An integrated processing device for producing anti-condensation terminal boxes

Abstract

The present invention relates to the field of terminal box production, and in particular to an integrated processing device for the production of anti-condensation terminal boxes. The purpose of the present invention is to provide an integrated processing device for the production of anti-condensation terminal boxes that can be accurately processed and is easy to adjust the box body posture so that welding and anti-condensation construction can be easily integrated. An integrated processing device for the production of anti-condensation terminal boxes, comprising a mounting frame, wherein the left positions of the upper and lower side walls of the mounting frame are fixedly connected to a first linear electric slide rail. The present invention adopts a method of first installing the four main frames of the terminal box at the erection mechanism, which can accurately position the base of the terminal box, and at the same time, the method of fixing the four main frames can prevent position deviation during the subsequent installation of the side frames, thereby ensuring assembly accuracy, and in conjunction with the placement mechanism and the second annular electric slide rail, and in conjunction with the CNC program, can quickly and accurately change the posture of the terminal box at the placement mechanism.

Description

Technical Field

[0001] The present invention relates to the field of terminal box production, and in particular to an integrated processing device for producing anti-condensation terminal boxes. Background Art

[0002] Terminal boxes, distribution boxes, switch cabinets and other integrated electrical control boxes are equipped with a variety of live working components. They are in different environments and will be affected by the environment. One of the environmental influences on terminal boxes and other cabinets is humidity. Water vapor from the outside will penetrate through the welds and assembly gaps of the box, causing water vapor to condense inside the box to form condensation. This condensation drips along the inner wall of the box onto the live working electrical components, which can easily cause short circuits and fires. Therefore, the current anti-condensation work for such boxes mostly uses anti-condensation glue to seal the welds or assembly gaps of the box.

[0003] However, at present, the design, processing and assembly process of terminal boxes are basically carried out manually, that is, a variety of cutting, bending and other equipment are used to produce parts of the box manually, and then they are welded manually. Although there is a certain assembly sequence, anti-condensation construction has not yet been added to the design and assembly process, so that subsequent boxes need to be separately anti-condensed. The current anti-condensation construction also makes it difficult to dismantle the welded box. As a result, when performing anti-condensation construction, more visible and operable welds or assembly gaps are subjected to anti-condensation glue construction, resulting in other invisible inner welds or assembly gaps being subjected to anti-condensation construction. In addition, the current manual welding operation method has insufficient precision, resulting in excessively large welds and assembly gaps. Even if such boxes undergo anti-condensation construction in time, they still need frequent maintenance inside the box to ensure normal humidity.

[0004] For small terminal boxes, manual operation is feasible to a certain extent, but the structure of the box has limited the manual welding and assembly methods. For large terminal boxes, manual welding assembly and anti-condensation construction are extremely inconvenient. For example, the posture of the box is difficult to adjust during the processing.

[0005] Therefore, it is necessary to develop an integrated processing device for producing anti-condensation terminal boxes to solve the above problems. Summary of the Invention

[0006] In order to overcome the shortcomings of low manual operation precision and difficulty in adjusting the box posture in the current production of terminal boxes, which lead to difficulties in welding and anti-condensation construction and insufficient processing quality, the technical problem to be solved is: to provide an integrated processing device for the production of anti-condensation terminal boxes, which can accurately process and easily adjust the box posture so that welding and anti-condensation construction are easy to integrate.

[0007] An integrated processing device for the production of anti-condensation terminal boxes includes a mounting frame, wherein the left positions of the upper and lower side walls of the mounting frame are fixedly connected to a first linear electric slide, a first annular electric slide is fixedly connected between the moving parts of the first linear electric slide, a hollow frame is fixedly connected to the right side of the moving part of the first annular electric slide, a second annular electric slide is fixedly connected to the middle part of the right side of the mounting frame, and a rotating frame is fixedly connected to the left side of the moving part of the second annular electric slide; a displacement mechanism is provided on the right side of the hollow frame, and a reversing mechanism is provided at the displacement mechanism; a switching mechanism is provided between the reversing mechanism and the displacement mechanism, and the switching mechanism is driven by the reversing mechanism to perform a flipping movement; a loading and unloading erection mechanism is provided at the switching mechanism, and the erection mechanism is used to erect the four main frames of the terminal box; a processing mechanism is provided at the lower side of the reversing mechanism; a placement mechanism is provided on the left side of the rotating frame, and a fixing mechanism is provided at the placement mechanism.

[0008] Preferably, the displacement mechanism includes a second linear electric slide, which is respectively fixedly connected to the front and rear positions of the right side of the hollow frame. A vertical moving frame is fixedly connected between the moving parts of the second linear electric slide, a third linear electric slide is fixedly connected to the upper right side of the vertical moving frame, and a transverse moving frame is fixedly connected to the right side of the moving part of the third linear electric slide.

[0009] Preferably, the reversing mechanism includes a reversing frame, which is rotatably connected to the lower side of the transverse frame, a reversing motor is fixedly connected to the middle of the transverse frame, a transmission pair is provided between the output shaft of the reversing motor and the rotating shaft structure of the reversing frame, the switching mechanism is provided between the reversing frame and the transverse frame, and the processing mechanism is provided on the lower side of the reversing frame.

[0010] Preferably, the switching mechanism includes a guide sleeve, and the guide sleeves have two groups of four. Two of the guide sleeves are installed at the front and rear positions on the upper side of the transverse frame, and two of the guide sleeves are installed on the front and rear sides of the reversing frame. The inner sides of the guide sleeves are fixedly connected to synchronous motors, and the output shafts of the synchronous motors are fixedly connected to gears. The two lower guide sleeves are slidably sleeved with guide rods, and the inner sides of the guide rods are fixedly connected to toothed belts. The lower sides of the guide rods are fixedly connected to two mounting boxes, and the mounting boxes are fixedly connected to electromagnets.

[0011] Preferably, the mounting mechanism includes a mounting plate, each of which is provided with holes for installing fasteners, and each of the guide rods is slidably fitted with two mounting sleeves, each of which is a structure with positioning holes opened inside, and the mounting plates are respectively fixedly connected to the outer layer of the mounting sleeves, and the armature of the electromagnet can be extended into the positioning hole structure of the mounting sleeve to fix its position.

[0012] Preferably, the processing mechanism includes a fourth linear electric slide, the fourth linear electric slide is fixedly connected to the lower side of the reversing frame, the lower side of the moving part of the fourth linear electric slide is fixedly connected to the moving frame, the lower side of the moving frame is fixedly connected to the adjustment motor, the lower side of the output shaft of the adjustment motor is fixedly connected to the mounting seat, the mounting seat is fixedly connected to the angle adjustment motor, the output shaft of the angle adjustment motor is fixedly connected to the angle adjustment frame, the lower side of the angle adjustment frame is fixedly connected to a mounting flange, and the mounting flange can be used to install a welding gun or a glue gun head.

[0013] Preferably, the placement mechanism includes a fifth linear electric slide, which is fixedly connected to the left side of the rotating frame. The moving part of the fifth linear electric slide is fixedly connected to an extension frame, the left side of the extension frame is fixedly connected to a rotating motor, and the output shaft of the rotating motor is fixedly connected to a placement frame. The placement frame is a structure with a through slot on the left side.

[0014] Preferably, the fixing mechanism includes an electric push rod, which is fixedly connected to the front and rear positions of the right side of the lower side of the placement rack, and the outer ends of the telescopic parts of the electric push rod are fixedly connected to the clamping frame.

[0015] Preferably, it further comprises force measuring components, which are respectively arranged at inner sides of the clamping frames. Pressure sensors are fixedly connected to the inner sides of the clamping frames, and contact plates are fixedly connected to the detection surfaces of the pressure sensors.

[0016] 1. The present invention adopts a method of first installing the four main frames of the terminal box at the erection mechanism, which can accurately position the terminal box foundation. At the same time, the method of fixing the four main frames can prevent position deviation during the subsequent installation of the side frames, thereby ensuring assembly accuracy. After that, the installed terminal box frame structure is fixed by a placement mechanism, and the rotation of the placement mechanism and the inclination adjustment of the second annular electric slide rail are coordinated with the CNC program to quickly and accurately change the posture of the terminal box at the placement mechanism.

[0017] 2. The present invention adopts the combined movement of the first linear electric slide, the first annular electric slide, the displacement mechanism and the reversing mechanism, through the precise control of the CNC program, and in conjunction with the fine adjustment of the processing mechanism's own movements, it can improve the intelligence and automation of the terminal box production process and reduce the assembly errors caused by manual operation.

[0018] 3. The present invention adopts a switching mechanism in conjunction with the erection mechanism, so that the switching mechanism can be controlled to be loaded and unloaded with the erection mechanism, and the switching mechanism can be switched to whether it is driven by the flipping of the reversing frame, so that the switching mechanism and the processing mechanism can switch between working. Not only can the switching mechanism adjust the posture of the terminal box, but it can also be switched to the processing mechanism to perform processing operations, and both are driven by the combined movement of the first linear electric slide rail, the first annular electric slide rail, the displacement mechanism and the reversing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention.

[0020] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention.

[0021] Figure 3 This is a schematic diagram of the third three-dimensional structure of the present invention.

[0022] Figure 4 It is a schematic diagram of the local three-dimensional structure of the present invention.

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the guide sleeve part of the present invention.

[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the guide rod part of the present invention.

[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the installation box part of the present invention.

[0026] Figure 8 It is a schematic diagram of the three-dimensional structure of the erection mechanism part of the present invention.

[0027] Figure 9 It is a schematic diagram of the three-dimensional structure of the processing mechanism part of the present invention.

[0028] Figure 10 This is a schematic diagram of the first three-dimensional structure of the placement mechanism part of the present invention.

[0029] Figure 11 This is a schematic diagram of the second three-dimensional structure of the placement mechanism part of the present invention.

[0030] Figure 12 It is a schematic diagram of the three-dimensional structure of the placement rack part of the present invention.

[0031] Among them: 1-installation frame, 2-first linear electric slide, 3-first annular electric slide, 4-hollow frame, 5-second annular electric slide, 6-rotating frame, 7-displacement mechanism, 8-reversing mechanism, 9-switching mechanism, 10-erecting mechanism, 11-processing mechanism, 12-placing mechanism, 13-fixing mechanism, 71-second linear electric slide, 72-vertical moving frame, 73-third linear electric slide, 74-transverse moving frame, 81-reversing frame, 82-reversing motor, 83-transmission pair, 91-guide sleeve, 92-synchronous motor, 93-gear, 94-guide rod, 95-toothed belt, 96-mounting box, 97-electromagnet, 101-mounting plate, 102-mounting sleeve, 111-fourth linear electric slide, 112-moving frame, 113-direction adjustment motor, 114-mounting seat, 115-angle adjustment motor, 116-angle adjustment frame, 117-mounting flange, 118-welding gun, 119-glue gun head, 121-fifth linear electric slide, 122-extension frame, 123-rotating motor, 124-placing frame, 131-electric push rod, 132-clamping frame, 14-force measuring assembly, 141-pressure sensor, 142-contact plate. DETAILED DESCRIPTION

[0032] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the present invention.

[0033] Example 1, as Figure 1-Figure 3As shown, an integrated processing device for the production of anti-condensation terminal boxes includes a mounting frame 1, a first linear electric slide 2, a first annular electric slide 3, a hollow frame 4, a second annular electric slide 5, a rotating frame 6, a displacement mechanism 7, a reversing mechanism 8, a switching mechanism 9, a mounting mechanism 10, a processing mechanism 11, a placement mechanism 12 and a fixing mechanism 13. The left positions of the upper and lower side walls of the mounting frame 1 are fixedly connected with the first linear electric slide 2, the first linear electric slides 2 are all horizontally arranged left and right, and the first linear electric slides 2 are all synchronously controlled by a CNC system. The moving parts of the first linear electric slide 2 are fixedly connected with the first annular electric slide 3, and the first annular electric The rotation axis of the moving part of the slide rail 3 is parallel to the travel line of the first linear electric slide rail 2. The first annular electric slide rail 3 is synchronously controlled by the CNC system. The right side of the moving part of the first annular electric slide rail 3 is fixedly connected with a hollow frame 4. The hollow frame 4 is a structure with a rectangular opening. The hollow frame 4 is driven by the first annular electric slide rail 3 to rotate. The middle part of the right side of the mounting frame 1 is fixedly connected with a second annular electric slide rail 5. The rotation axis of the second annular electric slide rail 5 is collinear with the axis of the first annular electric slide rail 3. The left side of the moving part of the second annular electric slide rail 5 is fixedly connected with a rotating frame 6. The rotating frame 6 is driven by the second annular electric slide rail 5 to rotate. A displacement machine is provided on the right side of the hollow frame 4. Structure 7, the displacement mechanism 7 is provided with a reversing mechanism 8, the reversing mechanism 8 is driven by the displacement mechanism 7 to move in the front and back and up and down directions, a switching mechanism 9 is provided between the reversing mechanism 8 and the displacement mechanism 7, the switching mechanism 9 is driven by the reversing mechanism 8 to perform a flipping movement, and the switching mechanism 9 can be switched to a state where it is not driven by the reversing mechanism 8 to perform a flipping movement after being controlled, a mounting mechanism 10 is provided at the switching mechanism 9, and the mounting mechanism 10 is used to mount the four main frames of the terminal box, a processing mechanism 11 is provided on the lower side of the reversing mechanism 8, and the processing mechanism 11 is used to perform CNC welding and anti-condensation construction on the terminal box, a placement mechanism 12 is provided on the left side of the rotating frame 6, and the placement mechanism 12 is used In order to place the terminal box in the processing process and drive it to rotate and change its posture, a fixing mechanism 13 is provided at the placement mechanism 12, and the fixing mechanism 13 is used to fix the terminal box placed at the placement mechanism 12. The rectangular opening structure of the hollow frame 4 is used to enable the first annular electric slide 3 and the hollow frame 4 and the displacement mechanism 7 installed thereon to cross the placement mechanism 12 and the fixing structure and the terminal box placed thereon when the terminal box is at the placement mechanism 12, and enable the processing mechanism 11 to fully cover the terminal box. The rotation axis of the first annular electric slide 3 and the second annular electric slide 5 is the processing center axis of the integrated processing device for the production of anti-condensation terminal boxes.

[0034] like Figure 2As shown, the displacement mechanism 7 includes a second linear electric slide 71, a vertical moving frame 72, a third linear electric slide 73 and a transverse moving frame 74. The second linear electric slide 71 is respectively fixedly connected to the front and rear positions on the right side of the hollow frame 4. The second linear electric slide 71 is synchronously controlled by the CNC system. The second linear electric slide 71 is vertical. The moving parts of the second linear electric slide 71 are fixedly connected with the vertical moving frame 72. The vertical moving frame 72 is a gantry structure. The gantry structure of the vertical moving frame 72 is used to keep the hollow structure of the hollow frame 4 open. The third linear electric slide 73 is fixedly connected to the upper right side of the vertical moving frame 72. The third linear electric slide 73 is horizontal in the front and rear direction. The third linear electric slide 73 is controlled by the CNC system. The right side of the moving part of the third linear electric slide 73 is fixedly connected with the transverse moving frame 74, and the reversing mechanism 8 is arranged on the right side of the transverse moving frame 74.

[0035] Controlling the second linear electric slide 71 can change the centripetal height of the vertical moving frame 72, the third linear electric slide 73, the transverse moving frame 74 and the reversing mechanism 8. Controlling the third linear electric slide 73 can change the eccentric distance of the transverse moving frame 74 and the reversing mechanism 8. By integrating the movements of the first annular electric slide 3, the second linear electric slide 71 and the third linear electric slide 73 through numerical control, the switching mechanism 9 and the processing mechanism 11 can be displaced at full angles on one of the front and rear planes on the processing center axis of the integrated processing device for the production of anti-condensation terminal boxes.

[0036] like Figure 4 As shown, the reversing mechanism 8 includes a reversing frame 81, a reversing motor 82 and a transmission pair 83. The reversing frame 81 is rotatably connected to the lower side of the transverse frame 74. The reversing motor 82 is fixedly connected to the middle of the transverse frame 74. The reversing motor 82 is controlled by a numerical control system. A transmission pair 83 is provided between the output shaft of the reversing motor 82 and the rotating shaft structure of the reversing frame 81. The transmission pair 83 is a worm gear reducer. The switching mechanism 9 is provided between the reversing frame 81 and the transverse frame 74. The processing mechanism 11 is provided on the lower side of the reversing frame 81.

[0037] Start the reversing motor 82, and the reversing motor 82 will drive the reversing frame 81 to select through the transmission pair 83, thereby driving the processing mechanism 11 to rotate; if the switching mechanism 9 and the erection mechanism 10 are in the assembled state at this time, the reversing frame 81 will drive the switching mechanism 9 and the erection mechanism 10 to flip, and if the switching mechanism 9 and the erection mechanism 10 are controlled to be in the disassembled state, the reversing frame 81 will not drive the switching mechanism 9 to rotate; when the reversing frame 81 can only drive the processing mechanism 11 to rotate, the operation of the reversing motor 82 can be controlled by numerical control so that the reversing frame 81 can drive The processing mechanism 11 rotates to form an angle with the processing center axis of the integrated processing device for producing the anti-condensation terminal box, thereby controlling the processing mechanism 11 to perform more forms of processing; and when the reversing frame 81 can drive the switching mechanism 9 to flip, the reversing frame 81 can drive the erection mechanism 10 and the terminal box installed on it to flip, so that the reversing frame 81 can drive the terminal box to flip and lift it through the displacement mechanism 7, so that the flipped terminal box is placed on the placement mechanism 12, thereby changing the placement posture of the terminal box and performing more surface processing on the terminal box.

[0038] like Figure 4-Figure 8 As shown, the switching mechanism 9 includes a guide sleeve 91, a synchronous motor 92, a gear 93, a guide rod 94, a toothed belt 95, an installation box 96 and an electromagnet 97. There are two groups of four guide sleeves 91. Two guide sleeves 91 are installed at the front and rear positions on the upper side of the transverse frame 74, and two guide sleeves 91 are installed on the front and rear sides of the reversing frame 81. Each guide sleeve 91 is vertically arranged. The inner side of the guide sleeve 91 is fixedly connected to a synchronous motor 92. The synchronous motors 92 are all controlled by a numerical control system. The synchronous motors 92 are synchronously controlled. The output shafts of the synchronous motors 92 are fixedly connected to gears 93. The two guide sleeves 91 on the lower side are slidably sleeved with guide rods 94. The inner side of the guide rods 94 are fixedly connected with toothed belts 95. The toothed belts 95 are respectively matched with the adjacent gears 93 on the lower side, and the toothed belts 95 can match with the gears 93 on the upper side. The lower side of the guide rods 94 are fixedly connected to two installation boxes 96. The installation boxes 96 are fixedly connected with electromagnets 97, and the electromagnets 97 are controlled by the numerical control system.

[0039] When the guide rod 94 is in the lower guide sleeve 91, the switching mechanism 9 will be driven by the reversing frame 81 to flip. If the erection mechanism 10 is in an assembled state with the guide rod 94 at this time, when the reversing frame 81 flips, the reversing frame 81 will drive the lower guide sleeve 91 to flip, thereby driving the guide rod 94 and the erection mechanism 10 to flip, thereby driving the terminal box installed at the erection mechanism 10 to flip, thereby changing the placement state of the terminal box; control the operation of the synchronous motor 92, so that the synchronous motor 92 drives the gear 93 to rotate, The gear 93 drives the toothed belt 95 meshing with it to move upward, thereby driving the guide rod 94 to move upward, so that the guide rod 94 enters the upper guide sleeve 91 until the guide rod 94 is completely disengaged from the lower guide sleeve 91. At this time, when the reversing frame 81 drives the lower guide sleeve 91 to flip, the lower guide sleeve 91 is disengaged from the guide rod 94 and will not drive the guide rod 94 to flip, thereby causing the guide rod 94 to disengage from its position, so that the processing mechanism 11 can be rotated through the reversing frame 81 to facilitate the processing of the terminal box.

[0040] like Figure 4 and Figure 8 As shown, the mounting mechanism 10 includes a mounting plate 101 and a mounting sleeve 102. There are four mounting plates 101, and all of the mounting plates 101 are L-shaped structures. Holes for installing fasteners are provided at the mounting plates 101. Two mounting sleeves 102 are slidably mounted at the guide rod 94. The mounting sleeves 102 are all structures with positioning holes opened inside. The mounting plates 101 are respectively fixedly connected to the outer layer of the mounting sleeve 102, and the armature of the electromagnet 97 can be extended into the positioning hole structure of the mounting sleeve 102 to fix the position. When the mounting sleeve 102 is assembled on the guide rod 94, the intersection center point of the mounting plate 101 is collinear with the machining center axis.

[0041] The mounting sleeve 102 can be respectively mounted on the guide rod 94 so that the positioning hole structure of the mounting sleeve 102 corresponds to the armature structure of the electromagnet 97. Then, the electromagnet 97 is controlled to operate so that the armature of the electromagnet 97 extends into the positioning hole structure of the mounting sleeve 102, so that the guide rod 94 and the mounting sleeve 102 are fixed. At this time, the spacing and relative position of the mounting sleeve 102 are fixed, which serves the purpose of precise positioning when the main beam of the terminal box is subsequently installed. Then, the four main frames of the terminal box are respectively installed on the mounting plate 101 through fasteners.

[0042] like Figure 9As shown, the processing mechanism 11 includes a fourth linear electric slide 111, a movable frame 112, a direction adjustment motor 113, a mounting seat 114, an angle adjustment motor 115, an angle adjustment frame 116, a mounting flange 117, a welding gun 118 and a glue gun head 119. The fourth linear electric slide 111 is fixedly connected to the lower side of the reversing frame 81. The fourth linear electric slide 111 is controlled by a numerical control system. The fourth linear electric slide 111 is horizontal in the left and right directions. The lower side of the movable part of the fourth linear electric slide 111 is fixedly connected to the movable frame 112. The movable frame 112 is L-shaped. The lower side of the movable frame 112 is fixedly connected to the direction adjustment motor 113. The direction adjustment motor 113 is vertical. The direction adjustment motor 113 is a self-locking reduction motor controlled by the numerical control system. The lower side of the output shaft of the direction adjustment motor 113 is fixedly connected to the mounting seat 114. The mounting seat 114 is fixedly connected to the angle adjustment motor 115. The angle adjustment motor 115 is a numerical control system. A double-axis self-locking reduction motor is controlled, and an angle adjustment frame 116 is fixedly connected to the output shaft of the angle adjustment motor 115. A mounting flange 117 is fixedly connected to the lower side of the angle adjustment frame 116. The mounting flange 117 can be used to install a welding gun 118 or a glue gun head 119. In addition, a wider variety of welding components and glue feeding components can be installed at the mounting flange 117 to cope with different forms of welding and anti-condensation operations. The angle adjustment motor 115 is used to adjust the inclination angle of the welding gun 118 or the glue gun head 119 installed at the mounting flange 117, and the direction adjustment motor 113 is used to adjust the orientation angle of the angle adjustment motor 115 and the welding gun 118 or the glue gun head 119 installed at the mounting flange 117, so that the welding gun 118 or the glue gun head 119 installed at the mounting flange 117 can be universally adjusted in direction and change multiple inclination angles, so that the welding gun 118 or the glue gun head 119 can perform various forms and structures of welding and anti-condensation construction on the inside and outside of the terminal box.

[0043] After the terminal box is adjusted in posture and placed and fixed at the same time, the operation of the angle adjustment motor 115 and the direction adjustment motor 113 can be controlled by the numerical control system, and at the same time, the combined movement of the first linear electric slide 2, the first annular electric slide 3, the second annular electric slide 5, the displacement mechanism 7, the reversing mechanism 8, the processing mechanism 11 and the placement mechanism 12 is coordinated, so that the welding gun 118 or the glue gun head 119 can perform various forms and structures of welding and anti-condensation construction on the inside and outside of the terminal box; when the guide rod 94 assembles the mounting sleeve 102 and needs to adjust the posture of the upper side of the terminal box downward, the fourth linear electric slide 111 can be controlled to move the movable frame 112 and its accessories to the left as a whole, so that the movable frame 112 and its accessories will not contact the components of the placement mechanism 12.

[0044] like Figure 10-12As shown, the placement mechanism 12 includes a fifth linear electric slide 121, an extension frame 122, a rotating motor 123 and a placement frame 124. The fifth linear electric slide 121 is fixedly connected to the left side of the rotating frame 6. The fifth linear electric slide 121 is vertical. The fifth linear electric slide 121 is controlled by a numerical control system. The moving part of the fifth linear electric slide 121 is fixedly connected to the extension frame 122. The left side of the extension frame 122 is fixedly connected to the rotating motor 123. The rotating motor 123 is a self-locking reduction motor controlled by a numerical control system. The output shaft of the rotating motor 123 is fixedly connected to the placement frame 124. The placement frame 124 is a structure with a through slot on the left side. The through slot structure of the placement frame 124 is used for when the guide rod 94 assembles the mounting sleeve 102 and needs to make the upper side of the terminal box face downward for posture adjustment, the guide rod 94 can enter the through slot of the placement frame 124 to put the terminal box in place.

[0045] By controlling the rotation of the rotating motor 123, the rotating motor 123 can drive the placement rack 124 to rotate, thereby changing the horizontal plane angle of the terminal box placed thereon; by controlling the operation of the fifth linear electric slide 121, the extension rack 122 can be raised and lowered, thereby driving the rotating motor 123 and the placement rack 124 to be raised and lowered, so as to adjust the height of the terminal box placed thereon, so that the center point of the terminal box can be collinear with the machining center axis.

[0046] like Figure 10-12 As shown, the fixing mechanism 13 includes an electric push rod 131 and a clamping frame 132. The electric push rod 131 is fixedly connected to the front and rear positions of the right side of the lower side of the placement frame 124. The electric push rod 131 is controlled by a CNC system. The telescopic parts of the electric push rod 131 are respectively facing the front and rear. The outer ends of the telescopic parts of the electric push rod 131 are fixedly connected to the clamping frame 132. The clamping frame 132 is used to clamp the structure of the terminal box for fixation.

[0047] The electric push rod 131 is controlled to operate, and the electric push rod 131 will drive the clamping frame 132 to move, so that the clamping frame 132 can clamp or release the terminal box therebetween.

[0048] like Figure 11 As shown, it also includes a force measuring component 14, which includes a pressure sensor 141 and a contact plate 142. The force measuring components 14 are respectively arranged at the inner side of the clamping frame 132. The force measuring component 14 is used to detect the force of the clamping frame 132 to fix the terminal box, and can accurately control the thrust of the electric push rod 131 to avoid position displacement due to insufficient clamping force on the periphery of the terminal box, and to avoid surface damage caused by excessive clamping force on the periphery of the terminal box. The pressure sensor 141 is fixedly connected to the inner side of the clamping frame 132, and the detection surface of the pressure sensor 141 is facing inward. The detection surface of the pressure sensor 141 is fixedly connected to the contact plate 142.

[0049] The pressure sensor 141 can detect the clamping force of the clamping frame 132 on the periphery of the terminal box driven by the electric push rod 131 and control it within a precise clamping force range.

[0050] Example 2, as Figures 1-12 As shown, the assembly welding and terminal box installation method of the integrated processing device for the production of the anti-condensation terminal box are as follows: the four main frames of the terminal box are respectively installed in the center of the mounting plate 101, and then the four main frames are installed on the end faces of both sides to form a main frame structure of the terminal box. At this time, the center point of the main frame structure of the terminal box is in line with the processing center axis, and then the first linear electric slide 2 is controlled by the CNC system to drive the guide rod 94 to move to the right along the processing center axis, so that the terminal box is located above the placement rack 124, and the main frame structure of the terminal box is The center point of is collinear with the rotation axis of the rotating motor 123. At this time, the fifth linear electric slide 121 can be controlled to drive the placement rack 124 to move upward. The upward movement value is the numerical control data. The data source is the designed and measured thickness of the terminal box main frame, so that the upper side of the placement rack 124 contacts the lower side of the terminal box frame structure. Then, the fixing component can be controlled to fix the terminal box main frame structure to the placement rack 124, so that the center point of the terminal box main frame structure is at the same point as the intersection of the machining center axis and the rotation axis of the rotating motor 123; at this time, The electromagnet 97 can be controlled to attract its armature, and the synchronous motor 92 can be controlled to run, so that the synchronous motor 92 drives the guide sleeve 91 to be separated from the assembly with the mounting sleeve 102, and the guide rod 94 is separated from the cooperation with the lower guide sleeve 91, and then the displacement mechanism 7 is controlled to make the reversing frame 81 and the processing mechanism 11 move upward, and at the same time the first linear electric slide 2 is controlled to move to the left, so that the processing mechanism 11 is partially withdrawn from the space above the terminal box; at this time, the panel can be pre-assembled on the upper side of the terminal box, that is, the panel can be installed and the terminal box can be manually turned upward. Local positioning welding. After completing the local positioning welding, the combined movement of the first linear electric slide 2, the first annular electric slide 3, the second annular electric slide 5, the displacement mechanism 7, the reversing mechanism 8, the processing mechanism 11 and the placement mechanism 12 can be controlled by the numerical control system to perform automated full-angle welding on this mounting surface of the terminal box. In addition, different assembly welding sequences can be designed according to different forms of terminal boxes. After the assembly welding of one side of the terminal box is completed, the terminal box can be adjusted to an upward posture for assembly welding of other surfaces.

[0051] The integrated processing device for producing the anti-condensation terminal box adjusts the posture of the terminal box by: controlling the first linear electric slide 2 to make the guide rod 94 run to the position just above the mounting sleeve 102, and then controlling the synchronous motor 92 to operate so that the guide rod 94 is disengaged from the upper guide sleeve 91 and the guide rod 94 is engaged with the lower guide sleeve 91. At this time, the guide rod 94 will penetrate into the mounting sleeve 102, and at this time, the electromagnet 97 is controlled so that the electromagnet 97 fixes the guide rod 94 and the mounting sleeve 102, and then controls the reversing motor 82 to operate so that the reversing motor 82 drives the reversing frame 81 and the lower guide sleeve 91 to flip, so that the guide sleeve 91 drives the guide rod 94 and the terminal box to flip vertically, and then controls the operation of the first linear electric slide 2 so that the center point of the terminal box is collinear with the rotation axis of the rotating motor 123, and then controls the operation of the fifth linear electric slide 121 so that the placement frame 124 contacts the bottom end of the terminal box and fixes it. Fixed, forming a posture with one end facing upward; in addition, the rotating motor 123 can also be controlled to drive the placement rack 124 to rotate 180 degrees and then flip it vertically, so that the other end face of the terminal box can face upward; in addition, when the guide rod 94 and the mounting sleeve 102 are in the assembly state, the reversing motor 82 is not controlled to flip, and the first annular electric slide 3 can be controlled to operate, so that the guide rod 94 drives the center of the terminal box to rotate around the processing axis, and the rotation angle is 90 degrees each time, and then it is sent to the placement rack 124 for placement and fixation, so that all the surface layers of the terminal box can face the upper side; when the guide rod 94 is assembled with the mounting sleeve 102 and the upper side of the terminal box needs to face downward for posture adjustment, the fourth linear electric slide 111 can be controlled to move the movable rack 112 and its accessories to the left as a whole, so that the movable rack 112 and its accessories will not contact the components of the placement mechanism 12; in this way, the purpose of automatic posture adjustment of the terminal box is achieved.

[0052] The anti-condensation construction method for the terminal box welds and assembly gaps by the integrated processing device for the production of the anti-condensation terminal box is as follows: according to the assembly sequence of the terminal box production, when it is necessary to perform anti-condensation construction on the welds and assembly gaps before subsequent assembly, the welding gun 118 can be removed from the mounting flange 117 after the weld has cooled, and the glue gun head 119 can be installed at the mounting flange 117, and the glue source pipeline can be connected. The glue source pipeline can be arranged along the structure of the integrated processing device for the production of the anti-condensation terminal box; then, according to the design data of the terminal box production, the direction, inclination or other posture of the terminal box is controlled in accordance with the above-mentioned welding method, and the operation mode of the processing mechanism 11 is controlled in accordance with the above-mentioned welding method, so that the glue gun head 119 performs anti-condensation construction on the welds and assembly gaps.

[0053] While the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that numerous other embodiments can be devised without departing from the scope of the invention. Accordingly, the scope of the present invention should be limited only by the claims appended hereto.

Claims

1. An integrated processing device for producing an anti-condensation terminal box, comprising a mounting frame (1), characterized in that: The left positions of the upper and lower side walls of the mounting frame (1) are both fixedly connected to first linear electric slide rails (2), a first annular electric slide rail (3) is fixedly connected between the moving parts of the first linear electric slide rail (2), a hollow frame (4) is fixedly connected to the right side of the moving part of the first annular electric slide rail (3), a second annular electric slide rail (5) is fixedly connected to the middle of the right side of the mounting frame (1), and a rotating frame (6) is fixedly connected to the left side of the moving part of the second annular electric slide rail (5); A displacement mechanism (7) is provided on the right side of the hollow frame (4), and a reversing mechanism (8) is provided at the displacement mechanism (7); A switching mechanism (9) is provided between the reversing mechanism (8) and the displacement mechanism (7), and the switching mechanism (9) is driven by the reversing mechanism (8) to perform a flipping motion; The switching mechanism (9) is provided with a mounting mechanism (10) in a detachable manner, and the mounting mechanism (10) is used to mount four main frames of the terminal box; A processing mechanism (11) is provided on the lower side of the reversing mechanism (8); A placement mechanism (12) is provided on the left side of the rotating frame (6), and a fixing mechanism (13) is provided on the placement mechanism (12); The displacement mechanism (7) includes a second linear electric slide rail (71), the second linear electric slide rail (71) is fixedly connected to the front and rear positions of the right side of the hollow frame (4), a vertical moving frame (72) is fixedly connected between the moving parts of the second linear electric slide rail (71), a third linear electric slide rail (73) is fixedly connected to the upper right side of the vertical moving frame (72), and a transverse moving frame (74) is fixedly connected to the right side of the moving part of the third linear electric slide rail (73); The reversing mechanism (8) includes a reversing frame (81), the reversing frame (81) is rotatably connected to the lower side of the transverse frame (74), a reversing motor (82) is fixedly connected to the middle of the transverse frame (74), a transmission pair (83) is provided between the output shaft of the reversing motor (82) and the rotating shaft structure of the reversing frame (81), the switching mechanism (9) is provided between the reversing frame (81) and the transverse frame (74), and the processing mechanism (11) is provided on the lower side of the reversing frame (81); The switching mechanism (9) includes a guide sleeve (91), and the guide sleeve (91) has two groups of four. Two guide sleeves (91) are installed at the front and rear positions of the upper side of the transverse frame (74), and two guide sleeves (91) are installed at the front and rear sides of the reversing frame (81). The inner sides of the guide sleeves (91) are fixedly connected to synchronous motors (92), and the output shafts of the synchronous motors (92) are fixedly connected to gears (93). The two guide sleeves (91) on the lower side are slidably sleeved with guide rods (94), and the inner sides of the guide rods (94) are fixedly connected to toothed belts (95). The lower sides of the guide rods (94) are fixedly connected to two installation boxes (96), and the installation boxes (96) are fixedly connected to electromagnets (97).

2. The integrated processing device for producing an anti-condensation terminal box according to claim 1, characterized in that: The mounting mechanism (10) includes a mounting plate (101), each of which is provided with holes for installing fasteners. Two mounting sleeves (102) are slidably mounted on the guide rod (94), each of which has a positioning hole formed inside. The mounting plates (101) are respectively fixedly connected to the outer layer of the mounting sleeve (102), and the armature of the electromagnet (97) can be extended into the positioning hole structure of the mounting sleeve (102) to fix the position.

3. The integrated processing device for producing an anti-condensation terminal box according to claim 2, characterized in that: The processing mechanism (11) includes a fourth linear electric slide rail (111), the fourth linear electric slide rail (111) is fixedly connected to the lower side of the reversing frame (81), the lower side of the moving part of the fourth linear electric slide rail (111) is fixedly connected to a moving frame (112), the lower side of the moving frame (112) is fixedly connected to a direction adjustment motor (113), the lower side of the output shaft of the direction adjustment motor (113) is fixedly connected to a mounting seat (114), the mounting seat (114) is fixedly connected to an angle adjustment motor (115), the output shaft of the angle adjustment motor (115) is fixedly connected to an angle adjustment frame (116), the lower side of the angle adjustment frame (116) is fixedly connected to a mounting flange (117), and the mounting flange (117) can be installed with a welding gun (118) or a glue gun head (119).

4. The integrated processing device for producing an anti-condensation terminal box according to claim 3, characterized in that: The placement mechanism (12) includes a fifth linear electric slide rail (121), which is fixedly connected to the left side of the rotating frame (6); an extension frame (122) is fixedly connected to the moving part of the fifth linear electric slide rail (121); a rotating motor (123) is fixedly connected to the left side of the extension frame (122); a placement frame (124) is fixedly connected to the output shaft of the rotating motor (123); and the placement frame (124) is a structure with a through slot on the left side.

5. The integrated processing device for producing an anti-condensation terminal box according to claim 4, characterized in that: The fixing mechanism (13) includes an electric push rod (131), which is fixedly connected to the front and rear positions of the right side of the lower side of the placement rack (124), and the outer ends of the telescopic parts of the electric push rod (131) are fixedly connected to the clamping rack (132).

6. The integrated processing device for producing an anti-condensation terminal box according to claim 5, characterized in that: It also includes force measuring components (14), each of which is located inside the clamping frame (132). The inside of the clamping frame (132) is fixedly connected to a pressure sensor (141), and the detection surface of the pressure sensor (141) is fixedly connected to a contact plate (142).

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