 304 resets. Then, the lifting plate 305, the retrieving platform 303, and the mounting plate 311 reset in sequence. The angle code is now horizontal, with its opening facing the material rack 201. The movable clamping plate 307 resets, releases the angle code, and places it horizontally on the bottom plate 1.
[0059] like Figure 5As shown, in this specific embodiment, the code-threading component 4 includes a lifting plate 402, which is movably arranged on the bottom plate 1, so that the cavities of different heights of the profile can be coded. Specifically, a support plate 401 is provided on the bottom plate 1, and a motor 408 is provided on the support plate 401. The motor 408 is connected to a screw 4, which is rotatably arranged on the support plate 401 through a bearing seat. The screw 4 is vertically arranged, and the screw 4 is connected to the lifting plate 402 through a nut 4. A guide rail is provided between the lifting plate 402 and the support plate 401; the code-threading mechanism includes a moving plate 403, which moves The movable plate 403 is movably arranged on the lifting plate 402, and the moving direction of the movable plate 403 is parallel to the moving direction of the movable seat 302. Specifically, a guide rail is provided between the lifting plate 402 and the movable plate 403, and a motor 5 407 is also provided on the lifting plate 402. The motor 5 407 is connected to a screw 5, and the screw 5 is rotatably arranged on the lifting plate 402 through a bearing seat. The screw 5 is connected to the movable plate 403 through a nut 5. The movement of the movable plate 403 can realize the insertion of the angle code into the cavity of the profile; since the direction of the angle code after the material picking mechanism picks up the material cannot be directly inserted into the angle code, the angle code needs to be rotated 135°, for this purpose, a carrying plate 404 is rotatably provided on the movable plate 403, and the carrying plate 404 can rotate in a horizontal plane. A rotating motor 409 is provided on the movable plate 403, and the rotating motor 409 is connected to a rotating shaft 410. The rotating shaft 410 is vertically arranged, and the rotating shaft 410 is rotatably provided on the movable plate 403 through a bearing. The movable plate 403 is L-shaped, and the lower end of the rotating shaft 410 is connected to the carrying plate 404. By rotating the motor 409, the carrying plate 404 can be driven to rotate, and then the angle code can be rotated to a position where the angle code can be directly passed through; the carrying plate 404 is provided with an air supply. Cylinder three 406 is provided with an upper pressure plate 405 which can be raised and lowered. The angle code can be pressed by the upper pressure plate 405 and the supporting plate 404. When threading the angle code, the angle code moves horizontally to between the upper pressure plate 405 and the supporting plate 404, and then the upper pressure plate 405 descends to clamp the angle code. The rotating motor 409 rotates, driving the angle code to rotate 135°, and the movable plate 403 moves to thread the angle code into the cavity of the profile. The material-taking component 3 takes the material again. After the angle code moving unit is in place, the threading component 4 adjusts the angle of the angle code. After the lifting plate 402 moves to the corresponding height, the movable plate 403 moves to thread the angle code into another cavity of the profile.
[0060] like Figure 1 and Figure 2As shown, in this specific embodiment, the loading plate 6 is horizontally movably set on the base plate 1 through the cylinder four 26, and the cylinder four 26 is set on the base plate 1. The moving direction of the loading plate 6 is perpendicular to the moving direction of the movable seat 302. The loading plate 6 can move from between the fixed clamping plate 309 and the movable clamping plate 307 to the upper part of the supporting plate 404 or a position close to the upper part of the supporting plate 404, and move the angle code from the material taking component 3 to the code threading component 4, so as to realize the continuity of each step of threading the angle code; the structure of the loading plate 6 is the same as the structure of the angle code, and the outer surface of the loading plate 6 can abut against the inner surface of the angle code.
[0061] like Figure 2 As shown, in this specific embodiment, the second profile clamping assembly 5 can adopt the following specific structure: the second profile clamping assembly 5 includes a clamping seat 503, the clamping seat 503 is horizontally movably arranged on the base plate 1, and the moving direction of the clamping seat 503 is the same as the moving direction of the loading plate 6, and a clamping mechanism is provided at the end of the clamping seat 503. Specifically, a motor 6 501 is provided on the base plate 1, and the motor 6 501 drives a screw 6. The screw 6 is rotatably arranged on the base plate 1 through a bearing, and the screw 6 is connected to the clamping seat 503 through a nut 6; the clamping mechanism includes a fixed plate 507 and a clamping plate 505. In order to avoid interference with the clamping plate 505 when placing the profile, an adjustment plate 506 is also included. The adjustment plate 506 is horizontally movably arranged on the clamping seat 503 through a cylinder 9 502, and the moving direction of the adjustment plate 506 is parallel to the moving direction of the clamping seat 503. The pressing plate 505 is lifted and lowered on the adjustment plate 506 by the cylinder five 504. The cylinder five 504 is installed downward on the adjustment plate 506. When the cylinder five 504 contracts, the pressing plate 505 moves upward close to the adjustment plate 506. At this time, the adjustment plate 506 can drive the pressing plate 505 to move to the upper part of the clamping seat 503, which is convenient for placing the profile. The fixing plate 507 is set at the end of the clamping seat 503 and is located at the lower part of the pressing plate 505; when placing the profile, the adjusting plate 506 is in the initial position. When the placement is completed and clamping is required, the adjusting plate 506 is driven forward to the upper part of the profile by the cylinder nine 502, and then under the action of the cylinder five 504, the pressing plate 505 descends and clamps the end of the profile; in this specific embodiment, the first profile clamping assembly 7 includes a connected mounting seat 702 and a clamping mechanism, and the mounting seat 702 is mounted on the base plate 1 by bolts.
[0062] like Figure 6As shown, since the device has the dual functions of wearing the angle code and assembling the frame, the angle code is driven by a profile to penetrate into the adjacent profile cavity. During the movement, one end of the angle code has no support and falls, which is easy to collide and interfere with the end of the adjacent profile and cannot be penetrated smoothly. For this reason, in this specific embodiment, it also includes a supporting component 8, which includes a support frame 802. The support frame 802 is movably arranged on the bottom plate 1 and is located between the code-wearing component 4 and the first profile clamping component 7. The support frame 802 can move back and forth along the seam direction of the adjacent profiles. Since the bevel angle of the profile end is 45°, the support frame 802 and the clamping seat 5 03 The included angle of the moving direction is 45°, and a plurality of supporting plates 806 can be lifted and lowered on the support frame 802. The number of the supporting plates 806 is not less than the number of the angle codes in the profile. In this specific embodiment, two angle codes are provided at one end of the profile, and two supporting plates 806 are provided. The plurality of supporting plates 806 are arranged in the vertical direction, and the plurality of supporting plates 806 are respectively connected to corresponding lifting drive components. The supporting plates 806 can be located below the corresponding angle code and abut against the lower surface of the corresponding angle code to play a supporting role; specifically, the support frame 802 is provided on the cylinder body of the cylinder 801, and the piston rod of the cylinder 801 and the bottom plate 1 are connected through the connecting plate 808 The connecting plate 808 is fixedly arranged on the bottom plate 1, and the support plate 401 is provided with a motor eight 804 and a motor nine 803. The motor eight 804 drives the upper supporting plate 806 through the screw eight, and the motor nine 803 drives the lower supporting plate 806 through the screw nine. The supporting plate 806 extends a longer extension portion to enter the lower position of the two angle codes. The screw eight and the screw nine are both rotatably arranged on the intermediate plate 805. The intermediate plate 805 is arranged on the support frame 802 and is located on the upper part of the supporting plate 806. Two guide rods 807 are provided on the intermediate plate 805. The two supporting plates 806 are respectively arranged on On the guide rod 807, screw eight and screw nine both pass through another support plate 806 that cannot be driven; when supporting, the support frame 802 approaches the joint of the two profiles, and the two support plates 806 rise to the set position under the action of their respective motors. The two angle brackets can be located on the upper part of the corresponding support plate 806 and generate sliding friction with the support plate 806. The support plate 806 can ensure that the corresponding angle bracket enters the profile cavity without colliding with the profile. When the end of the assembled part of the angle bracket enters the profile and is supported by the profile, the two support plates 806 drop 0.5mm~1mm and no longer contact the angle bracket, and the support frame 802 moves in the opposite direction to reset.
[0063] like Figure 1 and Figure 7As shown, the device can be loaded manually. In order to ensure the accuracy of the end positions of the two profiles, this specific embodiment also includes a positioning component 9, which is arranged on the base plate 1 and is located on one side of the first profile clamping component 7. The positioning component 9 includes a six-cylinder 901, the cylinder body of the six-cylinder 901 is arranged on the base plate 1, the piston rod of the six-cylinder 901 is connected to the L-shaped plate 902, and the horizontal part of the L-shaped plate 902 is movably arranged on the cylinder body through a guide rail. A seven-cylinder 903 is vertically arranged on the horizontal part of the L-shaped plate 902, and the piston rod of the seven-cylinder 903 is connected to the positioning plate 904. The end of the profile is at a 45° bevel, so the positioning plate 904 is a rectangular plate and is tilted along the direction of the joint between the two adjacent profiles. The two side surfaces of the positioning plate 904 are positioning surfaces. When positioning, the positioning plate 904 rises. When manually placing the material, the ends of the two adjacent profiles are abutted against the corresponding positioning surfaces, and the vertical surfaces of the two profiles are respectively attached to the vertical walls of the clamping seat 503 and the mounting seat 702. After positioning, the first profile clamping assembly 7 and the second profile clamping assembly 5 clamp the end of the profile. After the L-shaped plate 902 is reset, the positioning plate 904 descends, and the second profile clamping assembly 5 drives the profile to move to the angle code position. Specific implementation method 2
[0065] This specific embodiment provides a multi-angle code assembly system, including a base 16, on which a beam 13 and a beam 2 10 are arranged in parallel. The beam 13 and / or the beam 2 10 are movably arranged on the base 16 along their own width direction. The system also includes four multi-angle code assembly devices of the specific embodiment 1, namely a multi-angle code assembly device 1 18, a multi-angle code assembly device 2 17, a multi-angle code assembly device 3 19 and a multi-angle code assembly device 4 20. The multi-angle code assembly device 1 18 and the multi-angle code assembly device 2 17 are arranged on the beam 1 13, and the multi-angle code assembly device 2 17 can be moved along the length direction of the beam 1 13. The multi-angle code assembly device 3 19 and the multi-angle code assembly device 4 20 are arranged on the beam 2 10, and the multi-angle code assembly device 4 20 can be moved along the length direction of the beam 2 10. The multi-angle code assembly device 4 20 and the multi-angle code assembly device 2 17 can assemble angle codes for both ends of the same profile.
[0066] This specific embodiment can automatically complete the installation of corner codes and the assembly of rectangular frames for door and window products by providing the base 16 and the crossbeam, with a high level of automation.
[0067] In this specific embodiment, beam one 13 is fixedly mounted on the base 16 by bolts, beam two 10 is movably set on the base 16 by motor thirteen 21 and screw thirteen, screw thirteen is set on the base 16 by bearings, and guide rails are also provided between the two ends of beam two 10 and the base 16; the multi-angle code assembly device one 18 is a bottom plate set on the end of beam one 13 by bolts, the bottom plate of the multi-angle code assembly device three 19 is set on the end of beam two 10 by bolts, the bottom plate 1 of the multi-angle code assembly device two 17 is movably set on beam one 13 by motor eleven 14 and screw eleven, screw eleven is set on beam one 13 by bearings, the bottom plate 1 of the multi-angle code assembly device four 20 is movably set on beam two 10 by motor twelve 15 and screw twelve, screw twelve is set on beam two 10 by bearings.
[0068] like Figure 2 、 Figure 8 and Figure 9As shown, after the rectangular frame of the doors and windows is assembled, it needs to be transferred to the next workstation. Since in this specific embodiment, the rectangular frame is not glued, only the corner code is used to fix the two adjacent profiles, and the connection between the profiles is relatively loose. If it is carried out manually, multiple people need to cooperate, otherwise the profiles will be separated from the corner code. In order to reduce labor intensity and labor cost, in this specific embodiment, it also includes a relatively arranged conveyor belt 12 and a conveyor belt 2 11. The conveyor belt 12 can be lifted and arranged on the inner side of the beam 13, and the conveyor belt 2 11 can be lifted and arranged on the inner side of the beam 2 10. The conveying direction of the conveyor belt 12 and the conveyor belt 2 11 is the same as that of the beam 1. 13 or the length direction of the beam 2 10 is parallel. Since the multi-angle code assembly device 3 19 and the multi-angle code assembly device 4 20 are in the same direction as the beam 2 10 when moving, the profile is still located in the first profile clamping assembly. There is friction between the fixed plate 507 and the bottom of the profile, which makes it easy to separate the profile (the length direction is parallel to the conveying direction) from the angle code. For this reason, a push plate 703 is movably provided on the mounting seat 702 through the unloading cylinder 701. The moving direction of the push plate 703 is parallel to the moving direction of the beam 13 and / or the beam 2 10. In this specific embodiment, the push plate 703 is consistent with the moving direction of the beam 2 10. Specifically, the conveyor belt 1 2 and the bracket of the conveyor belt 2 11 are provided with a transition plate 22, and the transition plate 22 is connected to the corresponding crossbeam through a guide rail. A rack 23 is provided on one side of the transition plate 22, and the rack 23 is engaged with a rotatable gear 24 on the corresponding crossbeam. The two gears 24 on the same crossbeam are driven by a motor and a belt transmission assembly 25. It can be understood that in another embodiment, a lifting cylinder 205 can also be provided at the corresponding position on the crossbeam, and the piston rod of the lifting cylinder 205 is connected to the transition plate 22; when unloading, the gear 24 drives the transition plate 22 to rise until the upper surface of the conveyor belt 12 and the conveyor belt 2 11 is higher than the first profile clamping assembly 7 and the second The fixed plate 507 of the profile clamping assembly 5, the two opposite profiles of the rectangular frame (perpendicular to the conveying direction) fall between the two conveyor belts, and then the crossbeam 2 10 retreats, and at the same time the four push plates 703 are extended until the conveyor belt 2 11 and the conveyor belt 1 12 are moved to the lower part of the corresponding profile (the length direction is parallel to the conveying direction), and then the conveyor belt 1 12 and the conveyor belt 2 11 are conveyed synchronously; by setting the push plate 703, on the one hand, it can prevent the profile parallel to the conveying direction from separating from the angle code under the action of friction (between the fixed plate 507), and on the other hand, the profile close to the conveyor belt 12 can move to the conveyor belt 12. Specific implementation method three
[0070] This embodiment provides a multi-angle code assembly method, using the multi-angle code assembly system of the second embodiment, including the following steps:
[0071] S01: Clamp four profiles to form a rectangular frame. In this step, the two longer profiles are clamped between the multi-angle code assembly device 1 18 and the multi-angle code assembly device 2 17, and between the multi-angle code assembly device 3 19 and the multi-angle code assembly device 4 20, respectively. The two shorter profiles are placed between the multi-angle code assembly device 1 18 and the multi-angle code assembly device 3 19, and between the multi-angle code assembly device 2 17 and the multi-angle code assembly device 4 20. The clamping seat 503, the mounting seat 702, and the positioning assembly 9 ensure the accuracy of the relative position of the two adjacent profiles, ensuring smooth framing and angle code insertion.
[0072] S02: The two profiles perpendicular to the length direction of the crossbeam 13 are moved to the angle bracket insertion position of the multi-angle bracket assembly device. That is, the second profile clamping components 5 on the four multi-angle bracket assembly devices drive the two opposite short profiles to move respectively until they are in place;
[0073] S03: Material taking component 3 takes the angle code;
[0074] S04: The loading plate 6 pushes the material to the coding assembly 4;
[0075] S05: The code insertion component 4 inserts the angle code into the corresponding position of the end of the profile;
[0076] S06: The material taking component 3 takes an angle code. The angle code in this step is the same as or different from the angle code in S03.
[0077] S07: The loading plate 6 pushes the material to the coding assembly 4;
[0078] S08: After the code insertion mechanism is raised and lowered to the set position, the angle code is inserted into the corresponding position at the end of the profile;
[0079] S09: Repeat S06 to S08 until the corresponding number of angle brackets are assembled at the ends of the profiles;
[0080] S10: The profile moved in S02 moves again in a direction opposite to that in S02. The support frame 802 of the supporting assembly 8 moves toward the joint between two adjacent profiles, and the supporting plate 806 rises to a set height.
[0081] S11: As the profile moves, the multiple angle brackets are inserted into the corresponding cavities of another profile. After one assembled portion of the angle bracket enters the cavity of the longer profile, the support frame 802 retreats and resets.
[0082] S12: The first profile clamping assembly 7 and the second profile clamping assembly 5 release their clamping forces, and the conveyor belt 12 and the conveyor belt 2 11 rise. The assembled product is supported on the conveyor belt 12 and the conveyor belt 2 11, that is, the short side profile is supported between the conveyor belt 12 and the conveyor belt 2 11;
[0083] S13: The crossbeam 13 or the crossbeam 2 10 moves, and the pusher plate 703 extends, completely placing the assembled product on the conveyor belt 1 12 and the conveyor belt 2 11. In this specific embodiment, the crossbeam 2 10 retreats, and at the same time, the four pusher plates 703 are all extended, and the long side profiles fall onto the adjacent conveyor belts;
[0084] S14: Conveyor belt 12 and conveyor belt 2 11 move synchronously to discharge the material.
[0085] From the above specific embodiments, it can be seen that the present invention has the following beneficial effects:
[0086] 1. By providing a large-capacity angle bracket silo 2 that can accommodate various types of angle brackets, a retrieving assembly 3 with a variable retrieving position, a loading plate 6 for loading angle brackets, a threading assembly 4 that can adjust the insertion height of angle brackets, and a second profile clamping assembly 5 that can move a profile to be assembled with another profile, the production requirements of assembling multiple angle brackets from two adjacent profiles of the same door or window are met. In addition, the large capacity of the angle bracket silo 2 reduces the number of downtimes for angle bracket loading and ensures assembly continuity.
[0087] 2. By tilting the storage trough 202, after one angle bracket is removed, the remaining angle brackets automatically slide down to the same loading position under the action of gravity, ensuring the invariance of the loading position. This eliminates the need for complex structures and manual operations, and ensures the reliability and continuity of automatic loading.
[0088] 3. By rotatably setting the material rack 201 on the base frame 206, the material rack 201 can be kept in a horizontal state during loading, reducing the load on the operator;
[0089] 4. By providing a rotatable material taking platform 303 and a lifting plate 305 that can cooperate with the inclined material storage trough 202, it is ensured that the angle brackets are taken out without collision and placed horizontally on the bottom plate 1, which is convenient for the loading plate 6 to push the material;
[0090] 5. The clamping position of the clamping mechanism can be adjusted by setting an adjustment plate to meet the clamping requirements of profiles of various widths;
[0091] 6. The support assembly 8 can support the angle bracket, preventing the uninserted end of the angle bracket from falling under gravity and colliding with the end of another profile and failing to smoothly enter the other profile;
[0092] 7. By setting the conveyor belt 12 and the conveyor belt 2 11, the assembled products can be automatically discharged in a horizontal state, avoiding the separation of the profiles and the corners during manual discharge, which affects the assembly efficiency.
[0093] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-angle code assembly device, comprising a base plate (1), characterized in that: Also includes: An angle code material bin (2), the angle code material bin (2) is arranged on the bottom plate (1), the angle code material bin (2) is provided with at least two storage troughs (202), the storage troughs (202) are used to place angle codes, and the plurality of storage troughs (202) are arranged parallel to each other; A material taking component (3), the material taking component (3) includes a material taking mechanism, the material taking mechanism is movably arranged on the bottom plate (1), the moving direction of the material taking mechanism is parallel to the arrangement direction of the plurality of material storage tanks (202), the material taking component (3) includes a movable seat (302), the movable seat (302) is movably arranged on the bottom plate (1), the moving direction of the movable seat (302) is parallel to the arrangement direction of the plurality of material storage tanks (202), the material taking mechanism is arranged on the movable seat (302), the material taking mechanism includes a material taking platform (303), the material taking The platform (303) is rotatably arranged on the movable seat (302), the material-retrieving platform (303) can rotate in a vertical plane, the material-retrieving platform (303) is movably provided with a material-retrieving seat (304), the material-retrieving seat (304) can move along the length direction of the material-retrieving platform (303), and the material-retrieving seat (304) is also movably provided with a lifting plate (305), the moving direction of the lifting plate (305) is perpendicular to the length direction of the material-retrieving platform (303), and a fixed clamping plate (309) and a movable clamping plate (307) are relatively provided on the lifting plate (305); A code threading component (4), the code threading component (4) is arranged on the bottom plate (1) and is located on a side of the material taking component (3) away from the corner code silo (2), the code threading component (4) includes a lifting plate (402), the lifting plate (402) is arranged on the bottom plate (1) in a liftable manner, and a code threading mechanism is movably provided on the lifting plate (402), a support plate (401) is vertically provided on the bottom plate (1), the lifting plate (402) is arranged on the support plate (401) in a liftable manner, the code threading mechanism includes a moving plate (403), the moving plate (403) is arranged on the lifting plate (402) in a horizontally movably manner, a bearing plate (404) is rotatably provided on the moving plate (403), the bearing plate (404) is rotatable in a horizontal plane, and an upper pressing plate (405) is arranged on the bearing plate (404) in a liftable manner; A loading plate (6), the loading plate (6) being horizontally movably arranged on the bottom plate (1), and the loading plate (6) being capable of moving from the material taking mechanism to the coding mechanism; a first profile clamping assembly (7), the first profile clamping assembly (7) being arranged on the bottom plate (1) and located on a side of the code threading assembly (4) away from the corner code silo (2); A second profile clamping assembly (5), wherein the second profile clamping assembly (5) and the first profile clamping assembly (7) are respectively used to clamp two adjacent profiles of doors and windows; the second profile clamping assembly (5) is movably arranged on the base plate (1); the second profile clamping assembly (5) can move to the position where the first profile clamping assembly (7) is located; and the coding mechanism can move to the position where the second profile clamping assembly (5) is located.
2. The multi-angle code assembly device according to claim 1, characterized in that: The corner code silo (2) comprises a material rack (201), the material rack (201) being arranged at one end of the bottom plate (1), the material storage trough (202) being arranged obliquely on the material rack (201), the lower end of the material storage trough (202) being close to the material taking assembly (3), and a plurality of baffles (204) being arranged on the material rack (201), the baffles (204) being arranged in a one-to-one correspondence with the material storage trough (202), and the baffles (204) being capable of abutting against the corner codes on the corresponding material storage troughs (202).
3. The multi-angle code assembly device according to claim 2, characterized in that: The corner code silo (2) further comprises a base frame (206), the base frame (206) being arranged on the bottom plate (1), one end of the material rack (201) being rotatably arranged on the base frame (206), and a lifting cylinder (205) being arranged between the material rack (201) and the base frame (206).
4. The multi-angle code assembly device according to claim 3, characterized in that: The second profile clamping assembly (5) includes a clamping seat (503), the clamping seat (503) is horizontally movably arranged on the base plate (1), the moving direction of the clamping seat (503) is the same as the moving direction of the loading plate (6), and a clamping mechanism is provided at the end of the clamping seat (503), the clamping mechanism includes a fixed plate (507), a pressing plate (505) and an adjustment plate (506), the adjustment plate (506) is horizontally movably arranged on the clamping seat (503), the moving direction of the adjustment plate (506) is parallel to the moving direction of the clamping seat (503), the pressing plate (505) is movably arranged on the adjustment plate (506), and the fixed plate (507) is arranged at the lower part of the pressing plate (505). The first profile clamping assembly (7) includes a connected mounting seat (702) and the clamping mechanism, and the mounting seat (702) is arranged on the base plate (1).
5. The multi-angle code assembly device according to claim 4, characterized in that: The invention also includes a supporting assembly (8), wherein the supporting assembly (8) includes a supporting frame (802), the supporting frame (802) being movably arranged on the bottom plate (1) and located between the code threading assembly (4) and the first profile clamping assembly (7), the supporting frame (802) being capable of reciprocating along the joint direction of adjacent profiles, a plurality of supporting plates (806) being movably arranged on the supporting frame (802), the plurality of supporting plates (806) being arranged in a vertical direction, the plurality of supporting plates (806) being respectively connected to corresponding lifting drive assemblies, and the supporting plates (806) being capable of being located below corresponding angle codes and being in contact with the lower surface of the corresponding angle codes.
6. A multi-angle code assembly system, comprising a base (16), wherein a first crossbeam (13) and a second crossbeam (10) are arranged in parallel on the base (16), and the first crossbeam (13) and / or the second crossbeam (10) are movably arranged on the base (16) along their own width direction, characterized in that: It also includes four multi-angle code assembly devices as described in claim 5, the four multi-angle code assembly devices are multi-angle code assembly device 1 (18), multi-angle code assembly device 2 (17), multi-angle code assembly device 3 (19) and multi-angle code assembly device 4 (20), the multi-angle code assembly device 1 (18) and the multi-angle code assembly device 2 (17) are arranged on the crossbeam 1 (13), the multi-angle code assembly device 2 (17) can be moved along the length direction of the crossbeam 1 (13), the multi-angle code assembly device 3 (19) and the multi-angle code assembly device 4 (20) are arranged on the crossbeam 2 (10), the multi-angle code assembly device 4 (20) can be moved along the length direction of the crossbeam 2 (10), and the multi-angle code assembly device 4 (20) and the multi-angle code assembly device 2 (17) can assemble angle codes for both ends of the same profile.
7. The multi-angle code assembly system according to claim 6, characterized in that: The invention also includes a conveyor belt 1 (12) and a conveyor belt 2 (11) which are arranged opposite to each other, wherein the conveyor belt 1 (12) is arranged on the inner side of the beam 1 (13) in a manner that can be raised or lowered, and the conveyor belt 2 (11) is arranged on the inner side of the beam 2 (10) in a manner that can be raised or lowered, and the conveying directions of the conveyor belt 1 (12) and the conveyor belt 2 (11) are parallel to the length direction of the beam 1 (13) or the beam 2 (10), and a push plate (703) is movably provided on the mounting seat (702), and the moving direction of the push plate (703) is parallel to the moving direction of the beam 1 (13) and / or the beam 2 (10).
8. A multi-angle code assembly method, characterized in that: The multi-angle code assembly system according to claim 7 comprises the following steps: S01: Clamp four profiles to form a rectangular frame; S02: The two profiles perpendicular to the length direction of the beam 1 (13) are moved to the angle code insertion position on the multi-angle code assembly device; S03: The material taking component (3) takes the angle code; S04: The loading plate (6) pushes the material to the coding assembly (4); S05: The code insertion component (4) inserts the angle code into the corresponding position of the end of the profile; S06: The material taking component (3) takes the angle code, and the angle code in this step is the same as or different from the angle code in S03; S07: The loading plate (6) pushes the material to the coding assembly (4); S08: After the code insertion mechanism is raised and lowered to the set position, the angle code is inserted into the corresponding position at the end of the profile; S09: Repeat S06 to S08 until the corresponding number of angle brackets are assembled at the ends of the profiles; S10: The profile moved in S02 moves again, and the moving direction is opposite to the moving direction in S02, the support frame (802) of the supporting assembly (8) moves toward the joint between two adjacent profiles, and the supporting plate (806) rises to a set height; S11: Multiple angle brackets are inserted into corresponding cavities of another profile as the profile moves; S12: The first profile clamping assembly (7) and the second profile clamping assembly (5) are released, the conveyor belt 1 (12) and the conveyor belt 2 (11) are raised, and the assembled product is supported on the conveyor belt 1 (12) and the conveyor belt 2 (11); S13: The crossbeam 1 (13) or the crossbeam 2 (10) moves, and the push plate (703) extends to completely place the assembled product on the conveyor belt 1 (12) and the conveyor belt 2 (11); S14: Conveyor belt 1 (12) and conveyor belt 2 (11) move synchronously to discharge the material.
Citation Information
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