High tower maintenance platform
By designing a high tower maintenance platform for coke towers and using lifts and support beams to form an umbrella shape, the time-consuming and labor-intensive construction of scaffolding during maintenance in the coke tower is solved, and rapid and accurate operations are achieved and maintenance and inspection efficiency is improved.
Patent Information
- Application Number
- CN202510489334.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-06-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When performing maintenance in the coke tower, building and dismantling scaffolding is time-consuming and labor-intensive, reducing the efficiency of maintenance and inspection.
A high tower maintenance platform is designed, including frame columns, lifting parts, first support beams and second support beams. The support beams are driven to expand through the lifting parts to form an umbrella shape, eliminating the work of building a scaffolding, and tightly attaching to the inner wall of the coke tower through an electric push rod to improve the stability of the platform.
It realizes rapid and precise lifting operations in the coke tower, saves time and labor in building scaffolding, and improves the efficiency and stability of maintenance and inspection.
Smart Images

Figure CN120119785A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of maintenance platforms, and more particularly to a high tower maintenance platform. Background Art
[0002] The coke drum is the core equipment of the coking unit. The cracking and condensation coking reactions in coking are carried out in the coke drum. The coke drum is the reactor of the coking unit. When the coke drum is working, the coking heavy oil conveyor belt in the external heating furnace needs to be pumped into the coke drum for coking and decoking operations. Since the height of the coke drum is as high as 35 meters, when inspecting and maintaining the inside of the coke drum, it is necessary to use a scaffolding to be built. However, a large amount of time is required for installing the scaffolding, and still a lot of time is consumed during disassembly. Therefore, it is time-consuming and laborious, reducing the inspection and detection efficiency of the coke drum maintenance. Summary of the Invention
[0003] To make up for the above deficiencies, this application provides a high tower maintenance platform, aiming to improve the problem that a large amount of time is required for installing the scaffolding, and still a lot of time is consumed during disassembly. Therefore, it is time-consuming and laborious, reducing the inspection and detection efficiency of the coke drum maintenance.
[0004] An embodiment of this application provides a high tower maintenance platform, including a frame column.
[0005] A lifting member is installed at the bottom end of the frame column. A first support beam in an annular array is also hinged at the bottom end of the frame column. The lifting end of the lifting member is connected to a support member. A second support beam in an annular array is hinged on the outside of the support member. The other end of each second support beam is respectively hinged to each first support beam. The lifting member drives each first support beam and each second support beam to open and contract. An electric push rod is installed inside the end of each first support beam.
[0006] In a specific implementation, the lifting member includes a driving motor installed inside the bottom end of the frame column. The output end of the driving motor is installed with a long screw rod, and the other end of the long screw rod is rotatably connected to the support member.
[0007] In a specific implementation, a threaded sleeve is provided at the output end of the driving motor, and the long screw rod is screwed to the threaded sleeve. The driving motor drives the threaded sleeve to rotate.
[0008] In a specific implementation, a first steel wire rope is jointly provided at the end of each first support beam.
[0009] In a specific embodiment, a second steel wire rope is provided at the end of each of the first support beams, and the other end of each second steel wire rope is respectively connected to the outside of the frame column.
[0010] In a specific embodiment, the support member includes a first support plate and a second support plate. Connecting rods are arranged in an annular array between the first support plate and the second support plate. One end of the long screw rod movably passes through the first support plate and is rotatably connected to the second support plate.
[0011] In a specific embodiment, first mounting seats are arranged in an annular array on the outside of the first support plate, and each second support beam is respectively hinged to the first mounting seat.
[0012] In a specific embodiment, a second mounting seat is installed at the bottom end of each second support beam, and each second mounting seat is respectively hinged to each first support beam.
[0013] In a specific embodiment, the frame column includes a top plate, six columns and a mounting plate. The two ends of the six columns are respectively fixedly connected to the top plate and the mounting plate, and the twelve first support beams are respectively hinged to the mounting plate.
[0014] In a specific embodiment, twelve third mounting seats are arranged in an annular array at the bottom end of the mounting plate, and each first support beam is respectively hinged to each third mounting seat.
[0015] Beneficial effects:
[0016] 1. Through the arrangement of the lifting member, each first support beam and second support beam can be unfolded to form an umbrella shape, thus saving a large amount of work of building scaffolding inside the coke drum. With the help of the lifting system of the hydraulic decoking drill pipe, it is realized that the operators can lift as needed on this platform inside the coke drum and accurately reach the parts that need to be operated for operation.
[0017] 2. By installing electric push rods inside each first support beam, each first support beam can be tightly abutted against the inner wall of the coke drum, improving the stability of the entire maintenance platform and ensuring that the operators can move and operate smoothly on the platform. Description of the drawings
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 Schematic structural diagram when the high tower maintenance platform provided by the embodiment of the present application is retracted;
[0020] Figure 2 Schematic structural diagram when the high tower maintenance platform provided by the embodiment of the present application is deployed;
[0021] Figure 3 Schematic structural diagram of the connection relationship between the lifting member and the support member provided by the embodiment of the present application;
[0022] Figure 4 Schematic structural diagram of the connection relationship between the second support beam and the support member provided by the embodiment of the present application;
[0023] Figure 5 Is provided by the embodiment of the present application Figure 2 Enlarged structural diagram at position A in
[0024] Figure 6 Is provided by the embodiment of the present application Figure 2 Enlarged structural diagram at position C in
[0025] Figure 7 Is provided by the embodiment of the present application Figure 2 Enlarged structural diagram at position B in
[0026] Figure 8 Schematic structural diagram of the lifting member provided by the embodiment of the present application.
[0027] In the figure: 1 - Frame column; 11 - Top plate; 12 - Column; 13 - Mounting plate; 131 - Third mounting seat; 2 - Support member; 21 - First support plate; 211 - First mounting seat; 22 - Connecting rod; 23 - Second support plate; 3 - Second support beam; 31 - Second mounting seat; 4 - First support beam; 5 - Lifting member; 51 - Driving motor; 52 - Long screw; 53 - Threaded sleeve; 6 - Second steel wire rope; 7 - First steel wire rope; 8 - Electric push rod. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present application will be described with reference to the accompanying drawings in the embodiments of the present application.
[0029] Please refer to Figures 1-8 , the present application provides a high tower maintenance platform, including a frame column 1.
[0030] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 andFigure 8 At the bottom end of the frame column 1, a lifting member 5 is installed. At the bottom end of the frame column 1, 12 first support beams 4 arranged in a circular array are also hinged. Specifically, the first support beams 4 are composed of square tubes made of Q235D material with a size of 80*40 and a thickness of 5 mm. The linear distance between the ends of each first support beam 4 is 2200 mm. The first steel wire rope 7 is divided into 12 equal parts with a length of 26.5 m of M4 steel wire and is fixed at the end of the first support beam 4 to serve as the 12-equal-part positioning of the circumferential angle during unfolding, ensuring that after unfolding, the included angle between adjacent two umbrella ribs is 30 degrees, and the equal division length is 4200 mm. The lifting end of the lifting member 5 is connected to a support member 2. On the outer side of the support member 2, 12 second support beams 3 arranged in a circular array are hinged. The other end of each second support beam 3 is respectively hinged to each first support beam 4. The lifting member 5 drives each first support beam 4 and each second support beam 3 to open and contract. Inside the end of each first support beam 4, an electric push rod 8 is installed. Specifically, the telescopic head of the electric push rod 8 is flush with the end of the first support beam 4, and the elongation distance is 500 mm, and the thrust is 700 N. Among them, the top end of the frame column 1 is connected to the hydraulic coke-drilling rod. When it is necessary to repair and inspect the inside of the coke drum, the entire device is moved to the inside of the coke drum, and then the lifting member 5 is started. The lifting member 5 causes the contracted first support beams 4 and second support beams 3 to unfold into an umbrella shape, and then each electric push rod 8 is started again so that each electric push rod 8 abuts tightly against the inner wall of the coke drum respectively. Through the setting of the lifting member 5, each first support beam 4 and second support beam 3 can be unfolded to form an umbrella shape, thereby saving a large amount of work of building a scaffold inside the coke drum. With the aid of the lifting system of the hydraulic coke-drilling rod, it is realized that the operating personnel can lift as needed on this platform inside the coke drum and accurately reach the position where work needs to be done for operation. By installing the electric push rod 8 inside each first support beam 4, each first support beam 4 can abut tightly against the inner wall of the coke drum, improving the stability of the entire maintenance platform and ensuring that the operating personnel can move and operate stably on the platform.
[0031] In this embodiment, the lifting member 5 includes a driving motor 51. The driving motor 51 is installed inside the bottom end of the frame column 1. The output end of the driving motor 51 is installed with a long screw rod 52. The other end of the long screw rod 52 is rotatably connected to the support member 2. A threaded sleeve 53 is arranged at the output end of the driving motor 51. The long screw rod 52 is screwed with the threaded sleeve 53. The driving motor 51 drives the threaded sleeve 53 to rotate. Among them, when the driving motor 51 is started, the threaded sleeve 53 rotates, and then the long screw rod 52 moves up and down, thereby driving the 12 second support beams 3 to move, realizing the folding or unfolding of the 12 second support beams 3 and the 12 first support beams 4. And after unfolding, through the force on the first support plate 21 at the top of the long screw rod 52, the bottom support disk is fixed, and in cooperation with the 12 second support beams 3, it plays a supporting role for the middle section of the 12 first support beams 4, improving the load-bearing capacity and stability of the platform.
[0032] When specifically setting, a first steel wire rope 7 is commonly arranged at the end of each first support beam 4. A second steel wire rope 6 is arranged at the end of each first support beam 4. Specifically, the second steel wire rope 6 is an M10 steel wire rope. At a height of three meters on the other end frame column 1, corresponding to the angle, both ends of the two second steel wire ropes 6 are reliably fixed. The other end of each second steel wire rope 6 is respectively connected to the outside of the frame column 1. Among them, through the setting of the first steel wire rope 7 and the second steel wire rope 6, as the load-bearing traction rope of the platform, it ensures the stability of the load.
[0033] The support member 2 includes a first support plate 21 and a second support plate 23. Connecting rods 22 are arranged in a circular array between the first support plate 21 and the second support plate 23. One end of the long screw rod 52 movably passes through the first support plate 21 and is rotatably connected to the second support plate 23.
[0034] In a specific implementation scheme, first mounting seats 211 are arranged in a circular array on the outside of the first support plate 21. Each second support beam 3 is respectively hinged to the first mounting seats 211. Among them, a first shear pin is commonly arranged on the first mounting seats 211 and the second support beam 3.
[0035] In a specific implementation scheme, a second mounting seat 31 is installed at the bottom end of each second support beam 3. Each second mounting seat 31 is respectively hinged to each first support beam 4. Among them, a second shear pin is commonly arranged on the second mounting seat 31 and the first support beam 4.
[0036] In a specific implementation scheme, the frame column 1 includes a top plate 11, six columns 12, and a mounting plate 13. Specifically, the top plate 11 is connected to the hydraulic descaling drill pipe. The six columns 12 are composed of six square pipes of Q235D material with a size of 80*40 and a thickness of 5 mm. The mounting plate 13 is an annular steel plate of Q235B material. Both ends of the six columns 12 are respectively fixedly connected to the top plate 11 and the mounting plate 13. Twelve first support beams 4 are respectively hinged to the mounting plate 13.
[0037] In a specific implementation scheme, twelve third mounting seats 131 are arranged in a circular array at the bottom end of the mounting plate 13. Each first support beam 4 is respectively hinged to each third mounting seat 131. Among them, a third shear pin is commonly arranged on the third mounting seat 131 and the first support beam 4. The third shear pin is M16.
[0038] The working principle of this high tower maintenance platform:
[0039] The top end of the frame column 1 is connected to the hydraulic coke cutting drill pipe. When it is necessary to perform maintenance and inspection inside the coke drum, the entire device is moved inside the coke drum, and then the lifting member 5 is started. The lifting member 5 causes the retracted first support beam 4 and the second support beam 3 to expand to form an umbrella shape. Then, each electric push rod 8 is started again so that each electric push rod 8 abuts against the inner wall of the coke drum respectively. Through the setting of the lifting member 5, each first support beam 4 and the second support beam 3 can be expanded to form an umbrella shape, thus saving a large amount of work of building a scaffolding inside the coke drum. With the aid of the lifting system of the hydraulic coke cutting drill pipe, it is realized that the operating personnel can lift as required on this platform inside the coke drum and accurately reach the position where work needs to be done for operation. By installing the electric push rod 8 inside each first support beam 4, each first support beam 4 can abut against the inner wall of the coke drum, improving the stability of the entire maintenance platform and ensuring the smooth movement and operation of the operating personnel on the platform.
[0040] It should be noted that the specific model specifications of the drive motor 51 and the electric push rod 8 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail.
[0041] The power supply and its principle of the drive motor 51 and the electric push rod 8 are clear to those skilled in the art and will not be elaborated here.
[0042] The above are only the embodiments of the present application and are not used to limit the protection scope of the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
Claims
1. A high tower maintenance platform, characterized in that: include A frame column (1), wherein the top end of the frame column (1) is connected to a hydraulic coke extraction drill pipe, a lifting member (5) is installed at the bottom end of the frame column (1), and 12 first support beams (4) in a circular array are hingedly arranged at the bottom end of the frame column (1), the lifting end of the lifting member (5) is connected to a support member (2), and 12 second support beams (3) in a circular array are hingedly arranged on the outer side of the support member (2), and the other end of each second support beam (3) is hingedly arranged with each first support beam (4), and the lifting member (5) drives each first support beam (4) and each second support beam (3) to open and retract, and an electric push rod (8) is installed inside the end of each first support beam (4).
2. A high tower maintenance platform according to claim 1, characterized in that: The lifting member (5) comprises a driving motor (51), wherein the driving motor (51) is installed inside the bottom end of the frame column (1), and a long screw rod (52) is installed at the output end of the driving motor (51), and the other end of the long screw rod (52) is rotatably connected to the supporting member (2).
3. A high tower maintenance platform according to claim 2, characterized in that: A threaded sleeve (53) is provided at the output end of the driving motor (51), the long screw rod (52) is threadedly connected to the threaded sleeve (53), and the driving motor (51) drives the threaded sleeve (53) to rotate.
4. A high tower maintenance platform according to claim 1, characterized in that: A first steel wire rope (7) is commonly provided at the end of each of the first support beams (4).
5. The high tower maintenance platform according to claim 1, characterized in that: A second steel wire rope (6) is provided at the end of each of the first support beams (4), and the other end of each of the second steel wire ropes (6) is respectively connected to the outer side of the frame column (1).
6. A high tower maintenance platform according to claim 2, characterized in that: The support member (2) comprises a first support plate (21) and a second support plate (23), connecting rods (22) are arranged in a ring array between the first support plate (21) and the second support plate (23), and one end of the long screw rod (52) movably passes through the first support plate (21) and is rotatably connected to the second support plate (23).
7. A high tower maintenance platform according to claim 6, characterized in that: The first support plate (21) is provided with first mounting seats (211) in a ring array on the outside thereof, and each of the second support beams (3) is hingedly connected to the first mounting seat (211).
8. A high tower maintenance platform according to claim 7, characterized in that: A second mounting seat (31) is mounted on the bottom end of each second supporting beam (3), and each second mounting seat (31) is hingedly connected to each first supporting beam (4).
9. The high tower maintenance platform according to claim 1, characterized in that: The frame column (1) comprises a top plate (11), six columns (12) and a mounting plate (13); two ends of the six columns (12) are respectively fixedly connected to the top plate (11) and the mounting plate (13); and twelve of the first support beams (4) are respectively hingedly arranged to the mounting plate (13).
10. A high tower maintenance platform according to claim 9, characterized in that: The bottom end of the mounting plate (13) is provided with 12 third mounting seats (131) in a circular array, and each of the first support beams (4) is hingedly connected to each of the third mounting seats (131).