Anti-deformation thin-wall bearing polishing machining device
By designing a thin-wall bearing grinding processing device that is anti-deformation, and using the control system to control multiple components, the problems of abnormal vibration and offset during the bearing ring grinding process are solved, and the grinding accuracy and stability are improved.
Patent Information
- Application Number
- CN202510543063.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The bearing ring is prone to abnormal vibration and offset during the grinding process, which affects the grinding accuracy.
A thin-wall bearing grinding processing device that is anti-deformed is designed, including a workbench, a moving frame, a power assembly, a sleeve, a grinding roller, a limiting assembly, a thrust assembly, a positioning assembly, a clamping mechanism, a decompression mechanism and a filtering mechanism. These components are controlled through the control system to ensure stable contact between the bearing ring and the grinding roller, and increase the stability and grinding accuracy of the bearing ring.
Effectively prevent abnormal vibration and offset of bearing rings during grinding, improve grinding accuracy and stability, and reduce debris accumulation and thermal sticking problems.
Smart Images

Figure CN120116044A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of bearing ring processing and grinding, and particularly relates to a grinding processing device for thin-walled bearings that prevents deformation. Background Art
[0002] During the production process of bearings, the inner walls of some bearings are designed to be conical to match the ends of the rotating shafts. This not only enables the bearings to horizontally limit the rotating shafts when clamped at the ends of the rotating shafts, but also, by grinding a conical surface on the inner wall of the bearing ring, the contact area between the bearing ring and the connecting piece can be increased, thereby further enhancing the stability of the rotating shaft.
[0003] However, during the grinding process of the bearing ring, as the grinding progresses, the thickness of the inner wall of the bearing ring continuously decreases, and the connection tightness between the grinding piece and the bearing ring decreases. At the same time, as the grinding continues, the contact area between the grinding piece and the inner wall of the bearing ring increases, and at this time, more debris is produced. The debris is easily thermally adhered to the grinding surface and the inner wall of the bearing ring, resulting in an increase in abnormal vibration during the grinding of the bearing ring, causing the bearing ring to shift and affecting the grinding accuracy of the bearing ring. Summary of the Invention
[0004] The purpose of the present invention is to provide a grinding processing device for thin-walled bearings that prevents deformation, aiming to solve the technical problem in the prior art that during the grinding of the bearing ring, abnormal vibration easily occurs, causing the bearing ring to shift and affecting the grinding accuracy of the bearing ring.
[0005] The present invention is implemented as follows: A grinding processing device for thin-walled bearings that prevents deformation includes a workbench. A moving frame is slidably connected to the upper end surface of the workbench. A power assembly for driving the horizontal sliding of the moving frame is arranged on the workbench. The power assembly consists of a motor and a threaded shaft. The threaded shaft is fixedly connected to the output shaft of the motor. The motor drives the threaded shaft to rotate, and the threaded shaft drives the moving frame to horizontally move along the end surface of the workbench through threaded transmission. A sleeve is rotatably connected to the moving frame. A second driving assembly for driving the rotation of the sleeve is arranged on the moving frame. A plurality of grinding rollers are rotatably connected to the other end of the sleeve away from the second driving assembly. A third electric rod is rotatably connected between each grinding roller and the side end surface of the sleeve. The sleeve can be connected to an external water pipe, and an adjusting assembly for controlling the water spraying area is arranged at one end of the sleeve close to the grinding rollers. A limiting assembly for limiting the port of the bearing ring is arranged on each grinding roller;
[0006] A fixed frame is fixedly arranged on the workbench at a position opposite to the moving frame. Connecting frames are fixedly connected to both side walls of the fixed frame. A clamping mechanism for radially limiting the bearing ring is fixedly connected to each connecting frame. The bearing ring can move along the axis of the sleeve under the clamping of the clamping mechanism;
[0007] A thrust assembly for limiting one end of the bearing ring is provided on the fixing frame. The thrust assembly can adjust the abutting force between the bearing ring and the grinding roller by means of telescopic movement. A positioning assembly capable of adjusting the position and pose of the bearing ring is also provided on the thrust assembly. An impurity removing mechanism capable of cleaning the inner wall of the bearing ring is connected to the fixing frame, and the impurity removing mechanism is connected to a filtering mechanism capable of absorbing and collecting impurities on the inner wall of the bearing ring.
[0008] A control system. During the grinding process, the control system can adjust the grinding accuracy of the bearing ring by controlling the adjusting assembly, the limiting assembly, the thrust assembly, the positioning assembly, the clamping mechanism, the impurity removing mechanism and the filtering mechanism.
[0009] Further technical solution: The adjusting assembly includes a first electric telescopic sleeve and a spray hole. A plurality of sprays are provided at one end of the sleeve close to the grinding roller. A retractable first electric telescopic sleeve is fixedly connected to the outside of the sleeve, and the first electric telescopic sleeve can seal the spray holes on the sleeve.
[0010] Further technical solution: The limiting assembly includes an elastic telescopic sleeve and a turntable. A retractable elastic telescopic sleeve is threadedly connected to the outside of the grinding roller, and the elastic telescopic sleeve is rotatably connected to the turntable.
[0011] Further technical solution: The thrust assembly includes a second electric telescopic sleeve and a fixed sleeve. The second electric telescopic sleeve is fixedly connected to the end face of the fixing frame. The telescopic end of the second electric telescopic sleeve is fixedly connected to a fixed sleeve. The fixed sleeve is arranged in a frustum shape, and the top surface of the fixed sleeve is communicated with the second electric telescopic sleeve, and an opening is provided at the bottom surface of the fixed sleeve. A third pressure sensor is arranged between the telescopic end and the fixed end of the fixed sleeve.
[0012] Further technical solution: The positioning assembly includes a first electric rod and a rubber block. A plurality of first electric rods are fixedly arranged on the side wall of the fixed sleeve, and the telescopic ends of the first electric rods are all fixedly connected with rubber blocks, and all the rubber blocks are arranged inside the fixed sleeve.
[0013] Further technical solution: The clamping mechanism includes a second electric rod, a guide seat and a clamping plate;
[0014] Both ends of the connecting frame are fixedly connected with second electric rods, the telescopic ends of the second electric rods are all fixedly connected with guide seats, and the arc surfaces of the guide seats are horizontally slidably connected with clamping plates.
[0015] Further technical solution: The impurity removing mechanism includes a rotating sleeve, a sliding sleeve, a third electric telescopic sleeve, an arc plate, a rubber scraping strip and a first driving component;
[0016] The rotating sleeve is rotatably connected to the fixed frame. A first driving component for driving the rotating sleeve to rotate is arranged on the fixed frame. A sliding sleeve is slidably connected to the rotating sleeve along the length direction. The sliding sleeve is fixedly connected to a third electric telescopic sleeve. The telescopic end of the third electric telescopic sleeve is fixedly connected to an arc-shaped plate. A plurality of rubber scraping strips are arranged on the arc-shaped plate along the same rotation direction.
[0017] Further technical solution: The filtering mechanism includes a filtering box, a conduit, and an air pump.
[0018] Bar-shaped grooves are arranged on the rubber scraping strips, and the bar-shaped grooves are communicated with both the arc-shaped plate and the third electric telescopic sleeve. A bar-shaped hole is arranged on the rotating sleeve along the length direction, and the bar-shaped hole is communicated with the third electric telescopic sleeve through the end hole on the sliding sleeve. The filtering box is fixedly connected to the fixed frame. One end of the conduit is communicated with the filtering box, and the other end of the conduit is rotatably connected to one end of the rotating sleeve. The conduit is connected with an air pump.
[0019] Further technical solution: The regulation system includes:
[0020] A monitoring module, which includes a first pressure sensor and a second pressure sensor. First pressure sensors are arranged on the end faces of the turntable facing the grinding rollers, and second pressure sensors are arranged on the end faces of the rubber blocks facing away from the first electric rods.
[0021] A storage module, which is used to store the pressure differences between all the first pressure sensors at the same moment and the pressure differences between all the second pressure sensors at the same moment.
[0022] A processing module, which compares the pressure differences between all the first pressure sensors at the same moment and the pressure differences between all the second pressure sensors at the same moment with the preset pressure thresholds in the processing module respectively, and forms judgment information.
[0023] A control module, which controls the adjustment component, the limiting component, the thrust component, the positioning component, the clamping mechanism, the impurity removing mechanism, and the filtering mechanism according to the judgment information in the processing module.
[0024] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0025] 1. The detection module can detect both ends of the bearing ring simultaneously, thereby enhancing the monitoring effect on the bearing ring. When the bearing ring has a position offset, at this time, the control module controls all the first electric rods to extend, so that all the first electric rods further clamp the bearing ring, and at the same time controls the fixed sleeve to extend, so that the bearing ring can stably abut against all the grinding rollers.
[0026] 2. The external cooling water cools the grinding area of the bearing ring through the sleeve. At the same time, as the contact area between all the grinding rollers and the inner wall of the bearing ring increases, the adjusting component can control the spray area of the cooling water to increase, the impurity removal mechanism can scrape the residues on the inner wall of the bearing ring, and the filtering mechanism can absorb and collect the impurities and water vapor on the inner wall of the bearing ring;
[0027] 3. The regulation system drives the rubber scraping strip to further abut against the inner wall of the bearing ring through the third electric telescopic sleeve, increasing the overall stability of the bearing ring and preventing the bearing ring from continuously shifting later; at the same time, the control module controls the power of the air pump to increase, preventing the opening of the strip-shaped groove on the rubber scraping strip from decreasing and causing debris accumulation;
[0028] 4. The sliding sleeve drives the rubber scraping strips on all the arc-shaped plates to scrape the debris adhered to the inner wall of the bearing ring; all the rubber scraping strips can fit the inner wall of the bearing ring. On the one hand, it improves the scraping ability of the debris on the inner wall of the bearing ring, and on the other hand, the rubber scraping strips can elastically limit the bearing ring, increasing the anti-vibration ability during the grinding of the bearing ring; further, the rotation direction of the rotating sleeve is opposite to that of the sleeve, so that the grinding direction of all the grinding rollers on the bearing ring and the rotation direction of all the rubber scraping strips are opposite, enabling all the rubber scraping strips to offset part of the frictional force in a single rotation direction when the bearing ring is rubbed, increasing the stability of the bearing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0030] Figure 2 It is a schematic diagram of the connection structure between the moving frame and the power component in the present invention.
[0031] Figure 3 It is a schematic diagram of the structure of the adjusting component in the present invention.
[0032] Figure 4 It is a schematic diagram of the structure of the limiting component in the present invention.
[0033] Figure 5 It is a schematic diagram of the structure of the filtering mechanism in the present invention.
[0034] Figure 6 It is a schematic diagram of the structure of the clamping mechanism in the present invention.
[0035] Figure 7 It is a schematic diagram of the structure of the thrust component in the present invention.
[0036] Figure 8 It is Figure 7 an enlarged schematic diagram of area A in
[0037] Figure 9 It is a schematic diagram of the structure of the impurity removal mechanism in the present invention.
[0038] In the attached drawings: 1, workbench; 2, moving frame; 3, adjusting component; 31, first electric telescopic sleeve; 32, spray holes; 4, limiting component; 41, elastic telescopic sleeve; 42, turntable; 5, thrust component; 51, second electric telescopic sleeve; 52, fixed sleeve; 6, positioning component; 61, first electric rod; 62, rubber block; 7, clamping mechanism; 71, second electric rod; 72, guide seat; 73, clamping plate; 8, impurity removal mechanism; 81, rotating sleeve; 82, sliding sleeve; 83, third electric telescopic sleeve; 84, arc-shaped plate; 85, rubber scraping strip; 86, first driving component; 9, filtering mechanism; 91, filter box; 92, conduit; 93, air pump; 10, power component; 11, second driving component; 12, fixed frame; 13, connecting frame; 14, grinding roller; 15, third electric rod; 16, sleeve. Specific implementation manners
[0039] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the attached drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0040] The following describes the specific implementation of the present invention in detail with reference to specific embodiments.
[0041] As Figures 1-9 shown, a thin-wall bearing grinding and processing device for preventing deformation provided by the present invention includes a workbench 1. A moving frame 2 is slidably connected to the upper end surface of the workbench 1. A power component 10 for driving the moving frame 2 to slide horizontally is arranged on the workbench 1. The power component 10 consists of a motor and a threaded shaft. The threaded shaft is fixedly connected to the output shaft of the motor. The motor drives the threaded shaft to rotate. The threaded shaft drives the moving frame 2 to move horizontally along the end surface of the workbench 1 through screw transmission. A sleeve 16 is rotatably connected to the moving frame 2. A second driving component 11 for driving the sleeve 16 to rotate is arranged on the moving frame 2. The other end of the sleeve 16 far from the second driving component 11 is rotatably connected to a plurality of grinding rollers 14. Third electric rods 15 are rotatably connected between the grinding rollers 14 and the side end surface of the sleeve 16. The sleeve 16 can be connected to an external water pipe, and an adjusting component 3 for controlling the water spraying area is arranged at one end of the sleeve 16 close to the grinding rollers 14. Limiting components 4 for limiting the ports of the bearing rings are arranged on the grinding rollers 14;
[0042] A fixed frame 12 is fixedly arranged on the workbench 1 at a position opposite to the moving frame 2. Connecting frames 13 are fixedly connected to the side walls on both sides of the fixed frame 12. Clamping mechanisms 7 for radially limiting the bearing rings are fixedly connected to the connecting frames 13. The bearing rings can move along the axis of the sleeve 16 under the clamping of the clamping mechanisms 7;
[0043] A thrust component 5 for limiting one end of the bearing ring is provided on the fixing frame 12. The thrust component 5 can adjust the abutting force between the bearing ring and the grinding roller 14 in a telescopic movement manner. A positioning component 6 capable of adjusting the position and posture of the bearing ring is further provided on the thrust component 5. A cleaning mechanism 8 for cleaning the inner wall of the bearing ring is connected to the fixing frame 12. The cleaning mechanism 8 is connected to a filtering mechanism 9 capable of absorbing and collecting impurities on the inner wall of the bearing ring.
[0044] A control system. During the grinding process, the control system can adjust the grinding accuracy of the bearing ring by controlling the adjusting component 3, the limiting component 4, the thrust component 5, the positioning component 6, the clamping mechanism 7, the cleaning mechanism 8, and the filtering mechanism 9.
[0045] In this embodiment, during grinding, the bearing ring is placed in the middle of the clamping mechanism 7 and fixed by the clamping mechanism 7. Then, the power component 10 is started, and the power component 10 drives the moving frame 2 to move horizontally along the end face of the workbench 1. All the grinding rollers 14 are in contact with one end side wall of the bearing ring. At the same time, the thrust component 5 at the other end of the bearing ring extends, and the thrust component 5 and all the grinding rollers 14 squeeze the bearing ring from both ends until the abutting force between all the grinding rollers 14 and the bearing ring reaches a preset pressure value range. At this time, the thrust component 5 and all the grinding rollers 14 stop moving, and all the positioning components 6 are in contact with the outer wall of the bearing ring. At this time, the cleaning mechanism 8 is in contact with the inner wall of the bearing ring.
[0046] The second driving component 11 is started and drives the sleeve 16 to rotate. The sleeve 16 drives all the grinding rollers 14 to grind the inner wall of the bearing ring. As the grinding roller 14 grinds, the inner wall thickness of one end of the bearing ring gradually becomes smaller. At this time, the thrust component 5 extends, so that the abutting force between the bearing ring and the grinding roller 14 is within a preset range. As the bearing ring is stressed during grinding at one end, the bearing ring is prone to displacement, resulting in a large deviation in the grinding thickness of each part of the inner wall of the bearing ring. In this solution, at the grinding end, the limiting component 4 and the grinding roller 14 are respectively in contact with and limit the outer wall and the inner wall of one end of the bearing ring, so as to increase the stability of the grinding end of the bearing ring. When the pressure difference between each limiting component 4 and the bearing ring exceeds a preset pressure threshold, at this time, the control system controls all the positioning components 6 to increase the limiting force on the bearing ring, and at the same time, the control system controls the thrust component 5 to extend to increase the limiting force in the horizontal direction of the bearing ring.
[0047] As all the grinding rollers 14 are grinding, all the grinding rollers 14 gradually move toward the inside of the bearing ring, and the contact area between all the grinding rollers 14 and the inner wall of the bearing ring increases, which increases the grinding debris generated by grinding. At the same time, the heat of the bearing ring itself increases, and the grinding debris sticks to the grinding rollers 14 and the inner wall of the bearing ring, which can easily affect the grinding accuracy of the bearing ring. In this solution, external cooling water cools the grinding area of the bearing ring through the sleeve 16. At the same time, as the contact area between all the grinding rollers 14 and the inner wall of the bearing ring increases, the adjustment component 3 can control the increase in the spraying area of the cooling water, the impurity removal mechanism 8 can scrape off the residue on the inner wall of the bearing ring, and the filtering mechanism 9 absorbs and collects impurities and water vapor on the inner wall of the bearing ring.
[0048] like Figure 3 As shown, a deformation-resistant thin-walled bearing grinding processing device provided by the present invention, the adjustment component 3 includes a No. 1 electric telescopic sleeve 31 and a spray hole 32, and a plurality of spray holes 32 are arranged on the end of the sleeve 16 close to the grinding roller 14, and a retractable No. 1 electric telescopic sleeve 31 is fixedly connected to the outside of the sleeve 16, and the No. 1 electric telescopic sleeve 31 can seal the spray holes 32 on the sleeve 16.
[0049] In this embodiment, the No. 1 electric telescopic sleeve 31 moves along the length direction of the sleeve 16 through telescopic motion, thereby controlling the number of conduction holes 32 at one end of the sleeve 16. When the contact area between all grinding rollers 14 and the inner wall of the bearing ring increases, the No. 1 electric telescopic sleeve 31 contracts, thereby increasing the spray area of the external cooling water on the grinding part.
[0050] like Figure 4 As shown, a deformation-resistant thin-walled bearing grinding processing device provided by the present invention, the limit assembly 4 includes an elastic telescopic sleeve 41 and a turntable 42, the grinding roller 14 is externally threadedly connected with the retractable elastic telescopic sleeve 41, and the elastic telescopic sleeve 41 is rotatably connected with the turntable 42.
[0051] In this embodiment, the elastic telescopic sleeve 41 pushes the turntable 42 to elastically abut against the outer wall of the grinding end of the bearing ring. The turntable 42 can clamp and limit the grinding end of the bearing ring together with the grinding roller 14, thereby increasing the stability of the grinding part during grinding of the bearing ring and avoiding one end of the bearing ring from shifting during grinding.
[0052] like Figure 7As shown in the figure, a grinding and processing device for a thin-walled bearing that prevents deformation provided by the present invention. The thrust assembly 5 includes a second electric telescopic sleeve 51 and a fixed sleeve 52. The second electric telescopic sleeve 51 is fixedly connected to the end face of the fixed frame 12. The telescopic end of the second electric telescopic sleeve 51 is fixedly connected to a fixed sleeve 52. The fixed sleeve 52 is set to be frustum-shaped, and the top surface of the fixed sleeve 52 is in communication with the second electric telescopic sleeve 51, and the bottom surface of the fixed sleeve 52 is provided with an opening. A third pressure sensor is provided between the telescopic end and the fixed end of the fixed sleeve 52.
[0053] In this embodiment, the fixed sleeve 52 is frustum-shaped, so that when the fixed sleeve 52 abuts against one end of the bearing ring, it can position the bearing ring horizontally and vertically at the same time, increasing the centering effect of the bearing ring. The fixed sleeve 52 and all the grinding rollers 14 together clamp the bearing ring horizontally. When grinding, when the third pressure sensor senses that the abutting force between the fixed sleeve 52 and the inner wall of the bearing ring decreases to the preset pressure threshold, at this time, the control system controls the fixed sleeve 52 to extend, so that the bearing ring can stably abut against all the grinding rollers 14, ensuring the grinding effect of the bearing ring.
[0054] As Figure 8 As shown in the figure, a grinding and processing device for a thin-walled bearing that prevents deformation provided by the present invention. The positioning assembly 6 includes a first electric rod 61 and a rubber block 62. A plurality of first electric rods 61 are fixedly arranged on the side wall of the fixed sleeve 52. The telescopic ends of the first electric rods 61 are all fixedly connected to rubber blocks 62, and all the rubber blocks 62 are arranged inside the fixed sleeve 52.
[0055] In this embodiment, all the first electric rods 61 drive all the rubber blocks 62 to jointly clamp one end of the bearing ring, ensuring that the axis of the bearing ring coincides with the axis of the sleeve 16, so that the side wall thickness of the bearing ring is uniform when grinding; when the bearing ring is misaligned, at this time, the control system controls all the first electric rods 61 to extend, so that all the first electric rods 61 further clamp the bearing ring, avoiding the misalignment of the bearing ring.
[0056] As Figure 6 As shown in the figure, a grinding and processing device for a thin-walled bearing that prevents deformation provided by the present invention. The clamping mechanism 7 includes a second electric rod 71, a guide seat 72 and a clamping plate 73;
[0057] Both ends of the connecting frame 13 are fixedly connected to second electric rods 71. The telescopic ends of the second electric rods 71 are all fixedly connected to guide seats 72. The arc surface of the guide seat 72 is horizontally slidably connected to a clamping plate 73.
[0058] In this embodiment, two second electric rods 71 are started simultaneously. The two second electric rods 71 extend simultaneously and drive two guide seats 72 to move. The two guide seats 72 drive two clamping plates 73 to clamp the bearing ring at the same time.
[0059] As Figure 5 and Figure 9 shown, a thin-walled bearing grinding and processing device for preventing deformation provided by the present invention. The impurity removal mechanism 8 includes a rotating sleeve 81, a sliding sleeve 82, a third electric telescopic sleeve 83, an arc plate 84, a rubber scraping strip 85, and a first driving component 86;
[0060] The rotating sleeve 81 is rotatably connected to the fixed frame 12. A first driving component 86 for driving the rotating sleeve 81 to rotate is arranged on the fixed frame 12. The rotating sleeve 81 is slidably connected with a sliding sleeve 82 along the length direction. The sliding sleeve 82 is fixedly connected with a third electric telescopic sleeve 83. The telescopic end of the third electric telescopic sleeve 83 is fixedly connected with an arc plate 84. A plurality of rubber scraping strips 85 are arranged on the arc plate 84 along the same rotation direction.
[0061] The third electric telescopic sleeve 83 drives all the arc plates 84 to approach the inner wall of the bearing ring. All the rubber scraping strips 85 are in contact with the inner wall of the bearing ring. The first driving component 86 drives the rotating sleeve 81 to rotate. The rotating sleeve 81 drives the sliding sleeve 82 to rotate. The sliding sleeve 82 drives the rubber scraping strips 85 on all the arc plates 84 to scrape the debris adhered to the inner wall of the bearing ring. All the rubber scraping strips 85 can fit with the inner wall of the bearing ring. On the one hand, it improves the ability to scrape the debris on the inner wall of the bearing ring. On the other hand, the rubber scraping strips 85 can elastically limit the bearing ring and increase the anti-vibration ability when the bearing ring is ground. Further, the rotation direction of the rotating sleeve 81 is opposite to the rotation direction of the sleeve 16, so that the grinding direction of all the grinding rollers 14 on the bearing ring and the rotation direction of all the rubber scraping strips 85 are opposite, so that all the rubber scraping strips 85 can offset part of the friction force in a single rotation direction when the bearing ring is rubbed, and increase the stability of the bearing ring.
[0062] Both the first driving component 86 and the second driving component 11 are composed of a motor and a gear transmission pair.
[0063] As Figure 5 shown, a thin-walled bearing grinding and processing device for preventing deformation provided by the present invention. The filtering mechanism 9 includes a filtering box 91, a conduit 92, and an air pump 93;
[0064] The rubber scraping strip 85 is provided with strip-shaped grooves, and the strip-shaped grooves are in communication with the arc-shaped plate 84 and the third electric telescopic sleeve 83. The rotating sleeve 81 is provided with strip-shaped holes along the length direction, and the strip-shaped holes are in communication with the third electric telescopic sleeve 83 through the end holes on the sliding sleeve 82. The filter box 91 is fixedly connected to the fixing frame 12. One end of the conduit 92 is communicated with the filter box 91, and the other end of the conduit 92 is rotatably connected to one end of the rotating sleeve 81. The conduit 92 is connected with an air pump 93.
[0065] In this embodiment, the air pump 93 pumps air. The debris scraped off by the rubber scraping strip 85 enters the rotating sleeve 81 through the strip-shaped grooves on the rubber scraping strip 85. After that, the debris is filtered in the filter box 91. The suction force of the air pump 93 can collect the debris and prevent the debris from remaining on the rubber scraping strip 85, thus affecting the vibration damping effect of the rubber scraping strip 85 on the bearing ring.
[0066] A thin-walled bearing grinding and processing device for preventing deformation provided by the present invention, the regulation system includes:
[0067] A monitoring module, which includes a first pressure sensor and a second pressure sensor. The end faces of the turntable 42 facing the grinding roller 14 are both provided with first pressure sensors, and the end faces of the rubber blocks 62 facing away from the first electric rod 61 are both provided with second pressure sensors;
[0068] A storage module, which is used to store the pressure differences between all the first pressure sensors at the same time, and the pressure differences between all the second pressure sensors at the same time;
[0069] A processing module, which compares the pressure differences between all the first pressure sensors at the same time and the pressure differences between all the second pressure sensors at the same time with the preset pressure thresholds in the processing module respectively, and forms judgment information; the processing module is preferably a computer processor;
[0070] A control module, which controls the adjustment assembly 3, the limit assembly 4, the thrust assembly 5, the positioning assembly 6, the clamping mechanism 7, the impurity removal mechanism 8 and the filtering mechanism 9 according to the judgment information in the processing module. The control module is preferably a plc controller.
[0071] In this embodiment, when the pressure difference between all the first pressure sensors at the same time exceeds the preset pressure threshold in the processing module, it indicates that the grinding end of the bearing ring is displaced; when the pressure difference between all the second pressure sensors at the same time exceeds the preset pressure threshold in the processing module, it indicates that the other end of the bearing ring away from the grinding end is displaced;
[0072] The detection module can detect both ends of the bearing ring simultaneously, thereby enhancing the monitoring effect on the bearing ring. When the bearing ring has a position offset, the control module then controls all the first electric rods 61 to extend, so that all the first electric rods 61 further clamp the bearing ring. At the same time, it controls the fixed sleeve 52 to extend, enabling the bearing ring to stably abut against all the grinding rollers 14. Further, the regulation system controls all the third electric telescopic sleeves 83 to extend, and drives the rubber scraping strip 85 to further abut against the inner wall of the bearing ring through the third electric telescopic sleeves 83, increasing the overall stability of the bearing ring and preventing the bearing ring from continuously offsetting subsequently. At the same time, the control module controls the power of the air pump 93 to increase, preventing the opening of the strip-shaped groove on the rubber scraping strip 85 from decreasing and causing debris accumulation.
[0073] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
[0074] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A deformation-resistant thin-walled bearing grinding and processing device, comprising a workbench (1), wherein the upper end surface of the workbench (1) is slidably connected to a moving frame (2), and a power component (10) for driving the moving frame (2) to slide horizontally is arranged on the workbench (1), characterized in that: The movable frame (2) is rotatably connected to a sleeve (16), and a second drive component (11) is provided on the movable frame (2) for driving the sleeve (16) to rotate. The other end of the sleeve (16) away from the second drive component (11) is rotatably connected to a plurality of grinding rollers (14), and a third electric rod (15) is rotatably connected between the side end surfaces of the grinding rollers (14) and the sleeve (16). The sleeve (16) can be connected to an external water pipe, and an adjustment component (3) capable of controlling a water spraying area is provided at one end of the sleeve (16) close to the grinding roller (14), and a limit component (4) capable of limiting the position of a bearing ring port is provided on each of the grinding rollers (14); A fixed frame (12) is fixedly arranged on the workbench (1) at a position directly opposite to the movable frame (2); connecting frames (13) are fixedly connected to the side walls of both sides of the fixed frame (12); and clamping mechanisms (7) capable of radially limiting the bearing ring are fixedly connected to the connecting frames (13); and the bearing ring can move along the axis of the sleeve (16) under the clamping of the clamping mechanism (7); The fixed frame (12) is provided with a thrust assembly (5) for limiting one end of the bearing ring, the thrust assembly (5) can adjust the abutment force between the bearing ring and the grinding roller (14) by telescopic movement, the thrust assembly (5) is also provided with a positioning assembly (6) for adjusting the position of the bearing ring, the fixed frame (12) is connected with a cleaning mechanism (8) for cleaning the inner wall of the bearing ring, and the cleaning mechanism (8) is connected with a filtering mechanism (9) for absorbing and collecting impurities on the inner wall of the bearing ring; A control system, during the grinding process, the control system can adjust the grinding accuracy of the bearing ring by controlling the adjustment component (3), the limit component (4), the thrust component (5), the positioning component (6), the clamping mechanism (7), the impurity removal mechanism (8) and the filtering mechanism (9).
2. The anti-deformation thin-walled bearing grinding and processing device according to claim 1 is characterized in that: The adjustment component (3) comprises a No. 1 electric telescopic sleeve (31) and a spray hole (32); a plurality of spray holes (32) are arranged on one end of the sleeve (16) close to the grinding roller (14); a telescopic No. 1 electric telescopic sleeve (31) is fixedly connected to the outside of the sleeve (16); and the No. 1 electric telescopic sleeve (31) is capable of sealing the spray holes (32) on the sleeve (16).
3. The anti-deformation thin-walled bearing grinding and processing device according to claim 1 is characterized in that: The limiting assembly (4) comprises an elastic telescopic sleeve (41) and a rotating disk (42); the grinding roller (14) is externally threadedly connected to the telescopic elastic telescopic sleeve (41); and the elastic telescopic sleeve (41) is rotatably connected to the rotating disk (42).
4. The anti-deformation thin-walled bearing grinding and processing device according to claim 3 is characterized in that: The thrust assembly (5) comprises a No. 2 electric telescopic sleeve (51) and a fixed sleeve (52), wherein the No. 2 electric telescopic sleeve (51) is fixedly connected to the end surface of the fixed frame (12), the telescopic end of the No. 2 electric telescopic sleeve (51) is fixedly connected to the fixed sleeve (52), the fixed sleeve (52) is configured to be truncated cone-shaped, the top surface of the fixed sleeve (52) is connected to the No. 2 electric telescopic sleeve (51), and the bottom surface of the fixed sleeve (52) is provided with an opening, and a No. 3 pressure sensor is provided between the telescopic end and the fixed end of the fixed sleeve (52).
5. The anti-deformation thin-walled bearing grinding and processing device according to claim 4 is characterized in that: The positioning assembly (6) comprises a number one electric rod (61) and a rubber block (62); a plurality of number one electric rods (61) are fixedly arranged on the side wall of the fixing sleeve (52); the telescopic ends of the number one electric rods (61) are all fixedly connected to the rubber blocks (62); and all the rubber blocks (62) are arranged on the inner side of the fixing sleeve (52).
6. The anti-deformation thin-walled bearing grinding and processing device according to claim 1 is characterized in that: The clamping mechanism (7) comprises a second electric rod (71), a guide seat (72) and a clamping plate (73); Both ends of the connecting frame (13) are fixedly connected to a No. 2 electric rod (71), the telescopic end of the No. 2 electric rod (71) is fixedly connected to a guide seat (72), and the arc surface of the guide seat (72) is horizontally slidably connected to a clamping plate (73).
7. The anti-deformation thin-walled bearing grinding and processing device according to claim 1, characterized in that: The impurity removal mechanism (8) comprises a rotating sleeve (81), a sliding sleeve (82), a third electric telescopic sleeve (83), an arc plate (84), a rubber scraper (85) and a first driving assembly (86); The rotating sleeve (81) is rotatably connected to the fixed frame (12); a first driving assembly (86) for driving the rotating sleeve (81) to rotate is arranged on the fixed frame (12); the rotating sleeve (81) is slidably connected to a sliding sleeve (82) along a length direction; the sliding sleeve (82) is fixedly connected to a third electric telescopic sleeve (83); a telescopic end of the third electric telescopic sleeve (83) is fixedly connected to an arc plate (84); and a plurality of rubber scrapers (85) are arranged on the arc plate (84) along the same rotation direction.
8. The anti-deformation thin-walled bearing grinding and processing device according to claim 7, characterized in that: The filtering mechanism (9) comprises a filtering box (91), a conduit (92) and an air pump (93); The rubber scraper strip (85) is provided with a strip groove, and the strip groove is connected to the arc plate (84) and the third electric telescopic sleeve (83); the rotating sleeve (81) is provided with a strip hole along the length direction, and the strip hole is connected to the third electric telescopic sleeve (83) through the end hole on the sliding sleeve (82); the filter box (91) is fixedly connected to the fixing frame (12); one end of the conduit (92) is connected to the filter box (91); the other end of the conduit (92) is rotatably connected to one end of the rotating sleeve (81); and the conduit (92) is connected to an air pump (93).
9. The anti-deformation thin-walled bearing grinding and processing device according to claim 5, characterized in that: The control system comprises: A monitoring module, comprising a first pressure sensor and a second pressure sensor, wherein the end surface of the rotating disk (42) facing the grinding roller (14) is provided with the first pressure sensor, and the end surface of the rubber block (62) facing away from the first electric rod (61) is provided with the second pressure sensor; A storage module, which is used to store the pressure difference between all the No. 1 pressure sensors at the same time, and the pressure difference between all the No. 2 pressure sensors at the same time; The processing module compares the pressure difference between all the No. 1 pressure sensors at the same time and the pressure difference between all the No. 2 pressure sensors at the same time with the preset pressure thresholds in the processing module, and forms judgment information; The control module controls the adjustment component (3), the limit component (4), the thrust component (5), the positioning component (6), the clamping mechanism (7), the impurity removal mechanism (8) and the filtering mechanism (9) according to the judgment information in the processing module.