A loading and conveying device for plastic products with metal impurity removal function

Abstract

This invention relates to the field of conveying devices and discloses a plastic product loading and conveying device with a metal impurity removal function. The device includes two mounting frames, with a conveyor belt positioned between them. The conveyor belt has a rotating roller inside for driving and tensioning. A storage component is fixedly mounted on the outer surface of the conveyor belt. This storage component is used to temporarily store plastic products and remove metal debris and impurities from the surface of the plastic products. A guide plate is provided on one side of the storage component. This invention provides a plastic product loading and conveying device with a metal impurity removal function, which includes a storage component and a driving component. It can remove metal debris and impurities during transport, preventing metal debris from scratching the surface of the finished product and limiting impurities to a fixed range, thus eliminating the need for workers to clean the plastic products and reducing labor intensity during maintenance.

Description

Technical Field

[0001] This invention relates to the field of conveying device technology, specifically to a plastic product loading and conveying device with a function of removing metal impurities. Background Technology

[0002] In patent application CN216460175U, the device includes a main body, a conveyor belt, a motor, a robotic arm, a camera, a computer, pulleys, a belt, and a pulley assembly. The conveyor belt is mounted only at the top center of the main body. A chassis is mounted at both ends of the top left side of the main body, and the chassis is fixed to the main body with screws. The robotic arm is mounted at the top center of the chassis. A controller is mounted on the right side of the robotic arm at the top of the main body. A bracket is mounted on the top of the main body at the right side of the robotic arm, and a guide rail is mounted on the top of the bracket. A slider is mounted on the guide rail, and the camera is mounted at the front end of the slider. A support frame is mounted on the bottom right side of the main body, and the support frame is fixed to the main body with screws. The computer is mounted at the front end of the support frame, and a support base is mounted at the top rear end of the support frame, with the motor mounted on the support base. The motor is equipped with the pulley, which is mounted on the motor via a flat key. The right side of the conveyor belt passes through the main body of the device and is equipped with the first pulley, which is connected to the pulley via the belt. The advantages are: Firstly, this utility model includes a main body, conveyor belt, motor, robotic arm, camera, computer, pulley, belt, and first pulley. The robotic arm is mounted at both ends of the top left side of the main body, and a camera is mounted above the top of the main body to the right of the robotic arm. A computer is mounted at the bottom front of the right side of the main body. Because the camera is mounted above the conveyor belt, it can photograph and inspect the plastic products at the processing point, transmit the images to the computer for analysis, and then use the robotic arm to remove defective products from the conveyor belt. This changes the traditional conveying device, which requires manual visual inspection of products during transport, resulting in time-consuming, labor-intensive, and inefficient transport.

[0003] In the prior art, including the aforementioned patents, the focus is mainly on cooling, protecting, or limiting the location of plastic products. However, metal debris and other impurities on the mold surface or in the environment during production can easily enter the transportation stage with the plastic products. This not only scratches the surface of the plastic products but also increases the labor intensity of workers cleaning the conveying devices and plastic products. Existing metal impurity removal devices, such as air separators, strong magnetic separators, and eddy current separators, are mostly used for plastic waste recycling. In the metal removal work of plastic products, some machines are not suitable, and some have poor removal effects due to the special shape of the plastic products. Summary of the Invention

[0004] The problem this invention aims to solve is that it is inconvenient to remove metal shavings and other impurities remaining on the surface of plastic products during transportation.

[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is: a plastic product loading and conveying device with metal impurity removal function, comprising a mounting frame, two mounting frames being provided in total, a conveyor belt being provided between the mounting frames, a rotating roller for driving and tensioning being provided inside the conveyor belt, a storage component being fixedly provided on the outer surface of the conveyor belt, the storage component being used to temporarily store plastic products and remove metal debris and impurities from the surface of the plastic products, a guide plate being provided on one side of the storage component, the guide plate being used to assist the movement of the components within the storage component, a driving component being provided on the side of the storage component away from the guide plate, the driving component being used to drive the relevant components within the storage component; the storage component includes upright plates, two upright plates being provided in total, the two upright plates being symmetrically arranged along the center line of the conveyor belt, a sleeve being fixedly provided on the opposite side of the upright plates, a fixed rotating cylinder being provided inside the sleeve, the fixed rotating cylinder being rotatably connected to one side of the upright plate, the fixed... A brush is fixedly mounted on the upper end of the fixed rotating drum, with the other end of the brush contacting the inner wall of the sleeve. A discharge chute is provided above the brush via the sleeve. A movable rotating drum is provided at the lower end of the fixed rotating drum. Slide rails are fixedly mounted on the upper ends of both sides of the movable rotating drum, and the movable rotating drum is slidably connected to the fixed rotating drum via the slide rails. A movable disc is fixedly mounted at one end of the movable rotating drum. The movable disc is slidably connected to the fixed rotating drum. A mounting plate is provided on the side of the movable rotating drum away from the movable disc. The mounting plate is located outside the upright plate and is triangular in shape. A counterweight is rotatably mounted on the side of the mounting plate closest to the movable rotating drum. The other end of the counterweight is rotatably connected to the movable rotating drum. The counterweight is semi-circular in shape. Elastic components are fixedly mounted on both sides of the lower end of the mounting plate. The elastic components pass through one upright plate and are fixedly connected to the other upright plate. The elastic components consist of a spring and a three-stage telescopic rod. The total length of the extended elastic components is twice the length of the sleeve.

[0006] Preferably, a gear ring one is fixedly installed inside the movable disc, and a gear ring two is engaged on the side of the gear ring one away from the movable rotating cylinder. The gear ring two is rotatably connected to the upright plate, and a roller is fixedly installed at the outer end of the gear ring two. The lower end of the roller contacts the upper end of the mounting frame.

[0007] Preferably, the lower end of the vertical plate is fixedly connected to the conveyor belt via a flexible connecting column. The length of the connecting column at the lower end of the vertical plate needs to be changed according to the diameter of the rotating roller. The height of the connecting column at the lower end of the vertical plate is inversely proportional to the diameter of the rotating roller. A grid plate is fixedly installed in the middle of both the fixed rotating drum and the movable rotating drum. A cover plate is installed at the upper end of the sleeve. The two ends of the cover plate are rotatably connected to the vertical plate. The cover plate is located above the discharge chute of the sleeve.

[0008] Preferably, the guide plate is fixedly connected to the mounting bracket by screws, the guide plate is located on the upper edge of the mounting bracket, the guide plate is located on one side of the mounting plate, and the guide plate can limit the range of motion of the mounting plate.

[0009] Preferably, the drive assembly includes a first belt, the upper surface of which is flush with the upper surface of the mounting frame. A pulley is provided inside the first belt, which is configured as an inverted trapezoid. A second belt is provided on the outer side of one of the pulleys, and a pulley is provided at the other end of the second belt. The pulley is fixedly connected to the rotating roller of the conveyor belt.

[0010] Preferably, the diameter of the rotating wheel is smaller than the diameter of the pulley. The pulley can also be used to connect an external motor to drive the entire conveyor belt and belt one and belt two to rotate. The rotating wheel is rotatably connected to the mounting frame.

[0011] Compared with the prior art, the technical solution of the present invention has the following advantages:

[0012] (1) By setting up storage components and drive components, metal chips and impurities on the surface of plastic products can be removed at the same time during transportation. This not only improves the quality of plastic products and prevents metal chips from scratching the surface of finished products, but also limits impurities to a fixed range and prevents them from drifting randomly. As a result, workers do not need to clean the plastic products. When maintaining the device, workers only need to maintain the components inside the sleeve, which can reduce the labor intensity during maintenance. Moreover, storing plastic products in storage components for transportation can reduce the impact of external factors on the products themselves and avoid the risk of plastic products being directly squeezed, impacted, or falling off the equipment, thereby further preventing unnecessary damage to plastic products.

[0013] (2) The discharge component and the drive component work together to perform self-cleaning on the sleeve itself, preventing impurities from accumulating on the inner wall of the sleeve for a long time and allowing them to be discharged in time. This not only reduces the maintenance frequency of the device, but also further reduces the labor intensity of the workers. When the maintenance standard is not met, the workers only need to clean the impurities in the collection box. Thus, under the premise of ensuring the normal operation of the device, the maintenance frequency and the labor intensity of the workers can be further reduced, so that no residual impurities will affect the new products during each conveying. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the storage component of the present invention;

[0016] Figure 3 This is a partial cross-sectional view of the sleeve structure of the present invention;

[0017] Figure 4 This is a schematic diagram of the internal structure of the rotating drum of the present invention;

[0018] Figure 5 This is a rear view schematic diagram of the internal structure of the rotating drum of the present invention;

[0019] Figure 6 This is a schematic diagram of the mounting position of the gear ring of the present invention;

[0020] Figure 7 This is a schematic diagram of the gear ring structure of the present invention;

[0021] Figure 8 This is a schematic diagram of the overall rear view structure of the present invention;

[0022] Figure 9 This is a schematic diagram of the rotating drum structure of the present invention;

[0023] Figure 10 This is a schematic diagram of the rotating drum (open state) structure of the present invention.

[0024] In the diagram: 1. Mounting frame; 2. Conveyor belt; 3. Storage components; 301. Vertical plate; 302. Sleeve; 303. Fixed rotating drum; 304. Brush; 305. Movable rotating drum; 3051. Slide rail; 306. Movable disc; 307. Mounting plate; 308. Counterweight; 309. Elastic component; 310. Cover plate; 311. Gear ring one; 312. Gear ring two; 313. Roller; 4. Guide plate; 5. Drive component; 501. Belt one; 502. Rotary wheel; 503. Belt two; 504. Pulley. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.

[0026] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms "comprising" or "including," and similar terms used in this disclosure, mean that an element or object preceding the term encompasses the elements or objects listed following the term and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described objects changes.

[0027] like Figures 1 to 10As shown, the present invention provides a plastic product loading and conveying device with metal impurity removal function, including a mounting frame 1, two mounting frames 1 are provided, and a conveyor belt 2 is arranged between the mounting frames 1. The conveyor belt 2 is provided with a rotating roller for driving and tensioning. A storage component 3 is fixedly arranged on the outer surface of the conveyor belt 2. The storage component 3 is used to temporarily store plastic products and remove metal debris and impurities from the surface of the plastic products. A guide plate 4 is provided on one side of the storage component 3. The guide plate 4 is used to assist the movement of the components inside the storage component 3. The storage component 3 is located away from the... A drive assembly 5 is provided on one side of the guide plate 4. The drive assembly 5 is used to drive the relevant components in the storage assembly 3. The storage assembly 3 includes two upright plates 301. The two upright plates 301 are symmetrically arranged along the center line of the conveyor belt 2. A sleeve 302 is fixedly provided on the opposite side of the upright plates 301. A fixed rotating cylinder 303 is provided inside the sleeve 302. The fixed rotating cylinder 303 is rotatably connected to one of the upright plates 301. A brush 304 is fixedly provided at the upper end of the fixed rotating cylinder 303. The other end of the brush 304 is attached to the inner wall of the sleeve 302. Contact; a discharge chute is provided above the brush 304 via the sleeve 302; a movable drum 305 is provided at the lower end of the fixed drum 303; slide rails 3051 are fixedly provided on the upper ends of both sides of the movable drum 305; the movable drum 305 is slidably connected to the fixed drum 303 via the slide rails 3051; a movable disc 306 is fixedly provided at one end of the movable drum 305; the movable disc 306 is slidably connected to the fixed drum 303; a mounting plate 307 is provided on the side of the movable drum 305 away from the movable disc 306; the mounting plate 307 is located outside the upright plate 301. The mounting plate 307 is triangular in shape, and a counterweight 308 is rotatably mounted on the side of the mounting plate 307 near the movable rotating cylinder 305. The other end of the counterweight 308 is rotatably connected to the movable rotating cylinder 305. The counterweight 308 is semi-circular in shape. Elastic components 309 are fixedly mounted on both sides of the lower end of the mounting plate 307. The elastic component 309 passes through one of the upright plates 301 and is fixedly connected to the other upright plate 301. The elastic component 309 consists of a spring and a three-stage telescopic rod. The total length of the elastic component 309 after it extends is twice the length of the sleeve 302.

[0028] A gear ring 311 is fixedly installed inside the movable disc 306. A gear ring 312 is engaged on the side of the gear ring 311 away from the movable rotating cylinder 305. The gear ring 312 is rotatably connected to the vertical plate 301. A roller 313 is fixedly installed at the outer end of the gear ring 312. The lower end of the roller 313 contacts the upper end of the mounting bracket 1.

[0029] The lower end of the vertical plate 301 is fixedly connected to the conveyor belt 2 via a flexible connecting column. The length of the connecting column at the lower end of the vertical plate 301 needs to be changed according to the diameter of the rotating roller. The height of the connecting column at the lower end of the vertical plate 301 is inversely proportional to the diameter of the rotating roller. A grid plate is fixedly installed in the middle of both the fixed rotating drum 303 and the movable rotating drum 305. A cover plate 310 is installed at the upper end of the sleeve 302. The two ends of the cover plate 310 are rotatably connected to the vertical plate 301. The cover plate 310 is located above the discharge chute of the sleeve 302.

[0030] The guide plate 4 is fixedly connected to the mounting bracket 1 by screws. The guide plate 4 is located on the upper edge of the mounting bracket 1 and on one side of the mounting plate 307. The guide plate 4 can limit the range of motion of the mounting plate 307.

[0031] The drive assembly 5 includes a first belt 501, the upper surface of which is flush with the upper surface of the mounting bracket 1. A pulley 502 is provided inside the first belt 501. The first belt 501 is configured as an inverted trapezoid. A second belt 503 is provided on the outer side of one of the pulleys 502. A pulley 504 is provided at the other end of the second belt 503. The pulley 504 is fixedly connected to the rotating roller of the conveyor belt 2.

[0032] The diameter of the pulley 502 is smaller than that of the belt pulley 504. The belt pulley 504 can also be used to connect an external motor to drive the entire conveyor belt 2 and belt 1 501 and belt 2 503 to rotate. The pulley 502 is rotatably connected to the mounting frame 1.

[0033] The working principle and usage process of this invention: After the plastic product enters the movable rotating drum 305 through the external feeding hopper, as the conveyor belt 2 moves, the mounting plate 307 closes under the action of the guide plate 4; at this time, the fixed rotating drum 303 and the movable rotating drum 305 are closed, and the roller 313 just enters the range of belt 501, and then the drum rotates rapidly; the eddy current and centrifugal force generated by the rotation separate the metal debris and impurities on the surface of the plastic product and throw them toward the inner wall of the sleeve 302; during the rotation of the drum, the brush 304 simultaneously cleans the inner wall of the sleeve 302 to prevent the accumulation of metal debris and impurities;

[0034] After the plastic product moves to the unloading end and the mounting plate 307 is removed from the guide plate 4, it opens under the action of the elastic component 309 (it can only be opened when the drum stops rotating or the slide rail 3051 is aligned); at this time, the worker manually rotates the drum to pour out the internal plastic product and completes the unloading; if the worker fails to remove it in time, the movable drum 305 will always keep the opening facing upward under the action of the counterweight 308 and can be removed before the next feeding.

[0035] When the storage component 3 is unloaded and located at the lower end of the conveyor belt 2, the cover plate 310 automatically opens under gravity; the metal scraps and impurities in the sleeve 302 are discharged into the collection box below through the discharge chute, completing the collection.

[0036] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.

Claims

1. A loading and conveying device for plastic products with metal impurity removal function, comprising a mounting frame (1), characterized in that: Two mounting frames (1) are provided, and a conveyor belt (2) is provided between the mounting frames (1). The conveyor belt (2) is provided with a rotating roller for driving and tensioning inside. A storage component (3) is fixedly provided on the outer surface of the conveyor belt (2). The storage component (3) is used to temporarily store plastic products and remove metal scraps and impurities from the surface of the plastic products. A guide plate (4) is provided on one side of the storage component (3). The guide plate (4) is used to assist the movement of the components inside the storage component (3). A drive component (5) is provided on the side of the storage component (3) away from the guide plate (4). The drive component (5) is used to drive the storage component (3). 3) Related components within; the storage component (3) includes a vertical plate (301), two vertical plates (301) are provided, two vertical plates (301) are symmetrically arranged along the center line of the conveyor belt (2), a sleeve (302) is fixedly provided on the opposite side of the vertical plate (301), a fixed rotating cylinder (303) is provided inside the sleeve (302), the fixed rotating cylinder (303) is rotatably connected to one side of the vertical plate (301), a brush (304) is fixedly provided at the upper end of the fixed rotating cylinder (303), and the other end of the brush (304) contacts the inner wall of the sleeve (302); the upper part of the brush (304) is connected to the sleeve (302) through the sleeve (302). 02) A discharge chute is provided. A movable drum (305) is provided at the lower end of the fixed drum (303). Slide rails (3051) are fixedly provided at the upper ends of both sides of the movable drum (305). The movable drum (305) is slidably connected to the fixed drum (303) through the slide rails (3051). A movable disc (306) is fixedly provided at one end of the movable drum (305). The movable disc (306) is slidably connected to the fixed drum (303). A mounting plate (307) is provided on the side of the movable drum (305) away from the movable disc (306). The mounting plate (307) is located on the outside of the upright plate (301). 7) The mounting plate (307) is triangularly arranged, and a counterweight (308) is rotatably arranged on the side of the mounting plate (307) near the movable rotating cylinder (305). The other end of the counterweight (308) is rotatably connected to the movable rotating cylinder (305). The counterweight (308) is semi-circular. Elastic components (309) are fixedly arranged on both sides of the lower end of the mounting plate (307). The elastic component (309) passes through one of the upright plates (301) and is fixedly connected to the other upright plate (301). The elastic component (309) consists of a spring and a three-stage telescopic rod. The total length of the elastic component (309) after it extends is twice the length of the sleeve (302).

2. The loading and conveying device for plastic products with metal impurity removal function according to claim 1, characterized in that: The movable disc (306) is fixedly provided with a gear ring one (311). A gear ring two (312) is engaged on the side of the gear ring one (311) away from the movable rotating cylinder (305). The gear ring two (312) is rotatably connected to the upright plate (301). A roller (313) is fixedly provided on the outer end of the gear ring two (312). The lower end of the roller (313) is in contact with the upper end of the mounting frame (1).

3. A loading and conveying device for plastic products with metal impurity removal function according to claim 1, characterized in that: The lower end of the vertical plate (301) is fixedly connected to the conveyor belt (2) through a soft connecting column. The length of the connecting column at the lower end of the vertical plate (301) needs to be changed according to the diameter of the rotating roller. The height of the connecting column at the lower end of the vertical plate (301) is inversely proportional to the diameter of the rotating roller. The middle of the fixed rotating cylinder (303) and the movable rotating cylinder (305) are both fixedly provided with grid plates. The upper end of the sleeve (302) is provided with a cover plate (310). The two ends of the cover plate (310) are rotatably connected to the vertical plate (301). The cover plate (310) is located above the discharge chute of the sleeve (302).

4. A loading and conveying device for plastic products with metal impurity removal function according to claim 1, characterized in that: The guide plate (4) is fixedly connected to the mounting bracket (1) by screws. The guide plate (4) is located on the upper edge of the mounting bracket (1) and on one side of the mounting plate (307). The guide plate (4) can limit the range of motion of the mounting plate (307).

5. A loading and conveying device for plastic products with metal impurity removal function according to claim 1, characterized in that: The drive assembly (5) includes a belt (501), the upper surface of which is flush with the upper surface of the mounting frame (1). A pulley (502) is provided inside the belt (501). The belt (501) is configured as an inverted trapezoid. A belt (503) is provided on the outside of one of the pulleys (502). A pulley (504) is provided at the other end of the belt (503). The pulley (504) is fixedly connected to the rotating roller of the conveyor belt (2).

6. A loading and conveying device for plastic products with metal impurity removal function according to claim 5, characterized in that: The diameter of the wheel (502) is smaller than that of the pulley (504). The pulley (504) can also be used to connect an external motor to drive the entire conveyor belt (2) and belt one (501) and belt two (503) to rotate. The wheel (502) is rotatably connected to the mounting frame (1).

Images