Improved stirring device for biomass alternative fuel
By designing a three-stage feeding device and an interleaved feeding saw toothed unit, the accumulation and jamming problems caused by traditional feeding devices are solved, and the uniform feeding and system stability of biomass alternative fuel is achieved.
Patent Information
- Application Number
- CN202510416754.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-06-10
AI Technical Summary
Traditional biomass alternative fuel feeding devices cannot accurately and efficiently control the supply of biomass fuel, which can easily cause accumulation and jamming, affecting system stability.
A three-stage feeding device is designed, including upper, middle and lower feeding sections, equipped with an interleaved feeding serrated unit and an offset fork-type serrated sleeve unit. Through the coordination of axial center deviation and dynamic adjustment components, uniform feeding of biomass fuel is achieved.
It effectively avoids accumulation and blockage, ensures the constant volume of material distribution, improves the stability and adaptability of the system, and is suitable for the feeding needs of a variety of biomass alternative fuels.
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Figure CN120117438A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of comprehensive utilization of biomass alternative fuels, and more specifically, to an improved device for feeding biomass alternative fuels. Background Art
[0002] With the improvement of environmental protection awareness, the awareness of using biomass fuels to replace fossil energy has been continuously enhanced. It can not only effectively reduce the dependence on primary energy sources such as coal and oil, but also contribute to carbon emission reduction. However, in the process of using biomass alternative fuels, there are many problems in the fuel transportation and feeding links. Traditional feeding devices often cannot accurately and efficiently control the supply amount of biomass fuels, easily causing phenomena such as material accumulation and jamming, which affect the stability of the subsequent entire system. These drawbacks restrict the development of a large proportion of biomass alternative fuels in fields such as co-utilization in cement kilns and thermal power generation. It is urgent to optimize the uniform feeding link of biomass alternative fuels, improve the stability of the entire system, and promote the vigorous development of the green and low-carbon industry. Therefore, it is necessary to provide an improved device for feeding biomass alternative fuels to solve the problems raised in the above background art. Summary of the Invention
[0003] To achieve the above object, the present invention provides the following technical solutions: An improved device for feeding biomass alternative fuels, comprising:
[0004] A fixed frame;
[0005] A three-stage feeding device, having three stages, namely an upper feeding stage, a middle feeding stage, and a lower feeding stage;
[0006] A material bin, fixed between the fixed frames, and the three-stage feeding device is arranged in the material bin;
[0007] A discharge port, arranged at the bottom of the material bin, corresponding to the lower feeding stage;
[0008] A discharge platform, arranged below the lower feeding stage, corresponding to the discharge port;
[0009] An interleaved feeding sawtooth unit, fixed on the feeding stage;
[0010] A offset fork-type sawtooth bushing unit, symmetrically distributed in two groups, fixed at both ends of the feeding stage.
[0011] Further, as a preference, the upper feeding stage, the middle feeding stage, and the lower feeding stage have the same structure.
[0012] Further, as a preference, the upper feeding stage includes:
[0013] A feeding shaft assembly, rotatably arranged between the fixed frames, and connected to an external driving mechanism;
[0014] Adjusting components, two groups are symmetrically distributed, fixed at both ends of the material feeding shaft assembly, and located inside the material bin;
[0015] Positioning frame, rotatably connected to the side of the adjusting component, and fixedly connected to the side wall of the material bin;
[0016] Moving component, arranged between the two side adjusting components, and slidably connected to the material feeding shaft assembly.
[0017] Further, as a preference, the material feeding shaft assembly includes;
[0018] Rotating shaft section, rotatably connected to the fixing frame, and fixedly connected to the adjusting component;
[0019] Polygonal shaft body, coaxially arranged with the rotating shaft section, and fixed between the adjusting components;
[0020] Outer shaft sleeve, arranged outside the polygonal shaft body, and fixed between the adjusting components.
[0021] Further, as a preference, the adjusting component includes:
[0022] Fixed ring, fixed on the rotating shaft section;
[0023] Adjusting ring surface, rotatably arranged inside the fixed ring, and continuous undulating blocks are provided on the opposite sides of the adjusting ring surfaces at both ends.
[0024] Further, as a preference, the moving component includes:
[0025] Moving plates, a plurality of which are annularly distributed, slidably connected to the material feeding shaft assembly, and arranged between the adjusting components;
[0026] Pushing shaft body, fixed at one end of the moving plate, and in contact with the adjusting ring surface;
[0027] Telescopic connecting piece, fixed at the end of the moving plate opposite to the pushing shaft body, and fixedly connected to the fixed ring, and the telescopic connecting piece and the pushing shaft body are spaced apart at the same end of the moving plate.
[0028] Further, as a preference, the staggered material feeding sawtooth unit includes:
[0029] Row-type staggered sawtooth arrangement units, a plurality of groups are annularly distributed, corresponding to the side of the polygonal shaft body, and the sawteeth of two adjacent row-type staggered sawtooth arrangement units are arranged in a staggered manner;
[0030] Columnar staggered sawtooth arrangement units are arranged in multiple rows in a straight line distribution. The sawteeth on adjacent columnar staggered sawtooth arrangement units are staggered. The sawteeth of the columnar staggered sawtooth arrangement units are arranged between the sawteeth of the row staggered sawtooth arrangement units. Among the sawteeth in the same row, the sawteeth of the row staggered sawtooth arrangement units are fixedly connected to the outer shaft sleeve, and the sawteeth of the columnar staggered sawtooth arrangement units are fixedly connected to the moving component, slidably connected to the outer shaft sleeve, and the connection methods of the sawteeth in adjacent rows are opposite.
[0031] Further, as a preference, the offset fork-shaped sawtooth shaft sleeve unit includes:
[0032] A shaft sleeve fixed on the outside of the adjustment component;
[0033] Multiple offset fork-shaped sawteeth are annularly distributed, arranged at intervals with the shaft sleeve, and fixedly connected to the side sawteeth of the staggered feeding sawtooth unit.
[0034] Compared with the prior art, the beneficial effects of the present invention are:
[0035] In the present invention, a three-stage feeding device is provided. Through the design of the axial center offset, the problem of material accumulation at the feeding section is effectively avoided; through the settings of the adjustment component and the moving component, the staggered feeding sawtooth unit is dynamically adjusted to evenly feed the biomass alternative fuel, ensure a constant feeding amount, effectively avoid the occurrence of material accumulation and blockage phenomena, and ensure the stable operation of the subsequent system; through the design of the row staggered sawteeth and the columnar staggered sawteeth, the feeding requirements of various biomass alternative fuels can be met, improving the general adaptability of the sawtooth-shaped feeding roller to materials; through the design of the offset fork-shaped sawtooth shaft sleeve unit, the phenomena of material accumulation and winding at both ends of the shaft are effectively avoided, and the whole device has strong adaptability and reliability. Description of the Drawings
[0036] Figure 1 It is a schematic diagram of the overall structure of an improved device for feeding biomass alternative fuel;
[0037] Figure 2 It is a schematic diagram of the structure of the three-stage feeding device;
[0038] Figure 3 It is a schematic diagram of the feeding section structure;
[0039] Figure 4 It is a schematic diagram of the feeding shaft assembly and the adjustment component structure;
[0040] Figure 5 It is a schematic diagram of the structure of the staggered feeding sawtooth unit and the offset fork-shaped sawtooth shaft sleeve unit;
[0041] Figure 6 It is a schematic diagram of the moving component structure;
[0042] In the figure: 1, fixed frame; 2, three-stage feeding device; 3, material bin; 4, discharge port; 5, discharge platform; 6, staggered feeding sawtooth unit; 7, offset fork-type sawtooth bushing unit; 21, upper-side feeding section; 22, middle-side feeding section; 23, lower-side feeding section; 61, row-type staggered sawtooth arrangement unit; 62, column-type staggered sawtooth arrangement unit; 71, bushing; 72, offset fork-type sawtooth; 211, feeding shaft assembly; 212, adjusting assembly; 213, positioning frame; 214, moving assembly; 2111, rotating shaft section; 2112, polygonal shaft body; 2113, outer bushing; 2121, fixed ring; 2122, adjusting ring surface; 2141, moving plate; 2142, pushing shaft body; 2143, telescopic connecting piece. Detailed implementation mode
[0043] Please refer to Figures 1 to 6 , in the embodiment of the present invention, a biomass alternative fuel feeding improvement device includes:
[0044] Fixed frame 1;
[0045] Three-stage feeding device 2, having three stages, namely upper-side feeding section 21, middle-side feeding section 22 and lower-side feeding section 23;
[0046] Material bin 3, fixed between the fixed frames 1, and the three-stage feeding device 2 is arranged in the material bin 3;
[0047] Discharge platform 5, arranged below the lower-side feeding section 23, corresponding to the discharge port 4;
[0048] Staggered feeding sawtooth unit 6, fixed on the feeding section;
[0049] Offset fork-type sawtooth bushing unit 7, symmetrically distributed in two groups, fixed at both ends of the feeding section.
[0050] In this embodiment, the upper-side feeding section 21, the middle-side feeding section 22 and the lower-side feeding section 23 have the same structure.
[0051] As a preferred embodiment, the axial center distance between the upper-side feeding section 21 and the middle-side feeding section 22 is 320 mm, and the axial center distance between the middle-side feeding section 22 and the lower-side feeding section 23 is 370 mm; the axial center height difference between the upper-side feeding section 21, the middle-side feeding section 22 and the lower-side feeding section 23 is 1300 mm; the axial center offset design effectively alleviates the problem of material accumulation in the front section of the lower-side feeding section 23.
[0052] In this embodiment, the upper-side feeding section 21 includes:
[0053] Feeding shaft assembly 211, rotatably arranged between the fixed frames 1, and connected to an external driving mechanism;
[0054] The adjusting assembly 212 is provided with two groups symmetrically distributed, fixed at both ends of the material feeding shaft assembly 211, and located in the material bin 3;
[0055] The positioning frame 213 is rotatably connected to the side of the adjusting assembly 212 and fixedly connected to the side wall of the material bin 3;
[0056] The moving assembly 214 is arranged between the two adjusting assemblies 212 on both sides and is slidably connected to the material feeding shaft assembly 211.
[0057] That is to say, during the rotation of the material feeding shaft assembly 211, the materials in the material bin 3 are scattered and fed under the action of the staggered material feeding sawtooth unit 6 and the offset fork-shaped sawtooth bushing unit 7. After being agitated by the upper side material feeding section 21 and the middle side material feeding section 22, the materials are agitated by the lower side material feeding section 23 and enter the discharge platform 5 through the discharge port 4 at the bottom of the material bin 3. The discharge platform 5 conveys the materials to the combustion furnace. Through the multi-section material feeding setting and by adjusting the axial distance between the material feeding sections under the design of the axial offset, the flow path of the materials during the material feeding process is changed, enabling the materials to transition more smoothly from one material feeding section to another during the flow process, effectively reducing the accumulation of materials caused by the unsmooth flow path.
[0058] In this embodiment, the material feeding shaft assembly 211 includes:
[0059] The rotating shaft section 2111 is rotatably connected to the fixed frame 1 and fixedly connected to the adjusting assembly 212;
[0060] The polygonal shaft body 2112 is coaxially arranged with the rotating shaft section 2111 and is fixed between the adjusting assemblies 212;
[0061] The outer shaft sleeve 2113 is arranged outside the polygonal shaft body 2112 and is fixed between the adjusting assemblies 212.
[0062] That is to say, driven by the rotating shaft section 2111, the polygonal shaft body 2112 and the outer shaft sleeve 2113 rotate synchronously, and at the same time drive the adjusting assembly 212 to rotate, thereby driving the staggered material feeding sawtooth unit 6 and the offset fork-shaped sawtooth bushing unit 7 to agitate the materials on the positioning frame 213 and convey the materials.
[0063] In this embodiment, the adjusting assembly 212 includes:
[0064] The fixed ring 2121 is fixed on the rotating shaft section 2111;
[0065] The adjusting ring surface 2122 is rotatably arranged in the fixed ring 2121, and continuous undulating blocks are provided on the opposite sides of the two ends of the adjusting ring surface 2122.
[0066] That is to say, when the fixed ring 2121 and the adjusting ring surface 2122 rotate along with the rotating shaft section 2111, the adjusting ring surface 2122 can rotate within the fixed ring 2121 to adjust the moving assembly 214, thereby adjusting the sawtooth distribution on the staggered feeding sawtooth unit 6, uniformly stirring the material, and effectively reducing the accumulation of the material.
[0067] In this embodiment, the moving assembly 214 includes:
[0068] A plurality of moving plates 2141 are annularly distributed, are slidably connected to the feeding shaft assembly 211, and are arranged between the adjusting assemblies 212;
[0069] A pushing shaft body 2142 is fixed to one end of the moving plate 2141 and is in contact with the adjusting ring surface 2122;
[0070] A telescopic connecting piece 2143 is fixed to the end of the moving plate 2141 opposite to the pushing shaft body 2142 and is fixedly connected to the fixed ring 2121, and the telescopic connecting piece 2143 and the pushing shaft body 2142 are arranged at intervals on the same end of the moving plate 2141.
[0071] That is to say, when the rotating shaft section 2111 drives the adjusting assembly 212 to rotate and simultaneously drives the moving assembly 214 to rotate through the polygonal shaft body 2112, at this time, the adjusting ring surface 2122 can rotate within the fixed ring 2121. Furthermore, under the relative action of the undulating blocks on the pushing shaft body 2142 and the adjusting ring surface 2122, the telescopic connecting piece 2143 is compressed and rebounds, so that the moving plate 2141 drives the corresponding sawteeth to slide on the polygonal shaft body 2112, comprehensively stir the material on the feeding arc surface 2132, effectively avoid the accumulation of the material, and the moving directions of two adjacent moving assemblies 214 are opposite under the action of the adjusting assembly 212.
[0072] In this embodiment, the staggered feeding sawtooth unit 6 includes:
[0073] A plurality of row-type staggered sawtooth arrangement units 61 are annularly distributed, correspond to the side edges of the polygonal shaft body 2112, and the sawteeth of two adjacent row-type staggered sawtooth arrangement units 61 are arranged in a staggered manner;
[0074] A plurality of column-type staggered sawtooth arrangement units 62 are linearly distributed, and the sawteeth on adjacent column-type staggered sawtooth arrangement units 62 are distributed in a staggered manner. The sawteeth of the column-type staggered sawtooth arrangement units 62 are arranged between the sawteeth of the row-type staggered sawtooth arrangement units 61. Among the sawteeth in the same row, the sawteeth of the row-type staggered sawtooth arrangement units 61 are fixedly connected to the outer shaft sleeve 2113, the sawteeth of the column-type staggered sawtooth arrangement units 62 are fixedly connected to the moving assembly 214, are slidably connected to the outer shaft sleeve 2113, and the connection modes of the sawteeth in adjacent rows are opposite.
[0075] As a preferred embodiment, the polygonal shaft body 2112 is an octagonal shaft body, and there are eight moving components 214 annularly distributed, corresponding to the sides of the octagonal shaft body, and slidably arranged on the sides of the octagonal shaft body. That is, the staggered feeding sawtooth unit 6 includes eight rows of row-type staggered sawtooth arrangement units 61 and thirteen columns of column-type staggered sawtooth arrangement units 62. The row-type sawteeth are arranged horizontally and crosswise, and the width of the row-type sawteeth is 120 mm and the height is 255 mm; in the column-type staggered sawtooth arrangement unit 62, the single-column staggered sawteeth are arranged in the same way, and the double-column staggered sawteeth are arranged in the same way, and the width of the column-type sawteeth is 10 mm and the height is 255 mm.
[0076] Taking the upward side of the polygonal shaft body 2112 as an example, among the sawteeth in the same row, the sawteeth located on both sides are the sawteeth in the row-type staggered sawtooth arrangement unit 61. Then, the sawteeth of the row-type staggered sawtooth arrangement unit 61 here are fixed on the outer shaft sleeve 2113, and the sawteeth of the column-type staggered sawtooth arrangement unit 62 located between the sawteeth of the row-type staggered sawtooth arrangement unit 61 are fixed on the moving component 214 and slidably connected to the outer shaft sleeve 2113. Furthermore, on the adjacent side, the sawteeth located on both sides are the sawteeth in the column-type staggered sawtooth arrangement unit 62. Then, the sawteeth of the column-type staggered sawtooth arrangement unit 62 here are fixed on the outer shaft sleeve 2113, and the sawteeth of the row-type staggered sawtooth arrangement unit 61 located between the sawteeth of the column-type staggered sawtooth arrangement unit 62 are fixed on the moving component 214 and slidably connected to the outer shaft sleeve 2113. Furthermore, under the action of the adjusting component 212, the sawteeth fixed on the moving component 214 and in the same column move closer to the sawteeth fixed on the outer shaft sleeve 2113 on both sides respectively, and then reset, moving back and forth, so as to fully stir the materials between the sawteeth fixed on the outer shaft sleeve 2113, effectively avoiding the problem of material accumulation between the sawteeth.
[0077] In this embodiment, the offset fork-type sawtooth shaft sleeve unit 7 includes:
[0078] A shaft sleeve 71, fixed on the outside of the adjusting component 212;
[0079] A plurality of offset fork-type sawteeth 72 are annularly distributed, arranged at intervals with the shaft sleeve 71, and fixedly connected to the side sawteeth of the staggered feeding sawtooth unit 6.
[0080] As a preferred embodiment, the offset fork-type sawtooth shaft sleeve unit 7 includes eight rows of offset fork-type sawteeth 72. The offset fork-type sawteeth 72 are all spaced 20 mm from the shaft sleeve 71. The offset fork-type sawteeth 72 have a height of 90 mm and a width of 200 mm. The design of the offset fork-type sawtooth shaft sleeve unit 7 effectively avoids the occurrence of material accumulation and winding at both ends of the shaft.
[0081] In a specific implementation, under the continuous rotation of the three-stage material-dispensing device 2, the material in the material chamber 3 is moved by the upper material-dispensing section 21, the middle material-dispensing section 22 and the lower material-dispensing section 23, and is transported to the discharge platform 5 through the discharge port 4 at the bottom of the material chamber 3, and is transported to the combustion furnace by the discharge platform 5. When the material passes through the material-dispensing section, the material-dispensing shaft assembly 211 rotates, and at the same time drives the adjustment assembly 212 and the moving assembly 214 to rotate, thereby driving the saw teeth in the staggered material-dispensing sawtooth unit 6 and the offset fork-type sawtooth shaft sleeve unit 7 to rotate, and the material on the feeding arc surface 2132 is shifted, and the material on the feeding arc surface 2132 is moved by the material-dispensing shaft assembly 21 During the process of rotating to move the material, the adjusting ring surface 2122 rotates in the fixed ring 2121. Under the relative action of the pushing shaft 2142 and the undulating block on the adjusting ring surface 2122, the telescopic connecting member 2143 is compressed and rebounded, so that the moving plate 2141 drives the corresponding saw teeth to slide on the polygonal shaft 2112, that is, the saw teeth in the same row are respectively close to the saw teeth fixed on the outer sleeve 2113 on both sides, and reset, and move back and forth, so that the material between the saw teeth fixed on the outer sleeve 2113 is fully moved, and the material accumulation problem between the saw teeth is effectively avoided.
[0082] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A biomass alternative fuel material transfer improvement device, characterized in that: include: Fixed frame (1); A three-stage material shifting device (2) having three sections, namely an upper material shifting section (21), a middle material shifting section (22) and a lower material shifting section (23); A material cabin (3) is fixed between the fixing frames (1), and the three-stage material shifting device (2) is arranged in the material cabin (3); A material discharge port (4) is arranged at the bottom of the material chamber (3) and corresponds to the lower material removal section (23); A discharge platform (5) is arranged at the lower part of the lower material-discharging section (23) and corresponds to the discharge port (4); A staggered material-discharging sawtooth unit (6) is fixed on the material-discharging section; Two groups of offset fork-type sawtooth sleeve units (7) are symmetrically distributed and fixed at both ends of the material-shifting section.
2. The biomass alternative fuel material transfer improvement device according to claim 1 is characterized by: The upper material-diverting section (21), the middle material-diverting section (22) and the lower material-diverting section (23) have the same structure.
3. The biomass alternative fuel material transfer improvement device according to claim 2 is characterized by: The upper material-diverting section (21) comprises: A material-dispensing shaft assembly (211) is rotatably disposed between the fixed frames (1) and is connected to an external driving mechanism; The adjusting components (212) are symmetrically arranged in two groups, fixed at both ends of the material shifting shaft component (211), and located in the material cabin (3); A positioning frame (213) is rotatably connected to the side of the adjustment assembly (212) and fixedly connected to the side wall of the cargo hold (3); The moving assembly (214) is arranged between the adjusting assemblies (212) on both sides and is slidably connected to the material-moving shaft assembly (211).
4. The biomass alternative fuel material transfer improvement device according to claim 3 is characterized by: The material tapping shaft assembly (211) comprises: The rotating shaft section (2111) is rotatably connected to the fixed frame (1) and fixedly connected to the adjustment component (212); The polygonal shaft body (2112) is coaxially arranged with the rotating shaft section (2111) and is fixed between the adjustment components (212); The outer shaft sleeve (2113) is arranged on the outside of the polygonal shaft body (2112) and is fixed between the adjustment components (212).
5. The biomass alternative fuel material transfer improvement device according to claim 4 is characterized in that: The adjustment component (212) includes: A fixed ring (2121) fixed on the rotating shaft section (2111); The adjusting ring surface (2122) is rotatably arranged in the fixing ring (2121), and continuous undulating blocks are arranged on opposite sides of the adjusting ring surface (2122) at both ends.
6. The biomass alternative fuel material transfer improvement device according to claim 5 is characterized by: The moving component (214) comprises: A plurality of movable plates (2141) are provided in an annular distribution, are slidably connected to the material-selecting shaft assembly (211), and are arranged between the adjustment assemblies (212); The pushing shaft (2142) is fixed to one end of the moving plate (2141) and fits with the adjusting ring surface (2122); The telescopic connecting member (2143) is fixed to an end of the movable plate (2141) opposite to the pushing shaft (2142) and is fixedly connected to the fixing ring (2121). The telescopic connecting member (2143) and the pushing shaft (2142) are arranged at intervals on the same end of the movable plate (2141).
7. The biomass alternative fuel material transfer improvement device according to claim 4 is characterized by: The staggered material shifting sawtooth unit (6) comprises: A plurality of row-type staggered sawtooth arrangement units (61) are provided in an annular distribution, corresponding to the side of the polygonal shaft body (2112), and the sawtooths of two adjacent groups of row-type staggered sawtooth arrangement units (61) are staggered; A column-type staggered sawtooth arrangement unit (62) is linearly arranged with a plurality of rows, the sawtooths on adjacent column-type staggered sawtooth arrangement units (62) are staggered, the sawtooths of the column-type staggered sawtooth arrangement unit (62) are arranged between the sawtooths of the row-type staggered sawtooth arrangement unit (61), and in the same row of sawtooths, the sawtooths of the row-type staggered sawtooth arrangement unit (61) are fixedly connected to the outer shaft sleeve (2113), the sawtooths of the column-type staggered sawtooth arrangement unit (62) are fixedly connected to the moving component (214), and are slidably connected to the outer shaft sleeve (2113), and the sawtooth connection modes of adjacent rows are opposite.
8. The biomass alternative fuel material transfer improvement device according to claim 7 is characterized by: The offset fork-type sawtooth sleeve unit (7) comprises: A shaft sleeve (71) is fixed on the outside of the adjustment assembly (212); A plurality of offset fork-type saw teeth (72) are provided in an annular distribution, are spaced apart from the shaft sleeve (71), and are fixedly connected to the side saw teeth of the staggered material-selecting saw tooth unit (6).