Internet-based station process safety robot inspection device

Abstract

The invention provides an internet-based station process safety robot inspection device, and relates to the technical field of internet station process safety robot inspection, the internet-based station process safety robot inspection device comprises a fixing frame, the fixing frame is internally provided with a cleaning mechanism, and the cleaning mechanism comprises two stepping motors; the side face, close to the fixing frame, of each stepping motor is fixedly connected with the inner wall of the fixing frame, a sweeping disc is fixedly installed at the power output end of each stepping motor, an infrared sensor is fixedly installed on the left side face of the fixing frame, a collecting box is fixedly installed on the inner wall of the fixing frame, and the left side face of the collecting box fixedly communicates with a conveying cylinder. And the bottom end of the conveying cylinder fixedly communicates with a collecting frame. According to the field station process safety robot inspection device based on the internet, garbage or impurities on the ground of a field station can be sensed through the infrared sensor, and the sweeping disc can be driven to rotate through power provided by the stepping motor, so that the sweeping disc can directly sweep the garbage or the impurities into the collecting frame.

Description

Technical Field

[0001] The present invention relates to an Internet-based robot inspection device for the process safety of a station yard, specifically an Internet-based robot inspection device for the process safety of a station yard, belonging to the technical field of Internet-based robot inspection for the process safety of a station yard. Background Art

[0002] With the gradual deepening of digital transformation, higher requirements are put forward for automation and intelligence in oil and gas production operations. Through the integrated application of the industrial Internet in work safety, a new intelligent work safety management and control technology system centered on rapid perception, real-time monitoring, early warning, linkage disposal, and overall control is constructed to realize the transformation of work safety from static analysis to dynamic perception, from post-event emergency to pre-event prevention, from single-point prevention and control to overall joint defense, and to improve the intrinsic safety level of oil and gas fields.

[0003] An Internet-based intelligent inspection robot disclosed in the Chinese Patent Application Publication Specification CN218592995U drives a camera to slide up and down through a slider, and drives the camera to slide up and down through a connecting shaft to photograph equipment at different heights, reducing the shooting blind area of the camera. During the process of the connecting shaft driving the camera to slide up and down, the camera is simultaneously driven to rotate around the center of the connecting shaft to perform inspection shooting in multiple directions, increasing the shooting range of the camera and improving the inspection effect of the inspection robot.

[0004] However, in the technical solution of the above comparative document, when the robot conducts inspections on the station yard, it is not convenient to clean the garbage or impurities on the ground of the station yard. While the garbage and impurities affect the station yard environment, they also pose an obstacle to the inspection robot, resulting in low practicability. Summary of the Invention

[0005] (1) Technical Problems to be Solved

[0006] The purpose of the present invention is to provide an Internet-based robot inspection device for the process safety of a station yard to solve the above problems, so as to solve the problem that when the robot conducts inspections on the station yard in the prior art, it is not convenient to clean the garbage or impurities on the ground of the station yard, so that the garbage and impurities not only affect the station yard environment, but also pose an obstacle to the inspection robot, resulting in low practicability.

[0007] (2) Technical Solutions

[0008] The present invention is realized through the following technical solutions: An Internet-based process safety robot inspection device for a station yard, including a fixing frame. A cleaning mechanism is arranged inside the fixing frame. The cleaning mechanism includes two stepping motors. One side of each stepping motor close to the fixing frame is fixedly connected to the inner wall of the fixing frame. A cleaning disk is fixedly installed at the output end of the power of each stepping motor. An infrared sensor is fixedly installed on the left side of the fixing frame. A collection box is fixedly installed on the inner wall of the fixing frame. A delivery cylinder is fixedly communicated with the left side of the collection box. The bottom end of the delivery cylinder is fixedly communicated with a collection rack. A filter screen is clamped inside the collection box. An air extraction pump is fixedly installed on the inner bottom wall of the fixing frame. The input end of the air extraction pump penetrates through the collection box and extends into the interior of the collection box. The output end of the air extraction pump penetrates through the fixing frame and extends to the right side of the fixing frame. The infrared sensor is electrically connected to the stepping motor and the air extraction pump through wires.

[0009] Preferably, a robot main body is fixedly installed on the upper surface of the fixing frame. Two cameras are fixedly installed on the inner wall of the robot main body. Through the cameras, the station yard can be observed, thus facilitating the inspection of the station yard and increasing the convenience of the inspection.

[0010] Preferably, two crawlers are arranged inside the fixing frame. Equally spaced rectangular strips are fixedly installed on the outer surface of each crawler. The crawlers can drive the fixing frame to move. The rectangular strips can increase the friction between the crawlers and the ground, thus preventing the crawlers from slipping.

[0011] Preferably, two roller shafts are rotatably connected to the inner wall of each crawler. One end of each roller shaft close to the fixing frame is rotatably connected to the inner wall of the fixing frame. The roller shafts can support and limit the crawlers, thus preventing the crawlers from shifting and increasing the convenience of the movement of the device.

[0012] Preferably, a bidirectional motor is fixedly installed on the inner wall of the fixing frame. The output end of the power of the bidirectional motor penetrates through the fixing frame and is fixedly connected to one end of two of the roller shafts close to the bidirectional motor. The power provided by the bidirectional motor can drive the roller shafts to rotate, thus providing power for the rotation of the crawlers and increasing the convenience of the device during mobile inspection.

[0013] Preferably, eight fixing bolts are arranged inside the fixing frame. One end of each group of fixing bolts close to the stepping motor penetrates through the stepping motor and extends into the interior of the fixing frame. Each fixing bolt is threadedly connected to the fixing frame. The fixing bolts can increase the stability of the stepping motor, thus preventing the stepping motor from shaking during operation and increasing the stability of the stepping motor during operation.

[0014] Preferably, a switch door is movably hinged to the front of the collection box, and a pull block is fixedly installed on the front of the switch door. The switch door can be manually opened through the pull block, so as to facilitate the removal of garbage and impurities in the collection box, increasing the convenience of removing garbage and impurities.

[0015] Preferably, a lock catch is fixedly installed on the front of the switch door, and an L-shaped plate is fixedly installed on the front of the fixed frame. The inner wall of the lock catch is in contact with the outer surface of the L-shaped plate. The switch door can be closed through the lock catch and the L-shaped plate, so as to prevent the switch door from automatically opening and causing garbage or impurities to fall, increasing the practicability of the device.

[0016] The present invention provides an Internet-based robot inspection device for the process safety of a station yard, and its beneficial effects are as follows:

[0017] 1. The Internet-based robot inspection device for the process safety of a station yard is provided with a cleaning mechanism, which can clean the garbage or impurities on the ground of the station yard during inspection. While preventing the garbage and impurities from affecting the environment of the station yard, it can also avoid the garbage and impurities from hindering the inspection robot.

[0018] 2. The Internet-based robot inspection device for the process safety of a station yard can sense the garbage or impurities on the ground of the station yard through an infrared sensor. The infrared sensor can transmit an electrical signal through a wire to a stepping motor and an air extraction pump. The power provided by the stepping motor can drive a cleaning disc to rotate, so that the cleaning disc can directly sweep the garbage or impurities into a collection rack, and the suction force provided by the air extraction pump can extract the air in the collection box outwards, making the inside of the collection box in negative pressure. Thus, a conveying cylinder can directly suck the garbage or impurities in the collection rack into the collection box, and a filter screen can block the garbage or impurities, so as to clean the garbage or impurities on the ground of the station yard, achieving a strong practical effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of the robot main body of the present invention;

[0020] Figure 2 It is a schematic sectional view of the fixed frame of the present invention;

[0021] Figure 3 It is a schematic right view of the stepping motor of the present invention;

[0022] Figure 4 It is a schematic structural diagram of the crawler of the present invention;

[0023] Figure 5 It is a schematic bottom view of the bidirectional motor of the present invention;

[0024] Figure 6Schematic right - view sectional structure diagram of the door opening and closing of the present invention.

[0025] Explanation of reference numerals

[0026] 1. Fixed frame;

[0027] 2. Cleaning mechanism; 201. Stepper motor; 202. Cleaning disk; 203. Infrared sensor; 204. Collection box; 205. Filter screen; 206. Air extraction pump; 207. Delivery cylinder; 208. Collection rack;

[0028] 3. Robot main body; 4. Camera; 5. Crawler; 6. Rectangular strip; 7. Roller shaft; 8. Bidirectional motor; 9. Fixed bolt; 10. Door opening and closing; 11. Pulling block; 12. Lock; 13. L - shaped plate. Detailed implementation manners

[0029] The embodiment of the present invention provides an Internet - based robot inspection device for process safety in a station yard.

[0030] Embodiment 1

[0031] Please refer to Figure 1 and Figure 2 , which includes a fixed frame 1. A cleaning mechanism 2 is arranged inside the fixed frame 1. The cleaning mechanism 2 includes two stepper motors 201. One side of each stepper motor 201 close to the fixed frame 1 is fixedly connected to the inner wall of the fixed frame 1. The output end of the power of each stepper motor 201 is fixedly installed with a cleaning disk 202.

[0032] Please refer to Figure 1 , the upper surface of the fixed frame 1 is fixedly installed with a robot main body 3. Two cameras 4 are fixedly installed inside the robot main body 3. Through the cameras 4, the station yard can be observed, so as to facilitate the inspection of the station yard and increase the convenience of inspection.

[0033] Please refer to Figure 4 and Figure 5 , two crawlers 5 are arranged inside the fixed frame 1. The outer surface of each crawler 5 is fixedly installed with equally - spaced rectangular strips 6. Through the crawlers 5, the fixed frame 1 can be driven to move, and the rectangular strips 6 can increase the friction between the crawlers 5 and the ground, thereby preventing the crawlers 5 from slipping.

[0034] Embodiment 2

[0035] Please refer to Figure 1 , Figure 2 and Figure 4 , on the basis of Embodiment 1, an infrared sensor 203 is fixedly installed on the left side of the fixed frame 1, a collection box 204 is fixedly installed on the inner wall of the fixed frame 1, and the left side of the collection box 204 is fixedly communicated with a delivery cylinder 207.

[0036] Please refer to Figure 4 and Figure 5 , two rollers 7 are rotatably connected to the inner wall of each crawler 5, and one end of each roller 7 close to the fixed frame 1 is rotatably connected to the inner wall of the fixed frame 1. The crawler 5 can be supported and limited by the rollers 7, so as to prevent the crawler 5 from shifting, and the convenience of the device movement is increased.

[0037] Please refer to Figure 5 , a bidirectional motor 8 is fixedly installed on the inner wall of the fixed frame 1. The output end of the power of the bidirectional motor 8 penetrates the fixed frame 1 and is fixedly connected to one end of two of the rollers 7 close to the bidirectional motor 8. The power provided by the bidirectional motor 8 can drive the rollers 7 to rotate, so as to provide power for the rotation of the crawler 5, and the convenience during the movement and inspection of the device is increased.

[0038] Embodiment Three

[0039] Please refer to Figure 4 , on the basis of Embodiment Two, a collection rack 208 is fixedly communicated with the bottom end of the conveying cylinder 207, a filter screen 205 is clamped inside the collection box 204, and an air extraction pump 206 is fixedly installed on the inner bottom wall of the fixed frame 1.

[0040] Please refer to Figure 2 and Figure 3 , eight fixing bolts 9 are arranged inside the fixed frame 1. One end of each group of fixing bolts 9 close to the stepping motor 201 penetrates the stepping motor 201 and extends into the fixed frame 1. Each fixing bolt 9 is threadedly connected to the fixed frame 1. The stability of the stepping motor 201 can be increased by the fixing bolts 9, so as to prevent the stepping motor 201 from shaking during operation, and the stability of the stepping motor 201 during operation is increased.

[0041] Please refer to Figure 1 and Figure 6 , a switch door 10 is movably hinged to the front of the collection box 204, and a pulling block 11 is fixedly installed on the front of the switch door 10. The switch door 10 can be manually opened through the pulling block 11, so as to facilitate the removal of garbage and impurities in the collection box 204, and the convenience of removing garbage and impurities is increased.

[0042] Embodiment Four

[0043] Please refer to Figure 1 , Figure 3 and Figure 4 , on the basis of Embodiment Three, the input end of the air extraction pump 206 penetrates the collection box 204 and extends into the collection box 204, the output end of the air extraction pump 206 penetrates the fixed frame 1 and extends to the right side of the fixed frame 1, and the infrared sensor 203 is electrically connected to the stepping motor 201 and the air extraction pump 206 through wires.

[0044] Please refer to Figure 6 , a latch 12 is fixedly installed on the front surface of the switch door 10, an L-shaped plate 13 is fixedly installed on the front surface of the fixing frame 1, the inner wall of the latch 12 is in contact with the outer surface of the L-shaped plate 13, and the switch door 10 can be closed through the latch 12 and the L-shaped plate 13, thereby preventing the switch door 10 from automatically opening and causing garbage or impurities to fall, increasing the practicability of the device.

[0045] When the present invention is in use: First, the stepping motor 201, the infrared sensor 203, the air extraction pump 206, the robot main body 3, the camera 4 and the bidirectional motor 8 are powered on. When it is necessary to perform an inspection on the station yard, the bidirectional motor 8 can be controlled through the robot main body 3. The power provided by the bidirectional motor 8 can drive the roller shaft 7 to rotate, so as to drive the crawler 5 to rotate, so that the crawler 5 can drive the robot main body 3 to move for inspection. The rectangular strip 6 can increase the friction between the crawler 5 and the ground, thereby preventing the crawler 5 from slipping. The infrared sensor 203 can sense the garbage or impurities on the ground of the station yard, so that the infrared sensor 203 transmits the electrical signal to the stepping motor 201 and the air extraction pump 206 through the wire. The power provided by the stepping motor 201 can drive the cleaning disc 202 to rotate, so that the cleaning disc 202 can directly sweep the garbage or impurities into the collection rack 208, and the suction force provided by the air extraction pump 206 can extract the air in the collection box 204 outwards, making the inside of the collection box 204 in negative pressure, so that the conveying cylinder 207 can directly suck the garbage or impurities in the collection rack 208 into the collection box 204. The filter screen 205 can block the garbage or impurities, so as to clean the garbage or impurities on the ground of the station yard. Manually pulling the pull block 11 can manually open the switch door 10, so as to facilitate the removal of the garbage and impurities in the collection box 204, making the practicability of the Internet-based station yard process safety robot inspection device stronger.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An Internet-based on-site process safety robot inspection device, including a fixing frame (1), Characterized in that: A cleaning mechanism (2) is arranged inside the fixing frame (1). The cleaning mechanism (2) includes two stepping motors (201). One side of each stepping motor (201) close to the fixing frame (1) is fixedly connected to the inner wall of the fixing frame (1). A cleaning disk (202) is fixedly installed at the power output end of each stepping motor (201). An infrared sensor (203) is fixedly installed on the left side surface of the fixing frame (1). A collection box (204) is fixedly installed on the inner wall of the fixing frame (1). A conveying cylinder (207) is fixedly communicated with the left side surface of the collection box (204). A collection rack (208) is fixedly communicated with the bottom end of the conveying cylinder (207). A filter screen (205) is clamped inside the collection box (204). An air extraction pump (206) is fixedly installed on the inner bottom wall of the fixing frame (1). The input end of the air extraction pump (206) penetrates through the collection box (204) and extends into the interior of the collection box (204). The output end of the air extraction pump (206) penetrates through the fixing frame (1) and extends to the right side of the fixing frame (1). The infrared sensor (203) is electrically connected to the stepping motor (201) and the air extraction pump (206) through wires.

2. The Internet-based on-site process safety robot inspection device according to claim 1, Characterized in that: A robot main body (3) is fixedly installed on the upper surface of the fixing frame (1). Two cameras (4) are fixedly installed on the inner wall of the robot main body (3).

3. The Internet-based on-site process safety robot inspection device according to claim 1, Characterized in that: Two crawlers (5) are arranged inside the fixing frame (1). A plurality of rectangular strips (6) arranged at equal distances are fixedly installed on the outer surface of each crawler (5).

4. The Internet-based on-site process safety robot inspection device according to claim 3, Characterized in that: Two roller shafts (7) are rotatably connected to the inner wall of each crawler (5). One end of each roller shaft (7) close to the fixing frame (1) is rotatably connected to the inner wall of the fixing frame (1).

5. The Internet-based on-site process safety robot inspection device according to claim 4, Characterized in that: A bidirectional motor (8) is fixedly installed on the inner wall of the fixing frame (1). The power output end of the bidirectional motor (8) penetrates through the fixing frame (1) and is fixedly connected to one end of two of the roller shafts (7) close to the bidirectional motor (8).

6. The Internet-based on-site process safety robot inspection device according to claim 1, Characterized in that: Eight fixing bolts (9) are arranged inside the fixing frame (1). One end of each group of fixing bolts (9) close to the stepping motor (201) penetrates through the stepping motor (201) and extends into the interior of the fixing frame (1). Each fixing bolt (9) is threadedly connected to the fixing frame (1).

7. An Internet-based on-site process safety robot inspection device according to claim 1, characterized in that: A switch door (10) is movably hinged to the front of the collection box (204), and a pull block (11) is fixedly installed on the front of the switch door (10).

8. An Internet-based on-site process safety robot inspection device according to claim 7, characterized in that: A lock catch (12) is fixedly installed on the front of the switch door (10), an L-shaped plate (13) is fixedly installed on the front of the fixed frame (1), and the inner wall of the lock catch (12) is in contact with the outer surface of the L-shaped plate (13).

Images