Welding base for new energy equipment

By designing an automated welding base, the problems of low welding efficiency and poor consistency of new energy lithium wire harnesses are solved, efficient automation of welding processes is achieved, and welding quality and operation safety are improved.

CN120133639AInactive Publication Date: 2025-06-13JIANGSU RUITUO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510413714.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-06-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing new energy lithium wire harness welding process is low efficiency and poor consistency, which is difficult to meet the large-scale needs of the new energy industry. The welding waste gas is directly discharged without treatment, which endangers the health of operators.

Method used

A welding base for new energy equipment was designed, and the gear transmission of the clamping mechanism was used to link with the electric telescopic rod to realize automatic clamping, rotary positioning and stable drive of the cable. It was combined with the spraying, pressing and welding function modules driven by the external tooth ring to realize automatic operation throughout the entire process.

Benefits of technology

Significantly improve welding efficiency, reduce manual intervention costs, improve welding consistency and electrical connection reliability, ensure welding waste gas purification, and protect the health of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of welding devices, in particular to a welding base for new energy equipment, which comprises a base, the upper end of the base is fixedly connected with a first mounting plate, the inner side of the first mounting plate is provided with a plug, the rear end of the plug is provided with two groups of symmetrical cables, the outer sides of the cables are provided with thermal shrinkage sleeves, and the thermal shrinkage sleeves are fixedly connected with the first mounting plate. A second mounting plate is fixedly connected to the upper end of the base, a second motor is mounted on one side of the second mounting plate, a clamping mechanism is mounted on the other side of the second mounting plate, a third mounting plate is fixedly connected to the position, in front of the clamping mechanism, of the upper end of the first mounting plate, and a welding mechanism is mounted at the front end of the third mounting plate. Through gear transmission of a clamping mechanism and linkage of an electric telescopic rod, automatic clamping, rotary positioning and stable driving of a cable are achieved, 360-degree rotary spraying of an atomization spraying head ensures that scaling powder is evenly covered, and pressing and rotating actions of a folding pressing plate on a copper wire eliminate wire warping and promote permeation of the scaling powder.
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Description

Technical Field

[0001] The invention relates to the technical field of welding devices, in particular to a welding base for new energy equipment. Background Art

[0002] With the rapid development of new energy vehicles, energy storage systems and high-power outdoor power supplies, lithium wire harnesses, as core components of power transmission, need to meet stringent requirements such as high current carrying, high temperature resistance, and vibration resistance. Taking the XT90 model aircraft plug as an example, the traditional wire harness welding process has significant bottlenecks when dealing with such high-performance plugs.

[0003] When welding existing new energy lithium-ion cable harnesses, steps such as cable clamping, copper wire pressing, and flux spraying rely on manual operations, which are inefficient and inconsistent, making it difficult to meet the new energy industry's large-scale demand for an annual output of millions. Copper wire warping and uneven flux coverage can easily lead to cold solder joints and bubbles, affecting the conductivity of the XT90 plug and even causing the risk of leakage. Welding waste gas containing tin-lead particles is directly discharged without treatment, endangering the health of operators. The insufficient installation accuracy of the heat shrink sleeve can easily lead to damage due to high temperature, reducing the insulation protection level. To this end, we propose a welding base for new energy equipment. Summary of the invention

[0004] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a welding base for new energy equipment.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a welding base for new energy equipment, including a base, a first mounting plate fixedly connected to the upper end of the base, a plug installed on the inner side of the first mounting plate, two groups of symmetrical cables are arranged at the rear end of the plug, a heat shrink sleeve is arranged on the outer side of the cable, a second mounting plate fixedly connected to the upper end of the base, a second motor is installed on one side of the second mounting plate, a clamping mechanism is installed on the other side of the second mounting plate, a third mounting plate is fixedly connected in front of the clamping mechanism at the upper end of the first mounting plate, a welding mechanism is installed at the front end of the third mounting plate, and two groups of symmetrical assembly holes are opened on the outer sides of the second mounting plate and the third mounting plate.

[0006] Preferably, the clamping mechanism includes a first gear rotatably connected to the second mounting plate, the rear end of the first gear is fixedly connected to the output shaft of the second motor, the outer side of the first gear is meshedly connected with one group of the two groups of second gears, the outer side of the second gear is meshed with the other group of second gears, a first slide groove is provided at the rear end of the second gear, four groups of limiting rollers are rotatably connected to the inner side of the first slide groove, and the rear ends of the four groups of limiting rollers are rotatably connected to the second mounting plate through a rotating shaft.

[0007] Preferably, two symmetrically arranged first electric telescopic rods are fixedly connected to the inner side of the second gear. The output shaft of the first electric telescopic rod is fixedly connected to a clamping plate, and the clamping plate is made of rubber material.

[0008] Preferably, the welding mechanism includes a second electric telescopic rod fixedly connected to the third mounting plate. The output shaft of the second electric telescopic rod is fixedly connected to a fourth mounting plate. Two symmetrically arranged fixing plates are fixedly connected to the outer side of the fourth mounting plate. A first motor is installed at the rear end of the fixing plate. The front end of the fixing plate is rotatably connected to a third gear through a rotating shaft. The output shaft of the first motor is fixedly connected to the third gear. An external tooth ring is meshed with the outer side of the third gear. A plurality of fourth gears are meshed with the outer side of the external tooth ring. The rear end of the fourth gear is rotatably connected to the fixing plate through a rotating shaft.

[0009] Preferably, a fourth electric telescopic rod is installed on the inner side of the external tooth ring. The output shaft of the fourth electric telescopic rod is fixedly connected to a connecting plate, and a welding head is installed on the inner side of the connecting plate.

[0010] Preferably, a fifth electric telescopic rod is installed on the inner side of the connecting plate. The output shaft of the fifth electric telescopic rod is fixedly connected to a solder bar through a connecting rod, and the outer side of the solder bar penetrates through the connecting plate.

[0011] Preferably, an air pump is installed on the upper end of the connecting plate. The input port of the air pump is fixedly connected to an air suction pipe, and the outer side of the air suction pipe penetrates through the connecting plate. An activated carbon adsorption pipe is installed on the outer side of the air suction pipe. The output port of the air pump is fixedly connected to an exhaust pipe, and a heating wire is arranged on the inner side of the exhaust pipe. An atomizing spray head is installed on the upper end of the connecting plate, and the input port of the atomizing spray head is fixedly connected to a flux storage tank through a pipeline.

[0012] Preferably, two symmetrically arranged sixth electric telescopic rods are installed on the inner side of the external tooth ring. The output shaft of the sixth electric telescopic rod is fixedly connected to a connecting block. A seventh electric telescopic rod is installed at the front end of the connecting block. The output shaft of the seventh electric telescopic rod is fixedly connected to a sleeve. The rear end of the sleeve is fixedly connected to a limit telescopic rod, and the rear end of the limit telescopic rod is fixedly connected to the connecting block. A folding pressing plate is arranged on the outer side of the limit telescopic rod. One end of the folding pressing plate is fixedly connected to the sleeve, and the other end of the folding pressing plate is fixedly connected to the connecting block.

[0013] Preferably, the rear end of the outer gear ring is fixedly connected with two groups of symmetrical U-shaped pressure tubes, the inner side of the U-shaped pressure tube is filled with hydraulic oil, the front end of the U-shaped pressure tube is installed with an eighth electric telescopic rod near the upper through hole, the outer side of the eighth electric telescopic rod passes through the outer gear ring, the output shaft of the eighth electric telescopic rod is slidably connected to the inner side of the U-shaped pressure tube, the output shaft of the eighth electric telescopic rod is fixedly connected with a sealing ring, the front end of the U-shaped pressure tube is slidably connected with a push rod near the lower through hole, one end of the push rod is fixedly connected with a sealing ring inside the U-shaped pressure tube, a second slide groove is opened on the inner side of the U-shaped pressure tube, the outer side of the push rod is rotatably connected with a sliding rod, the sliding rod is slidably connected to the inner side of the second slide groove, and the front end of the push rod is fixedly connected with a push block.

[0014] Preferably, a ninth electric telescopic rod is installed on the outer side of the U-shaped pressure tube, and the output shaft of the ninth electric telescopic rod is fixedly connected to a heating plate.

[0015] Compared with the prior art, the present invention provides a welding base for new energy equipment, which has the following

[0016] Beneficial effects:

[0017] 1. Through the gear transmission of the clamping mechanism and the linkage with the electric telescopic rod, the automatic clamping, rotation positioning and stable driving of the cable are realized. With the spraying, pressing and welding functional modules driven by the external gear ring, the whole process from flux spraying to solder joint protection is realized. The automation operation significantly improves the welding efficiency and reduces the cost of manual intervention. It is especially suitable for the large-scale and high-consistency production needs of cables for new energy equipment.

[0018] 2. The 360° rotating spraying of the atomizing spray head ensures uniform coverage of the flux. The pressing and rotating action of the folding pressure plate on the copper wire eliminates wire warping and promotes flux penetration. Combined with the surrounding welding of the welding head and the precise feeding of the tin bar, it effectively avoids solder joint bubbles, cold solder joints and exposed copper wire problems, greatly improving welding consistency and electrical connection reliability.

[0019] 3. The air pump and activated carbon adsorption tube purify the welding exhaust gas in real time, and the hot air flow from the exhaust pipe further cleans the welding surface and accelerates cooling; the hydraulically driven push block and heating plate work together to achieve precise positioning and rapid forming of the heat shrink sleeve, avoiding high temperature damage to the weld point, while providing insulation protection, taking into account the health of operators and the long-term stability of the welded products. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the overall structure of the clamping mechanism of the present invention;

[0023] Figure 4 This is a schematic diagram of the overall structure of the welding mechanism of the present invention;

[0024] Figure 5 This is a schematic diagram of a partial structure of the welding mechanism of the present invention Figure 1 ;

[0025] Figure 6 This is a schematic diagram of a partial structure of the welding mechanism of the present invention Figure 2 ;

[0026] Figure 7 This is a schematic diagram of a partial structure of the welding mechanism of the present invention Figure 3 ;

[0027] Figure 8 This is a schematic cross-sectional view of a partial structure of the welding mechanism of the present invention Figure 1 ;

[0028] Figure 9 This is a schematic cross-sectional view of a partial structure of the welding mechanism of the present invention Figure 2 。

[0029] In the figure: 1, base; 2, first mounting plate; 3, plug; 4, second mounting plate; 5, third mounting plate; 6, clamping mechanism; 61, first gear; 62, second gear; 63, first chute; 64, limiting roller; 65, first electric telescopic rod; 66, clamping plate; 7, welding mechanism; 71, second electric telescopic rod; 72, fourth mounting plate; 73, fixing plate; 74, first motor; 75, third gear; 76, external tooth ring; 77, fourth gear; 78, fourth electric telescopic rod; 79, connecting plate; 710, welding head; 711, fifth electric telescopic rod; 712, solder bar; 713, activated carbon adsorption tube; 714, exhaust pipe; 715, exhaust pipe; 716, atomizing spray head; 717, sixth electric telescopic rod; 718, connecting block; 719, seventh electric telescopic rod; 720, sleeve; 721, folding pressing plate; 722, limiting telescopic rod; 723, U-shaped pressure pipe; 724, eighth electric telescopic rod; 725, push rod; 726, ninth electric telescopic rod; 727, heating plate; 728, air pump; 729, second chute; 730, sliding rod; 731, push block; 8, cable; 9, second motor; 10, heat shrinkable sleeve. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0031] Please refer to Figures 1 - 9, A welding base for a new energy device, including a base 1, a first mounting plate 2 is fixedly connected to the upper end of the base 1, a plug 3 is installed inside the first mounting plate 2, two groups of symmetrically arranged cables 8 are arranged at the rear end of the plug 3, a heat shrinkable sleeve 10 is arranged outside the cables 8, a second mounting plate 4 is fixedly connected to the upper end of the base 1, a second motor 9 is installed on one side of the second mounting plate 4, a clamping mechanism 6 is installed on the other side of the second mounting plate 4, a third mounting plate 5 is fixedly connected in front of the clamping mechanism 6 at the upper end of the first mounting plate 2, a welding mechanism 7 is installed at the front end of the third mounting plate 5, and two groups of symmetrically arranged assembly holes are opened on the outer sides of the second mounting plate 4 and the third mounting plate 5.

[0032] In this embodiment, the clamping mechanism 6 includes a first gear 61 rotatably connected to the second mounting plate 4, the rear end of the first gear 61 is fixedly connected to the output shaft of the second motor 9, one of the two groups of second gears 62 is meshed with the outside of the first gear 61, the outside of the second gear 62 is meshed with the other group of second gears 62, a first chute 63 is opened at the rear end of the second gear 62, and four groups of limiting rollers 64 are rotatably connected to the inside of the first chute 63. The rear ends of the four groups of limiting rollers 64 are rotatably connected to the second mounting plate 4 through a rotating shaft.

[0033] Specifically, the first gear 61 is connected to the output shaft of the second motor 9 and serves as the main driving gear to drive the second gear 62 to rotate. The second gear 62 is meshed with the first gear 61 and stably rotates through the first chute 63 and the limiting rollers 64 to ensure that the cable 8 rotates evenly. The first chute 63 provides the movement track of the second gear 62 to prevent deviation, and the limiting rollers 64 reduce friction to ensure the smooth rotation of the second gear 62.

[0034] In this embodiment, two groups of symmetrically arranged first electric telescopic rods 65 are fixedly connected to the inside of the second gear 62, a clamping plate 66 is fixedly connected to the output shaft of the first electric telescopic rod 65, and the clamping plate 66 is made of rubber material.

[0035] Specifically, the first electric telescopic rod 65 drives the clamping plate 66 to expand and contract to realize the flexible clamping of the cable 8. The clamping plate 66 is made of rubber material to avoid damaging the surface of the cable 8 and ensure stable clamping.

[0036] In this embodiment, the welding mechanism 7 includes a second electric telescopic rod 71 fixedly connected to the third mounting plate 5. The output shaft of the second electric telescopic rod 71 is fixedly connected to a fourth mounting plate 72. Two groups of symmetrically arranged fixing plates 73 are fixedly connected to the outside of the fourth mounting plate 72. A first motor 74 is installed at the rear end of the fixing plate 73. The front end of the fixing plate 73 is rotatably connected to a third gear 75 through a rotating shaft. The output shaft of the first motor 74 is fixedly connected to the third gear 75. An external tooth ring 76 is meshed with the outside of the third gear 75. A plurality of fourth gears 77 are meshed with the outside of the external tooth ring 76. The rear end of the fourth gear 77 is rotatably connected to the fixing plate 73 through a rotating shaft.

[0037] Specifically, the second electric telescopic rod 71 controls the forward and backward movement of the fourth mounting plate 72 to adjust the distance between the welding mechanism 7 and the cable 8. The fourth mounting plate 72 serves as a support structure for the fixing plate 73 to ensure the overall stability. The fixing plate 73 bears other components such as the first motor 74, the third gear 75, and the external tooth ring 76. The first motor 74 drives the third gear 75 to rotate, thereby driving the external tooth ring 76 to rotate. The third gear 75 is meshed with the external tooth ring 76 to transmit power. The external tooth ring 76 serves as a core rotating component to drive the actuators such as the atomizing spray head 716 and the folding pressing plate 721 to move. The fourth gear 77 assists the external tooth ring 76 to rotate stably and prevent deviation.

[0038] In this embodiment, a fourth electric telescopic rod 78 is installed inside the external tooth ring 76. The output shaft of the fourth electric telescopic rod 78 is fixedly connected to a connecting plate 79. A welding head 710 is installed inside the connecting plate 79.

[0039] Specifically, the fourth electric telescopic rod 78 pushes the connecting plate 79 to move, so that the welding head 710 approaches or moves away from the cable 8. The connecting plate 79 fixes components such as the welding head 710, the solder wire 712, and the air pump 728. The welding head 710 performs the welding operation to ensure the quality of the solder joints.

[0040] In this embodiment, a fifth electric telescopic rod 711 is installed inside the connecting plate 79. The output shaft of the fifth electric telescopic rod 711 is fixedly connected to a solder wire 712 through a connecting rod. The outside of the solder wire 712 penetrates through the connecting plate 79.

[0041] Specifically, the fifth electric telescopic rod 711 controls the downward movement of the solder wire 712 to accurately supply the solder.

[0042] The solder wire 712 provides the solder required for welding.

[0043] In this embodiment, an air pump 728 is installed at the upper end of the connecting plate 79, and the input port of the air pump 728 is fixedly connected to an exhaust pipe 714. The outer side of the exhaust pipe 714 passes through the connecting plate 79, and an activated carbon adsorption tube 713 is installed on the outer side of the exhaust pipe 714. The output port of the air pump 728 is fixedly connected to an exhaust pipe 715, and an electric heating wire is arranged on the inner side of the exhaust pipe 715. An atomizing spray head 716 is installed at the upper end of the connecting plate 79, and the input port of the atomizing spray head 716 is fixedly connected to a flux storage box through a pipeline.

[0044] Specifically, the air pump 728 sucks welding exhaust gas to ensure a clean working environment. The exhaust pipe 714 connects the air pump 728 and the activated carbon adsorption tube 713 to transport the exhaust gas. The activated carbon adsorption tube 713 filters harmful gases and purifies the air. The exhaust pipe 715 discharges the purified air. The electric heating wire heats the airflow to assist in cleaning the welding surface. The atomizing spray head 716 can achieve 360° spraying of flux to improve welding quality.

[0045] In this embodiment, two groups of symmetrical sixth electric telescopic rods 717 are installed on the inner side of the outer gear ring 76, the output shaft of the sixth electric telescopic rod 717 is fixedly connected with a connecting block 718, the front end of the connecting block 718 is installed with a seventh electric telescopic rod 719, the output shaft of the seventh electric telescopic rod 719 is fixedly connected with a sleeve 720, the rear end of the sleeve 720 is fixedly connected with a limiting telescopic rod 722, the rear end of the limiting telescopic rod 722 is fixedly connected with the connecting block 718, and a folding pressure plate 721 is provided on the outer side of the limiting telescopic rod 722, one end of the folding pressure plate 721 is fixedly connected with the sleeve 720, and the other end of the folding pressure plate 721 is fixedly connected with the connecting block 718.

[0046] Specifically, the sixth electric telescopic rod 717 pushes the connecting block 718 close to the copper wire of the cable 8, and the connecting block 718 fixes the seventh electric telescopic rod 719 and the folding pressure plate 721 structure. The seventh electric telescopic rod 719 drives the sleeve 720 to extend and retract, and controls the folding pressure plate 721 to expand or contract. The sleeve 720 connects the limiting telescopic rod 722 and the folding pressure plate 721. The limiting telescopic rod 722 limits the movement range of the folding pressure plate 721 to ensure stable pressing. The folding pressure plate 721 flattens the copper wire and promotes the penetration of flux to improve the welding quality. The rotation of the outer gear ring 76 drives the folding pressure plate 721 to rotate around the copper wire to ensure that the copper wire is tightly fitted to avoid cold soldering.

[0047] In this embodiment, two symmetrically arranged U-shaped pressure pipes 723 are fixedly connected to the rear end of the external gear ring 76. The inside of the U-shaped pressure pipes 723 is filled with hydraulic oil. Near the front end of the U-shaped pressure pipes 723 and above the through hole, an eighth electric telescopic rod 724 is installed. The outside of the eighth electric telescopic rod 724 penetrates through the external gear ring 76. The output shaft of the eighth electric telescopic rod 724 is slidably connected to the inside of the U-shaped pressure pipe 723. A sealing ring is fixedly connected to the output shaft of the eighth electric telescopic rod 724. Near the front end of the U-shaped pressure pipe 723 and below the through hole, a push rod 725 is slidably connected. At one end of the push rod 725, a sealing ring is fixedly connected inside the U-shaped pressure pipe 723. A second chute 729 is provided inside the U-shaped pressure pipe 723. A sliding rod 730 is rotatably connected to the outside of the push rod 725. The sliding rod 730 is slidably connected to the inside of the second chute 729. A push block 731 is fixedly connected to the front end of the push rod 725.

[0048] Specifically, the inside of the U-shaped pressure pipe 723 is filled with hydraulic oil. The push block 731 is pushed through hydraulic transmission. The eighth electric telescopic rod 724 compresses the hydraulic oil inside the U-shaped pressure pipe 723 to drive the movement of the push rod 725. The push rod 725 rotates 90° under the guidance of the sliding rod 730 and the second chute 729, so that the push block 731 is aligned with the heat shrinkable sleeve 10. The sliding rod 730 ensures the stable movement track of the push rod 725, and the second chute 729 restricts the sliding path of the sliding rod 730 to achieve precise steering. The push block 731 pushes the heat shrinkable sleeve 10 to the welding position.

[0049] In this embodiment, a ninth electric telescopic rod 726 is installed on the outside of the U-shaped pressure pipe 723. The output shaft of the ninth electric telescopic rod 726 is fixedly connected with a heating plate 727.

[0050] Specifically, the ninth electric telescopic rod 726 drives the heating plate 727 to clamp the heat shrinkable sleeve 10.

[0051] The heating plate 727 heats the heat shrinkable sleeve 10 to make it shrink and wrap the welding point to provide insulation protection.

[0052] Working principle: When in use, the heat shrinkable sleeve 10 is pre-sleeved on the outside of the cable 8. The cable 8 passes through the second mounting plate 4 and the third mounting plate 5 in sequence and then is docked with the plug 3. The first electric telescopic rod 65 is started, and its output shaft drives the clamping plate 66 to clamp the cable 8 flexibly. The clamping plate 66 is made of rubber material to avoid damaging the cable 8. The second motor 9 is started, and its output shaft drives the first gear 61 to rotate. The first gear 61 meshes and drives with two second gears 62; the second gears 62 rotate stably through four limit rollers 64 in the first chute 63, and synchronously drive the cable 8 to rotate axially to ensure that the welding surface is evenly exposed;

[0053] Start the first motor 74, the output shaft of which drives the third gear 75 to rotate. The third gear 75 meshes with the external tooth ring 76 and is limited by multiple groups of fourth gears 77 to achieve the stable rotation of the external tooth ring 76. Start the second electric telescopic rod 71, which pushes the fourth mounting plate 72 and the fixing plate 73 forward to make the external tooth ring 76 approach the cable 8. When the external tooth ring 76 rotates, the atomizing spray head 716 sprays flux on the welding part of the cable 8 for 360° to improve the welding wettability. Start the sixth electric telescopic rod 717 to push the connecting block 718 to the exposed area of the copper wire. Start the seventh electric telescopic rod 719, which drives the limiting telescopic rod 722 to expand the folding pressing plate 721 through the sleeve 720 to make it fit the surface of the copper wire. The rotation of the external tooth ring 76 drives the folding pressing plate 721 to rotate around the copper wire, so as to squeeze the upturned part of the copper wire, so that the copper wires are fully combined together, avoiding the leakage of copper wires outside the solder joint after welding and causing electric leakage, and making the flux sprayed inside the copper wire can be in full contact with the copper wire under the pressure generated by the extrusion of the folding pressing plate 721, improving the welding effect. After completion, start the fourth electric telescopic rod 78 to push the connecting plate 79 to make the welding head 710 approach the cable 8. The fifth electric telescopic rod 711 drives the solder bar 712 to move down to align with the welding head 710 to achieve precise solder supply. The second electric telescopic rod 71 and the external tooth ring 76 cooperate to drive the welding head 710 to continuously weld around the copper wire to ensure full coverage of the solder joint. During welding, start the air pump 728, and draw the welding waste gas to the activated carbon adsorption tube 713 for purification through the exhaust pipe 714 to avoid the harmful gas from diffusing and being inhaled by the surrounding personnel. The electric heating wire in the exhaust pipe 715 heats the purified air flow to blow the welding surface of the copper wire, remove impurities and accelerate the flux fusion, avoid the remaining impurity particles outside the copper wire of the cable 8 during the extrusion of the folding pressing plate 721, and accelerate the fusion of the flux and the copper wire, so as to avoid the appearance of air bubbles at the solder joint after welding;

[0054] After welding is completed, the second electric telescopic rod 71 resets the fixing plate 73, and the exhaust pipe 715 continuously blows to cool the solder joint to avoid high temperature damage to the heat shrinkable sleeve 10. After resetting is completed, start the eighth electric telescopic rod 724, the output shaft of which compresses the hydraulic oil in the U-shaped pressure pipe 723, and the push rod 725 rotates 90° under the guidance of the sliding rod 730 and the second chute 729 to make the push block 731 cross-align with the heat shrinkable sleeve 10. Then the push block 731 moves forward to push the heat shrinkable sleeve 10 to the solder joint position. Start the ninth electric telescopic rod 726 to drive the heating plate 727 to clamp the heat shrinkable sleeve 10 and heat it to make it quickly shrink and wrap the solder joint to complete the insulation protection.

[0055] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding base for new energy equipment, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a first mounting plate (2), a plug (3) is installed on the inner side of the first mounting plate (2), two groups of symmetrical cables (8) are arranged at the rear end of the plug (3), and a heat shrink sleeve (10) is arranged on the outer side of the cable (8). The upper end of the base (1) is fixedly connected to a second mounting plate (4), a second motor (9) is installed on one side of the second mounting plate (4), and a clamping mechanism (6) is installed on the other side of the second mounting plate (4). A third mounting plate (5) is fixedly connected in front of the clamping mechanism (6) at the upper end of the first mounting plate (2), and a welding mechanism (7) is installed at the front end of the third mounting plate (5). Two groups of symmetrical assembly holes are provided on the outer sides of the second mounting plate (4) and the third mounting plate (5).

2. A welding base for new energy equipment according to claim 1, characterized in that: The clamping mechanism (6) comprises a first gear (61) rotatably connected to the second mounting plate (4); the rear end of the first gear (61) is fixedly connected to the output shaft of the second motor (9); the outer side of the first gear (61) is meshedly connected with one of the two groups of second gears (62); the outer side of the second gear (62) is meshed with the other group of second gears (62); the rear end of the second gear (62) is provided with a first slide groove (63); the inner side of the first slide groove (63) is rotatably connected with four groups of limiting rollers (64); the rear ends of the four groups of limiting rollers (64) are rotatably connected to the second mounting plate (4) through a rotating shaft.

3. A welding base for new energy equipment according to claim 2, characterized in that: Two sets of symmetrical first electric telescopic rods (65) are fixedly connected to the inner side of the second gear (62); the output shaft of the first electric telescopic rod (65) is fixedly connected to a clamping plate (66), and the clamping plate (66) is made of rubber.

4. The welding base for new energy equipment according to claim 1, characterized in that: The welding mechanism (7) comprises a second electric telescopic rod (71) fixedly connected to the third mounting plate (5); the output shaft of the second electric telescopic rod (71) is fixedly connected to the fourth mounting plate (72); the outer side of the fourth mounting plate (72) is fixedly connected to two groups of symmetrical fixed plates (73); the rear end of the fixed plate (73) is mounted with a first motor (74); the front end of the fixed plate (73) is rotatably connected to a third gear (75) via a rotating shaft; the output shaft of the first motor (74) is fixedly connected to the third gear (75); the outer side of the third gear (75) is meshedly connected to an outer gear ring (76); the outer side of the outer gear ring (76) is meshedly connected to multiple groups of fourth gears (77); the rear end of the fourth gear (77) is rotatably connected to the fixed plate (73) via a rotating shaft.

5. A welding base for new energy equipment according to claim 4, characterized in that: A fourth electric telescopic rod (78) is installed on the inner side of the outer gear ring (76); an output shaft of the fourth electric telescopic rod (78) is fixedly connected to a connecting plate (79); and a welding head (710) is installed on the inner side of the connecting plate (79).

6. A welding base for new energy equipment according to claim 5, characterized in that: A fifth electric telescopic rod (711) is installed on the inner side of the connecting plate (79); an output shaft of the fifth electric telescopic rod (711) is fixedly connected to a tin bar (712) via a connecting rod; and the outer side of the tin bar (712) passes through the connecting plate (79).

7. A welding base for new energy equipment according to claim 5, characterized in that: An air pump (728) is installed at the upper end of the connecting plate (79), the input port of the air pump (728) is fixedly connected to an exhaust pipe (714), the outer side of the exhaust pipe (714) passes through the connecting plate (79), an activated carbon adsorption tube (713) is installed on the outer side of the exhaust pipe (714), the output port of the air pump (728) is fixedly connected to an exhaust pipe (715), the inner side of the exhaust pipe (715) is provided with an electric heating wire, an atomizing spray head (716) is installed at the upper end of the connecting plate (79), and the input port of the atomizing spray head (716) is fixedly connected to a flux storage box through a pipeline.

8. A welding base for new energy equipment according to claim 4, characterized in that: Two groups of symmetrical sixth electric telescopic rods (717) are installed on the inner side of the outer gear ring (76); the output shaft of the sixth electric telescopic rod (717) is fixedly connected to a connecting block (718); the front end of the connecting block (718) is installed with a seventh electric telescopic rod (719); the output shaft of the seventh electric telescopic rod (719) is fixedly connected to a sleeve (720); the rear end of the sleeve (720) is fixedly connected to a limited telescopic rod (722); the rear end of the limited telescopic rod (722) is fixedly connected to the connecting block (718); a folding pressing plate (721) is arranged on the outer side of the limited telescopic rod (722); one end of the folding pressing plate (721) is fixedly connected to the sleeve (720); and the other end of the folding pressing plate (721) is fixedly connected to the connecting block (718).

9. A welding base for new energy equipment according to claim 4, characterized in that: The rear end of the outer gear ring (76) is fixedly connected to two sets of symmetrical U-shaped pressure tubes (723), the inner side of the U-shaped pressure tube (723) is filled with hydraulic oil, the front end of the U-shaped pressure tube (723) is installed with an eighth electric telescopic rod (724) near the upper through hole, the outer side of the eighth electric telescopic rod (724) passes through the outer gear ring (76), the output shaft of the eighth electric telescopic rod (724) is slidably connected to the inner side of the U-shaped pressure tube (723), and the output shaft of the eighth electric telescopic rod (724) is fixedly connected to A sealing ring, a push rod (725) is slidably connected to the front end of the U-shaped pressure tube (723) near the through hole below, a sealing ring is fixedly connected to the inside of the U-shaped pressure tube (723) at one end of the push rod (725), a second slide groove (729) is opened on the inner side of the U-shaped pressure tube (723), a sliding rod (730) is rotatably connected to the outer side of the push rod (725), and the sliding rod (730) is slidably connected to the inner side of the second slide groove (729), and a push block (731) is fixedly connected to the front end of the push rod (725).

10. A welding base for new energy equipment according to claim 9, characterized in that: A ninth electric telescopic rod (726) is installed on the outer side of the U-shaped pressure tube (723), and an output shaft of the ninth electric telescopic rod (726) is fixedly connected to a heating plate (727).