Monitoring and embossing device capable of adaptively adjusting embossing effect

Abstract

The invention belongs to the technical field of embossing equipment, and particularly relates to a monitoring and embossing device capable of adaptively adjusting the embossing effect, the monitoring and embossing device comprises a base, a connecting seat and discharging equipment, the connecting seat is fixedly mounted between the base and the discharging equipment, the monitoring and embossing device further comprises two fixing plates, and the two fixing plates are symmetrically and fixedly mounted on the base; a plurality of rotating columns are fixedly installed between the two fixing plates, a convex groove is formed in the base, a fixing strip is fixedly installed at the top of the convex groove and located between the two fixing plates, and a second sponge is fixedly installed on the fixing strip; according to the invention, the sensor I, the sensor II and the sensor III can sense the change of the thickness of the plate, and then the driving assembly automatically adjusts and drives the rotating speeds of the embossing roller I, the embossing roller IV, the embossing roller II and the embossing roller III, so that the uniformity of the embossing effect is ensured; and meanwhile, the thickness of the plate is gradually uniform through the rotating speed change of the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller, and the consistent embossing effect is guaranteed.

Description

Technical Field

[0001] The present invention belongs to the technical field of embossing equipment, and particularly relates to a monitoring and embossing device capable of adaptively adjusting the embossing effect. Background Art

[0002] An embossing device is a mechanical device used to form various patterns, patterns or textures on the surface of materials. It mainly makes the surface of the material deform through the action of a mold, pressure and temperature, so as to form patterns with aesthetic effects or functions. Embossing devices are widely used in many industries, including leather processing, textiles, metal surface treatment, plastic processing and paper processing.

[0003] When the existing plates are embossed between embossing rollers, the distance between the embossing rollers is fixed. When embossing plates of different thicknesses, technicians are required to adjust the distance between the embossing rollers, and the adjustment process is long and cumbersome. At the same time, foreign objects are likely to fall on some plates, resulting in incomplete embossing on the plates when the embossing device embosses the plates. In view of this, we propose a monitoring and embossing device capable of adaptively adjusting the embossing effect. Summary of the Invention

[0004] The purpose of the present invention is to provide a monitoring and embossing device capable of adaptively adjusting the embossing effect to solve the problems raised in the above background art.

[0005] In view of this, the present invention provides a monitoring and embossing device capable of adaptively adjusting the embossing effect, including a base, a connecting seat and a discharging device, and the connecting seat is fixedly installed between the base and the discharging device. The device further includes: Two fixing plates, the two fixing plates are symmetrically and fixedly installed on the base, and a plurality of rotating columns are fixedly installed between the two fixing plates. A convex groove is formed in the base, and a fixing strip is fixedly installed at the top of the convex groove and between the two fixing plates. A second sponge is fixedly installed on the fixing strip, and a U-shaped plate is fixedly installed at the top of the two fixing plates and directly above the second sponge. A first sponge is fixedly installed inside the U-shaped plate; A housing, the housing is fixedly installed in the convex groove, and a plurality of exhaust pipes are symmetrically and fixedly installed on both sides of the housing. One end of the exhaust pipe penetrates through the top of the convex groove and faces the middle position between the two fixing plates; A cleaning assembly, the cleaning assembly is located inside the housing and is used to blow air into the housing. A plurality of round holes are formed at the top end of the housing; A bottom plate, which is fixedly installed on a connecting seat, and fixing frames are symmetrically and fixedly installed on the top of the bottom plate. A first embossing roller and a fourth embossing roller are rotatably installed between the two fixing frames. A second embossing roller and a third embossing roller are respectively arranged above the first embossing roller and the fourth embossing roller. A first sensor and a second sensor are respectively fixedly installed on both sides of the fixing frame, and a third sensor is fixedly installed between the two fixing frames; A driving assembly, which is installed on one of the fixing frames and is used to drive the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller to rotate; A monitoring assembly, which includes a monitoring table, a vision camera and a paintbrush. The vision camera is arranged inside the monitoring table for embossing and photographing and detecting the surface of the plate below. A first cylinder is also arranged on the inner wall of the monitoring table. The output end of the first cylinder is connected to a second cylinder, and the output end of the second cylinder 84 is connected to the paintbrush.

[0006] In this technical solution, through the sponge two, sponge one, several exhaust pipes, cleaning assembly and housing provided, when the plate moves on several rotating columns, it is ensured that the sponge two and sponge one can directly clean the upper and lower surfaces of the plate, remove foreign objects on the plate, and then, the cleaning assembly blows air into several exhaust pipes and several round holes in the housing, so that the floating dust remaining on the upper and lower surfaces of the plate is cleaned again, ensuring the cleanliness of the plate surface and the quality of plate embossing; At the same time, through the first sensor, the second sensor and the third sensor provided, the change in the thickness of the plate can be sensed. Subsequently, the driving assembly automatically adjusts the driving speeds of the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller to ensure the unity of the embossing effect. At the same time, through the change in the speeds of the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller, the thickness of the plate can be gradually made uniform.

[0007] In the above technical solution, further, the driving assembly includes: A rectangular plate, which is connected to one of the fixing frames through several connecting columns. A fifth pulley and two sixth pulleys are rotatably installed between the rectangular plate and one of the fixing frames. A second motor is fixedly installed on one side of the rectangular plate, and the output shaft of the second motor penetrates through the rectangular plate and is fixed to the fifth pulley. An intelligent controller is fixedly installed on one side of the rectangular plate; Two first lifting frames, which are respectively slidably installed in the two fixing frames, and the third embossing roller is rotatably installed between the two first lifting frames. One end of the third embossing roller penetrates through one of the first lifting frames and is coaxially connected to a third pulley. A second rotating column is rotatably installed on both the upper and lower sides of the third pulley and on one of the first lifting frames. An adjusting screw rod one is rotatably installed on the first lifting frame, and the upper end of the adjusting screw rod one penetrates through the top of the first lifting frame. One end of the fourth embossing roller is coaxially connected to a fourth pulley; Two lifting frames II, the two lifting frames II are respectively slidably installed in the two fixed frames, and the embossing roller II is rotatably installed between the two lifting frames II. One end of the embossing roller II penetrates through one of the lifting frames II and is coaxially connected with a pulley II. On the upper and lower sides of the pulley II and on one of the lifting frames II, a rotating column I is rotatably installed. An adjusting screw rod II is rotatably installed on the lifting frame II, and the upper end of the adjusting screw rod II penetrates through the top of the lifting frame I. One end of the embossing roller I is coaxially connected with a pulley I; A belt, the belt is drivingly installed on the pulley I, pulley II, pulley III, pulley IV, pulley V, pulley VI, one of the rotating columns II and one of the rotating columns I.

[0008] In this technical solution, the operator rotates the two adjusting screw rods I and the two adjusting screw rods II according to the thickness of the plate. Under the action of the threads, the two lifting frames I will move the embossing roller III up and down to adjust the distance between the embossing roller III and the embossing roller IV. At the same time, the two lifting frames II will drive the embossing roller II up and down to adjust the distance between the embossing roller II and the embossing roller I; Connect the power supply to the motor II and start it. The output shaft of the motor II drives the pulley V to rotate. Subsequently, the pulley V drives the belt to drive. The belt drives the pulley VI, the rotating column I, the pulley II, the pulley I, the pulley IV, the rotating column II, and the pulley III to rotate together. At the same time, the pulley IV drives the embossing roller IV to rotate, the pulley III drives the embossing roller III to rotate, the pulley I drives the embossing roller I to rotate, and the pulley II drives the embossing roller II to rotate, ensuring that the rotating embossing roller I, embossing roller IV, embossing roller II, and embossing roller III can emboss the plate.

[0009] In the above technical solution, further, several of the connecting columns are rotatably connected to the rectangular plate and one of the fixed frames, and the motor II is rotatably connected to the rectangular plate.

[0010] In this technical solution, ensure that the belt can also drive the connecting column to rotate, ensuring that the motor II can work properly on the rectangular plate.

[0011] In the above technical solution, further, the adjusting screw rod I is threadedly connected to the lifting frame I, and the adjusting screw rod II is threadedly connected to the lifting frame I.

[0012] In this technical solution, under the action of the threads, the adjusting screw rod I can move up and down on the lifting frame I, and the adjusting screw rod II can move up and down on the lifting frame I.

[0013] In the above technical solution, further, the sensor I, sensor II, and sensor III are all electrically connected to the intelligent controller, and the intelligent controller is electrically connected to the motor II.

[0014] In this technical solution, it is ensured that Sensor 1, Sensor 2, and Sensor 3 can sense changes in the thickness of the sheet material and transmit information to the intelligent controller for processing. Subsequently, the intelligent controller automatically adjusts the rotational speed of the output shaft of Motor 2. Furthermore, the rotational speeds of Pulley 5, Pulley 6, Rotating Column 1, Pulley 2, Pulley 1, Pulley 4, Rotating Column 2, and Pulley 3 driven by the belt are adjusted. At the same time, the rotational speed of Embossing Roller 4 driven by Pulley 4 is adjusted, the rotational speed of Embossing Roller 3 driven by Pulley 3 is adjusted, the rotational speed of Embossing Roller 1 driven by Pulley 1 is adjusted, and the rotational speed of Embossing Roller 2 driven by Pulley 2 is adjusted to ensure the uniformity of the embossing effect. At the same time, through the changes in the rotational speeds of Embossing Roller 1, Embossing Roller 4, Embossing Roller 2, and Embossing Roller 3, the thickness of the sheet material becomes gradually uniform.

[0015] In the above technical solution, further, the bottom of the second sponge is on the same horizontal plane as the top of the rotating column, and the top of the first sponge is on the same horizontal plane as the bottom of the rotating column.

[0016] In this technical solution, it is ensured that the second sponge and the first sponge can clean both sides of the sheet material.

[0017] In the above technical solution, further, the distance between the outer shell and the bottom of the convex groove is 3 - 10 cm.

[0018] In this technical solution, it is convenient for external air to enter the outer shell through the bottom of the outer shell.

[0019] In the above technical solution, further, the connecting seat, the bottom plate, and the two fixing brackets are of an integrally formed structure.

[0020] In this technical solution, it is ensured that the structures of the connecting seat, the bottom plate, and the two fixing brackets are stable.

[0021] In the above technical solution, further, the cleaning assembly includes: Motor 1, which is fixed to the inner wall of the outer shell through several connecting rods, and a fan blade is fixedly installed on the output shaft of Motor 1.

[0022] In this technical solution, when Motor 1 is powered on and started, the output shaft of Motor 1 can drive the fan blade to rotate, sucking external air into the outer shell. Under the action of air pressure, a large amount of air blows on the sheet material through several exhaust pipes and several round holes, cleaning the residual floating dust on the upper and lower surfaces of the sheet material again, ensuring the cleanliness of the sheet material surface and the quality of sheet material embossing.

[0023] In the above technical solution, further, both ends of the connecting rod are tightly welded to Motor 2 and the inner wall of the outer shell respectively.

[0024] In this technical solution, the structural stability between the connecting rod and the motor is ensured.

[0025] The beneficial effects of the present invention are as follows: 1. For this embossing device with adaptive adjustment, by arranging the second sponge, the first sponge, several exhaust ducts, a cleaning component and a housing, when the sheet moves on several rotating columns, it is ensured that the second sponge and the first sponge can directly clean the upper and lower surfaces of the sheet to remove foreign objects on the sheet. Subsequently, the cleaning component blows air into several exhaust ducts and several round holes in the housing, so that the floating dust remaining on the upper and lower surfaces of the sheet is cleaned again, ensuring the cleanliness of the sheet surface and the quality of sheet embossing.

[0026] 2. For this embossing device with adaptive adjustment, the first sensor, the second sensor and the third sensor can sense changes in the sheet thickness. Subsequently, the driving component automatically adjusts the rotation speeds of the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller to ensure the uniformity of the embossing effect. At the same time, through the changes in the rotation speeds of the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller, the sheet thickness can be gradually made uniform, and the consistency of the embossing effect is also ensured. Description of the Drawings

[0027] Figure 1 is the overall structural schematic diagram of the present invention; Figure 2 is the detailed internal structural schematic diagram of the base in the present invention; Figure 3 is one of the regional structural schematic diagrams of the base plate in the present invention; Figure 4 is the other regional structural schematic diagram of the base plate in the present invention; Figure 5 is the partial explosion structural schematic diagram of the present invention; Figure 6 is the structural schematic diagram of the housing in the present invention; Figure 7 is the structural schematic diagram of the monitoring component in the present invention.

[0028] The reference signs in the figures are shown as: 1. Base; 11. Fixed plate; 12. Rotating column; 13. U-shaped plate; 14. Sponge I; 15. Convex groove; 16. Fixed strip; 17. Sponge II; 18. Outer shell; 181. Exhaust duct; 182. Round hole; 19. Motor I; 191. Fan blade; 2. Connecting seat; 21. Bottom plate; 22. Fixed frame; 221. Embossing roller I; 2211. Pulley I; 222. Embossing roller II; 2221. Pulley II; 2222. Rotating column I; 23. Lifting frame I; 231. Adjusting screw rod I; 232. Embossing roller III; 2321. Pulley III; 2322. Rotating column II; 233. Embossing roller IV; 2331. Pulley IV; 24. Sensor I; 25. Sensor II; 3. Discharging device; 4. Sensor III; 5. Rectangular plate; 51. Pulley V; 52. Pulley VI; 6. Motor II; 7. Lifting frame II; 71. Adjusting screw rod II; 80. Monitoring table; 81. Vision camera; 82. Paintbrush; 83. First cylinder; 84. Second cylinder; 85. Curtain. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present application will be clearly described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.

[0030] In the description of the present application, it should be noted that the terms used herein are only for describing specific implementation manners and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed herein, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0031] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually of the same type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally means that the associated objects before and after are in an "or" relationship.

[0032] It should be noted that in the description of this application, the orientation or positional relationships indicated by the orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary explanation, these orientation terms do not indicate and imply that the devices or elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of this application; the terms "inner, outer" refer to the inside and outside relative to the contour of each component itself.

[0033] It should be noted that in this application, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed. It may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0034] Embodiment 1: Please refer to Figures 1-6 As shown in the figure, this embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect, including a base 1, a connecting seat 2, and a discharging device 3, and the connecting seat 2 is fixedly installed between the base 1 and the discharging device 3. It further includes: Two fixing plates 11 are symmetrically and fixedly installed on the base 1, and a number of rotating columns 12 are fixedly installed between the two fixing plates 11. A convex groove 15 is formed in the base 1. A fixing strip 16 is fixedly installed at the top of the convex groove 15 and between the two fixing plates 11. A second sponge 17 is fixedly installed on the fixing strip 16. A U-shaped plate 13 is fixedly installed at the top of the two fixing plates 11 and directly above the second sponge 17. A first sponge 14 is fixedly installed inside the U-shaped plate 13; A housing 18 is fixedly installed in the convex groove 15. A number of exhaust pipes 181 are symmetrically and fixedly installed on both sides of the housing 18. One end of the exhaust pipe 181 penetrates the top of the convex groove 15 and faces the middle position between the two fixing plates 11; A cleaning component is located inside the housing 18 and is used to blow air into the housing 18. A number of circular holes 182 are formed at the top end of the housing 18; A bottom plate 21 is fixedly installed on the connecting seat 2. Fixing frames 22 are symmetrically and fixedly installed at the top of the bottom plate 21. A first embossing roller 221 and a fourth embossing roller 233 are rotatably installed between the two fixing frames 22. A second embossing roller 222 and a third embossing roller 232 are respectively arranged above the first embossing roller 221 and the fourth embossing roller 233. A first sensor 24 and a second sensor 25 are respectively fixedly installed on both sides of the fixing frame 22. A third sensor 4 is fixedly installed between the two fixing frames 22; A driving component is installed on one of the fixing frames 22 and is used to drive the first embossing roller 221, the fourth embossing roller 233, the second embossing roller 222 and the third embossing roller 232 to rotate.

[0035] It can be seen from this embodiment that by setting the second sponge 17, the first sponge 14, a number of exhaust pipes 181, the cleaning component and the housing 18, when the plate moves on a number of rotating columns 12, the plate in this embodiment is a plastic product, ensuring that the second sponge 17 and the first sponge 14 can directly clean the upper and lower surfaces of the plate and remove foreign objects on the plate. Subsequently, the cleaning component blows air into a number of exhaust pipes 181 and a number of circular holes 182 inside the housing 18, so that the floating dust remaining on the upper and lower surfaces of the plate is cleaned again, ensuring the cleanliness of the plate surface and the quality of plate embossing; At the same time, by setting the first sensor 24, the second sensor 25 and the third sensor 4, the change in the thickness of the plate can be sensed. A sensor housing 241 is arranged outside the first sensor 24 for protection. Subsequently, the driving component automatically adjusts the rotation speeds of the first embossing roller 221, the fourth embossing roller 233, the second embossing roller 222 and the third embossing roller 232, ensuring the uniformity of the embossing effect. At the same time, by changing the rotation speeds of the first embossing roller 221, the fourth embossing roller 233, the second embossing roller 222 and the third embossing roller 232, the thickness of the plate can be gradually made uniform.

[0036] Embodiment 2: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to the technical solutions of the above embodiments, it also has the following technical features. The driving assembly includes: A rectangular plate 5, the rectangular plate 5 is connected to one of the fixing frames 22 through a plurality of connecting columns. A fifth pulley 51 and two sixth pulleys 52 are rotatably installed between the rectangular plate 5 and one of the fixing frames 22. A second motor 6 is fixedly installed on one side of the rectangular plate 5, and the output shaft of the second motor 6 penetrates through the rectangular plate 5 and is fixed to the fifth pulley 51. A smart controller is fixedly installed on one side of the rectangular plate 5; Two first lifting frames 23, the two first lifting frames 23 are respectively slidably installed in the two fixing frames 22, and an embossing roller three 232 is rotatably installed between the two first lifting frames 23. One end of the embossing roller three 232 penetrates through one of the first lifting frames 23 and is coaxially connected to a third pulley 2321. A second rotating column 2322 is rotatably installed on both the upper and lower sides of the third pulley 2321 and on one of the first lifting frames 23. An adjusting screw rod one 231 is rotatably installed on the first lifting frame 23, and the upper end of the adjusting screw rod one 231 penetrates through the top of the first lifting frame 23. One end of the embossing roller four 233 is coaxially connected to a fourth pulley 2331; Two second lifting frames 7, the two second lifting frames 7 are respectively slidably installed in the two fixing frames 22, and an embossing roller two 222 is rotatably installed between the two second lifting frames 7. One end of the embossing roller two 222 penetrates through one of the second lifting frames 7 and is coaxially connected to a second pulley 2221. A first rotating column 2222 is rotatably installed on both the upper and lower sides of the second pulley 2221 and on one of the second lifting frames 7. An adjusting screw rod two 71 is rotatably installed on the second lifting frame 7, and the upper end of the adjusting screw rod two 71 penetrates through the top of the first lifting frame 23. One end of the embossing roller one 221 is coaxially connected to a first pulley 2211; A belt, the belt is installed in a transmission manner on the first pulley 2211, the second pulley 2221, the third pulley 2321, the fourth pulley 2331, the fifth pulley 51, the sixth pulley 52, one of the second rotating columns 2322 and one of the first rotating columns 2222.

[0037] The embossing roller three 232 is located directly above the embossing roller four 233, and the embossing roller two 222 is located directly above the embossing roller one 221.

[0038] It can be seen from this embodiment that the operator rotates the two adjusting screw rods one 231 and the two adjusting screw rods two 71 according to the thickness of the plate. Under the action of the threads, the two first lifting frames 23 move the embossing roller three 232 up and down to adjust the distance between the embossing roller three 232 and the embossing roller four 233. At the same time, the two second lifting frames 7 drive the embossing roller two 222 up and down to adjust the distance between the embossing roller two 222 and the embossing roller one 221; Connect the power supply to the second motor 6 and start it. The output shaft of the second motor 6 drives the fifth pulley 51 to rotate. The second motor 6 is installed on the motor mounting plate 26. Subsequently, the fifth pulley 51 drives the belt to convey, and the belt drives the sixth pulley 52, the first rotating column 2222, the second pulley 2221, the first pulley 2211, the fourth pulley 2331, the second rotating column 2322, and the third pulley 2321 to rotate together. At the same time, the fourth pulley 2331 drives the fourth embossing roller 233 to rotate, the third pulley 2321 drives the third embossing roller 232 to rotate, the first pulley 2211 drives the first embossing roller 221 to rotate, and the second pulley 2221 drives the second embossing roller 222 to rotate, ensuring that the rotating first embossing roller 221, fourth embossing roller 233, second embossing roller 222, and third embossing roller 232 can emboss the plate.

[0039] Embodiment 3: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features. A plurality of connecting columns are rotatably connected to the rectangular plate 5 and one of the fixing frames 22, and the second motor 6 is rotatably connected to the rectangular plate 5.

[0040] It can be seen from this embodiment that it is ensured that the belt can also drive the connecting column to rotate, ensuring that the second motor 6 can work normally on the rectangular plate 5.

[0041] Embodiment 4: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features. The first adjusting screw rod 231 is threadedly connected to the first lifting frame 23, and the second adjusting screw rod 71 is threadedly connected to the first lifting frame 23.

[0042] It can be seen from this embodiment that under the action of the thread, the first adjusting screw rod 231 can move up and down on the first lifting frame 23, and the second adjusting screw rod 71 can move up and down on the first lifting frame 23.

[0043] Embodiment 5: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features. The first sensor 24, the second sensor 25, and the third sensor 4 are all electrically connected to the intelligent controller, and the intelligent controller is electrically connected to the second motor 6.

[0044] It can be seen from this embodiment that it is ensured that the first sensor 24, the second sensor 25 and the third sensor 4 can sense the change in the thickness of the sheet material and transmit information to the intelligent controller for processing. Subsequently, the intelligent controller automatically adjusts the rotational speed of the output shaft of the second motor 6. Then, the rotational speed of the fifth pulley 51 drives the sixth pulley 52, the first rotating column 2222, the second pulley 2221, the first pulley 2211, the fourth pulley 2331, the second rotating column 2322, and the third pulley 2321 through the belt to be adjusted. At the same time, the rotational speed of the embossing roller four 233 driven by the fourth pulley 2331 is adjusted, the rotational speed of the embossing roller three 232 driven by the third pulley 2321 is adjusted, the rotational speed of the embossing roller one 221 driven by the first pulley 2211 is adjusted, and the rotational speed of the embossing roller two 222 driven by the second pulley 2221 is adjusted to ensure the uniformity of the embossing effect. At the same time, the thickness of the sheet material can be gradually made uniform through the change in the rotational speeds of the embossing roller one 221, the embossing roller four 233, the embossing roller two 222, and the embossing roller three 232.

[0045] Embodiment 6: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features: the bottom of the second sponge 17 and the top of the rotating column 12 are on the same horizontal plane, and the top of the first sponge 14 and the bottom of the rotating column 12 are on the same horizontal plane.

[0046] It can be seen from this embodiment that it is ensured that the second sponge 17 and the first sponge 14 can clean both sides of the sheet material.

[0047] Embodiment 7: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features: the distance between the outer shell 18 and the bottom of the convex groove 15 is 3 - 10 cm.

[0048] It can be seen from this embodiment that it is convenient for the outside air to enter the outer shell 18 through the bottom of the outer shell 18.

[0049] Embodiment 8: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features: the connecting seat 2, the bottom plate 21, and the two fixing frames 22 are integrally formed structures.

[0050] It can be seen from this embodiment that it is ensured that the structures of the connecting seat 2, the bottom plate 21, and the two fixing frames 22 are stable.

[0051] Embodiment 9: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features: the cleaning assembly includes: Motor 19 is fixed to the inner wall of the housing 18 through several connecting rods. A fan blade 191 is fixedly installed on the output shaft of Motor 19.

[0052] As can be seen from this embodiment, when Motor 19 is powered on and started, the output shaft of Motor 19 can drive the fan blade 191 to rotate, sucking the outside air into the housing 18. Under the action of air pressure, a large amount of air blows on the plate through several exhaust ducts 181 and several round holes 182, cleaning the floating dust remaining on the upper and lower surfaces of the plate again, ensuring the cleanliness of the plate surface and the quality of plate embossing.

[0053] Sponge 14 and sponge 17 are respectively below and above the plate, contacting the plate surface directly to remove large particle foreign matters and attachments for the first-level cleaning; the cleaning assembly then drives the fan blade 191 through Motor 19 to generate an air flow. The air flow forms a directional jet through the exhaust ducts 181 and round holes 182 to remove the remaining floating dust and fine particles for secondary cleaning. Therefore, the dual cleaning mechanism of physical contact + air flow scouring significantly improves the cleaning effect.

[0054] Embodiment 10: This embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to including the technical solutions of the above embodiments, it also has the following technical features: both ends of the connecting rod are tightly welded to Motor 2 6 and the inner wall of the housing 18 respectively.

[0055] As can be seen from this embodiment, the structure stability between the connecting rod and Motor 2 6 is ensured.

[0056] Working principle: According to the thickness of the plate, the operator rotates two adjusting lead screws 231 and two adjusting lead screws 71. Under the action of the threads, two lifting frames 23 move the embossing roller 3 232 up and down to adjust the distance between the embossing roller 3 232 and the embossing roller 4 233. At the same time, two lifting frames 7 drive the embossing roller 2 222 up and down to adjust the distance between the embossing roller 2 222 and the embossing roller 1 221. When Motor 2 6 is powered on and started, the output shaft of Motor 2 6 drives the pulley 51 to rotate. Subsequently, the pulley 51 drives the belt to transmit, and the belt drives the pulley 6 52, the rotating column 1 2222, the pulley 2 2221, the pulley 1 2211, the pulley 4 2331, the rotating column 2 2322, and the pulley 3 2321 to rotate together. At the same time, the pulley 4 2331 drives the embossing roller 4 233 to rotate, the pulley 3 2321 drives the embossing roller 3 232 to rotate, the pulley 1 2211 drives the embossing roller 1 221 to rotate, and the pulley 2 2221 drives the embossing roller 2 222 to rotate. Subsequently, the sheet is placed on several rotating columns 12 and between embossing roller three 232 and embossing roller four 233, and between embossing roller two 222 and embossing roller one 221. Subsequently, the rotating embossing roller one 221, embossing roller four 233, embossing roller two 222, and embossing roller three 232 can emboss the sheet and drive the sheet to move. During the movement of the sheet, the upper and lower surfaces of the sheet are directly cleaned by sponge two 17 and sponge one 14 to remove foreign objects on the sheet. At the same time, power is connected to and the motor one 19 is started. The output shaft of the motor one 19 can drive the fan blade 191 to rotate, sucking in external air into the housing 18. Under the action of air pressure, a large amount of air blows on the sheet through several exhaust ducts 181 and several round holes 182, cleaning the residual floating dust on the upper and lower surfaces of the sheet again, ensuring the cleanliness of the sheet surface and the quality of the sheet embossing. When the thickness of the sheet changes, sensor one 24, sensor two 25, and sensor three 4 can sense the change in the sheet thickness and transmit information to the intelligent controller for processing. Subsequently, the intelligent controller automatically adjusts the rotation speed of the output shaft of the motor two 6. Then, the rotation speeds of the pulley five 51, pulley six 52, rotating column one 2222, pulley two 2221, pulley one 2211, pulley four 2331, rotating column two 2322, and pulley three 2321 driven by the belt are adjusted. At the same time, the rotation speed of the embossing roller four 233 driven by the pulley four 2331 is adjusted, the rotation speed of the embossing roller three 232 driven by the pulley three 2321 is adjusted, the rotation speed of the embossing roller one 221 driven by the pulley one 2211 is adjusted, and the rotation speed of the embossing roller two 222 driven by the pulley two 2221 is adjusted to ensure the uniformity of the embossing effect. At the same time, through the change in the rotation speeds of the embossing roller one 221, embossing roller four 233, embossing roller two 222, and embossing roller three 232, the thickness of the sheet gradually becomes uniform.

[0057] Embodiment 11: The monitoring component includes a monitoring table 80, a vision camera 81, and a paintbrush 82. The vision camera 81 is arranged inside the monitoring table 80 to perform embossing photography detection on the surface of the board below. A first cylinder 83 is further arranged on the inner wall of the monitoring table 80. The output end of the first cylinder 83 is connected to a second cylinder 84, and the output end of the second cylinder 84 is connected to the paintbrush 82. A curtain 85 is arranged on one side of the monitoring table 80, and the curtain 85 prevents external sundries from entering the monitoring table 80. The vision camera 81 takes real-time photos of the embossing on the board. Since any equipment may have errors, when it is found that the embossing effect is not qualified, the first cylinder 83 and the second cylinder 84 drive the paintbrush 82 to move up and down and draw straight line segments on the board. The part between the two straight line segments is the abnormal part, which is convenient for subsequent staff to check and reprocess. At the same time, it also has a second function. When the thickness of the board is uneven, the thickness of the board is detected in real time. By adjusting the rotation speed of the first embossing roller, the thickness of the board is strictly controlled to be uniform. It cooperates with the function of ensuring the consistent embossing effect in the first function. The monitoring component is not only used for photographing the embossing effect of the board, but also can detect the thickness of the board in real-time photography, and cooperate with the data of each component of the foregoing embossing, such as the first sensor 24, the second sensor 25, and the sensor three 4. There may be detection errors when using a single sensor. By collaborating with the monitoring component for data, the embossing effect is further improved. The rotation speed of the embossing roller is dynamically adjusted to locally roll the position with uneven board thickness to ensure thickness uniformity while ensuring consistent embossing effect. Through the cleaning component, each component of embossing and the monitoring component, a closed-loop system of thickness detection-embossing-cleaning-embossing and thickness detection is realized, far exceeding the simple superposition of single technical effects.

[0058] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific implementation manners. The above specific implementation manners are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection scope of the present application.

Claims

1. A monitoring and embossing device capable of adaptively adjusting the embossing effect, comprising a base, a connecting seat and a discharging device, wherein the connecting seat is fixedly installed between the base and the discharging device, characterized in that: Also includes: Two fixed plates, the two fixed plates are symmetrically fixedly installed on the base, and a plurality of rotating columns are fixedly installed between the two fixed plates, a convex groove is opened in the base, a fixing strip is fixedly installed at the top of the convex groove and located between the two fixed plates, a sponge 2 is fixedly installed on the fixing strip, a U-shaped plate is fixedly installed at the top of the two fixed plates and located directly above the sponge 2, and a sponge 1 is fixedly installed in the U-shaped plate; A shell, the shell is fixedly installed in the convex groove, and a plurality of exhaust pipes are symmetrically fixedly installed on both sides of the shell, and one end of the exhaust pipe passes through the top of the convex groove and faces the middle position between the two fixing plates; A cleaning component, which is located in the housing and is used to blow air into the housing. A plurality of circular holes are formed at the top of the housing; A bottom plate, the bottom plate is fixedly mounted on the connecting seat, and a fixing frame is symmetrically fixedly mounted on the top of the bottom plate, an embossing roller 1 and an embossing roller 4 are rotatably mounted between the two fixing frames, an embossing roller 2 and an embossing roller 3 are respectively arranged above the embossing roller 1 and the embossing roller 4, a sensor 1 and a sensor 2 are respectively fixedly mounted on both sides of the fixing frame, and a sensor 3 is fixedly mounted between the two fixing frames; A driving assembly, wherein the driving assembly is mounted on one of the fixed frames and is used to drive the embossing roller one, the embossing roller four, the embossing roller two and the embossing roller three to rotate; Monitoring kit for monitoring embossed sheets.

2. The self-adaptive embossing device according to claim 1, characterized in that: The drive assembly comprises: A rectangular plate, the rectangular plate is connected to one of the fixing frames through a plurality of connecting columns, a pulley five and two pulleys six are rotatably mounted between the rectangular plate and one of the fixing frames, a motor two is fixedly mounted on one side of the rectangular plate, and the output shaft of the motor two passes through the rectangular plate and is fixed to the pulley five, and an intelligent controller is fixedly mounted on one side of the rectangular plate; Two lifting frames 1, the two lifting frames 1 are slidably installed in the two fixed frames respectively, and the embossing roller 3 is rotatably installed between the two lifting frames 1, one end of the embossing roller 3 passes through one of the lifting frames 1 and is coaxially connected with a pulley 3, the upper and lower sides of the pulley 3 and located on one of the lifting frames 1 are rotatably installed with a rotating column 2, the lifting frame 1 is rotatably installed with an adjusting screw rod 1, and the upper end of the adjusting screw rod 1 passes through the top of the lifting frame 1, and one end of the embossing roller 4 is coaxially connected with a pulley 4; Two lifting frames 2, the two lifting frames 2 are respectively slidably installed in the two fixed frames, and the embossing roller 2 is rotatably installed between the two lifting frames 2, one end of the embossing roller 2 passes through one of the lifting frames 2 and is coaxially connected with a pulley 2, a rotating column 1 is rotatably installed on the upper and lower sides of the pulley 2 and located on one of the lifting frames 2, an adjusting screw rod 2 is rotatably installed on the lifting frame 2, and the upper end of the adjusting screw rod 2 passes through the top of the lifting frame 1, and one end of the embossing roller 1 is coaxially connected with the pulley 1; The belt drive is installed on pulley 1, pulley 2, pulley 3, pulley 4, pulley 5 and pulley 6, one of the rotating columns 2 and one of the rotating columns 1.

3. The self-adaptive embossing device according to claim 2, characterized in that: A plurality of the connecting columns are rotatably connected to the rectangular plate and one of the fixing frames, and the second motor is rotatably connected to the rectangular plate.

4. The self-adaptive embossing device according to claim 2, characterized in that: The adjusting screw rod 1 is threadedly connected to the lifting frame 1, and the adjusting screw rod 2 is threadedly connected to the lifting frame 1.

5. The self-adaptive embossing device according to claim 2, characterized in that: The sensor 1, the sensor 2 and the sensor 3 are all electrically connected to the intelligent controller, and the intelligent controller is electrically connected to the motor 2.

6. The self-adaptive embossing device according to claim 1, characterized in that: The bottom of the second sponge is on the same horizontal plane as the top of the rotating column, and the top of the first sponge is on the same horizontal plane as the bottom of the rotating column.

7. The self-adaptive embossing device according to claim 1, characterized in that: The distance between the shell and the bottom of the convex groove is 3-10cm.

8. The self-adaptive embossing device according to claim 1, characterized in that: The connecting seat, the bottom plate and the two fixing frames are an integrally formed structure.

9. The self-adaptive embossing device according to claim 1, characterized in that: The cleaning component includes: Motor 1 is fixed to the inner wall of the shell through a plurality of connecting rods, a fan blade is fixedly mounted on the output shaft of motor 1, and two ends of the connecting rod are tightly welded to motor 2 and the inner wall of the shell respectively.

10. The self-adaptive embossing device according to claim 1, characterized in that: The monitoring component includes a monitoring platform, a visual camera and a paintbrush. The visual camera is arranged on the inner side of the monitoring platform for taking photos and detecting embossing on the surface of the plate below. A first cylinder is also arranged on the inner wall of the monitoring platform. The output end of the first cylinder is connected to a second cylinder, and the output end of the second cylinder is connected to a paintbrush.

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