Raw material cooking and glue taking device and method for tortoise-shell glue production
By designing a device including a heating furnace, a cooking pot, a support frame and a reciprocating glue mixing mechanism, the problem of the time-consuming and inconvenient operation of the decoction liquid concentrate and gel collection process in the production of tortoise shell glue is solved, and efficient stirring and concentration is achieved, saving manpower and improving product purity.
Patent Information
- Application Number
- CN202510379680.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-13
AI Technical Summary
During the production process of tortoise shell glue, the decoction liquid needs to be repeatedly boiled and stirred when it is concentrated and collected, which takes a long time and is easy to stick to the spatula, resulting in high labor consumption and inconvenient operation.
A device including a heating furnace, a cooking pot, a support frame and a reciprocating glue mixing mechanism is designed. The surround movement of the stirring pipe is realized through the support frame and the driving mechanism, and the stirring and concentration process of the decoction liquid is automatically completed, and the tortoise shell glue is fixed through the glue setting mechanism.
It realizes efficient stirring and concentration of the decoction, saves manpower, reduces the risk of tortoise shell adhesive, and improves production efficiency and product purity.
Smart Images

Figure CN120132658A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tortoise shell glue production, and particularly to a device and method for cooking and extracting glue from raw materials for tortoise shell glue production. Background Art
[0002] In the process of tortoise shell glue production, the following steps are included: soaking in water: putting the selected tortoise shells into clear water for soaking to soften the tortoise shells and remove some impurities; steaming: taking out the soaked tortoise shells and putting them into a steamer for steaming; removing rotten meat: after steaming, cooling the tortoise shells, and then using a small knife to remove the rotten meat and impurities on the scutes and ventral carapaces to ensure the purity of the tortoise shells.
[0003] Decocting: putting the processed tortoise shells into a pot and adding an appropriate amount of water for decocting. During the decocting process, it is necessary to decoct repeatedly for several times (such as three times) to fully extract the effective components in the tortoise shells. After each decocting, the decoction is combined for subsequent concentration. Concentrating and collecting glue: filtering the combined decoction to remove impurities, and then using a slow fire to concentrate the glue liquid into a thick paste. During this period, it is necessary to continuously stir to prevent sticking to the bottom; condensing and forming: pouring the concentrated glue liquid into a gel tank and allowing it to naturally condense and form; cutting into pieces and drying in the shade: after the colloid is completely condensed, taking out the glue block, cutting it into small pieces, and drying it until completely dry; After the tortoise shell glue is decocted multiple times and the decoction is concentrated and collected for glue, on the one hand, it is necessary to cook slowly with a slow fire to concentrate the glue liquid into a thick paste, and on the other hand, it is also necessary for the staff to continuously stir with a spatula to prevent sticking to the bottom. This process requires a long time, not only consuming manpower, but also the concentrated tortoise shell glue in the form of thick paste is easy to adhere to the spatula, which is not convenient for digging out the tortoise shell glue. Summary of the Invention
[0004] The purpose of the present invention is to provide a device and method for cooking and extracting glue from raw materials for tortoise shell glue production to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A device for cooking and extracting glue from raw materials for tortoise shell glue production, including a heating furnace and a cooking pot placed on the heating furnace. A support base is provided outside the heating furnace, and a support frame is provided on the support base. One end of the support frame extends directly above the cooking pot and is rotatably connected to a support mechanism at the bottom. A driving mechanism for driving the support mechanism is installed on the support frame; A fixed shell is fixedly installed at the bottom of the support mechanism, and the fixed shell is located outside the cooking pot; A reciprocating glue-extracting and stirring mechanism is connected to the fixed shell, and the reciprocating glue-extracting and stirring mechanism is used for reciprocatingly stirring the decoction inside the cooking pot; A glue-fixing mechanism is installed on the top of the cooking pot, and the reciprocating glue-extracting and stirring mechanism guides the glue liquid concentrated into a thick paste to the glue-fixing mechanism.
[0006] Further, the support mechanism includes a support shaft, a support shell, a support plate, a telescopic adjustment member, and a connection plate. The support shaft is located directly above the cooking pot, and the support shaft is rotatably connected to the support frame. The bottom of the support shaft is fixedly connected to the support shell, and the driving mechanism is used to drive the support shaft; One end of the support plate slidably penetrates through the support shell, the telescopic adjustment member is installed outside the support shell, and the telescopic adjustment member is used to drive the support plate. One end of the support plate located outside the support shell is fixedly connected to the connection plate, and the bottom of the connection plate is fixedly connected to the fixed shell.
[0007] Further, the telescopic adjustment member includes an adjustment plate, an adjustment screw rod, and an adjustment motor. A moving port is provided on one side of the support shell, and the adjustment plate slidably penetrates through the moving port. One end of the adjustment plate passes through the moving port and is fixedly connected to the support plate. A threaded hole is provided on the adjustment plate, and the adjustment screw rod is threadedly connected to the threaded hole. The adjustment motor is fixedly installed outside the support shell, and the adjustment motor is used to drive the adjustment screw rod. It should be noted that by providing the telescopic adjustment member, the connection and adjustment between the support plate and the support shell are realized.
[0008] Further, the reciprocating glue-taking and stirring mechanism includes a reciprocating frame, a reciprocating member, a glue outlet pipe, a stirring pipe, a glue guiding member, and a glue cutting member. The reciprocating frame is located outside the fixed shell, and the reciprocating member is installed on the fixed shell, and the reciprocating member is used to drive the reciprocating frame; The reciprocating frame is L-shaped, and one end of the reciprocating frame is fixedly sleeved outside the glue outlet pipe, and the glue outlet pipe is located above the glue fixing mechanism; One end of the glue outlet pipe is communicated with the stirring pipe, and one end of the stirring pipe extends into the cooking pot. An inlet hole is provided at the bottom of the stirring pipe. The glue guiding member is installed on the stirring pipe, and the glue guiding member guides the thick paste-like glue into the glue outlet pipe and falls from the glue outlet pipe to the glue fixing mechanism. The glue cutting member is installed at the bottom of the glue outlet pipe. It should be noted that by providing the reciprocating glue-taking and stirring mechanism, the stirring of tortoise shell glue is realized.
[0009] Further, the glue guiding member includes a closing plug, a rotating shaft, a spiral blade, a limiting member, and a driving member. The closing plug is fitted and connected to the inlet hole. The rotating shaft is fixedly installed at the top of the closing plug, and the top of the rotating shaft passes through the stirring pipe and is connected to the driving member. A sealing gasket is fixedly installed at the top of the stirring pipe, and the sealing gasket is slidably sleeved outside the rotating shaft. The limiting member is located at the bottom of the driving member, and the limiting member is installed outside the top of the rotating shaft. It should be noted that by providing the glue guiding member, the thick paste-like tortoise shell glue is guided to the glue fixing mechanism.
[0010] Further, the driving member includes a fixed gear, a moving gear, a driving motor, a protective housing, and a first electric push rod. The fixed gear is fixedly installed at the top of the rotating shaft, and the moving gear is located outside the fixed gear. The driving motor is installed inside the protective housing, and the output end of the driving motor is fixedly connected to the moving gear. The first electric push rod is fixedly installed on the support plate, and the output end of the first electric push rod is fixedly connected to the protective housing; A wedge-shaped block for pushing the limiting member is installed at the bottom of the protective housing. It should be noted that the driving member is provided to drive the rotating shaft.
[0011] Further, the limiting member includes a limiting spring, a limiting block, and a limiting housing. The limiting spring is sleeved outside the rotating shaft, and both ends of the limiting spring are fixedly connected to the sealing gasket and the limiting block respectively. The limiting block is rotatably sleeved outside the rotating shaft through a bearing. A positioning inclined surface is provided on the outside of the limiting block, and the wedge-shaped block pushes the limiting block through the positioning inclined surface; There are two limiting housings, and the two limiting housings are respectively located at both ends of the limiting block. The limiting housings are fixedly installed on the top of the glue outlet pipe. A groove is provided at the end of the limiting block close to the limiting housing, and a connecting spring is provided at the groove. One end of the connecting spring is fixedly connected with a clamping block, and a clamping interface is provided at the bottom of the limiting housing corresponding to the clamping block. It should be noted that the limiting member is provided to position the rotating shaft.
[0012] Further, the glue fixing mechanism includes an annular plate and connecting members. There are multiple connecting members, and the multiple connecting members are fixedly arranged around the outer edge of the top of the cooking pot. Connecting holes are provided at the bottom of the annular plate corresponding to the multiple connecting members, and multiple glue fixing grooves are equidistantly arranged on the annular plate. The glue fixing mechanism is provided to fix the obtained tortoise shell glue.
[0013] Further, the connecting member includes a positioning plate and a positioning rod. The positioning plate is fixedly installed on the outer edge of the top of the cooking pot, and the positioning rod is fixedly installed on the positioning plate. The annular plate is slidably sleeved outside the positioning rod through the connecting holes. It should be noted that the connecting member is provided to support and connect the annular plate.
[0014] A method for cooking and extracting glue from raw materials for producing tortoise shell glue includes the following steps: Step 1: Pour the decoction into the cooking pot, and turn on the switch of the heating furnace. Install the annular plate on the outer edge of the top of the cooking pot. Then, move the support base to the outside of the cooking pot, and adjust the reciprocating glue extraction and stirring mechanism by adjusting the position of the support mechanism; Step 2: During the process of concentrating and collecting the decoction, the inlet hole at the bottom of the stirring tube is in a closed state, and through the operation of the reciprocating member and the driving mechanism, the stirring tube moves reciprocally around the inside of the cooking pot to realize the stirring of the decoction and prevent the phenomenon of bottom burning. Step 3: When the decoction is concentrated into a thick paste to form tortoise shell glue, turn off the switch of the heating furnace. Subsequently, the inlet hole at the bottom of the stirring tube is opened, and at the same time, the tortoise shell glue falls onto multiple glue fixing grooves on the annular plate through the stirring tube and the glue outlet tube respectively, realizing the glue taking and shaping of the tortoise shell glue.
[0015] The present invention has at least the following beneficial effects: When the present invention is in use, through the provided support frame, and at the same time, the support mechanism provided on the support frame, the reciprocating glue taking and stirring mechanism is connected through the fixed shell at the support mechanism. Thus, during the process of concentrating and collecting the decoction, the reciprocating glue taking and stirring mechanism can move around the cooking pot in a circular motion and fully stir the decoction, effectively saving manpower. The reciprocating glue taking and stirring mechanism in the present invention can not only realize the stirring of the decoction, but also play the role of taking the glue of the tortoise shell glue concentrated into a thick paste, and enable the obtained tortoise shell glue to fall onto the glue fixing mechanism in sequence, realizing the function of taking the glue and shaping the tortoise shell glue. Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a side view of the overall structure of the present invention; Figure 3 It is a schematic diagram of the internal structure of the cooking pot of the present invention; Figure 4 It is a front cross-sectional view of the cooking pot of the present invention; Figure 5 It is a schematic diagram of the structure of the driving mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the support plate of the present invention; Figure 7 It is a schematic diagram of the structure of the reciprocating frame of the present invention; Figure 8 It is a schematic diagram of the structure of the limiting shell of the present invention; Figure 9 It is a schematic diagram of the structure of the driving member of the present invention; Figure 10 It is a schematic diagram of the structure of the reciprocating member of the present invention; Figure 11 It is a schematic diagram of the structure of the stirring tube of the present invention; Figure 12 It is a cross-sectional view of the structure of the stirring tube of the present invention; Figure 13 It is a schematic diagram of the structure of the guide plate of the present invention; Figure 14 Structural schematic diagram of the glue - fixing mechanism of the present invention; Figure 15 Structural schematic diagram of the bottom of the annular plate of the present invention.
[0017] In the figure: 1 - heating furnace; 2 - cooking pot; 3 - support base; 31 - support frame; 4 - support mechanism; 41 - support shaft; 42 - support shell; 421 - moving port; 43 - support plate; 44 - telescopic adjustment member; 441 - adjustment plate; 442 - adjustment screw rod; 443 - adjustment motor; 45 - connecting plate; 5 - driving mechanism; 51 - rotating motor; 52 - first rotating gear; 53 - second rotating gear; 54 - gear chain; 6 - fixed shell; 7 - reciprocating glue - taking and stirring mechanism; 71 - reciprocating frame; 72 - reciprocating member; 721 - intermediate gear; 722 - servo motor; 723 - linkage gear; 724 - synchronous rod; 73 - glue outlet pipe; 74 - stirring pipe; 741 - inlet hole; 75 - glue guiding member; 751 - closing plug; 752 - rotating shaft; 753 - spiral blade; 754 - sealing gasket; 76 - glue cutting member; 761 - guiding plate; 762 - first cutting blade; 763 - second cutting blade; 764 - moving shaft; 765 - moving plate; 766 - fixed shaft; 767 - half gear; 768 - rack; 769 - intermediate plate; 7691 - second electric push rod; 77 - limiting member; 771 - limiting spring; 772 - limiting block; 773 - limiting shell; 7731 - clamping interface; 774 - connecting spring; 775 - clamping block; 78 - driving member; 781 - fixed gear; 782 - moving gear; 783 - driving motor; 784 - protective shell; 785 - first electric push rod; 786 - wedge - shaped block; 8 - glue - fixing mechanism; 81 - annular plate; 811 - connecting hole; 812 - glue - fixing groove; 82 - connecting member; 821 - positioning plate; 822 - positioning rod. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0019] Embodiment 1 Please refer to Figures 1 to 4, A raw material steaming and glue extraction device for tortoise shell glue production, including a heating furnace 1 and a steaming pot 2 placed on the heating furnace 1. A support base 3 is provided outside the heating furnace 1. At the same time, a self-braking universal wheel is provided at the bottom of the support base 3, so as to facilitate the movement and fixation of the support base 3. And a support frame 31 is provided on the support base 3. In this embodiment, the height of the support frame 31 can be adjusted, so as to facilitate the cooperation with steaming pots 2 of different heights. One end of the support frame 31 extends above the steaming pot 2 and is rotatably connected to a support mechanism 4 at the bottom. A driving mechanism 5 for driving the support mechanism 4 is installed on the support frame 31; A fixed shell 6 is fixedly installed at the bottom of the support mechanism 4, and the fixed shell 6 is located outside the steaming pot 2; Please refer to Figures 5 to 6 , The support mechanism 4 includes a support shaft 41, a support shell 42, a support plate 43, a telescopic adjustment member 44 and a connection plate 45. The support shaft 41 is located above the steaming pot 2, and the support shaft 41 is rotatably connected to the support frame 31. The bottom of the support shaft 41 is fixedly connected to the support shell 42. The driving mechanism 5 is used to drive the support shaft 41; One end of the support plate 43 slidably penetrates through the support shell 42. The telescopic adjustment member 44 is installed outside the support shell 42, and the telescopic adjustment member 44 is used to drive the support plate 43. One end of the support plate 43 located outside the support shell 42 is fixedly connected to the connection plate 45, and the bottom of the connection plate 45 is fixedly connected to the fixed shell 6.
[0020] The telescopic adjustment member 44 includes an adjustment plate 441, an adjustment screw rod 442 and an adjustment motor 443. A moving port 421 is provided on one side of the support shell 42, and the adjustment plate 441 slidably penetrates through the moving port 421. One end of the adjustment plate 441 passes through the moving port 421 and is fixedly connected to the support plate 43. A threaded hole is provided on the adjustment plate 441, and the adjustment screw rod 442 is threadedly connected to the threaded hole. The adjustment motor 443 is fixedly installed outside the support shell 42, and the adjustment motor 443 is used to drive the adjustment screw rod 442; Specific implementation process: When the decoction liquid is poured into the steaming pot 2, the support base 3 is moved to the outside of the heating furnace 1, and at the same time, the position of the support frame 31 is adjusted correspondingly, so that one end of the support frame 31 is located directly above the steaming pot 2. At the same time, by operating the adjustment motor 443, the adjustment screw rod 442 rotates, so as to provide driving force for the adjustment plate 441. At this time, under the limiting action of the support plate 43, the adjustment plate 441 further moves the support plate 43 relative to the support shell 42 until the positions of the connection plate 45 and the support plate 43 are adjusted. At this time, the stirring tube 74 inside the steaming pot 2 is initially in contact with the inner wall of the steaming pot 2.
[0021] A reciprocating glue extraction and stirring mechanism 7 is connected to the fixed shell 6, and the reciprocating glue extraction and stirring mechanism 7 is used to reciprocally stir the decoction liquid inside the steaming pot 2; Please refer to Figures 3 to 13 , the reciprocating glue-taking and stirring mechanism 7 includes a reciprocating frame 71, a reciprocating member 72, a glue outlet pipe 73, a stirring pipe 74, a glue guiding member 75 and a glue cutting member 76. The reciprocating frame 71 is located outside the fixed shell 6. The reciprocating member 72 is installed at the fixed shell 6, and the reciprocating member 72 is used to drive the reciprocating frame 71; The reciprocating member 72 includes an intermediate gear 721, a servo motor 722, a linkage gear 723 and a synchronizing rod 724. The servo motor 722 is fixedly installed at the fixed shell 6, and the output end of the servo motor 722 is fixedly connected to the intermediate gear 721. The intermediate gear 721 is located inside the fixed shell 6. There are two linkage gears 723, and both of the two linkage gears 723 are meshed with the intermediate gear 721. Openings are provided at the positions of the fixed shell 6 corresponding to the two linkage gears 723. There are two synchronizing rods 724. The synchronizing rods are fixedly connected to the side of the linkage gear 723 close to the opening. Both of the two synchronizing rods penetrate through the reciprocating frame 71, and the synchronizing rods are rotatably connected to the reciprocating frame 71; Specifically: When the servo motor 722 operates, the two linkage gears 723 are driven by the intermediate gear 721 to rotate synchronously and in the same direction. When the two linkage gears 723 rotate, the reciprocating frame 71 is driven by the synchronizing rod to swing reciprocally towards the direction of the cooking pot 2. When the reciprocating frame 71 swings, the stirring pipe 74 is enabled to stir inside the cooking pot 2.
[0022] The reciprocating frame 71 is L-shaped, and one end of the reciprocating frame 71 is fixedly sleeved outside the glue outlet pipe 73. The glue outlet pipe 73 is located above the glue fixing mechanism 8; Please refer to Figures 10 to 13 , one end of the glue outlet pipe 73 is communicated with the stirring pipe 74, and one end of the stirring pipe 74 extends into the cooking pot 2. In this embodiment, the outer side of the stirring pipe 74 is arranged in cooperation with the inner wall of the cooking pot 2. At the same time, an extended stirring block is provided on one side of the bottom of the stirring pipe 74 and close to the center of the cooking pot 2, so that the stirring pipe 74 can fully stir the frying liquid inside the cooking pot 2. An inlet hole 741 is provided at the bottom of the stirring pipe 74. The glue guiding member 75 is installed at the stirring pipe 74, and the glue guiding member 75 guides the thick paste-like glue into the glue outlet pipe 73, and the glue falls from the glue outlet pipe 73 to the glue fixing mechanism 8. The glue cutting member 76 is installed at the bottom of the glue outlet pipe 73.
[0023] The glue guiding member 75 includes a closing plug 751, a rotating shaft 752, a spiral blade 753, a limiting member 77 and a driving member 78. The closing plug 751 is fitted and connected at the inlet hole 741. The rotating shaft 752 is fixedly installed at the top of the closing plug 751, and the top of the rotating shaft 752 passes through the stirring tube 74 and is connected to the driving member 78. A sealing gasket 754 is fixedly installed at the top of the stirring tube 74, and the sealing gasket 754 is slidably sleeved outside the rotating shaft 752. The limiting member 77 is located at the bottom of the driving member 78, and the limiting member 77 is installed outside the top of the rotating shaft 752.
[0024] The driving member 78 includes a fixed gear 781, a moving gear 782, a driving motor 783, a protective shell 784 and a first electric push rod 785. The fixed gear 781 is fixedly installed at the top of the rotating shaft 752, and the moving gear 782 is located outside the fixed gear 781. The driving motor 783 is installed inside the protective shell 784, and the output end of the driving motor 783 is fixedly connected to the moving gear 782. The first electric push rod 785 is fixedly installed on the support plate 43, and the output end of the first electric push rod 785 is fixedly connected to the protective shell 784; A wedge-shaped block 786 for pushing the limiting member 77 is installed at the bottom of the protective shell 784.
[0025] The limiting member 77 includes a limiting spring 771, a limiting block 772 and a limiting shell 773. The limiting spring 771 is sleeved outside the rotating shaft 752. The two ends of the limiting spring 771 are respectively fixedly connected to the sealing gasket 754 and the limiting block 772. The limiting block 772 is rotatably sleeved outside the rotating shaft 752 through a bearing. A positioning inclined surface is provided on the outside of the limiting block 772, and the wedge-shaped block 786 pushes the limiting block 772 through the positioning inclined surface; There are two limiting shells 773. The two limiting shells 773 are respectively located at both ends of the limiting block 772, and the limiting shells 773 are fixedly installed at the top of the glue outlet tube 73. A groove is provided at the end of the limiting block 772 close to the limiting shell 773, and a connecting spring 774 is provided at the groove. One end of the connecting spring 774 is fixedly connected with a clamping block 775, and a clamping port 7731 is provided at the bottom of the limiting shell 773 corresponding to the position of the clamping block 775; Please refer to Figures 10 to 13 , the glue cutting member 76 includes a guiding plate 761, a first cutting blade 762, a second cutting blade 763, a moving shaft 764, a moving plate 765, a fixed shaft 766, a semi-gear 767, a rack 768, an intermediate plate 769 and a second electric push rod 7691. The guiding plate 761 is fixedly sleeved outside the bottom of the glue outlet tube 73. The first cutting blade 762 and the second cutting blade 763 are sequentially distributed at the bottom of the guiding plate 761, and the first cutting blade 762 and the second cutting blade 763 are staggered. Cutting holes are provided at the positions of the first cutting blade 762 and the second cutting blade 763 corresponding to the glue outlet holes of the glue outlet tube 73; The guide plate 761 is provided with two guide openings, and there are two moving shafts 764. The two moving shafts 764 respectively slide through the guide openings, and the bottoms of the two moving shafts 764 are respectively fixedly connected to the first cutting blade 762 and the second cutting blade 763; The moving shaft 764 is T-shaped. The moving plate 765 is provided with a limiting opening, and the moving plate 765 is slidably sleeved outside the moving shaft 764 through the limiting opening. One end of the moving plate 765 is fixedly connected to the fixed shaft 766, and the fixed shaft 766 is rotatably connected to the guide plate 761. The semi-gear 767 is fixedly installed at the top of the fixed shaft 766, and the rack 768 is meshed with the semi-gear 767; There are two racks 768. The two racks 768 are not on the same straight line, and the mutually approaching sides of the two racks 768 are both fixedly connected to the intermediate plate 769. The second electric push rod 7691 is fixedly installed on the guide plate 761, and the output end of the second electric push rod 7691 is fixedly connected to the intermediate plate 769; Specific implementation process: When stirring the decoction liquid inside the cooking pot 2, the reciprocating member 72 operates, so that the stirring tube 74 is driven by the reciprocating frame 71 to move reciprocally along the inside of the cooking pot 2 for stirring. At the same time, the driving mechanism 5 operates, so that the stirring tube 74 stirs around the cooking pot 2. And during the stirring, when the stirring tube 74 moves downward, the function of scraping the decoction liquid adhering to the inner wall of the cooking pot 2 is realized. At the same time, as the heating furnace 1 maintains a gentle fire, the function of further stirring and concentrating the decoction liquid is realized; When the decoction liquid is concentrated into thick paste-like tortoise shell glue, at this time, the first electric push rod 785 operates, so that the protective shell 784 drives the moving gear 782 to move along the direction of the fixed gear 781. And during the movement, the wedge-shaped block 786 first contacts the positioning inclined surface of the limiting block 772, and then squeezes the limiting block 772. At this time, the limiting block 772 drives the rotating shaft 752 to move downward along the stirring tube 74 until the clamping blocks 775 at the two ends of the limiting block 772 respectively move to the clamping openings 7731 of the limiting shell 773. At the same time, the clamping blocks 775 are clamped with the clamping openings 7731 under the reverse elastic force of the connecting spring 774. At this time, the rotating shaft 752 stops moving downward, and the moving gear 782 meshes with the fixed gear 781; While the rotary shaft 752 moves downward, it drives the closing plug 751 away from the inlet hole 741. At this time, the bottom inlet hole 741 of the stirring tube 74 is in an open state. Subsequently, by operating the driving motor 783, the fixed gear 781 is driven to rotate by the moving gear 782, and further the rotary shaft 752 drives the spiral blade 753 to rotate relative to the stirring tube 74. Through the operation of the spiral blade 753, the tortoise shell glue inside the cooking pot 2 is introduced into the glue outlet pipe 73. At this time, the second electric push rod 7691 reciprocates. By operating the second electric push rod 7691, the two racks 768 are driven by the intermediate plate 769 to move along the semi-gear 767 respectively, so that the two semi-gears 767 drive the two moving plates 765 to rotate respectively. While the moving plate 765 rotates, the moving shaft 764 is driven to reciprocate relative to the guiding port through the limiting port, so that the first cutting blade 762 and the second cutting blade 763 move relative to each other. While the first cutting blade 762 and the second cutting blade 763 move, the tortoise shell glue falling from the glue outlet pipe 73 is cut through the cutting hole, so that a certain amount of tortoise shell glue correspondingly falls into the glue fixing mechanism 8; By moving the stirring tube 74 around the inside of the cooking pot 2 and simultaneously adjusting the position of the supporting plate 43 relative to the supporting shell 42, the tortoise shell glue inside the cooking pot 2 can be fully taken out.
[0026] Please refer to Figures 1 to 3 and Figures 14 to 15 , a glue fixing mechanism 8 is installed at the top of the cooking pot 2, and the reciprocating glue taking and stirring mechanism 7 introduces the concentrated paste-like glue into the glue fixing mechanism 8.
[0027] The glue fixing mechanism 8 includes an annular plate 81 and a connecting member 82. There are multiple connecting members 82, and the multiple connecting members 82 are fixedly arranged around the outer edge of the top of the cooking pot 2. Connection holes 811 are provided at the bottom of the annular plate 81 corresponding to the positions of the multiple connecting members 82, and multiple glue fixing grooves 812 are equidistantly arranged on the annular plate 81.
[0028] The connecting member 82 includes a positioning plate 821 and a positioning rod 822. The positioning plate 821 is fixedly installed on the outer edge of the top of the cooking pot 2, and the positioning rod 822 is fixedly installed on the positioning plate 821. The annular plate 81 is slidably sleeved outside the positioning rod 822 through the connection hole 811.
[0029] Specific implementation process: Before the support frame 31 is placed above the cooking pot 2, the annular plate 81 is installed. When taking the tortoise shell glue from the inside of the cooking pot 2, the bottom of the glue outlet pipe 73 is located above the glue fixing groove 812. Each time a certain amount of tortoise shell glue falls into the glue fixing groove 812, so as to realize taking the tortoise shell glue. After the subsequent tortoise shell glue is cooled down, there is no need to cut the tortoise shell glue additionally, and the tortoise shell glue can be packaged.
[0030] Embodiment 2 Please refer to Figure 5 , Embodiment 2 further supplements the driving mechanism 5 in Embodiment 1. Specifically, the driving mechanism 5 includes a rotating motor 51, a first rotating gear 52, a second rotating gear 53, and a gear chain 54. The first rotating gear 52 is fixedly sleeved on the top of the support shaft 41, and the gear chain 54 is meshed with the first rotating gear 52. The second rotating gear 53 is meshed with the gear chain 54. The rotating motor 51 is installed on the support frame 31, and the output end of the rotating motor 51 is fixedly connected to the second rotating gear 53; When driving the support shaft 41, the rotating motor 51 runs, and further the second rotating gear 53 drives the first rotating gear 52 to rotate through the gear chain 54. At this time, the first rotating gear 52 drives the support shaft 41 to rotate relative to the support frame 31. When the support shaft 41 rotates, through the support shell 42, the support plate 43, and the connecting plate 45, the reciprocating glue-taking and stirring mechanism 7 is further driven to rotate and stir around the cooking pot 2.
[0031] Embodiment 3 A method for cooking and taking glue from raw materials for tortoise shell glue production includes the following steps: Step 1: Pour the decoction liquid into the cooking pot 2, and turn on the switch of the heating furnace 1. Install the annular plate 81 on the outer edge of the top of the cooking pot 2. Then, move the support base 3 to the outside of the cooking pot 2, and adjust the position of the support mechanism 4 to adjust the reciprocating glue-taking and stirring mechanism 7; Step 2: During the process of concentrating and collecting the glue from the decoction liquid, the inlet hole 741 at the bottom of the stirring tube 74 is in a closed state, and through the operation of the reciprocating member 72 and the driving mechanism 5, the stirring tube 74 moves reciprocally around the inside of the cooking pot 2 to realize stirring of the decoction liquid and prevent the phenomenon of bottom burning; Step 3: When the decoction liquid is concentrated into a thick paste to form tortoise shell glue, turn off the switch of the heating furnace 1. Then, the inlet hole 741 at the bottom of the stirring tube 74 is opened, and at the same time, the tortoise shell glue falls onto the multiple glue-setting grooves 812 on the annular plate 81 through the stirring tube 74 and the glue outlet tube 73 respectively, to realize taking and shaping of the tortoise shell glue; It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for steaming and extracting raw materials for producing tortoise shell glue, comprising a heating furnace (1) and a steaming pot (2) placed on the heating furnace (1), characterized in that: A support seat (3) is provided on the outside of the heating furnace (1), and a support frame (31) is provided on the support seat (3); one end of the support frame (31) extends to the top of the cooking pot (2) and the bottom is rotatably connected to a support mechanism (4); a driving mechanism (5) for driving the support mechanism (4) is installed on the support frame (31); A fixed shell (6) is fixedly mounted on the bottom of the support mechanism (4), and the fixed shell (6) is located outside the cooking pot (2); The fixed shell (6) is connected to a reciprocating glue taking and stirring mechanism (7), and the reciprocating glue taking and stirring mechanism (7) is used to reciprocately stir the decoction inside the cooking pot (2); A glue setting mechanism (8) is installed on the top of the cooking pot (2), and the reciprocating glue taking and stirring mechanism (7) introduces the glue liquid concentrated into a thick paste into the glue setting mechanism (8).
2. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 1 is characterized by: The support mechanism (4) comprises a support shaft (41), a support shell (42), a support plate (43), a telescopic adjustment member (44) and a connecting plate (45); the support shaft (41) is located directly above the cooking pot (2), and the support shaft (41) is rotatably connected to the support frame (31); the bottom of the support shaft (41) is fixedly connected to the support shell (42); and the driving mechanism (5) is used to drive the support shaft (41); The support plate (43) slides through one end of the support shell (42), the telescopic adjustment member (44) is mounted on the outside of the support shell (42), and the telescopic adjustment member (44) is used to drive the support plate (43), one end of the support plate (43) located on the outside of the support shell (42) is fixedly connected to the connecting plate (45), and the bottom of the connecting plate (45) is fixedly connected to the fixed shell (6).
3. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 2, characterized in that: The telescopic adjustment member (44) comprises an adjustment plate (441), an adjustment screw (442) and an adjustment motor (443); a moving opening (421) is provided on one side of the support shell (42), and the adjustment plate (441) slides through the moving opening (421); one end of the adjustment plate (441) passes through the moving opening (421) and is fixedly connected to the support plate (43); a threaded hole is provided on the adjustment plate (441), and the adjustment screw (442) is threadedly connected to the threaded hole; the adjustment motor (443) is fixedly mounted on the outside of the support shell (42), and the adjustment motor (443) is used to drive the adjustment screw (442).
4. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 3 is characterized by: The reciprocating rubber taking and stirring mechanism (7) comprises a reciprocating frame (71), a reciprocating member (72), a rubber outlet pipe (73), a stirring pipe (74), a rubber guide member (75) and a rubber cutting member (76); the reciprocating frame (71) is located outside the fixed shell (6); the reciprocating member (72) is installed on the fixed shell (6); and the reciprocating member (72) is used to drive the reciprocating frame (71); The reciprocating frame (71) is L-shaped, and one end of the reciprocating frame (71) is fixedly sleeved on the outside of the glue outlet pipe (73), and the glue outlet pipe (73) is located above the glue fixing mechanism (8); One end of the glue outlet pipe (73) is connected to the stirring pipe (74), and one end of the stirring pipe (74) extends into the interior of the cooking pot (2). An entry hole (741) is provided at the bottom of the stirring pipe (74). The glue guide (75) is installed at the stirring pipe (74), and the glue guide (75) guides the thick paste-like glue liquid into the glue outlet pipe (73), and the glue liquid falls from the glue outlet pipe (73) to the glue fixing mechanism (8). The glue cutting member (76) is installed at the bottom of the glue outlet pipe (73).
5. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 4, characterized in that: The rubber guiding member (75) comprises a closing plug (751), a rotating shaft (752), a spiral blade (753), a limiting member (77) and a driving member (78); the closing plug (751) is connected to the inlet hole (741); the rotating shaft (752) is fixedly mounted on the top of the closing plug (751); the top of the rotating shaft (752) passes through the stirring tube (74) and is connected to the driving member (78); a sealing gasket (754) is fixedly mounted on the top of the stirring tube (74); the sealing gasket (754) is slidably sleeved on the outside of the rotating shaft (752); the limiting member (77) is located at the bottom of the driving member (78); and the limiting member (77) is mounted on the outside of the top of the rotating shaft (752).
6. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 5, characterized in that: The driving member (78) comprises a fixed gear (781), a movable gear (782), a driving motor (783), a protective shell (784) and a first electric push rod (785); the fixed gear (781) is fixedly mounted on the top of the rotating shaft (752), and the movable gear (782) is located outside the fixed gear (781); the driving motor (783) is mounted inside the protective shell (784), and the output end of the driving motor (783) is fixedly connected to the movable gear (782); the first electric push rod (785) is fixedly mounted on the support plate (43), and the output end of the first electric push rod (785) is fixedly connected to the protective shell (784); A wedge-shaped block (786) for pushing the limiting member (77) is installed at the bottom of the protective shell (784).
7. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 6, characterized in that: The limiting member (77) comprises a limiting spring (771), a limiting block (772) and a limiting shell (773); the limiting spring (771) is sleeved on the outside of the rotating shaft (752); two ends of the limiting spring (771) are respectively fixedly connected to the sealing gasket (754) and the limiting block (772); the limiting block (772) is rotatably sleeved on the outside of the rotating shaft (752) via a bearing; a positioning inclined surface is provided on the outside of the limiting block (772), and the wedge-shaped block (786) pushes the limiting block (772) via the positioning inclined surface; Two limit shells (773) are provided, and the two limit shells (773) are respectively located at the two ends of the limit block (772), and the limit shell (773) is fixedly installed on the top of the rubber outlet hose (73), and the limit block (772) is provided with a groove at the end close to the limit shell (773), and a connecting spring (774) is provided at the groove, and one end of the connecting spring (774) is fixedly connected to a clamping block (775), and a clamping interface (7731) is provided at the bottom of the limit shell (773) and at a position corresponding to the clamping block (775).
8. The raw material boiling and glue extraction device for tortoise shell glue production according to claim 7, characterized in that: The glue fixing mechanism (8) comprises an annular plate (81) and a connecting member (82), wherein a plurality of the connecting members (82) are provided, and the plurality of connecting members (82) are fixed around the outer edge of the top of the cooking pot (2), and connection holes (811) are provided at the bottom of the annular plate (81) and at positions corresponding to the plurality of connecting members (82), and a plurality of glue fixing grooves (812) are provided at equal distances on the annular plate (81).
9. The raw material boiling and glue extraction device for producing tortoise shell glue according to claim 8, characterized in that: The connecting member (82) comprises a positioning plate (821) and a positioning rod (822); the positioning plate (821) is fixedly mounted on the outer edge of the top of the cooking pot (2); the positioning rod (822) is fixedly mounted on the positioning plate (821); and the annular plate (81) is slidably sleeved on the outside of the positioning rod (822) through the connecting hole (811).
10. A method for extracting tortoise shell glue by steaming raw materials for producing tortoise shell glue according to claim 9, characterized in that: The following steps are involved: Step 1: pour the decoction into the interior of the cooking pot (2), turn on the switch of the heating furnace (1), install the annular plate (81) at the top outer edge of the cooking pot (2), and then adjust the reciprocating glue taking and stirring mechanism (7) by moving the support seat (3) to the outside of the cooking pot (2) and adjusting the position of the support mechanism (4); Step 2: During the process of concentrating and collecting the decoction, the inlet hole (741) at the bottom of the stirring tube (74) is in a closed state, and the reciprocating member (72) and the driving mechanism (5) are operated to cause the stirring tube (74) to reciprocate and rotate around the interior of the cooking pot (2), thereby stirring the decoction and preventing the bottom from becoming sticky; Step 3: When the decoction is concentrated into a thick paste and tortoise shell glue is formed, the heating furnace (1) is turned off, and then the inlet hole (741) at the bottom of the stirring tube (74) is opened, and the tortoise shell glue is simultaneously passed through the stirring tube (74) and the glue outlet pipe (73) and falls into the plurality of glue setting grooves (812) on the annular plate (81), thereby obtaining and shaping the tortoise shell glue.