Building waste slurry stirring and curing equipment
By designing a building waste mud stirring and curing equipment including mixing and mixing components, screening components, separation components and material extraction components, the problems of inaccurate addition of curing agents and inconvenient recycling of large-sized mud blocks in existing equipment are solved, and efficient curing of mud and effective utilization of resources are achieved.
Patent Information
- Application Number
- CN202510371458.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-03-27
AI Technical Summary
The existing construction waste mud stirring and curing equipment lacks accuracy when adding curing agent, resulting in the mud not meeting the specified curing standards, and the recycling and utilization of large-sized mud blocks is inconvenient.
A construction waste slurry stirring and curing equipment including a stirring mixing assembly, a screening assembly, a separation assembly and a material withdrawal assembly is designed. The mud and mud block are separated by the separation assembly, and the material extraction assembly combines the mud detection components to accurately add curing agent and mud blocks to ensure that the slurry ratio reaches the best state.
By separating mud and mud, the equipment simplifies the stirring process and accurately adds the curing agent, avoiding the problem of insufficient curing effect or waste of resources caused by inaccurate amount of addition.
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Figure CN120117801A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building waste mud mixing and solidification, and particularly relates to a building waste mud mixing and solidification device. Background Art
[0002] In engineering fields such as building construction, pile foundation engineering, and shield construction, the generation of waste mud is inevitable; if these waste muds are directly discharged without treatment, they will not only occupy a large amount of land resources, but may also cause serious pollution to the surrounding environment and groundwater.
[0003] Traditional methods for solidifying waste mud usually include the following steps: injecting waste mud into a mixing device; secondly, gradually adding a solidifying agent to the mixing device, and while adding the solidifying agent, fully mixing the solidifying agent with the waste mud through the mixing device; workers judge whether the solidification standard is reached by observing the form of the mixed mud; after the mud reaches the solidification standard, it is discharged to a designated area and waits for natural drying and solidification. However, when injecting waste mud into the mixing device, the mud and large-sized mud blocks are often added to the mixing tank simultaneously. Due to the slow dissolution rate of large-sized mud blocks, it is difficult to judge the consistency of the slurry in the mixing tank with the naked eye, and the feeding amount of the solidifying agent cannot be accurately controlled; The prior art with the publication number CN216639229U provides: including a base, a fixed platform and a storage tank are fixedly connected to the top of the base, a cyclone, a return slurry tank and a second slurry pump are fixedly connected to the top of the fixed platform, a fixing plate is fixedly connected to the top of the cyclone, a connecting spring is fixedly connected to the top of the fixing plate, a sieve frame is fixedly connected to the top of the connecting spring, through the cyclone, a vibration motor and a sieve mesh; The sieve mesh is provided in the above prior art, which can pre-filter large mud blocks to make the mud enter the mixing tank, but there are still the following deficiencies: 1. The consistency of the slurry in the mixing tank still depends on manual visual observation, and there is no accurate reference basis for the supplement amount of soil and the addition amount of the solidifying agent; 2. When adding soil and the solidifying agent, there is a lack of weighing measures, and the addition amount is inaccurate, and the mud may not reach the specified solidification standard; 3. In the above prior art, the separated particles are returned to the mixing tank by pumping for reuse, but the pumping recovery method for large-sized mud blocks is not feasible, and the screened large mud blocks cannot be quickly and accurately recovered and reused.
[0004] In summary, there is an urgent need for an improved building waste mud mixing and solidification device to solve the above problems. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a building waste mud stirring and solidifying device, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A building waste mud stirring and solidifying device, comprising: a stirring and mixing assembly, which includes a stirring tank, a mud detection component, and a discharging component. One side of the stirring tank is fixedly connected with a fourth motor. The output shaft end of the fourth motor is rotationally connected with a first stirring rod through a worm and a worm gear. One end of the outer surface of the first stirring rod is respectively connected with a second stirring rod and a reciprocating component through a sprocket group and a chain. A discharging component is installed at the lower part of one end of the stirring tank. A mud detection component is installed at the upper part of one side of the stirring tank. The mud detection component is used to detect the moisture content of the mud in the stirring tank. First placement platforms and second placement platforms are respectively installed on both sides of the stirring tank; A screening assembly, which is installed below the dispersing assembly. The bottom surface of the screening assembly is located on the reciprocating component. The screening assembly moves synchronously with the reciprocating component and performs secondary screening and dissolution on the mud blocks and the curing agent; A separation assembly, which is installed at the other end of the stirring tank. The separation assembly is used for primary screening of the mud and the mud blocks, and conveys the mud into the stirring tank and the mud blocks into the first placement platform. A material taking assembly, which is installed above the dispersing assembly. The material taking assembly includes a transverse movement track, a longitudinal movement track, and a hydraulic telescopic rod. Transverse movement tracks are respectively installed on both sides of the stirring tank. A longitudinal movement track is installed between the bottom surfaces of the two groups of transverse movement tracks. The bottom surface of the longitudinal movement track is installed with a hydraulic telescopic rod. The bottom surface of the hydraulic telescopic rod is installed with a weighing component. A material taking component is installed below the weighing component; the material taking component is used to grab the curing agent ton bags on the second placement platform or the mud blocks on the first placement platform, and the weighing component is used to weigh the weight of the grabbed materials; the weighing component includes a C-shaped rod. The output end of the hydraulic telescopic rod is fixedly connected with the C-shaped rod. Electronic scales are respectively fixedly connected to both ends of the C-shaped rod. Lifting telescopic rods are respectively fixedly connected to both ends of the top surface of the C-shaped rod. The output end of the lifting telescopic rod is fixedly connected with a U-shaped hook rod.
[0007] Furthermore, the mud detection component includes a display screen, a track, and a first motor. A display screen and a first motor are respectively fixedly connected to one side of the stirring tank. One end of the top surface of the stirring tank is fixedly connected with a track. A threaded rod is rotationally connected inside the track. A moving block is threadedly connected to the outer surface of the threaded rod. A detection probe is fixedly connected to one side of the moving block. The output shaft end of the first motor is rotationally connected with the threaded rod through a worm and a worm gear.
[0008] Further, the material taking component includes a transverse rod, and rectangular sleeves are fixedly connected to both ends of the transverse rod. One end of the U-shaped hook rod is slidably located within the rectangular sleeve. Bidirectional grooves are respectively arranged at both ends of the top surface of the transverse rod. A first bidirectional pneumatic rod is fixedly connected to the middle of the top surface of the transverse rod. The output end of the first bidirectional pneumatic rod is fixedly connected to a bidirectional sleeve. A bent rod is slidably connected within the bidirectional sleeve. One end of the bent rod is fixedly connected to a material taking hopper. Four groups of material taking hoppers are provided in total. A second bidirectional pneumatic rod is fixedly connected to the middle of the bottom surface of the transverse rod. The output end of the second bidirectional pneumatic rod is fixedly connected to a long rod. Both ends of the long rod are slidably located within the bent rod.
[0009] Further, a square sleeve is fixedly connected to one side of the material taking hopper. An L-shaped hook rod is slidably connected within the square sleeve. A damping rod is fixedly connected between one side of the L-shaped hook rod and one side of the square sleeve.
[0010] Further, the material discharging component includes a U-shaped drain pipe and a guillotine hydraulic rod. The U-shaped drain pipe is fixedly connected to the lower part of one side of the mixing tank. A gate slot is arranged at one end of the inner cavity of the U-shaped drain pipe. A gate plate is slidably connected within the gate slot. The guillotine hydraulic rod is fixedly connected to the lower part of one side of the mixing tank. The output end of the guillotine hydraulic rod is fixedly connected to the gate plate.
[0011] Further, the reciprocating component includes a rectangular rod and a reciprocating lead screw. Rectangular rods are respectively fixedly connected to both sides of the inner cavity wall of the mixing tank. Four groups of rectangular rods are provided in total. A mouth-shaped frame is slidably connected to the outer surface of the rectangular rod. A placement groove is arranged on the top surface of the mouth-shaped frame. One end of the outer surface of the first stirring rod is rotationally connected to the reciprocating lead screw through a sprocket set and a chain. The mouth-shaped frame is threadedly connected to the outer surface of the reciprocating lead screw.
[0012] Further, a dispersing assembly is further included, which is installed above the mixing tank. The dispersing assembly is used for pulverizing and dispersing the mud blocks and the curing agent; the dispersing assembly includes a dispersing tank. The dispersing tank is fixedly connected to the top surface of the mixing tank. A second motor is fixedly connected to one side of the dispersing tank. The output shaft end of the second motor is rotationally connected to a first cutting disc and a second cutting disc respectively through a worm and a worm gear. A diversion rod is fixedly connected to the upper part of the inner cavity of the dispersing tank.
[0013] Further, a conical spike is fixedly connected to the middle of the top surface of the diversion rod. The conical spike is used for piercing the bottom of the curing agent ton bag.
[0014] Furthermore, the screening component includes lifting pneumatic rods. The two sides of the outer surface of the dispersing box are respectively fixedly connected with lifting pneumatic rods. The output ends of the lifting pneumatic rods are fixedly connected with cross bars. T-shaped grooves are respectively arranged at both ends of the bottom surface of the cross bar. U-shaped frames are slidably connected in the T-shaped grooves. U-shaped filter plates are fixedly connected in the U-shaped frames. The bottom surface of the U-shaped filter plate is placed in the placement groove. Dovetail grooves are respectively arranged on both sides of the inner cavity wall of the U-shaped filter plate. Mouth-shaped scraping rods are slidably connected in the dovetail grooves. The bottom surface of the U-shaped frame is fixedly connected with a scraping pneumatic rod. The output end of the scraping pneumatic rod is fixedly connected with a mouth-shaped scraping rod.
[0015] Furthermore, the separation component includes a separation box and a blanking chute. The two ends of the inner cavity of the separation box are respectively rotatably connected with a first conveying roller and a second conveying roller. The surface of the first conveying roller is rotatably connected with the second conveying roller through a filter hole conveyor belt. One side of the separation box is fixedly connected with a third motor. The output shaft end of the third motor is rotatably connected with the first conveying roller through a worm and a worm gear. One end of the separation box is fixedly connected with a scraper. One end of the scraper is in contact with the surface of the filter hole conveyor belt. The blanking end of the scraper is provided with a blanking chute. The blanking end of the blanking chute is located above the first placement table.
[0016] The present invention provides a building waste mud stirring and solidifying device. Compared with the prior art, it has the following beneficial effects: 1. By setting the separation component, the mud blocks in the waste mud can be effectively separated from the mud. The separated mud blocks are stored on the first placement table for subsequent quantitative addition, while the mud is directly input into the mixing tank. This design not only reduces the difficulty of mixing and stirring in the mixing tank but also avoids the problem of uneven mixing caused by the slow dissolution of large-sized mud blocks.
[0017] 2. Through the coordinated work of the track, threaded rod, first motor, and detection probe in the mud detection component, the moisture content of the mud at different positions in the mixing tank can be detected at multiple points. This design ensures the comprehensiveness and accuracy of the detection data, avoids the errors caused by manual observation in the traditional method, and thus provides reliable data support for the precise addition of the curing agent subsequently.
[0018] 3. Based on the detection data of the mud moisture content, the material taking component can accurately grab the curing agent ton bags on the second placement table and the mud blocks on the first placement table to ensure that the slurry ratio in the mixing tank reaches the optimal state. At the same time, the introduction of the weighing component further guarantees the grabbing accuracy of the curing agent and the mud blocks, avoiding the problems of unqualified curing effect or resource waste caused by inaccurate addition amount. Description of the Drawings
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 Shows the overall structural schematic diagram of the present invention; Figure 2 Shows the overall structural schematic diagram of the present invention from another perspective; Figure 3 Shows the structural schematic diagram of the material taking component of the present invention; Figure 4 Shows the structural schematic diagram of the weighing component of the present invention; Figure 5 Shows the structural schematic diagram of the material taking part of the present invention; Figure 6 Shows the structural schematic diagram of the separation component of the present invention; Figure 7 Shows the sectional structural schematic diagram of the separation component of the present invention; Figure 8 Shows the structural schematic diagram of the stirring and mixing component of the present invention; Figure 9 Shows the structural schematic diagram of the dispersing component and the screening component of the present invention; Figure 10 Shows the sectional structural schematic diagram of the dispersing component of the present invention; Figure 11 Shows the disassembled structural schematic diagram of the screening component of the present invention; Figure 12 Shows the sectional structural schematic diagram of the stirring tank of the present invention; Figure 13 Shows the structural schematic diagram of the discharging part of the present invention; As shown in the figure: 1. Stirring and mixing assembly; 11. Stirring tank; 12. Mud detection component; 121. Display screen; 122. Track; 123. First motor; 124. Threaded rod; 125. Moving block; 126. Detection probe; 13. Discharging component; 131. U-shaped liquid discharge pipe; 132. Knife gate hydraulic rod; 133. Knife gate groove; 134. Knife gate; 14. Fourth motor; 15. First stirring rod; 16. Second stirring rod; 17. Reciprocating component; 171. Rectangular rod; 172. Reciprocating lead screw; 173. Square frame; 174. Placing groove; 18. First placing table; 19. Second placing table; 2. Dispersing assembly; 21. Dispersing tank; 22. Second motor; 23. First cutting disc; 24. Second cutting disc; 25. Shunt rod; 26. Cone spike; 3. Screening assembly; 31. Lifting pneumatic rod; 32. Cross bar; 33. T-shaped groove; 34. U-shaped frame; 35. U-shaped filter plate; 36. Dovetail groove; 37. Scraping pneumatic rod; 38. Square scraping rod; 4. Separation assembly; 41. Separation tank; 42. Feeding trough; 43. First conveying roller; 44. Second conveying roller; 45. Filter hole conveyor belt; 46. Third motor; 47. Scraper; 5. Material taking assembly; 51. Transverse track; 52. Longitudinal track; 53. Hydraulic telescopic rod; 54. Weighing component; 541. C-shaped rod; 542. Electronic scale; 543. Lifting telescopic rod; 544. U-shaped hook rod; 55. Material taking component; 551. Transverse rod; 552. Rectangular sleeve; 553. Bidirectional groove; 554. First bidirectional pneumatic rod; 555. Bidirectional sleeve; 556. Bent rod; 557. Material taking hopper; 558. Second bidirectional pneumatic rod; 559. Long rod; 5510. Square sleeve; 5511. L-shaped hook rod; 5512. Damping rod. Specific embodiments
[0021] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention. Embodiment 1
[0022] To solve the technical problems in the background art, the following building waste mud stirring and solidifying equipment is provided: Combined with Figure 1 - Figure 13As shown in the figure, a building waste mud stirring and solidifying device provided by the present invention includes: a stirring and mixing assembly 1 including a stirring tank 11, a mud detection component 12 and a discharging component 13. A fourth motor 14 is fixedly connected to one side of the stirring tank 11. The output shaft end of the fourth motor 14 is rotationally connected to a first stirring rod 15 through a worm and a worm gear. One end of the outer surface of the first stirring rod 15 is respectively connected to a second stirring rod 16 and a reciprocating component 17 through a sprocket group and a chain. A discharging component 13 is installed at the lower part of one end of the stirring tank 11, and a mud detection component 12 is installed at the upper part of one side of the stirring tank 11. The mud detection component 12 is used to detect the water content of the mud in the stirring tank 11. A first placement table 18 and a second placement table 19 are respectively installed on both sides of the stirring tank 11; a crushing and dispersing assembly 2, which is installed above the stirring tank 11, and the crushing and dispersing assembly 2 is used to crush and disperse mud blocks and curing agents; a screening assembly 3, which is installed below the crushing and dispersing assembly 2, and the bottom surface of the screening assembly 3 is located on the reciprocating component 17. The screening assembly 3 moves synchronously with the reciprocating component 17 and performs secondary screening and dissolution on mud blocks and curing agents; a separation assembly 4, which is installed at the other end of the stirring tank 11, and the separation assembly 4 is used to perform primary screening on mud and mud blocks, and convey the mud into the stirring tank 11 and the mud blocks into the first placement table 18. A material taking assembly 5, which is installed above the crushing and dispersing assembly 2, and the material taking assembly 5 is used to quantitatively grab the curing agent on the second placement table 19 and the mud blocks on the first placement table 18 according to the detection parameters of the mud detection component 12.
[0023] The crushing and dispersing assembly 2 realizes the crushing of mud blocks and curing agents, avoiding the inconvenience of mixing mud blocks and curing agents with the mud in the stirring tank 11; Through the cooperation of the screening assembly 3 and the reciprocating component 17, the sieving of the crushed curing agent and mud blocks can be realized. During sieving, the screening assembly 3 drives the mud to flow in the stirring tank 11. When the mud is flowing, it will enable the mud to better blend with the crushed curing agent and mud blocks; The separation assembly 4 realizes the separation of waste mud, stores the mud blocks, and the mud will be input into the stirring tank 11; Through the mutual cooperation of the material taking assembly 5 and the mud detection component 12, after detecting the water content of the mud in the stirring tank 11, the material taking assembly 5 is controlled to grab the mud blocks and curing agents, avoiding the situation of inability to solidify in the later stage due to too high water content.
[0024] To solve the problems of difficult manual judgment of mud consistency and lack of basis for subsequent material addition, the following solutions are provided: The mud detection component 12 includes a display screen 121, a track 122, and a first motor 123. One side of the mixing tank 11 is fixedly connected with the display screen 121 and the first motor 123 respectively. One end of the top surface of the mixing tank 11 is fixedly connected with the track 122. A threaded rod 124 is rotatably connected inside the track 122. A moving block 125 is threadedly connected to the outer surface of the threaded rod 124. One side of the moving block 125 is fixedly connected with a detection probe 126. The output shaft end of the first motor 123 is rotatably connected with the threaded rod 124 through a worm and a worm gear.
[0025] Through the mutual cooperation of the track 122, the threaded rod 124, the first motor 123, and the detection probe 126 inside the mud detection component 12, the mud in different places inside the mixing tank 11 can be detected to ensure the detection results; the detection probe can detect the moisture content of the stirred mud.
[0026] The material taking component needs to connect the two hanging ears of the curing agent ton bag for lifting and weighing, and also needs to grab and weigh the mud blocks. To solve the above problems, the following solutions are provided: The material taking component 5 includes a transverse movement track 51, a longitudinal movement track 52, and a hydraulic telescopic rod 53. The transverse movement tracks 51 are installed on both sides of the mixing tank 11 respectively. A longitudinal movement track 52 is installed between the bottom surfaces of the two groups of transverse movement tracks 51. A hydraulic telescopic rod 53 is installed on the bottom surface of the longitudinal movement track 52. A weighing component 54 is installed on the bottom surface of the hydraulic telescopic rod 53. A material taking component 55 is installed below the weighing component 54.
[0027] The weighing component 54 includes a C-shaped rod 541. The output end of the hydraulic telescopic rod 53 is fixedly connected with the C-shaped rod 541. Electronic scales 542 are fixedly connected to both ends of the C-shaped rod 541 respectively. Lifting telescopic rods 543 are fixedly connected to both ends of the top surface of the C-shaped rod 541 respectively. The output end of the lifting telescopic rod 543 is fixedly connected with a U-shaped hook rod 544.
[0028] The material taking component 55 includes a transverse rod 551. Rectangular sleeves 552 are fixedly connected to both ends of the transverse rod 551 respectively. One end of the U-shaped hook rod 544 is located inside the rectangular sleeve 552 and slides therein. Double-sided grooves 553 are respectively arranged at both ends of the top surface of the transverse rod 551. A first double-sided pneumatic rod 554 is fixedly connected to the middle of the top surface of the transverse rod 551. The output end of the first double-sided pneumatic rod 554 is fixedly connected to a double-sided sleeve 555. A bent rod 556 is slidably connected inside the double-sided sleeve 555. One end of the bent rod 556 is fixedly connected to a material taking hopper 557. Four groups of material taking hoppers 557 are provided in total. A second double-sided pneumatic rod 558 is fixedly connected to the middle of the bottom surface of the transverse rod 551. The output end of the second double-sided pneumatic rod 558 is fixedly connected to a long rod 559. Both ends of the long rod 559 are located inside the bent rod 556 and slide therein. A square sleeve 5510 is fixedly connected to one side of the material taking hopper 557. An L-shaped hook rod 5511 is slidably connected inside the square sleeve 5510. A damping rod 5512 is fixedly connected between one side of the L-shaped hook rod 5511 and one side of the square sleeve 5510.
[0029] Through the electronic scale 542 in the weighing component 54, when the mud block or curing agent is grabbed, its weighing can be realized; the four groups of material taking hoppers can be opened to both sides to grab the mud block, or can be separated in all directions to expose enough area to accommodate the curing agent ton bag. The four groups of L-shaped hook rods 5511 can extend outwards to hook the ton bag. When not in use, the L-shaped hook rods elastically fold up, will not occupy space, and will not affect soil grabbing.
[0030] In this embodiment, the dispersing assembly 2 includes a dispersing box 21. The dispersing box 21 is fixedly connected to the top surface of the mixing box 11. A second motor 22 is fixedly connected to one side of the dispersing box 21. The output shaft end of the second motor 22 is respectively rotationally connected to a first cutting disc 23 and a second cutting disc 24 through a worm and a worm gear. A flow dividing rod 25 is fixedly connected to the upper part of the inner cavity of the dispersing box 21. A conical thorn 26 is fixedly connected to the middle of the top surface of the flow dividing rod 25.
[0031] In this embodiment, the screening assembly 3 includes a lifting pneumatic rod 31. Lifting pneumatic rods 31 are respectively fixedly connected to both sides of the outer surface of the dispersing box 21. The output end of the lifting pneumatic rod 31 is fixedly connected to a cross bar 32. T-shaped grooves 33 are respectively arranged at both ends of the bottom surface of the cross bar 32. A U-shaped frame 34 is slidably connected inside the T-shaped groove 33. A U-shaped filter plate 35 is fixedly connected inside the U-shaped frame 34. The bottom surface of the U-shaped filter plate 35 is placed in the placement groove 174. Dovetail grooves 36 are respectively arranged on both sides of the inner cavity wall of the U-shaped filter plate 35. A mouth-shaped scraping rod 38 is slidably connected inside the dovetail groove 36. A scraping pneumatic rod 37 is fixedly connected to the bottom surface of the U-shaped frame 34. The output end of the scraping pneumatic rod 37 is fixedly connected to the mouth-shaped scraping rod 38.
[0032] In this embodiment, the reciprocating member 17 includes a rectangular rod 171 and a reciprocating lead screw 172. On both sides of the inner cavity wall of the stirring tank 11, rectangular rods 171 are fixedly connected respectively. There are four groups of rectangular rods 171 in total. A U-shaped frame 173 is slidably connected to the outer surface of the rectangular rod 171. A placement groove 174 is arranged on the top surface of the U-shaped frame 173. One end of the outer surface of the first stirring rod 15 is rotationally connected to a reciprocating lead screw 172 through a sprocket group and a chain. The U-shaped frame 173 is threadedly connected to the outer surface of the reciprocating lead screw 172. The U-shaped filter plate 35 can be limited and fixed through the placement groove 174, so as to facilitate driving the U-shaped filter plate 35 to reciprocate later.
[0033] Through the taper thorns 26 in the dispersing assembly 2, the bottom of the ton bag can be punctured, so that the curing agent in the ton bag can flow into the dispersing assembly 2. Through the scraping pneumatic rod 37 in the screening assembly 3 cooperating with the U-shaped scraping rod 38, the U-shaped filter plate 35 can be cleaned, and the impurities on the U-shaped filter plate 35 can be cleaned to the outside. Relying on the rotation of the reciprocating lead screw 172 drives the U-shaped frame 173 to reciprocate, so that the U-shaped filter plate 35 reciprocates in the mud. As the U-shaped filter plate 35 reciprocates, the mud in the stirring tank 11 is driven to flow. The flowing mud starts to wash the mud blocks in the U-shaped filter plate 35. Finally, the mud blocks in the U-shaped filter plate 35 are washed into mud, which not only realizes the filtration of the mud blocks, but also realizes the mixing of the mud and the mud blocks.
[0034] In this embodiment, the separation assembly 4 includes a separation box 41 and a blanking chute 42. A first conveying roller 43 and a second conveying roller 44 are respectively rotatably connected to both ends of the inner cavity of the separation box 41. The surface of the first conveying roller 43 is rotationally connected to the second conveying roller 44 through a filter hole conveyor belt 45. A third motor 46 is fixedly connected to one side of the separation box 41. The output shaft end of the third motor 46 is rotationally connected to the first conveying roller 43 through a worm and a worm gear. A scraper 47 is fixedly connected to one end of the separation box 41. One end of the scraper 47 is in contact with the surface of the filter hole conveyor belt 45. A blanking chute 42 is installed at the blanking end of the scraper 47. The blanking end of the blanking chute 42 is located above the first placement table 18.
[0035] Through the scraper 47 in the separation assembly 4, the adhesion of mud blocks on the filter hole conveyor belt 45 is avoided.
[0036] In this embodiment, the discharging component 13 includes a U-shaped drain pipe 131 and a guillotine hydraulic rod 132. The lower part of one side of the mixing tank 11 is fixedly connected with the U-shaped drain pipe 131. One end of the inner cavity of the U-shaped drain pipe 131 is provided with a gate slot 133, and a gate plate 134 is slidably connected in the gate slot 133. The lower part of one side of the mixing tank 11 is fixedly connected with the guillotine hydraulic rod 132, and the output end of the guillotine hydraulic rod 132 is fixedly connected with the gate plate 134. The lifting movement of the gate plate can be controlled by the guillotine hydraulic rod to control the discharging process of the slurry.
[0037] As Figure 1 - Figure 13 shown, on the basis of the above embodiment, the following content is further given in this embodiment: The working principle and usage process of the present invention: In the usage state: During use, first, the slurry and mud blocks are conveyed onto the filter hole conveyor belt 45. At this time, the slurry and mud blocks can be separated through the filter hole conveyor belt 45. The separated slurry will be conveyed into the mixing tank 11 through the separation tank 41, and the mud blocks will be conveyed to the scraper 47 under the action of the filter hole conveyor belt 45. Finally, under the action of the feeding chute 42, they will be conveyed onto the first placement table 18. The slurry that enters the mixing tank 11 is stirred and mixed under the action of the first stirring rod 15 and the second stirring rod 16. When the slurry in the mixing tank 11 submerges the placement groove 174, at this time, stop injecting slurry into the mixing tank 11 and stop the separation assembly 4 from working. At this time, start the first motor 123 and the detection probe 126. When the first motor 123 works, it will drive the threaded rod 124 to rotate, thereby driving the detection probe 126 to move in the mixing tank 11, so as to detect the slurry at different positions in the mixing tank 11 to ensure the accuracy of later detection. After the detection, the detected result will be transmitted to the display screen 121. At this time, the staff can judge the consistency of the slurry in the mixing tank 11 by viewing the display screen 121. When adding mud blocks, first, the entire material-taking component 55 and weighing component 54 are moved above the first placement table 18 through the transverse movement track 51 and longitudinal movement track 52. Then, the first double-acting pneumatic rod 554 is started, and the first double-acting pneumatic rod 554 drives the double-acting sleeve 555, bent rod 556, and material-taking hopper 557 to move. Note that at this time, the material-taking hopper 557 is divided into two groups from four groups. At this time, the hydraulic telescopic rod 53 is started. When the hydraulic telescopic rod 53 works, it will drive the weighing component 54 and material-taking component 55 to move downward. When the material-taking hopper 557 in the material-taking component 55 is on both sides of the mud block, at this time, the first double-acting pneumatic rod 554 is started, and the first double-acting pneumatic rod 554 drives the two groups of material-taking hoppers 557 to move towards each other, so as to realize the grasping of the mud block. After grasping, it is lifted by the hydraulic telescopic rod 53; after lifting, at this time, the lifting telescopic rod 543 is started. When the lifting telescopic rod 543 works, it will drive the U-shaped hook rod 544 to move downward. When the U-shaped hook rod 544 moves, it will cause the material-taking component 55 to move downward slowly and make the material-taking component 55 fall on the electronic scale 542 to weigh it; after weighing, the material-taking component 55 will move to the dispersing assembly 2. At this time, the first double-acting pneumatic rod 554 is started again. When every two groups of material-taking hoppers 557 move to both sides, the mud blocks in the material-taking hoppers 557 will fall into the dispersing box 21. At this time, the second motor 22 drives the first cutting disc 23 and the second cutting disc 24 to rotate, and starts to disperse the mud blocks. The mud blocks that fall after dispersion will fall into the U-shaped filter plate 35. The U-shaped filter plate 35 is located in the placement groove 174. The power of the U-shaped filter plate 35 depends on the rotation of the reciprocating lead screw 172 to drive the mouth-shaped frame 173 to move reciprocally, so that the U-shaped filter plate 35 moves reciprocally in the mud. As the U-shaped filter plate 35 reciprocates, it drives the mud in the mixing tank 11 to flow. The flowing mud starts to wash the mud blocks in the U-shaped filter plate 35. Finally, the mud blocks in the U-shaped filter plate 35 are washed into mud, which not only realizes the filtration of the mud blocks but also realizes the mixing of the mud and the mud blocks; When it is necessary to clean the U-shaped filter plate 35 in the later stage, at this time, the lifting pneumatic rod 31 is started, and the lifting pneumatic rod 31 drives the cross bar 32, U-shaped frame 34, U-shaped filter plate 35, scraping pneumatic rod 37, and mouth-shaped scraping rod 38 to move upward. When the U-shaped filter plate 35 is separated from the placement groove 174, at this time, the scraping pneumatic rod 37 is started, and the scraping pneumatic rod 37 drives the mouth-shaped scraping rod 38 to move. When the mouth-shaped scraping rod 38 moves, it starts to scrape the top surface of the U-shaped filter plate 35 to realize cleaning and avoid the situation of filter holes being blocked; When taking the curing agent ton bags, first, move the material taking component 55 above the second placing table 19 through the transverse moving track 51 and the longitudinal moving track 52. First, start the first double-direction pneumatic rod 554 to drive the two groups of material taking hoppers 557 to separate from each other. At this time, the L-shaped hook rod 5511 starts to reset under the action of the damping rod 5512. When resetting, the L-shaped hook rod 5511 will extend out of one side of the material taking hopper 557. At this time, start the second double-direction pneumatic rod 558 to drive the two groups of bent rods 556 to move. When the bent rods 556 move, the four groups of material taking hoppers 557 will be completely separated. After separation, start the hydraulic telescopic rod 53 to move the L-shaped hook rod 5511 above the ton bag. At this time, the staff can hang the sling on the ton bag on the corresponding L-shaped hook rod 5511. After lifting, weigh the ton bag. After weighing, move the ton bag above the dispersing box 21. At this time, start the hydraulic telescopic rod 53 again. When the hydraulic telescopic rod 53 drives the ton bag to move downward, the bottom of the ton bag will contact the conical thorn 26. After contact, the bottom of the ton bag will be punctured by the conical thorn. After puncturing, lift the ton bag to make the conical thorn 26 break away from the ton bag. After separation, the curing agent in the ton bag can fall into the dispersing component 2 for dispersion. After dispersion, it will fall into the screening component 3 for screening. During screening, the curing agent will be dissolved with the mud; after all are dissolved, detect it. If the detection reaches the curing standard, at this time, start the guillotine hydraulic rod 132. When the guillotine hydraulic rod 132 works, it will start to drive the guillotine plate 134 to move upward, thus opening the drainage port of the mixing tank 11 to discharge the internally mixed liquid and wait for coagulation, then the stirring and curing of the waste mud can be completed; if the amount of mud blocks grabbed by the material taking component is excessive, add water for dilution. If it is insufficient, continue to grab to increase the mud blocks.
[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A construction waste mud stirring and solidification device, characterized in that: include: A stirring and mixing assembly, comprising a stirring box, a mud detection component and a discharge component, one side of the stirring box is fixedly connected to a fourth motor, the output shaft end of the fourth motor is rotatably connected to a first stirring rod through a worm gear and a worm wheel, one end of the outer surface of the first stirring rod is respectively connected to a second stirring rod and a reciprocating component through a sprocket set and a chain, a discharge component is installed at the lower part of one end of the stirring box, a mud detection component is installed at the upper part of one side of the stirring box, the mud detection component is used to detect the water content of the mud in the stirring box, and a first placement table and a second placement table are respectively installed on both sides of the stirring box; A screening component is installed below the breaking component, and the bottom surface of the screening component is located on the reciprocating component. The screening component moves synchronously with the reciprocating component and performs secondary screening and dissolution of the mud and the curing agent; The separation assembly is installed at the other end of the mixing box. The separation assembly is used to screen the mud and the mud blocks, and transport the mud to the mixing box and the mud blocks to the first placement table. A material picking component is installed above the breaking up component, the material picking component includes a transverse track, a longitudinal track and a hydraulic telescopic rod, the transverse tracks are respectively installed on both sides of the mixing box, the longitudinal track is installed between the bottom surfaces of the two groups of transverse tracks, the bottom surface of the longitudinal track is installed with a hydraulic telescopic rod, the bottom surface of the hydraulic telescopic rod is installed with a weighing component, and the material picking component is installed below the weighing component; the material picking component is used to grab the solidifying agent ton bag on the second placement table or the mud block on the first placement table, and the weighing component is used to weigh the weight of the grabbed material; the weighing component includes a C-shaped rod, the output end of the hydraulic telescopic rod is fixedly connected to the C-shaped rod, the two ends of the C-shaped rod are respectively fixedly connected to the electronic scale, the two ends of the top surface of the C-shaped rod are respectively fixedly connected to the lifting telescopic rod, and the output end of the lifting telescopic rod is fixedly connected to the U-shaped hook rod.
2. The construction waste mud stirring and solidifying equipment according to claim 1 is characterized by: The mud detection component includes a display screen, a track and a first motor. The display screen and the first motor are fixedly connected to one side of the mixing box, respectively. One end of the top surface of the mixing box is fixedly connected to the track. A threaded rod is rotatably connected in the track. A moving block is threadedly connected to the outer surface of the threaded rod. A detection probe is fixedly connected to one side of the moving block. The output shaft end of the first motor is rotatably connected to the threaded rod through a worm and a worm gear.
3. The construction waste mud stirring and solidifying equipment according to claim 1 is characterized by: The material picking component includes a transverse rod, both ends of the transverse rod are fixedly connected with rectangular sleeves, one end of the U-shaped hook rod is located in the rectangular sleeve and slides, both ends of the top surface of the transverse rod are respectively provided with two-way grooves, the middle part of the top surface of the transverse rod is fixedly connected with a first two-way pneumatic rod, the output end of the first two-way pneumatic rod is fixedly connected with a two-way sleeve, a bent rod is slidably connected in the two-way sleeve, one end of the bent rod is fixedly connected with a material picking hopper, and four groups of material picking hoppers are provided in total, a second two-way pneumatic rod is fixedly connected with the middle part of the bottom surface of the transverse rod, the output end of the second two-way pneumatic rod is fixedly connected with a long rod, and both ends of the long rod slide in the bent rod.
4. The construction waste mud stirring and solidifying equipment according to claim 3 is characterized by: A square sleeve is fixedly connected to one side of the hopper, an L-shaped hook rod is slidably connected inside the square sleeve, and a damping rod is fixedly connected to one side of the L-shaped hook rod and between one side of the square sleeve.
5. The construction waste mud stirring and solidifying equipment according to claim 1 is characterized by: The discharging component includes a U-shaped discharge pipe and a gate hydraulic rod. The U-shaped discharge pipe is fixedly connected to the lower part of one side of the mixing box. A gate groove is provided at one end of the inner cavity of the U-shaped discharge pipe. A gate plate is slidably connected in the gate groove. The gate hydraulic rod is fixedly connected to the lower part of one side of the mixing box, and the gate plate is fixedly connected to the output end of the gate hydraulic rod.
6. The construction waste mud stirring and solidifying equipment according to claim 1 is characterized by: The reciprocating component includes a rectangular rod and a reciprocating screw rod. Rectangular rods are fixedly connected to both sides of the inner cavity wall of the mixing box. There are four groups of rectangular rods in total. The outer surface of the rectangular rod is slidably connected to a mouth frame. The top surface of the mouth frame is provided with a placement groove. One end of the outer surface of the first mixing rod is rotatably connected to the reciprocating screw rod through a sprocket group and a chain. The outer surface of the reciprocating screw rod is threadedly connected to the mouth frame.
7. The construction waste mud stirring and solidifying equipment according to claim 6 is characterized by: It also includes a breaking up component, which is installed above the mixing box, and the breaking up component is used to crush and break up the mud and the curing agent; the breaking up component includes a breaking up box, and the top surface of the mixing box is fixedly connected to the breaking up box, one side of the breaking up box is fixedly connected to a second motor, and the output shaft end of the second motor is respectively connected to the first cutting disk and the second cutting disk through a worm and a worm gear, and the upper part of the inner cavity of the breaking up box is fixedly connected to a diverter rod.
8. The construction waste mud stirring and solidifying equipment according to claim 7 is characterized by: The middle part of the top surface of the diverter rod is fixedly connected with a cone thorn, and the cone thorn is used for piercing the bottom of the curing agent ton bag.
9. The construction waste mud stirring and solidifying equipment according to claim 7, characterized in that: The screening assembly includes a lifting pneumatic rod, and the two sides of the outer surface of the scattering box are respectively fixedly connected with the lifting pneumatic rods, and the output end of the lifting pneumatic rod is fixedly connected with a cross bar, and the two ends of the bottom surface of the cross bar are respectively provided with T-slots, and a U-shaped frame is slidably connected in the T-slot, and a U-shaped filter plate is fixedly connected in the U-shaped frame, and the bottom surface of the U-shaped filter plate is placed in the placement groove, and dovetail grooves are respectively provided on both sides of the inner cavity wall of the U-shaped filter plate, and a mouth-shaped scraper rod is slidably connected in the dovetail groove, and a scraper pneumatic rod is fixedly connected to the bottom surface of the U-shaped frame, and the output end of the scraper pneumatic rod is fixedly connected to the mouth-shaped scraper rod.
10. The construction waste mud stirring and solidifying equipment according to claim 1, characterized in that: The separation assembly includes a separation box and a feed trough, the two ends of the inner cavity of the separation box are respectively rotatably connected with the first conveying roller and the second conveying roller, the surface of the first conveying roller is rotatably connected with the second conveying roller through a filter hole conveyor belt, one side of the separation box is fixedly connected with a third motor, the output shaft end of the third motor is rotatably connected with the first conveying roller through a worm and a worm gear, one end of the separation box is fixedly connected with a scraper, one end of the scraper is in contact with the surface of the filter hole conveyor belt, the feed trough is installed at the feed end of the scraper, and the feed end of the feed trough is located above the first placement table.
Citation Information
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