Method for installing a catenary arm of a railway overhead line system
By using the clamping and moving mechanism of the railway catenary cantilever arm tooling, the problem of slow assembly speed and low efficiency caused by component posture errors in the existing technology has been solved, and fast and accurate cantilever arm assembly has been achieved.
Patent Information
- Application Number
- CN202510351812.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-03-24
AI Technical Summary
The existing assembly method of the overhead contact line cantilever arms in railways leads to incorrect component postures, requiring disassembly and reassembly for adjustment, resulting in slow assembly speed and low efficiency.
The railway overhead contact line cantilever arm fixture includes a base, a first clamping mechanism, a first moving mechanism, a second clamping mechanism, and a second moving mechanism. Through the coordinated movement of these mechanisms, the clamping position and angle are adjusted to achieve accurate docking and locking of the horizontal cantilever arm and the supporting cantilever arm.
The ability to quickly adjust the posture of components on the construction site improves assembly speed and efficiency, ensures accurate docking of components, reduces driving parts, and enhances the reliability and stability of the device.
Smart Images

Figure CN120116165B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of railway catenary arm, and particularly relates to a railway catenary arm mounting method. BACKGROUND
[0002] The railway catenary arm is one of the basic components of the catenary system of a high-speed railway, which mainly comprises a horizontal arm, an inclined arm, a first insulator of the arm, an arm support, a cable seat and various sleeve single ears, sleeve double ears and pipe caps arranged at the connecting positions of the components; since the existing catenary arms are all planar linkages, the shaft lines of the components need to be located in the same vertical plane during assembly, otherwise the relative positional relationship of the components in the catenary arm will be deviated, so that the components cannot be connected with each other or cannot be moved after the catenary arm is assembled and mounted on the corresponding arm base of the catenary system.
[0003] The existing catenary arm assembly method is usually to manually assemble the catenary arm in advance, and then transport the components to the construction site to be assembled and connected with the connecting base on the H-shaped steel column; since the connecting base on the H-shaped steel column at the construction site and the connecting base on the H-shaped steel column during the pre-assembly cannot be completely consistent, the components need to be reassembled and adjusted due to the incorrect posture of the components during the on-site assembly, which is slow and inefficient. SUMMARY
[0004] Therefore, the present application provides a railway catenary arm mounting method to solve the technical problems of the incorrect posture of the components during the on-site assembly, the reassembly and adjustment, the slow assembly and the low efficiency.
[0005] The technical scheme of the present application is as follows:
[0006] The present application provides a railway catenary arm mounting method, which uses a railway catenary arm tooling, the catenary arm comprises a horizontal arm and a support arm, one end of the support arm is slidably mounted on the horizontal arm through a sleeve, and the railway catenary arm tooling comprises a base, a first clamping mechanism, a first moving mechanism, a second clamping mechanism and a second moving mechanism, wherein:
[0007] The first clamping mechanism is used for clamping and supporting the horizontal arm, and the clamping position of the first clamping mechanism avoids the workpiece on the horizontal arm;
[0008] The first moving mechanism is mounted on the base and connected with the first clamping mechanism, and is used for driving the first clamping mechanism to move along the length direction of the horizontal arm to adjust the clamping position of the first clamping mechanism;
[0009] The second clamping mechanism is used for clamping the support arm;
[0010] The second moving mechanism comprises a rotating member, a connecting seat, a longitudinal moving unit and a transverse moving unit, the rotating member is connected with the second clamping mechanism and the connecting seat respectively, the connecting seat is connected with the transverse moving unit, the longitudinal moving unit is installed on the base and connected with the transverse moving unit, the longitudinal moving unit and the transverse moving unit are used for driving the connecting seat to move longitudinally and transversely respectively, for adjusting the position of the second clamping mechanism, and for driving the support arm to rotate around the sleeve after the second clamping mechanism clamps the support arm;
[0011] The installation method of the railway overhead line arm comprises the following steps:
[0012] The first clamping mechanism is driven by the first moving mechanism to move along the length direction of the horizontal arm, so that the first clamping mechanism avoids the workpiece on the horizontal arm, and the horizontal arm is clamped by the first clamping mechanism;
[0013] The connecting seat is driven by the longitudinal moving unit to move longitudinally, and the connecting seat is driven by the transverse moving unit to move transversely, so as to drive the second clamping mechanism to move and adapt to the support arm of the corresponding angle, and the support arm is clamped by the second clamping mechanism;
[0014] Under the driving of the mechanical arm, the mounting hole at the end of the first insulator on the horizontal arm is connected with the first connecting seat on the H-shaped steel column, and is locked by a nut;
[0015] After the horizontal arm is fixed, the first clamping mechanism releases the horizontal arm, the connecting seat is driven by the longitudinal moving unit and the transverse moving unit to move longitudinally and transversely respectively, the second clamping mechanism and the support arm are driven to rotate around the sleeve, so that the mounting hole at the end of the second insulator on the support arm is connected with the second connecting seat on the H-shaped steel column away from one end of the sleeve, and is locked by a nut.
[0016] On the basis of the above technical scheme, preferably, the first clamping mechanism comprises a first mounting seat, a first driving member, a first transmission mechanism and two first clamping jaws; the first mounting seat is connected with the first moving mechanism; the first driving member is installed on the first mounting seat and is drivingly connected with the first transmission mechanism; the first clamping jaws are hinged to the first mounting seat, and the two first clamping jaws are oppositely arranged; the first transmission mechanism is connected with the two first clamping jaws respectively, so as to drive the two first clamping jaws to rotate around the first mounting seat.
[0017] On the basis of the above technical scheme, preferably, the first transmission mechanism comprises a push block, two driving arms and two connecting shafts, the first mounting seat is provided with two parallel guide grooves, the first driving member is installed on the first mounting seat and is drivingly connected with the push block, the two ends of the push block are hingedly connected with one end of the driving arm through the connecting shaft, the end of the connecting shaft is slidingly installed in the guide groove, the other end of the driving arm is connected with the first clamping jaw, and the two first clamping jaws can approach each other to clamp the horizontal wrist arm or move away from each other to release the horizontal wrist arm during the sliding of the push block along the length direction of the guide groove.
[0018] On the basis of the above technical scheme, preferably, the first moving mechanism comprises a first screw rod, a second driving member, a second mounting seat and two first guide rods, the first screw rod is rotationally installed on the machine base and is drivingly connected with the second mounting seat in a threaded manner, the second driving member is drivingly connected with the first screw rod, the two first guide rods are parallelly and spacedly installed on the machine base, the second mounting seat is slidingly connected with the two first guide rods respectively and is connected with the first mounting seat.
[0019] On the basis of the above technical scheme, preferably, the second clamping mechanism comprises a third mounting seat, a connecting rod, a second clamping jaw and a third driving member, the third mounting seat is rotationally installed on the connecting seat, the two ends of the connecting rod are hingedly connected with the middle part of the third mounting seat and the second clamping jaw respectively, one end of the second clamping jaw is hingedly connected with the third driving member, and the other end is used for clamping the support wrist arm with the third mounting seat, the third driving member is installed on the third mounting seat and is used for driving the linear movement of the end of the second clamping jaw to drive the second clamping jaw to rotate around the hinged point of the second clamping jaw and the connecting rod.
[0020] On the basis of the above technical scheme, preferably, the transverse moving unit comprises two fixed seats, a second screw rod, a fourth driving member and two second guide rods, the two fixed seats are fixedly connected with the longitudinal moving unit respectively, the two ends of the second screw rod are rotationally installed on the two fixed seats respectively and are drivingly connected with the connecting seat in a threaded manner, the fourth driving member is installed on one of the fixed seats and is drivingly connected with the second screw rod, the two ends of the second guide rod are fixed on the two fixed seats respectively, the two second guide rods are arranged in parallel, and the connecting seat is slidingly installed on the two second guide rods.
[0021] On the basis of the above technical scheme, preferably, the transverse moving unit further comprises a second transmission mechanism, a first driving handle and a second driving handle; the second transmission mechanism comprises a first synchronous wheel, a second synchronous wheel, a third synchronous wheel, a fourth synchronous wheel, a first synchronous belt and a second synchronous belt, the first synchronous wheel is connected with the fourth driving part, the second synchronous wheel and the third synchronous wheel are fixedly connected to one end of the second screw rod, the fourth synchronous wheel is fixedly installed on the mounting shaft of the first driving handle, the first synchronous belt is connected with the first synchronous wheel and the second synchronous wheel respectively, and the second synchronous belt is connected with the third synchronous wheel and the fourth synchronous wheel respectively; the first driving handle is rotatably installed on one of the fixed seats; and the second driving handle is rotatably installed on the other fixed seat and fixedly connected with the other end of the second screw rod.
[0022] On the basis of the above technical scheme, preferably, the longitudinal moving unit comprises a support seat, two third guide rods, a third screw rod, a longitudinal moving seat and a fifth driving part; the support seat is arranged at intervals with the machine base; the two ends of the third guide rod are fixedly connected with the support seat and the machine base respectively, and the two third guide rods are respectively located at the two ends of the side of the support seat; the third screw rod is rotatably installed on the support seat and the machine base and is in threaded driving connection with the longitudinal moving seat; the two ends of the longitudinal moving seat are slidably installed on the two third guide rods respectively and are connected with the two fixed seats respectively; and the fifth driving part is installed on the machine base and is in driving connection with the third screw rod.
[0023] On the basis of the above technical scheme, preferably, the longitudinal moving unit further comprises a third transmission mechanism, a third driving handle and a fourth driving handle; the third transmission mechanism comprises a fifth synchronous wheel, a sixth synchronous wheel, a seventh synchronous wheel, an eighth synchronous wheel, a third synchronous belt and a fourth synchronous belt, the fifth synchronous wheel and the sixth synchronous wheel are fixedly connected to the third screw rod, the seventh synchronous wheel is installed on the mounting shaft of the third driving handle, the eighth synchronous wheel is fixedly installed on the mounting shaft of the fourth driving handle, the third synchronous belt is connected with the fifth synchronous wheel and the seventh synchronous wheel respectively, and the fourth synchronous belt is connected with the sixth synchronous wheel and the eighth synchronous wheel respectively; and the third driving handle and the fourth driving handle are rotatably installed on the support seat.
[0024] The installation method of the railway catenary cantilever of the present application has the following beneficial effects compared with the prior art:
[0025] (1) The first clamping mechanism is driven by the first moving mechanism to move along the length direction of the horizontal wrist arm, and after adjusting the position of the first clamping mechanism clamping the horizontal wrist arm, the first clamping mechanism clamping the horizontal wrist arm can avoid the workpieces such as the sleeve and the first insulator on the horizontal wrist arm, thereby improving the reliability of the device. The second clamping mechanism clamps the support wrist arm, and the longitudinal moving unit and the transverse moving unit respectively drive the connecting seat to move longitudinally and transversely, thereby adjusting the position of the second clamping mechanism and adapting the support wrist arm of the corresponding angle. The support wrist arm is driven by the second clamping mechanism to rotate around the sleeve, and the distance between the end of the support wrist arm away from the sleeve and the horizontal wrist arm is adjusted to the assembly distance, so that the end of the support wrist arm away from the sleeve is connected with the second connecting seat on the H-shaped steel column. When assembling on the construction site, the attitude of each component is directly adjusted, the assembly speed is fast, and the efficiency is high.
[0026] (2) The first driving member drives the first transmission mechanism, the first transmission mechanism drives two first clamping jaws to rotate around the first mounting seat, and the two first clamping jaws are close to each other to clamp the horizontal wrist arm, or the two first clamping jaws are away from each other to release the horizontal wrist arm. One first driving member drives two clamping jaws to move synchronously, reduces the driving parts, and can make the two first clamping jaws better in synchronism, improve the reliability and stability.
[0027] (3) The first synchronous wheel is connected with the fourth driving member, the second synchronous wheel and the third synchronous wheel are fixedly connected to one end of the second screw rod, and the fourth synchronous wheel is fixedly installed on the mounting shaft of the first driving handle. The rotation of the second screw rod can be automatically driven by the fourth driving member or manually driven by the first driving handle. The design of the two driving modes makes the device better in operability, stability and reliability. In addition, the second driving handle is rotatably installed on the other fixed seat and fixedly connected with the other end of the second screw rod. The second screw rod is directly driven by the second driving handle, which can be conveniently adjusted regardless of which side the person stands on, thereby increasing the convenience. When the transmission between the fourth driving member, the first driving handle and the second screw rod fails, the second screw rod can still be driven, thereby further improving the reliability of the device.
[0028] (4) The fifth and sixth synchronous wheels are fixedly connected to the third screw rod, the seventh synchronous wheel is mounted on the mounting shaft of the third driving handle, the eighth synchronous wheel is fixedly mounted on the mounting shaft of the fourth driving handle, the third synchronous belt is connected with the fifth and seventh synchronous wheels respectively, and the fourth synchronous belt is connected with the sixth and eighth synchronous wheels respectively. The fifth driving member can automatically drive the third screw rod, the third driving handle or the fourth driving handle can manually drive the third screw rod, and the two driving modes make the device more operable, stable and reliable. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.
[0030] Figure 1 The structure schematic diagram of the railway catenary arm installation method in the embodiment of the present application;
[0031] Figure 2 The structure schematic diagram of the railway catenary arm installation method and the catenary arm installation in the embodiment of the present application;
[0032] Figure 3 The structure schematic diagram of the catenary arm in the embodiment of the present application;
[0033] Figure 4 The structure schematic diagram of the first clamping mechanism and the first moving mechanism in the embodiment of the present application;
[0034] Figure 5 The structure schematic diagram of the first clamping mechanism in the embodiment of the present application;
[0035] Figure 6 The structure schematic diagram of the transmission principle of the first clamping mechanism in the embodiment of the present application;
[0036] Figure 7 The structure schematic diagram of the first moving mechanism in the embodiment of the present application;
[0037] Figure 8 The structure schematic diagram of the second clamping mechanism in the embodiment of the present application;
[0038] Figure 9 The structure schematic diagram of the rotating member, the connecting seat and the transverse moving unit in the embodiment of the present application;
[0039] Figure 10 Structure diagram of longitudinal moving unit in the embodiment of the application;
[0040] Figure 11 Flow diagram of installation method of railway catenary arm in the embodiment of the application.
[0041] Explanation of reference numerals: 1- machine base, 2- first clamping mechanism, 3- first moving mechanism, 4- second clamping mechanism, 5- second moving mechanism;
[0042] 100- catenary arm, 101- horizontal arm, 102- support arm, 103- sleeve, 104- first insulator, 105- second insulator;
[0043] 21- first mounting seat, 211- guide groove, 22- first driving member, 23- first transmission mechanism, 231- push block, 232- driving arm, 233- connecting shaft, 24- first clamping jaw, 241- first clamping surface;
[0044] 31- first screw rod, 32- second driving member, 33- second mounting seat, 34- first guide rod;
[0045] 41- third mounting seat, 411- third clamping surface, 42- connecting rod, 43- second clamping jaw, 431- second clamping surface, 44- third driving member;
[0046] 51- rotating member, 52- connecting seat;
[0047] 53- longitudinal moving unit, 531- support seat, 532- third guide rod, 533- third screw rod, 534- longitudinal moving seat, 535- fifth driving member, 536- third transmission mechanism, 5361- fifth synchronous wheel, 5362- sixth synchronous wheel, 5363- seventh synchronous wheel, 5364- eighth synchronous wheel, 537- third driving handle, 538- fourth driving handle;
[0048] 54- transverse moving unit, 541- fixed seat, 542- second screw rod, 543- fourth driving member, 544- second guide rod, 545- second transmission mechanism, 5451- first synchronous wheel, 5452- second synchronous wheel, 5453- third synchronous wheel, 5454- fourth synchronous wheel, 546- first driving handle, 547- second driving handle. DETAILED DESCRIPTION
[0049] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0050] It should be noted in advance that the contact wire cantilever arm 100 includes a horizontal cantilever arm 101 and a supporting cantilever arm 102. The horizontal cantilever arm 101 is connected to the first connecting base on the H-beam steel column through the mounting hole at the end of the first insulator 104. One end of the supporting cantilever arm 102 is slidably mounted on the horizontal cantilever arm 101 through the sleeve 103. The other end of the supporting cantilever arm 102 is connected to the second connecting base on the H-beam steel column through the mounting hole at the end of the second insulator 105. The horizontal cantilever arm 101 is provided with the first insulator 104 at the end near the first connecting base, and the supporting cantilever arm 102 is provided with the second insulator 105 at the end away from the sleeve 103.
[0051] Reference Figures 1-10 As shown, a first aspect of the present invention provides a method for installing a railway overhead contact line cantilever arm, comprising a base 1, a first clamping mechanism 2, a first moving mechanism 3, a second clamping mechanism 4, and a second moving mechanism 5, wherein:
[0052] The base 1 can be connected to the robotic arm. The robotic arm drives the base 1 to rotate and move, which can align the plane where the horizontal cantilever arm 101 and the supporting cantilever arm 102 are located with the mounting surface of the first connecting base on the H-shaped steel column, and drive the installation method of the railway contact network cantilever arm to move as a whole, so that the mounting hole at the end of the first insulator 104 on the horizontal cantilever arm 101 is connected to the first connecting base on the H-shaped steel column.
[0053] The first clamping mechanism 2 is used to clamp and support the horizontal wrist arm 101; two first clamping mechanisms 2 can be provided, and the two first clamping mechanisms 2 can provide better support for the horizontal wrist arm 101 after clamping it, resulting in better stability;
[0054] The first moving mechanism 3 is mounted on the base 1 and connected to the first clamping mechanism 2, and is used to drive the first clamping mechanism 2 to move along the length direction of the horizontal wrist arm 101;
[0055] The second clamping mechanism 4 is used to clamp the supporting arm 102;
[0056] The second moving mechanism 5 comprises a rotating piece 51, a connecting seat 52, a longitudinal moving unit 53 and a transverse moving unit 54, the rotating piece 51 is connected with the second clamping mechanism 4 and the connecting seat 52 respectively, the connecting seat 52 is connected with the transverse moving unit 54, the longitudinal moving unit 53 is installed on the base 1 and connected with the transverse moving unit 54, the longitudinal moving unit 53 and the transverse moving unit 54 are used for driving the connecting seat 52 to move longitudinally and transversely respectively, so as to adjust the position of the second clamping mechanism, meet the support arm 102 of different sizes and different angles, and drive the support arm 102 to rotate around the sleeve 103 after the second clamping mechanism clamps the support arm, so as to adjust the distance between the end of the support arm 102 away from the sleeve 103 and the horizontal arm 101 to the distance of assembly (i.e. the hole distance between the mounting hole at the end of the first insulator 104 and the mounting hole at the end of the second insulator 105). During the movement of the connecting seat 52, the rotating piece 51 is used to adjust the angle of the second clamping mechanism, so that the second clamping mechanism 4 is parallel to the length direction of the support arm 102, so that the movement can be stably carried out, and the stability and reliability are improved. The rotating piece 51 can be a bearing.
[0057] It should be noted that, since it is desired that the hole distance between the mounting hole at the end of the first insulator 104 and the mounting hole at the end of the second insulator 105 is the same, the angle between the horizontal arm 101 and the support arm 102 of different sizes will be different, the distance between the end of the support arm 102 away from the sleeve 103 and the horizontal arm 101 is adjusted before clamping, so the second moving mechanism 5 is needed to adjust the position of the second clamping mechanism 4.
[0058] The installation method of the railway catenary arm provided by the embodiment of the application can avoid the sleeve 103 and the first insulator 104 on the horizontal arm 101 after the first clamping mechanism 2 clamps the horizontal arm 101 by adjusting the position of the first clamping mechanism 2, increase the universality of the arm tooling, improve the reliability of the device, the second clamping mechanism 4 clamps the support arm 102, the longitudinal moving unit 53 and the transverse moving unit 54 drive the connecting seat 52 to move longitudinally and transversely respectively, so as to drive the support arm 102 to rotate around the sleeve 103, adjust the distance between the end of the support arm 102 away from the sleeve 103 and the horizontal arm 101 to the distance of assembly, so that the end of the support arm 102 away from the sleeve 103 is connected with the second connecting seat 52 on the H-shaped steel column, and the attitude of each component is directly adjusted during the assembly at the construction site, so that the assembly speed is fast and the efficiency is high.
[0059] In some embodiments, the first clamping mechanism 2 comprises a first mounting base 21, a first driving member 22, a first transmission mechanism 23 and two first clamping jaws 24; the first mounting base 21 is connected with the first moving mechanism 3; the first driving member 22 is installed on the first mounting base 21 and drivingly connected with the first transmission mechanism 23; the first clamping jaws 24 are hinged to the first mounting base 21, and the two first clamping jaws 24 are oppositely arranged, and an arc-shaped first clamping surface 241 is arranged on each first clamping jaw 24, and the first clamping surface 241 matches with the circumference of the horizontal wrist arm 101; the first transmission mechanism 23 is connected with the two first clamping jaws 24 respectively, so as to drive the two first clamping jaws 24 to rotate around the first mounting base 21, and the two first clamping jaws 24 are close to each other to clamp the horizontal wrist arm 101 by the two first clamping surfaces 241, or the two first clamping jaws 24 are away from each other to loosen the horizontal wrist arm 101 by the distance between the two first clamping surfaces 241; one first driving member 22 drives the synchronous movement of the two clamping jaws, which reduces the driving parts, and can make the two first clamping jaws 24 better in synchronization, improve the reliability and stability. The first driving member 22 can adopt an oil cylinder or an air cylinder.
[0060] In some embodiments, the first transmission mechanism 23 comprises a push block 231, two driving arms 232 and two connecting shafts 233, the first mounting base 21 is provided with two parallel guide grooves 211, and the length direction of the guide grooves 211 is along the vertical direction; the first driving member 22 is installed on the first mounting base 21 and drivingly connected with the push block 231; the two ends of the push block 231 are hinged to one end of the driving arms 232 through the connecting shafts 233 respectively; the end portions of the connecting shafts 233 are slidingly installed in the guide grooves 211; the other ends of the driving arms 232 are connected with the first clamping jaws 24; the two first clamping jaws 24 can be close to each other to clamp the horizontal wrist arm 101 or away from each other to loosen the horizontal wrist arm 101 in the process that the push block 231 slides along the length direction of the guide grooves 211. The push block 231, the driving arms 232 and the first clamping jaws 24 constitute a planar linkage mechanism, the push block 231 is driven to move by the first driving member 22, and the push block 231 moves along the direction of the guide grooves 211 due to the guidance of the guide grooves 211, the push block 231 drives the driving arms 232 to rotate, the driving arms 232 drive the first clamping jaws 24 to rotate around the points hinged to the first mounting base 21, so that the two first clamping jaws 24 are close to or away from each other. The driving force of the first driving member 22 is synchronously transmitted to the two clamping jaws by the first transmission mechanism 23, so that the two clamping jaws move synchronously, which reduces the driving parts, and can make the two first clamping jaws 24 better in synchronization, improve the reliability and stability.
[0061] In some embodiments, the first moving mechanism 3 comprises a first screw rod 31, a second driving member 32, a second mounting base 33 and two first guide rods 34; the first screw rod 31 is rotationally installed on the machine base 1 and threadedly driving connected with the second mounting base 33; the second driving member 32 is driving connected with the first screw rod 31; the two first guide rods 34 are parallel to the first screw rod 31 and are spacedly installed on the machine base 1; the second mounting base 33 is slidingly connected with the two first guide rods 34 respectively and is connected with the first mounting base 21. The first screw rod 31 is driven to rotate by the second driving member 32, and the second mounting base 33 cannot rotate due to being limited by the two first guide rods 34, so that the second mounting base 33 can only slide along the first guide rods 34 under the driving of the first screw rod 31, the second mounting base 33 drives the first mounting base 21 to move together in the sliding process, so as to drive the first clamping mechanism 2 to move. After the clamping position of the horizontal arm 101 is selected, the left and right first clamping mechanisms 2 clamp the horizontal arm 101 at the same time. The second driving member 32 can be manually driven by a handle or driven by a motor.
[0062] In some embodiments, the second clamping mechanism 4 comprises a third mounting base 41, a connecting rod 42, a second clamping jaw 43 and a third driving member 44; the third mounting base 41 is rotationally installed on the connecting base 52, and an arc-shaped third clamping surface 411 is arranged on the third mounting base 41; the two ends of the connecting rod 42 are respectively hingedly connected with the third mounting base 41 and the middle part of the second clamping jaw 43; one end of the second clamping jaw 43 is hingedly connected with the third driving member 44, and the other end is used for clamping the support arm 102 with the third mounting base 41; an arc-shaped second clamping surface 431 is arranged on the second clamping jaw 43, the second clamping surface 431 is oppositely arranged with the third clamping surface 411, the third driving member 44 is installed on the third mounting base 41 and is used for driving the end of the second clamping jaw 43 to move linearly, so as to drive the second clamping jaw 43 to rotate around the hinged point of the second clamping jaw 43 and the connecting rod 42. The end of the second clamping jaw 43 is driven to move linearly by the third driving member 44, and the second clamping jaw 43 rotates around the hinged point of the second clamping jaw 43 and the connecting rod 42. When the second clamping jaw 43 approaches the third mounting base 41, the second clamping surface 431 and the third clamping surface 411 clamp the support arm 102 together, and when the second clamping jaw 43 moves away from the third mounting base 41, the distance between the second clamping surface 431 and the third clamping surface 411 is enlarged to release the support arm 102. The third driving member 44 can be an oil cylinder or an air cylinder.
[0063] In some embodiments, the lateral moving unit 54 comprises two fixed seats 541, a second lead screw 542, a fourth driving element 543 and two second guide rods 544; the two fixed seats 541 are respectively fixedly connected to the longitudinal moving unit 53; the two ends of the second lead screw 542 are respectively rotatably installed on the two fixed seats 541 and are in threaded driving connection with the connecting seat 52; the fourth driving element 543 is installed on one of the fixed seats 541 and is in driving connection with the second lead screw 542; the two ends of the second guide rod 544 are respectively fixed to the two fixed seats 541, the two second guide rods 544 are arranged in parallel, and the connecting seat 52 is slidably installed on the two second guide rods 544. The fourth driving element 543 drives the rotation of the second lead screw 542, and since the connecting seat 52 cannot rotate due to the limiting of the two second guide rods 544, the connecting seat 52 can only slide along the second guide rod 544 under the driving of the second lead screw 542, the connecting seat 52 drives the second clamping mechanism 4 to move together, so as to realize the swinging of the supporting wrist arm 102 around the sleeve 103. In the process of swinging, the rotating element 51 is used to adjust the angle of the second clamping mechanism 4, so that the second clamping surface 431 on the second clamping mechanism 4 and the groove of the third clamping surface 411 are parallel to the length direction of the supporting wrist arm, thereby the movement can be stably performed.
[0064] In some embodiments, the lateral moving unit 54 further comprises a second transmission mechanism 545, a first driving handle 546 and a second driving handle 547; the second transmission mechanism 545 comprises a first synchronous wheel 5451, a second synchronous wheel 5452, a third synchronous wheel 5453, a fourth synchronous wheel 5454, a first synchronous belt and a second synchronous belt, the first synchronous wheel 5451 is connected with the fourth driving part 543, the second synchronous wheel 5452 and the third synchronous wheel 5453 are both fixedly connected to one end of the second screw rod 542, the fourth synchronous wheel 5454 is fixedly installed on the installation shaft of the first driving handle 546, the first synchronous belt is connected with the first synchronous wheel 5451 and the second synchronous wheel 5452 respectively, and the second synchronous belt is connected with the third synchronous wheel 5453 and the fourth synchronous wheel 5454 respectively; the first driving handle 546 is rotatably installed on one of the fixed seats 541; the second driving handle 547 is rotatably installed on the other fixed seat 541 and is fixedly connected with the other end of the second screw rod 542. Through the connection of the first synchronous wheel 5451 and the fourth driving part 543, the second synchronous wheel 5452 and the third synchronous wheel 5453 are both fixedly connected to one end of the second screw rod 542, and the fourth synchronous wheel 5454 is fixedly installed on the installation shaft of the first driving handle 546, the rotation of the second screw rod 542 can be automatically driven through the fourth driving part 543 or manually driven through the first driving handle 546, and the design of the two driving modes makes the operability of the device better and the stability and reliability better; in addition, the second driving handle 547 is designed to be rotatably installed on the other fixed seat 541 and fixedly connected with the other end of the second screw rod 542, the second screw rod 542 is directly driven through the second driving handle 547, two handwheels are installed in the same moving direction in order to conveniently adjust no matter which side the person stands on, increase the convenience, and when the transmission between the fourth driving part 543, the first driving handle 546 and the second screw rod 542 fails, the second screw rod 542 can still be driven, further improving the reliability of the device.
[0065] In some embodiments, the longitudinal moving unit 53 comprises a support base 531, two third guide rods 532, a third screw rod 533, a longitudinal moving base 534 and a fifth driving element 535; the support base 531 is arranged at intervals from the machine base 1; the two ends of the third guide rod 532 are fixedly connected with the support base 531 and the machine base 1 respectively, and the two third guide rods 532 are located at the two ends of the side of the support base 531 respectively; the third screw rod 533 is rotationally installed on the support base 531 and the machine base 1, and is in threaded driving connection with the longitudinal moving base 534; the two ends of the longitudinal moving base 534 are slidably installed on the two third guide rods 532 respectively, and are connected with the two fixed bases 541 respectively; the fifth driving element 535 is installed on the machine base 1 and is in driving connection with the third screw rod 533. The fifth driving element 535 drives the third screw rod 533 to rotate, and since the longitudinal moving base 534 cannot rotate due to the limiting of the two third guide rods 532, the longitudinal moving base 534 can only slide along the third guide rod 532 under the driving of the third screw rod 533, the longitudinal moving base 534 drives the two fixed bases 541 to move together, so as to realize the swinging of the support wrist arm 102 around the sleeve 103. In the process of swinging, the rotating element 51 is used to adjust the angle of the second clamping mechanism, so that the grooves of 411 and 431 on the second clamping mechanism are parallel to the length direction of the support wrist arm 102, so that the movement can be stably carried out.
[0066] In some embodiments, the longitudinal movement unit 53 further includes a third transmission mechanism 536, a third drive handle 537, and a fourth drive handle 538; the third transmission mechanism 536 includes a fifth synchronous pulley 5361, a sixth synchronous pulley 5362, a seventh synchronous pulley 5363, an eighth synchronous pulley 5364, a third synchronous belt, and a fourth synchronous belt. The fifth synchronous pulley 5361 and the sixth synchronous pulley 5362 are both fixedly connected to the third lead screw 533. The seventh synchronous pulley 5363 is mounted on the mounting shaft of the third drive handle 537. The eighth synchronous pulley 5364 is fixedly mounted on the mounting shaft of the fourth drive handle 538. The third synchronous belt is connected to the fifth synchronous pulley 5361 and the seventh synchronous pulley 5363 respectively, and the fourth synchronous belt is connected to the sixth synchronous pulley 5362 and the eighth synchronous pulley 5364 respectively. The third drive handle 537 and the fourth drive handle 538 are both rotatably mounted on the support base 531. The fifth synchronous pulley 5361 and the sixth synchronous pulley 5362 are both fixedly connected to the third lead screw 533. The seventh synchronous pulley 5363 is mounted on the mounting shaft of the third drive handle 537, and the eighth synchronous pulley 5364 is fixedly mounted on the mounting shaft of the fourth drive handle 538. The third synchronous belt is connected to the fifth synchronous pulley 5361 and the seventh synchronous pulley 5363 respectively, and the fourth synchronous belt is connected to the sixth synchronous pulley 5362 and the eighth synchronous pulley 5364 respectively. The third lead screw 533 can be automatically driven by the fifth drive component 535, and can be manually driven by the third drive handle 537 or the fourth drive handle 538. The design of the two driving methods makes the device more operable, stable and reliable.
[0067] Based on the same concept, a second aspect of the present invention provides a method for installing a railway overhead contact line cantilever arm, using the method for installing a railway overhead contact line cantilever arm as described in the first aspect embodiment, such as... Figure 11 As shown, it specifically includes:
[0068] Step S1: Drive the first clamping mechanism 2 to move along the length direction of the horizontal wrist arm 101 through the first moving mechanism 3, so that the first clamping mechanism 2 avoids the workpiece on the horizontal wrist arm 101 and clamps the horizontal wrist arm 101 through the first clamping mechanism 2.
[0069] Step S2: The connecting seat 52 is driven to move longitudinally by the longitudinal moving unit 53, and the connecting seat 52 is driven to move laterally by the lateral moving unit 54, so as to drive the second clamping mechanism 4 to move and adapt to the support arm 102 at the corresponding angle, and clamp the support arm 102 by the second clamping mechanism 4.
[0070] Step S3: under the movement drive of the mechanical arm, the mounting hole at the end of the first insulator 104 on the horizontal wrist arm 101 is docked with the first connecting seat on the H-shaped steel column, and is locked by a nut;
[0071] Step S4: after the horizontal wrist arm 101 is fixed, the first clamping mechanism 2 releases the horizontal wrist arm 101, the connecting seat 52 is driven to move longitudinally and laterally by the longitudinal moving unit 53 and the lateral moving unit 54 respectively, the second clamping mechanism 4 and the support wrist arm 102 are driven to rotate around the sleeve 103, the mounting hole at the end of the second insulator 105 on the support wrist arm 102 is docked with the second connecting seat on the H-shaped steel column, and is locked by a nut.
[0072] The installation method of the railway catenary wrist arm provided in the embodiment can directly adjust the postures of the components during assembly at the construction site, and has high assembly speed and efficiency.
[0073] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A method of installing a railway catenary arm, characterized in that, The railway overhead line arm tooling device comprises a horizontal arm and a support arm, one end of the support arm is slidably mounted on the horizontal arm through a sleeve, the railway overhead line arm tooling device comprises a base, a first clamping mechanism, a first moving mechanism, a second clamping mechanism and a second moving mechanism; the first clamping mechanism is used for clamping and supporting the horizontal arm, and the clamping position of the first clamping mechanism avoids the workpiece on the horizontal arm; the first moving mechanism is mounted on the base and connected with the first clamping mechanism, and is used for driving the first clamping mechanism to move along the length direction of the horizontal arm, so as to adjust the clamping position of the first clamping mechanism; the second clamping mechanism is used for clamping the support arm; the second moving mechanism comprises a rotating part, a connecting seat, a longitudinal moving unit and a transverse moving unit, the rotating part is connected with the second clamping mechanism and the connecting seat respectively, the connecting seat is connected with the transverse moving unit, the longitudinal moving unit is mounted on the base and connected with the transverse moving unit, and the longitudinal moving unit and the transverse moving unit are respectively used for driving the connecting seat to move longitudinally and transversely, so as to adjust the position of the second clamping mechanism and drive the support arm to rotate around the sleeve after the second clamping mechanism clamps the support arm. The installation method of the railway overhead line arm comprises the following steps: driving the first clamping mechanism to move along the length direction of the horizontal arm through the first moving mechanism, so that the first clamping mechanism avoids the workpiece on the horizontal arm, and clamping the horizontal arm through the first clamping mechanism; driving the connecting seat to move longitudinally through the longitudinal moving unit and driving the connecting seat to move transversely through the transverse moving unit, so as to drive the second clamping mechanism to move and adapt to the support arm of the corresponding angle, and clamping the support arm through the second clamping mechanism; under the movement driving of the mechanical arm, the mounting hole at the end of the first insulator on the horizontal arm is connected with the first connecting seat on the H-shaped steel column, and is locked through a nut; after the horizontal arm is fixed, the first clamping mechanism releases the horizontal arm, the connecting seat is driven to move longitudinally and transversely through the longitudinal moving unit and the transverse moving unit respectively, the second clamping mechanism and the support arm are driven to rotate around the sleeve, so that the mounting hole at the end of the second insulator on the support arm is connected with the second connecting seat on the H-shaped steel column, and is locked through a nut.
2. The method of installing a railway catenary arm according to claim 1, wherein The first clamping mechanism comprises a first mounting seat, a first driving part, a first transmission mechanism and two first clamping jaws; the first mounting seat is connected with the first moving mechanism; the first driving part is mounted on the first mounting seat and is drivingly connected with the first transmission mechanism; the first clamping jaws are hinged to the first mounting seat, and the two first clamping jaws are oppositely arranged; the first transmission mechanism is connected with the two first clamping jaws respectively, so as to drive the two first clamping jaws to rotate around the first mounting seat.
3. A method of installing a railway catenary arm as claimed in claim 2, characterised in that, The first transmission mechanism comprises a push block, two driving arms and two connecting shafts, the first mounting seat is provided with two parallel guide grooves, the first driving member is mounted on the first mounting seat and is drivingly connected with the push block, the two ends of the push block are hingedly connected with one end of the driving arm through the connecting shaft, the end of the connecting shaft is slidingly installed in the guide groove, the other end of the driving arm is connected with the first clamping jaw, and the two first clamping jaws can approach each other to clamp the horizontal wrist arm or move away from each other to release the horizontal wrist arm during the sliding of the push block along the length direction of the guide groove.
4. The method of installing a railway catenary arm according to claim 2, wherein The first moving mechanism comprises a first screw rod, a second driving member, a second mounting seat and two first guide rods, the first screw rod is rotationally mounted on the base and is drivingly connected with the second mounting seat in a threaded manner, the second driving member is drivingly connected with the first screw rod, the two first guide rods are parallelly and spacedly mounted on the base, and the second mounting seat is slidingly connected with the two first guide rods and is connected with the first mounting seat.
5. The method of installing a railway catenary arm according to claim 1, wherein The second clamping mechanism comprises a third mounting seat, a connecting rod, a second clamping jaw and a third driving member, the third mounting seat is rotationally mounted on the connecting seat, the two ends of the connecting rod are hingedly connected with the middle part of the third mounting seat and the second clamping jaw respectively, one end of the second clamping jaw is hingedly connected with the third driving member, and the other end is used for clamping the support wrist arm with the third mounting seat, the third driving member is mounted on the third mounting seat and is used for driving the linear movement of the end of the second clamping jaw to drive the second clamping jaw to rotate around the hinged point of the second clamping jaw and the connecting rod.
6. The method of installing a railway catenary arm according to claim 5, wherein The transverse moving unit comprises two fixing seats, a second screw rod, a fourth driving member and two second guide rods, the two fixing seats are fixedly connected with the longitudinal moving unit respectively, the two ends of the second screw rod are rotationally mounted on the two fixing seats respectively and are drivingly connected with the connecting seat in a threaded manner, the fourth driving member is mounted on one of the fixing seats and is drivingly connected with the second screw rod, and the two ends of the second guide rod are fixed on the two fixing seats respectively, the two second guide rods are parallelly arranged, and the connecting seat is slidingly mounted on the two second guide rods.
7. A method of installing a railway catenary arm as claimed in claim 6, characterised in that, The transverse moving unit further comprises a second transmission mechanism, a first driving handle and a second driving handle, the second transmission mechanism comprises a first synchronous wheel, a second synchronous wheel, a third synchronous wheel, a fourth synchronous wheel, a first synchronous belt and a second synchronous belt, the first synchronous wheel is connected with the fourth driving member, the second synchronous wheel and the third synchronous wheel are fixedly connected with one end of the second screw rod, the fourth synchronous wheel is fixedly mounted on the mounting shaft of the first driving handle, the first synchronous belt is connected with the first synchronous wheel and the second synchronous wheel respectively, and the second synchronous belt is connected with the third synchronous wheel and the fourth synchronous wheel respectively, the first driving handle is rotationally mounted on one of the fixing seats, and the second driving handle is rotationally mounted on the other fixing seat and is fixedly connected with the other end of the second screw rod.
8. A method of installing a railway catenary arm as claimed in claim 7, characterised in that, The longitudinal moving unit comprises a supporting base, two third guide rods, a third screw rod, a longitudinal moving base and a fifth driving member; the supporting base is arranged at intervals with the machine base; the two ends of the third guide rod are fixedly connected with the supporting base and the machine base respectively, and the two third guide rods are respectively arranged at the two ends of the side of the supporting base; the third screw rod is rotatably installed on the supporting base and the machine base and is in threaded driving connection with the longitudinal moving base; the two ends of the longitudinal moving base are slidably installed on the two third guide rods respectively and are connected with the two fixed bases respectively; and the fifth driving member is installed on the machine base and is in driving connection with the third screw rod.
9. A method of installing a railway catenary arm as claimed in claim 8, characterised in that, The longitudinal moving unit further comprises a third transmission mechanism, a third driving handle and a fourth driving handle; the third transmission mechanism comprises a fifth synchronous wheel, a sixth synchronous wheel, a seventh synchronous wheel, an eighth synchronous wheel, a third synchronous belt and a fourth synchronous belt; the fifth synchronous wheel and the sixth synchronous wheel are fixedly connected with the third screw rod; the seventh synchronous wheel is installed on the installation shaft of the third driving handle; the eighth synchronous wheel is fixedly installed on the installation shaft of the fourth driving handle; the third synchronous belt is connected with the fifth synchronous wheel and the seventh synchronous wheel respectively; and the fourth synchronous belt is connected with the sixth synchronous wheel and the eighth synchronous wheel respectively; and the third driving handle and the fourth driving handle are rotatably installed on the supporting base.
Citation Information
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