Sample arrangement, code spraying, sorting transmission and multi-channel classification system

By designing sample sorting, injection coding, sorting transmission and multi-channel classification systems, fully automatic signing, coding, sorting transmission and automatic sorting of medical samples is realized, solving the problems of low efficiency and high cost in the existing technology, and improving the efficiency and safety of sample transmission.

CN120133181APending Publication Date: 2025-06-13SMIKE MEDICAL TECHNOLOGY (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510490750.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

In the existing medical sample inspection technology, manual verification and registration and signing efficiency are low, error-prone, semi-automatic transportation efficiency is low, high cost is high, and it is not suitable for installation of built hospitals.

Method used

A sample sorting, injection coding, sorting transmission and multi-channel classification system is designed, including sample sorting module, sample coding module, sample sorting and sending module, and sample sorting module to realize fully automatic signing, encoding, sorting transmission and automatic sorting of samples.

Benefits of technology

Through fully automated processing, the efficiency and safety of sample transmission are improved, labor costs are reduced, and the problems of low efficiency and high cost in the existing technology are solved, and are suitable for sample management in various hospitals.

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Abstract

The invention relates to the technical field of medical sample inspection, and discloses a sample arrangement, code spraying, sorting transmission and multi-channel classification system which is characterized by comprising a sample arrangement module, a sample coding module, a sample arrangement and sending module and a sample sorting module. And the sample sorting and sending module comprises a full-automatic sample transmission system sending end, a full-automatic sample transmission system and a full-automatic sample transmission system receiving end. When the sample arrangement, code spraying, sorting transmission and multi-channel classification system is used, samples are classified, safely, efficiently and quickly transmitted by adopting the core transmission module, and samples in a hospital are uniformly collected, signed and arranged by adopting the sample arrangement module, so that full-automatic signing and arrangement of the samples in all departments are realized; and the sample sorting and sending module realizes classified transmission of the encoded samples, and can also be independently used for conveying the samples to other departments.
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Description

Technical Field

[0001] The present invention relates to the technical field of medical sample inspection, and specifically to a sample sorting, inkjet coding, sorting and transmission, and multi-channel classification system. Background Art

[0002] In the field of sample inspection related to medical inspection and laboratory inspection, samples from various places in the hospital (inpatient department, emergency department, ICU, etc.) need to be accurately, quickly, efficiently, and of high quality transmitted and collected to the standard sample processing center; after the samples in the sample processing center are collected, it is necessary to achieve sample signing, priority classification transmission and sorting of emergency department samples (inpatient department samples are secondary), secondary labeling and inkjet coding, classification transmission, and multi-channel sorting functions; currently, manual verification, registration, and sample signing are inefficient and error-prone; the box-type logistics transportation and rail logistics transportation methods require the laying of transportation tracks for box-type logistics boxes or archived logistics vehicles, which need to be planned and constructed when building a hospital, with huge engineering quantities and high costs, and are not suitable for installation in existing hospitals. The semi-automatic transportation is inefficient and requires manual verification, registration, and signing, with high labor costs. Therefore, the present application now proposes a sample sorting, inkjet coding, sorting and transmission, and multi-channel classification system. Summary of the Invention

[0003] (I) Technical Problems to be Solved In view of the deficiencies of the prior art, the present invention provides a sample sorting, inkjet coding, sorting and transmission, and multi-channel classification system, which realizes the connection and use of each module, realizes sample signing, numbering, classification transmission, and automatic sorting of other samples. Each module can be flexibly configured and used according to needs, with the advantages of flexibility, comprehensiveness, and high efficiency, solving the problems of low semi-automatic transportation efficiency, manual verification, registration, signing, and high labor costs.

[0004] (II) Technical Solutions To achieve the above object, the present invention provides the following technical solutions: A sample sorting, inkjet coding, sorting and transmission, and multi-channel classification system, including a sample sorting module A, a sample coding module B, a sample sorting and sending module C, and a sample sorting module D; the sample sorting and sending module C includes a sending end of a full-automatic sample transmission system, a full-automatic sample transmission system, and a receiving end of the full-automatic sample transmission system. The working steps of the classification system are as follows: S1. Use the sample sorting module to uniformly collect, sign, and sort in-hospital specimens, realizing the full-automatic signing and sorting of samples from each department; S2. The sample coding module realizes sample coding, achieving automatic coding of samples throughout the hospital for easy department inspection; S3. The sample sorting and sending module realizes the classification transmission of the coded samples and can also be used alone to separately transport samples to other departments; S4. The sample sorting module realizes sample sorting and storage; S5. Each module is connected and used to achieve the receipt, numbering, classified transmission of samples, and the automatic sorting of the remaining samples.

[0005] The sorting module A is used for the storage, sorting, online barcode scanning of samples, and belt transportation of samples. The sample coding module B is used for sample coding. The sample sorting and sending module C is used for the storage, sorting, online barcode scanning of samples, regularizing the sample direction, sample classification, sample direction transformation, and sending of multiple types of samples. The sample sorting module D is used for sample classification and storage, divided into four categories and special warehouse categories, and this module can be expanded.

[0006] Preferably, the full-automatic sample transmission system includes a sample sorting and sending module C1, a human-machine interaction screen C2, a sample sending pipeline C3, a sample transmission pipe C4, a reverse air flow control mechanism C5, a sample receiving bin C6, and a human-machine interaction system C7 at the sample receiving end; C1: It is a sample sorting and sending module; Function: Used for the storage, sorting, online barcode scanning of samples, regularizing the sample direction, sample classification, sample direction transformation, and sending of multiple types of samples (samples of categories 1 to 6); C2: It is a human-machine interaction screen; Function: Used for staff to operate the machine, trace and query the sample status and data; C3: Sample sending pipeline; Function: Connect the sending end, a closed system, used for sample transmission; C4: Sample transmission pipe; Function: Used to connect the sending end and the receiving end; C5: Reverse air flow control mechanism; Function: Through a pneumatic thrust feedback system, control the sample landing speed by controlling the reverse air flow force, so that the sample descends slowly to ensure the safety of the sample and avoid sample hemolysis; C6: Sample receiving bin; Function: Receive samples classified; C7: Human-machine interaction system at the sample receiving end; Function: Used for staff to query the sample status and relevant data, and the sound and light system is used to remind the arrival of samples and provide early warning for overtime samples.

[0007] Preferably, the sending end of the full-automatic sample transmission system includes a sample bin C-01, a sample input window C-02, an emergency sample injection area C-03, a material sorting and barcode scanning mechanism C-04, a mechanism for regularizing the sample direction C-05, a sample direction transformation mechanism C-06, a sample classification mechanism C-07, and a sample classification and sending mechanism C-08; C-01: Sample bin; Function: Used for the storage of samples; C-02: Sample input window; Function: Can be connected to an external sample hopper in two directions of left and right; The left and right sides can be connected to the sample conveyor line; Achieve automatic input of samples into the sample bin without human intervention; C-03: Emergency sample injection area; Function: used for the transmission of emergency samples; C-04: Material sorting and code scanning mechanism; Function: sort samples, remove overlapping samples or upright samples in a non-contact manner, so that the sample is only on the push plate. The special structure of the push plate allows the sample to roll during the process, and the sample can be identified by online code scanning; C-05: Mechanism for regulating sample delivery; Function: to make the sample delivery consistent and the cap delivered; C-06: Sample direction change mechanism; Function: Change the direction of sample delivery so that the sample transmission direction is consistent, and the sample cap is at the back and the bottom is at the front for transmission, avoiding the danger of the cap falling off during the transmission process; C-07: Sample classification mechanism; Function: By identifying the sample barcode, the mechanism classifies non-transfer samples into special bins; C-08: Sample classification and sending mechanism; Function: By identifying the sample barcode, the mechanism classifies and sends the samples to be transmitted.

[0008] Preferably, the receiving end of the fully automatic sample transmission system comprises a reverse airflow control mechanism C-09, a sample receiving chamber C-10, and a sample receiving end human-computer interaction system C-11; C-09: Reverse airflow control mechanism; Function: Through the pneumatic thrust feedback system, the sample landing speed is controlled by controlling the reverse airflow force, so that the sample falls slowly to ensure the safety of the sample and avoid hemolysis of the sample; C-10: Sample receiving compartment; Function: receiving samples by classification; C-11: Human-computer interaction system at the sample receiving end; Function: used for staff to query sample status and related data, and the sound and light system is used to remind the arrival of samples and provide warnings for overdue samples.

[0009] Preferably, the automatic sample sorting and transmission system arrangement module A comprises a sample bin A-01, a sample input window A-02, an external sample bin A-03, a material sorting and code scanning mechanism A-04, and a sample belt conveying mechanism A-05; A-01: Sample compartment; Function: for storing samples; A-02: Sample input window; Function: can be connected to external sample hoppers in both directions; can be connected to sample conveyor lines on both sides. Samples can be automatically input into the sample bin without human intervention; A-03: External sample compartment; Function: used to expand the storage capacity of samples; A-04: Material sorting and code scanning mechanism; Function: to sort samples, remove overlapping samples or upright samples in a non-contact manner, so that the samples are only on the push plate. The special structure of the push plate allows the samples to roll during the process, and the samples can be identified by online code scanning; A-05: Sample belt conveyor mechanism; Function: used for horizontal transmission of samples.

[0010] Preferably, the sample sorting module D of the fully automatic sample sorting and transmission system comprises a sample pneumatic sorting mechanism D-01, a sample sorting storage slideway D-02, a sorting sample storage bin D-03, and a special bin D-04; D-01: Sample pneumatic sorting mechanism; Function: used for contactless sorting of samples; D-02: Sample sorting and storage slide; Function: used to import samples into the sample chamber; D-03: Sorting sample storage bin; Function: used for sample storage; D-04: Special bin; Function: used to store samples outside the sorting rules.

[0011] Preferably, the sample coding module B of the fully automatic sample coding, classification transmission and sorting system comprises a sample head and tail identification module B-01 and a sample inkjet coding module B-02; B-01: Sample head and tail identification module; Function: used to identify the head and tail of the sample, calculate the length, and determine the initial position of the inkjet printer; B-02: Sample coding module; Function: According to the coding rules, the sample codes after scanning are numbered.

[0012] Compared with the prior art, the present invention provides a sample sorting, coding, sorting transmission and multi-channel sorting system, which has the following beneficial effects: 1. The sample sorting, coding, sorting transmission and multi-channel classification system adopts the core transmission module to classify samples, safely, efficiently and quickly transmit them. This system adopts the sample sorting module for the unified collection, receipt and sorting of specimens within the hospital, and realizes the fully automatic receipt and sorting of samples from each department. The sample coding module realizes the coding of samples and the automatic coding of samples throughout the hospital, which is convenient for department inspection. The sample sorting and sending module realizes the classified transmission of encoded samples, and can also be used alone to transport samples to other departments. The sample sorting module realizes the sorting and storage of samples.

[0013] 2. The sample sorting, coding, sorting transmission and multi-channel classification system uses various modules in connection to realize the signing, numbering, classification transmission of samples, and automatic sorting of other samples. Each module can be flexibly configured and used according to needs. It is flexible, comprehensive and efficient. Full automation improves safety and efficiency. At the same time, it adopts modularization, and each module has a variety of methods to meet market customization needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the layout of the fully automatic sample transmission system of the present invention; Figure 2Schematic diagram of the functions of each mechanism at the sending end of the full-automatic sample transmission system of the present invention; Figure 3 Schematic diagram of the functions of each mechanism at the receiving end of the full-automatic sample transmission system of the present invention; Figure 4 Schematic layout diagram of the full-automatic sample sorting and transmission system solution of the present invention; Figure 5 Schematic diagram of the functions of each mechanism of Module A of the full-automatic sample sorting and transmission system solution of the present invention; Figure 6 Schematic diagram of the functions of each mechanism of Module D of the full-automatic sample sorting and transmission system solution of the present invention; Figure 7 Schematic layout diagram of the full-automatic sample coding, classification transmission and sorting system solution of the present invention; Figure 8 Schematic diagram of the functions of each mechanism of Module B of the full-automatic sample coding, classification transmission and sorting system solution of the present invention. Detailed implementation manners

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0016] Please refer to Figure 1-8 , a sample sorting, inkjet coding, sorting and transmission, and multi-channel classification system, including a sample sorting module A, a sample coding module B, a sample sorting and sending module C, and a sample sorting module D; the sample sorting and sending module C includes a sending end of a full-automatic sample transmission system, a full-automatic sample transmission system, and a receiving end of a full-automatic sample transmission system. The working steps of the classification system are as follows: S1. Use the sample sorting module to uniformly collect, sign for, and sort the in-hospital specimens to achieve the full-automatic signing for and sorting of samples from each department; S2. The sample coding module realizes the coding of samples and the automatic coding of samples throughout the hospital, facilitating departmental inspections; S3. The sample sorting and sending module realizes the classified transmission of the coded samples and can also be used alone to separately transport samples to other departments; S4. The sample sorting module realizes the sorting and storage of samples; S5. Each module is connected and used to achieve the signing for, numbering, classified transmission of samples, and the automatic sorting of the remaining samples.

[0017] The sorting module A is used for the storage, sorting, online scanning of samples, and belt transportation of samples. The sample coding module B is used for coding samples. The sample sorting and sending module C is used for the storage, sorting, online scanning of samples, regularizing the sample orientation, classifying samples, changing the sample orientation, and sending multiple types of samples. The sample sorting module D is used for classifying and storing samples, divided into four categories and a special warehouse category, and this module can be expanded.

[0018] Furthermore, the full-automatic sample transmission system includes a sample sorting and sending module C1, a human-machine interaction screen C2, a sample sending pipeline C3, a sample transmission pipe C4, a reverse air flow control mechanism C5, a sample receiving bin C6, and a human-machine interaction system C7 at the sample receiving end; C1: The sample sorting and sending module; Function: Used for the storage, sorting, online scanning of samples, regularizing the sample orientation, classifying samples, changing the sample orientation, and sending multiple types of samples (samples of categories 1 to 6); C2: The human-machine interaction screen; Function: Used for staff to operate the machine, trace and query the sample status and data; C3: The sample sending pipeline; Function: Connects the sending end, is a closed system, and is used for sample transmission; C4: The sample transmission pipe; Function: Used to connect the sending end and the receiving end; C5: The reverse air flow control mechanism; Function: Through the pneumatic thrust feedback system, controls the sample landing speed by controlling the reverse air flow force, so that the sample descends slowly to ensure the safety of the sample and prevent sample hemolysis; C6: The sample receiving bin; Function: Receives samples classified; C7: The human-machine interaction system at the sample receiving end; Function: Used for staff to query the sample status and relevant data, and the sound and light system is used to remind the arrival of samples and provide early warnings for overdue samples.

[0019] Furthermore, the sending end of the full-automatic sample transmission system includes a sample bin C-01, a sample input window C-02, an emergency sample injection area C-03, a material sorting and scanning mechanism C-04, a mechanism for regularizing the sample orientation C-05, a mechanism for changing the sample orientation C-06, a sample classification mechanism C-07, and a sample classification and sending mechanism C-08; C-01: The sample bin; Function: Used for the storage of samples; C-02: The sample input window; Function: Can be connected to an external sample hopper in two directions, left and right; The left and right sides can be connected to the sample conveyor line; Achieves automatic input of samples into the sample bin without human intervention; C-03: The emergency sample injection area; Function: Used for the transmission of emergency samples; C-04: Sample Arrangement and Scanning Mechanism; Function: Arrange samples, non-contact removal of stacked samples or standing samples, so that samples are single on the push plate. The special structure of the push plate makes the samples roll during the movement, and online scanning to identify samples; C-05: Sample Alignment Mechanism; Function: Make the sample orientation consistent and cap on; C-06: Sample Orientation Transformation Mechanism; Function: Transform the sample orientation, make the sample transmission direction consistent, and the sample cap is at the back and the bottom is at the front for transmission, avoiding the risk of cap detachment during transmission; C-07: Sample Classification Mechanism; Function: By identifying the sample barcode, the mechanism classifies non-transmitted samples into special warehouses; C-08: Sample Classification and Sending Mechanism; Function: By identifying the sample barcode, the mechanism classifies and sends samples to be transmitted.

[0020] Furthermore, the receiving end of the full-automatic sample transmission system includes a reverse air flow control mechanism C-09, a sample receiving bin C-10, and a human-computer interaction system C-11 at the sample receiving end; C-09: Reverse Air Flow Control Mechanism; Function: Through the pneumatic thrust feedback system, control the sample landing speed by controlling the reverse air flow force, so that the sample descends slowly to ensure the safety of the sample and avoid sample hemolysis; C-10: Sample Receiving Bin; Function: Receive samples classified; C-11: Human-Computer Interaction System at the Sample Receiving End; Function: Used for staff to query sample status and related data. The sound and light system is used to remind of the arrival of samples and provide early warning for overtime samples.

[0021] Furthermore, the sorting and transmission system sorting module A of the full-automatic sample includes a sample bin A-01, a sample input window A-02, an external sample bin A-03, a sample arrangement and scanning mechanism A-04, and a sample belt conveyor mechanism A-05; A-01: Sample Bin; Function: Used for storing samples; A-02: Sample Input Window; Function: Can be connected to an external sample hopper in two directions of left and right; Both sides can be connected to the sample conveyor line. Achieve automatic input of samples into the sample bin without human intervention; A-03: External Sample Bin; Function: Used for expanding the storage capacity of samples; A-04: Sample Arrangement and Scanning Mechanism; Function: Arrange samples, non-contact removal of stacked samples or standing samples, so that samples are single on the push plate. The special structure of the push plate makes the samples roll during the movement, and online scanning to identify samples; A-05: Sample Belt Conveyor Mechanism; Function: Used for horizontal transmission of samples.

[0022] Furthermore, the sample sorting module D of the fully automatic sample sorting and transmission system comprises a sample pneumatic sorting mechanism D-01, a sample sorting storage slideway D-02, a sorting sample storage bin D-03, and a special bin D-04; D-01: Sample pneumatic sorting mechanism; Function: used for contactless sorting of samples; D-02: Sample sorting and storage slide; Function: used to import samples into the sample chamber; D-03: Sorting sample storage bin; Function: used for sample storage; D-04: Special bin; Function: used to store samples outside the sorting rules.

[0023] Furthermore, the sample coding module B of the fully automatic sample coding, classification transmission and sorting system includes a sample head and tail identification module B-01 and a sample inkjet coding module B-02; B-01: Sample head and tail identification module; Function: used to identify the head and tail of the sample, calculate the length, and determine the initial position of the inkjet printer; B-02: Sample coding module; Function: According to the coding rules, the sample codes after scanning are numbered.

[0024] Working principle: When using the sample sorting, coding, sorting transmission and multi-channel classification system, the core transmission module is used to classify, safely, efficiently and quickly transmit the samples. The system uses the sample sorting module for the unified collection, receipt and sorting of specimens within the hospital, and realizes the fully automatic receipt and sorting of samples from each department. The sample coding module realizes the coding of samples and realizes the automatic coding of samples throughout the hospital, which is convenient for department inspection. The sample sorting and sending module realizes the classified transmission of encoded samples, and can also be used alone to transport samples to other departments. The sample sorting module realizes the sorting and storage of samples. Each module is connected and used to realize the receipt, numbering, classified transmission of samples, and automatic sorting of remaining samples. Each module can be flexibly configured and used according to needs. It is flexible, comprehensive and efficient. Full automation improves safety and efficiency. At the same time, it adopts modularization, and each module has a variety of methods to meet market customization needs; thereby solving the problems of low efficiency, high labor intensity and high risk of manual methods. The high manual error rate and high labor cost also make it impossible for the production line to be automated. There is no return line, which increases labor and reduces efficiency. It is easy to cause system blockage, simple transportation, inability to interact intelligently with inspection equipment, inability to handle abnormal samples in a timely manner, and slow response.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sample arrangement, coding, sorting transmission and multi-channel classification system, characterized by: It includes a sample sorting module (A), a sample coding module (B), a sample sorting and sending module (C), and a sample sorting module (D); the sample sorting and sending module (C) includes a fully automatic sample transmission system sending end, a fully automatic sample transmission system, and a fully automatic sample transmission system receiving end; the fully automatic sample transmission system includes a sample sorting and sending module (C1), a human-computer interaction screen (C2), a sample sending pipeline (C3), a sample transmission tube (C4), a reverse airflow control mechanism (C5), a sample receiving compartment (C6), and a sample receiving end human-computer interaction system (C7); the sending end of the fully automatic sample transmission system includes a sample bin (C-01), a sample input window (C-02), an emergency sample injection area (C-03), a material sorting and code scanning mechanism (C-04), a regular sample delivery mechanism (C-05), a sample delivery direction change mechanism (C-06), a sample classification mechanism (C-07), and a sample classification and sending mechanism (C-08); the receiving end of the fully automatic sample transmission system includes a reverse airflow control mechanism (C-09), a sample receiving bin (C-10), and a sample receiving end human-computer interaction system (C-11).

2. A sample arrangement, coding, sorting transmission and multi-channel classification system according to claim 1, characterized in that: The classification system works as follows: S1. Use the sample sorting module to uniformly collect, sign and sort the specimens in the hospital, and realize the automatic signing and sorting of samples from various departments; S2, the sample coding module realizes the coding of samples and the automatic coding of samples in the whole hospital, which is convenient for department inspection; S3, the sample sorting and sending module realizes the classified transmission of coded samples, and can also be used separately to transport samples to other departments; S4, sample sorting module realizes the sorting and storage of samples; S5. Each module is connected and used to realize the signing, numbering, classification transmission of samples, as well as the automatic sorting of other samples.

3. A sample arrangement, coding, sorting transmission and multi-channel classification system according to claim 1, characterized in that: The sorting module (A) is used for sample storage, sample sorting, online sample scanning, and sample belt transportation. The sample coding module (B) is used for sample coding. The sample sorting and sending module (C) is used for sample storage, sample sorting, online sample scanning, sample direction regularization, sample classification, sample direction change, and sending of multiple types of samples. The sample sorting module (D) is used for sample classification and storage, which is divided into four categories and special warehouse categories. This module is expandable.

4. A sample arrangement, coding, sorting transmission and multi-channel classification system according to claim 1, characterized in that: The arranging module (A) includes a fully automatic sample sorting and transmission system, and the arranging module (A) includes a sample bin (A-01), a sample input window (A-02), an external sample bin (A-03), a material sorting and code scanning mechanism (A-04), and a sample belt conveying mechanism (A-05).

5. A sample arrangement, coding, sorting transmission and multi-channel classification system according to claim 1, characterized in that: The sample sorting module (D) of the fully automatic sample sorting and transmission system comprises a sample pneumatic sorting mechanism (D-01), a sample sorting storage slide (D-02), a sorting sample storage bin (D-03), and a special bin (D-04).

6. A sample arrangement, coding, sorting, transmission and multi-channel classification system according to claim 1, characterized in that: The sample coding module (B) of the fully automatic sample coding, classification transmission and sorting system comprises a sample head and tail identification module (B-01) and a sample inkjet coding module (B-02).