Auxiliary laminating device capable of automatically changing sheet into coiled material and using method of auxiliary laminating device
By designing an auxiliary bonding device for automatic sheet rolling, the high cost and low efficiency problems caused by manual operation in the prior art are solved, automated operation is realized, and yield and production capacity are improved.
Patent Information
- Application Number
- CN202311636296.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-01
- Publication Date
- 2025-06-10
AI Technical Summary
In the prior art, the sheet material needs to be manually placed and tear the film when converted into a coil material, resulting in high labor costs, long time consumption and low yield of finished products.
An auxiliary bonding device for automatic sheet change coil is designed, including a base, roller and partition. The sheet is automatically placed and fixed by the design of moving frame and slide chute. The roller is used to compact the sheet and realizes automatic operation through the cooperation of the slot and screws.
Automatic operations are realized, reducing manual waste by 100%, reducing time costs, increasing finished product yield by 80%, increasing production capacity and reducing labor costs.
Smart Images

Figure CN120117464A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of die cutting, and particularly to an auxiliary laminating device for automatically converting a sheet into a coil and a using method thereof. Background Art
[0002] The concept of automation is a dynamically developing process. In the past, people's understanding of automation or the functional goal of automation was to replace manual operations with mechanical actions and automatically complete specific operations. This is essentially the view that automation replaces human physical labor. Later, with the development of electronics and information technology, especially with the emergence and wide application of computers, the concept of automation has been extended to using machines (including computers) to not only replace human physical labor but also replace or assist mental labor to automatically complete specific operations.
[0003] The general connotation of automation includes at least the following points: In terms of form, manufacturing automation has three meanings: replacing human physical labor, replacing or assisting human mental labor, and coordinating, managing, controlling, and optimizing the human-machine and the entire system in the manufacturing system. In terms of function, replacing human physical labor or mental labor by automation is only a part of the automation function goal system. The function goals of automation are diverse and have formed an organic system. In terms of scope, manufacturing automation not only involves the specific production and manufacturing process but also involves all processes of the product life cycle.
[0004] Previously, manual lamination was used at the client side of the die cutting industry. The die cutting products were sheets, and the die cutting products and the objects to be laminated were laminated together by using the method of manual + jig, but the production capacity was low and the labor cost was high.
[0005] Coil products can be cut into sheet products by using a slicing machine, but if sheet products are to be converted into coil products, a laminating machine is required. A double-layer carrier protective film needs to be placed on the laminating machine, then the sheet products are manually placed on the carrier film, the film of the sheet material is manually torn off, the tape film is covered, and then the protective film is torn off, and the coil is formed.
[0006] The existing technologies have the following disadvantages: manual placement and manual film tearing are required, wasting labor costs; high time consumption and wasting time costs; there are deviations in manual placement, and the distances between the tape and the products are different, resulting in a too high defective product rate. Summary of the Invention
[0007] The purpose of the present invention is to provide an auxiliary laminating device for automatically converting a sheet into a coil and a using method thereof.
[0008] The purpose of the present invention can be achieved through the following technical solutions:
[0009] An auxiliary laminating device for automatically converting a sheet into a coil includes a base, rollers, and partitions.
[0010] The base includes a moving frame and a chute. The moving frame is disposed above the chute and is connected to the chute. The partition is disposed inside the moving frame and is slidably connected to the moving frame. The rollers are located at the front end of the moving frame and are slidably connected to the chute.
[0011] The moving frame is used to place sheet materials, the partition is used to fix the left and right directions of the sheet materials; the rollers are used to compact the sheet materials attached to the protective film.
[0012] Further, the moving frame includes a first side plate, a second side plate, a rear plate and a front plate. The front plate is slidably connected to the front ends of the first side plate and the second side plate, the rear plate is fixedly connected to the rear ends of the first side plate and the second side plate, and the bottom ends of the first side plate and the second side plate are connected to the chute.
[0013] Still further, the first side plate, the second side plate, the rear plate and the front plate have a height of 20m, a length of 40m, and a thickness of 2m.
[0014] Still further, silicone oil is coated inside the first side plate, the second side plate, the rear plate and the front plate.
[0015] Still further, upper and lower moving chutes are provided on the front sides of the first side plate and the second side plate. The left and right ends of the front plate are respectively slidably connected to an upper and lower moving chute, and the upper and lower moving chutes are used to control the up and down movement of the front plate.
[0016] Still further, the upper and lower moving chute includes a chute gear and a control screw. The top end of the control screw is slidably disposed inside the chute gear, and the bottom end of the control screw is fixed to the left and right ends of the front plate. The control screw is used to adjust the height of the front plate.
[0017] Still further, the top end of the control screw is fixed inside the chute gear through a fixing nut;
[0018] Turn the control screws at the left and right ends of the front plate to move the front plate up and down. Since the control screw and the chute gear are matched by gears, after fixing the position of the front plate, use the fixing nut to fix it.
[0019] Still further, left and right moving chutes are provided on the upper sides of the first side plate and the second side plate. The partition is slidably connected to the left and right moving chutes.
[0020] Still further, bearings are provided on both the left and right sides of the partition, and the bearings are slidably connected to the left and right moving chutes.
[0021] Furthermore, the chute includes a first fixed card slot, a second fixed card slot, a first roller fixed slot, and a second roller fixed slot. The upper ends of the first fixed card slot and the second fixed card slot are respectively connected to the first side plate and the second side plate. The first roller fixed slot and the second roller fixed slot are respectively slidably connected to the left and right ends of the roller.
[0022] Furthermore, cylinders are provided on the left and right sides of the roller. The side of the cylinder is a bearing, and the bearing is slidably connected to the first roller fixed slot and the second roller fixed slot for enabling the roller to roll.
[0023] In addition, the present invention also provides a method for using the auxiliary laminating device for automatically changing a sheet material into a coil material, and the specific steps are as follows:
[0024] S1. Lay the protective film flat with the adhesive surface facing up, place the auxiliary laminating device above the protective film, and fix it on both sides of the protective film through the first fixed card slot and the second fixed card slot;
[0025] S2. Place the non-carrying film surface of the sheet material in the moving frame, place the partition in the moving frame, and fix the left and right directions of the sheet material;
[0026] S3. Make the distance between the bottom end of the front plate and the protective film equal to the thickness of the sheet material through the up and down moving card slot, set the roller at the front end of the moving frame, and fix the roller through the first roller fixed slot and the second roller fixed slot;
[0027] S4. Start the laminating machine, the protective film waste winding roller drives the protective film, the sheet material is attached to the adhesive surface of the protective film, the sheet material attached to the protective film drives the roller to roll, and the roller compacts the sheet material attached to the protective film;
[0028] S5. Stick the tape above the sheet material through the tape feeding roller;
[0029] S6. Tear the tape film of the tape through the blade, and the waste winding roller discharges the torn tape film;
[0030] S7. Stick the cover film on the tape through the cover film feeding roller to prepare a coil material.
[0031] Further, in step S4, since the distance between the bottom end of the front plate and the protective film is equal to the thickness of the sheet material, the sheet material not attached to the protective film will not be taken away.
[0032] Compared with the prior art, the present invention has the following beneficial effects:
[0033] 1. The auxiliary laminating device for automatically changing a sheet material into a coil material provided by the present invention changes the manual placement of the sheet material, avoids manual film tearing, thereby reducing 100% of manual waste and reducing the time cost.
[0034] 2. The auxiliary laminating device for automatically converting sheet materials into coil materials provided by the present invention has changed the deviation in manual placement, thereby increasing the finished product yield by 80%.
[0035] 3. The auxiliary laminating device for automatically converting sheet materials into coil materials provided by the present invention is an automated equipment. It uses the method of coil + machine to laminate die-cut products and objects to be pasted together, with high production capacity, low labor cost, and high precision. Description of the Drawings
[0036] Figure 1 It is a schematic structural diagram of the base of the present invention;
[0037] Figure 2 It is a schematic structural diagram of the up-and-down moving card slot of the present invention;
[0038] Figure 3 It is a schematic structural diagram of the roller of the present invention;
[0039] Figure 4 It is a schematic structural diagram of the partition of the present invention;
[0040] Figure 5 It is a schematic diagram of the usage process of the auxiliary laminating device for automatically converting sheet materials into coil materials of the present invention.
[0041] Description of the drawing reference numerals: A1, the first side plate; A2, the second side plate; B1, the rear plate; B2, the front plate; C, the up-and-down moving card slot; C1, the card slot gear; C2, the control screw; C3, the fixing nut; D1, the first fixing card slot; D2, the second fixing card slot; E, the left-and-right moving card slot; F, the partition; F1, the bearing; G1, the first roller fixing slot; G2, the second roller fixing slot; H, the roller; H1, the cylinder; 1, the auxiliary laminating device; 2, the laminating machine; 3, the protective film; 4, the tape; 5, the strip film; 6, the cover film unwinding roller; 7, the material; 8, the protective film unwinding roller; 9, the protective film waste winding roller; 10, the waste winding roller; 11, the tape unwinding roller; 12, the material winding roller; 13, the blade. Detailed Embodiments
[0042] The present invention will be described in detail below with reference to the drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, and the detailed implementation manners and specific operation processes are given, but the protection scope of the present invention is not limited to the following embodiments.
[0043] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0044] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0045] The following will describe in detail some embodiments of the present invention with reference to the drawings. Without conflict, the embodiments and the features in the embodiments below can be combined with each other.
[0046] Embodiment
[0047] See Figures 1 to 5 , this embodiment provides an auxiliary laminating device for automatically changing a sheet into a coil, including a base, a roller H, and a partition F.
[0048] The base includes a moving frame and a chute. The moving frame is disposed above the chute, and the moving frame is connected to the chute. The partition F is disposed inside the moving frame, and the partition F is slidably connected to the moving frame. The roller H is located at the front end of the moving frame, and the roller H is slidably connected to the chute.
[0049] The moving frame is used to place sheet materials, and the partition F is used to fix the left and right directions of the sheet materials; the roller H is used to compact the sheet materials attached to the protective film 3.
[0050] In this embodiment, the moving frame includes a first side plate A1, a second side plate A2, a rear plate B1, and a front plate B2. The front plate B2 is slidably connected to the front ends of the first side plate A1 and the second side plate A2, the rear plate B1 is fixedly connected to the rear ends of the first side plate A1 and the second side plate A2, and the bottom ends of the first side plate A1 and the second side plate A2 are connected to the chute.
[0051] In this embodiment, the first side plate A1, the second side plate A2, the rear plate B1 and the front plate B2 have a height of 20 cm, a length of 40 cm, and a thickness of 2 cm.
[0052] In this embodiment, silicone oil is coated inside the first side plate A1, the second side plate A2, the rear plate B1 and the front plate B2.
[0053] In this embodiment, upper and lower moving slots C are provided on the front sides of the first side plate A1 and the second side plate A2. The left and right ends of the front plate B2 are respectively slidably connected to an upper and lower moving slot C, and the upper and lower moving slot C is used to control the up and down movement of the front plate B2.
[0054] In this embodiment, the upper and lower moving slot C includes a slot gear C1 and a control screw C2. The top end of the control screw C2 is slidably disposed in the slot gear C1, and the bottom end of the control screw C2 is fixed to the left and right ends of the front plate B2. The control screw C2 is used to adjust the height of the front plate B2.
[0055] In this embodiment, the top end of the control screw C2 is fixed in the slot gear C1 through a fixing nut C3;
[0056] Turn the control screws C2 at the left and right ends of the front plate B2 to move the front plate B2 up and down. Since the control screw C2 and the slot gear C1 are matched by gears, after fixing the position of the front plate B2, use the fixing nut C3 to fix it.
[0057] In this embodiment, left and right moving slots E are provided on the upper sides of the first side plate A1 and the second side plate A2. The partition plate F is slidably connected to the left and right moving slots E.
[0058] In this embodiment, bearings F1 are provided on both the left and right sides of the partition plate F, and the bearings F1 are slidably connected to the left and right moving slots E.
[0059] In this embodiment, the chute includes a first fixed slot D1, a second fixed slot D2, a first roller fixing slot G1 and a second roller fixing slot G2. The upper ends of the first fixed slot D1 and the second fixed slot D2 are respectively connected to the first side plate A1 and the second side plate A2. The first roller fixing slot G1 and the second roller fixing slot G2 are respectively slidably connected to the left and right ends of the roller H.
[0060] In this embodiment, cylinders H1 are provided on both the left and right sides of the roller H. The sides of the cylinders H1 are bearings, and the bearings are slidably connected to the first roller fixing slot G1 and the second roller fixing slot G2 for making the roller H roll.
[0061] In addition, this embodiment also provides a method for using an auxiliary laminating device for automatically changing a sheet into a coil, and the specific steps are as follows:
[0062] S1. Lay the protective film 3 flat with the adhesive surface facing up, place the auxiliary laminating device 1 above the protective film 3, and fix it on both sides of the protective film 3 through the first fixed card slot D1 and the second fixed card slot D2;
[0063] S2. Place the non-carrying film surface of the sheet material inside the moving frame, place the partition F inside the moving frame, and fix the left and right directions of the sheet material;
[0064] S3. Make the distance between the bottom end of the front plate B2 and the protective film 3 equal to the thickness of the sheet material through the up and down moving card slot C, set the roller H at the front end of the moving frame, and fix the roller H through the first roller fixing slot G1 and the second roller fixing slot G2;
[0065] S4. Start the laminating machine 2, the protective film waste winding roller 9 drives the protective film 3, the sheet material adheres to the adhesive surface of the protective film 3, the sheet material adhered to the protective film 3 drives the roller H to roll, and the roller H compacts the sheet material adhered to the protective film 3;
[0066] S5. Stick the tape 4 above the sheet material through the tape feeding roller 11;
[0067] S6. Tear the tape film 5 of the tape 4 through the blade 13, and the waste winding roller 10 discharges the torn tape film 5;
[0068] S7. Stick the cover film on the tape through the cover film feeding roller 6 to prepare a coil material.
[0069] In this embodiment, in step S4, since the distance between the bottom end of the front plate B2 and the protective film 3 is equal to the thickness of the sheet material, the sheet material that is not adhered to the protective film 3 will not be taken away.
[0070] The above description of the embodiments is for the convenience of those of ordinary skill in the art to understand and use the invention. Those familiar with the technology can obviously make various modifications to these embodiments easily and apply the general principles described herein to other embodiments without creative labor. Therefore, the present invention is not limited to the above embodiments, and the improvements and modifications made by those skilled in the art without departing from the scope of the present invention according to the disclosure of the present invention should be within the protection scope of the present invention.
Claims
1. An auxiliary laminating device for automatically changing a sheet into a coil, characterized in that, it includes a base, a roller (H) and a partition (F), the base includes a moving frame and a chute, the moving frame is arranged above the chute, the moving frame is connected to the chute, the partition (F) is arranged inside the moving frame, the partition (F) is slidably connected to the moving frame, the roller (H) is located at the front end of the moving frame, and the roller (H) is slidably connected to the chute; the moving frame is used for placing sheet materials, the partition (F) is used for fixing the left and right directions of the sheet materials; the roller (H) is used for compacting the sheet materials attached to the protective film (3).
2. The auxiliary laminating device for automatically changing a sheet into a coil according to claim 1, characterized in that, the moving frame includes a first side plate (A1), a second side plate (A2), a rear plate (B1) and a front plate (B2), the front plate (B2) is slidably connected to the front ends of the first side plate (A1) and the second side plate (A2), the rear plate (B1) is fixedly connected to the rear ends of the first side plate (A1) and the second side plate (A2), and the bottom ends of the first side plate (A1) and the second side plate (A2) are connected to the chute.
3. The auxiliary laminating device for automatically changing a sheet into a coil according to claim 2, characterized in that, the first side plate (A1), the second side plate (A2), the rear plate (B1) and the front plate (B2) have a height of 20 cm, a length of 40 cm, and a thickness of 2 cm; silicone oil is coated inside the first side plate (A1), the second side plate (A2), the rear plate (B1) and the front plate (B2).
4. The auxiliary laminating device for automatically changing a sheet into a coil according to claim 2, characterized in that, upper and lower moving chutes (C) are provided on the front sides of the first side plate (A1) and the second side plate (A2), the left and right ends of the front plate (B2) are respectively slidably connected to an upper and lower moving chute (C), and the upper and lower moving chutes (C) are used for controlling the up and down movement of the front plate (B2).
5. The auxiliary laminating device for automatically changing a sheet into a coil according to claim 4, characterized in that, the upper and lower moving chute (C) includes a chute gear (C1) and a control screw (C2), the top end of the control screw (C2) is slidably arranged in the chute gear (C1), the bottom end of the control screw (C2) is fixed to the left and right ends of the front plate (B2), and the control screw (C2) is used for adjusting the height of the front plate (B2); the top end of the control screw (C2) is fixed in the chute gear (C1) through a fixing nut (C3).
6. The auxiliary laminating device for automatically changing a sheet into a coil according to claim 2, characterized in that, left and right moving chutes (E) are provided on the upper sides of the first side plate (A1) and the second side plate (A2), and the partition (F) is slidably connected to the left and right moving chutes (E).
7. The auxiliary laminating device for automatically changing a sheet into a coil according to claim 6, characterized in that, bearings (F1) are provided on the left and right sides of the partition (F), and the bearings (F1) are slidably connected to the left and right moving chutes (E).
8. An auxiliary laminating device for automatically converting a sheet into a coil according to claim 2, characterized in that, the chute includes a first fixed card slot (D1), a second fixed card slot (D2), a first roller fixed slot (G1) and a second roller fixed slot (G2). The upper ends of the first fixed card slot (D1) and the second fixed card slot (D2) are respectively connected to the first side plate (A1) and the second side plate (A2). The first roller fixed slot (G1) and the second roller fixed slot (G2) are respectively slidably connected to the left and right ends of the roller (H).
9. An auxiliary laminating device for automatically converting a sheet into a coil according to claim 8, characterized in that, cylinders (H1) are provided on the left and right sides of the roller (H). The sides of the cylinders (H1) are bearings, and the bearings are slidably connected to the first roller fixed slot (G1) and the second roller fixed slot (G2) for enabling the roller (H) to roll.
10. A method for using an auxiliary laminating device for automatically converting a sheet into a coil according to any one of claims 1-9, characterized in that, the specific steps are as follows: S1. Lay the protective film (3) flat with the adhesive surface facing up. Place the auxiliary laminating device (1) above the protective film (3) and fix it on both sides of the protective film (3) through the first fixed card slot (D1) and the second fixed card slot (D2); S2. Place the non-carrying film surface of the sheet material in the moving frame, place the partition (F) in the moving frame, and fix the left and right directions of the sheet material; S3. Make the distance between the bottom end of the front plate (B2) and the protective film (3) equal to the thickness of the sheet material by moving the upper and lower moving card slots (C). Place the roller (H) at the front end of the moving frame and fix the roller (H) through the first roller fixed slot (G1) and the second roller fixed slot (G2); S4. Start the laminating machine (2). The protective film waste winding roller (9) drives the protective film (3). The sheet material adheres to the adhesive surface of the protective film (3). The sheet material adhered to the protective film (3) drives the roller (H) to roll, and the roller (H) compacts the sheet material adhered to the protective film (3); S5. Stick the tape (4) above the sheet material through the tape feeding roller (11); S6. Tear the tape film (5) of the tape (4) through the blade (13), and the waste winding roller (10) discharges the torn tape film (5); S7. Stick the cover film on the tape through the cover film feeding roller (6) to obtain a coil.