Gear track type round bale film winding machine
By designing a gear-rail round bale film wrapper, the hydraulic motor and gear track drive the membrane guide device to rotate around the bale, solving the problems of easy drop of bales, easy falling of stretched film and low wrapping efficiency, and achieving efficient and stable bale film wrapping effect.
Patent Information
- Application Number
- CN202510546598.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-13
AI Technical Summary
Existing film wrappers are prone to falling off the bale, prone to falling off the stretched film and low film wrapping efficiency.
A gear rail-type round bale film wrapper was designed, using components such as picking devices, hydraulic motors, gear rails, membrane guide devices, and membrane cutting devices. The hydraulic motor drives the gear rails to rotate, and drives the membrane guide device to rotate around the bale to achieve efficient membrane wrappers.
The equipment can adapt to bales placed in different directions. By clamping the bales and adjusting the posture, the stability and efficiency of the wrapping film are improved, and the stretched film is prevented from sliding, forming a complex and stable wrapping structure.
Smart Images
Figure CN120135552A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of agricultural machinery, and particularly relates to a gear-rail type round bale wrapping machine. Background Art
[0002] Traditional storage processes such as field drying and open-air storage cause the loss of up to 30% - 50% of the nutritional components of forage grass, restricting the efficient development of the livestock and poultry breeding industry and the optimal allocation of resources. Silage is an effective method to reduce the loss of forage grass nutritional components, ensure stable supply, and improve resource utilization rate. Among them, baling and wrapping silage has the characteristics of beautiful bale forming, high density, convenient transportation, beneficial for fermentation and storage, and avoiding cross-contamination, and is widely promoted and applied.
[0003] Currently, wrapping machines are mainly divided into two types: rotary arm type and fixed type. Rotary arm type wrapping machines generally have high automation and stable performance, but the models are mainly large-scale operation machines and are expensive; the wrapping machines widely used in the domestic market are mainly fixed type, but there are problems such as easy falling of bales, easy detachment of stretch film, and low wrapping efficiency during the wrapping process. Summary of the Invention
[0004] Aiming at the deficiencies existing in the above-mentioned prior art, the purpose of the present invention is to provide a gear-rail type round bale wrapping machine to solve problems such as easy falling of bales, easy detachment of stretch film, and low wrapping efficiency.
[0005] To achieve the above purpose, the present invention is realized through the following technical solutions: A gear-rail type round bale wrapping machine includes a pickup device, a hydraulic motor I, tires, a frame, a bale unloading device, a gear rail, a film guiding device, a film cutting device, a traction device, a wrapping driving device, and a limiting device, and is characterized in that: the pickup device is hinged in front of the frame, the tires are installed on both sides of the frame, the traction device is hinged on the left side of the frame and in front of the tires; the limiting device and the wrapping driving device are distributed at the four corners of the frame and installed behind the frame, wherein the wrapping driving device is installed at the lower left corner of the frame; the hydraulic motor I is installed in front of the frame and connected to the wrapping driving device; the gear rail is installed behind the frame, the film guiding device is symmetrically fixed inside the gear rail, the film cutting device is installed in front of the frame and in front of the film guiding device; the bale unloading device is connected to the frame behind the film guiding device.
[0006] Further, the picking-up device comprises a clamping arm I, a clamping hydraulic cylinder I, a clamping arm connecting plate, a clamping arm II, a clamping hydraulic cylinder II, a lifting hydraulic cylinder, a roller support frame, a film winding roller I, a lifting mechanism, a clamping arm III, a speed reducer and a hydraulic motor II, and is characterized in that: the clamping arm I and the clamping arm II are sequentially hinged to the clamping arm connecting plate, and the clamping arm I is located in front of the clamping arm II; two ends of the clamping hydraulic cylinder I are respectively hinged to the clamping arm I and the clamping arm II, the clamping arm connecting plate is fixed to the left side of the clamping arm III, the clamping arm III is fixed in front of the lifting mechanism, two ends of the clamping hydraulic cylinder II are respectively hinged to the clamping arm II and the lifting mechanism, the hydraulic motor II is fixedly connected to the speed reducer, the film winding roller I is hinged to the lifting mechanism through the roller support frame and the speed reducer, the roller support frame and the speed reducer are respectively fixed to two sides of the lifting mechanism at a certain angle, and one end of the lifting hydraulic cylinder is hinged to the frame and the other end is hinged to the lifting mechanism.
[0007] Further, the bale unloading device comprises a roller support arm, a film winding roller II, a support arm connecting plate and a bale unloading hydraulic cylinder, and is characterized in that: the front of the support arm connecting plate is hinged to the frame and the rear is fixed to the roller support arm; the roller support arm is fixed to the support plate connecting plate, two ends of the film winding roller II are hinged to the roller support arm, and one end of the bale unloading hydraulic cylinder is hinged to the support plate connecting plate and the other end is hinged to the frame.
[0008] Further, the film guiding device comprises a stretching film roller, a film guiding baffle, a film guiding support, a film guiding support plate, a film guiding roller I and a film guiding roller II, and is characterized in that: the film guiding support is fixedly connected to the frame, the film guiding support plate is fixed to the film guiding support, the film guiding baffle is fixed to the inner side of the film guiding support plate, the film guiding roller I and the film guiding roller II are hinged to the film guiding baffle and the surfaces of the two film guiding rollers are in contact; the stretching film roller is hinged to the film guiding baffle.
[0009] Further, the film cutting device comprises a film pressing hook, a film cutting blade, a film pressing support plate, a film pressing rubber block, an electric cylinder protection shell, a film cutting device fixing plate and a folding electric cylinder, and is characterized in that: the folding electric cylinder is fixed in the electric cylinder protection shell, the film pressing support plate is fixed to the electric cylinder protection shell, the film cutting blade and the film pressing rubber block are both fixed to the film pressing support plate, and the film pressing rubber block is fixed to both sides of the film cutting blade; the film pressing hook is fixed to the end of the folding electric cylinder, the electric cylinder protection shell is fixed to the film cutting device fixing plate, and the film cutting device fixing plate is fixedly connected to the frame.
[0010] Compared with the prior art, the beneficial effects provided by the present invention are as follows: Adapt to bales placed in different directions. The pickup device uses two groups of clamping hydraulic cylinders to cooperate with each other to pick up bales placed in different directions and adjust the bales to a posture suitable for film winding operation, thus facilitating the next film winding operation.
[0011] Improve the film winding effect. Adopt the vertical circular film winding technology, so that the stretch film winds the bale according to the vertical circular winding path, which can better fix the stretch film and prevent it from sliding in the vertical direction. At the same time, it can make the stretch film form a more complex and stable wrapping structure on the surface of the bale, thus improving the film winding effect.
[0012] High film winding efficiency. The hydraulic motor drives the gear track to rotate at a stable speed, and then drives the film guiding device to rotate for film winding operation, improving the operation efficiency. Brief Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as limiting the scope.
[0014] Figure 1 Is the front axonometric view of the present invention; Figure 2 Is the rear axonometric view of the present invention; Figure 3 Is the structural schematic diagram of the pickup device in the present invention; Figure 4 Is the structural schematic diagram of the bale unloading device in the present invention; Figure 5 Is the structural schematic diagram of the film guiding device in the present invention; Figure 6 Is the structural schematic diagram of the film cutting device in the present invention; Figure 1 、 Figure 2 In: 01. Pickup device, 02. Hydraulic motor I, 03. Tire, 04. Frame, 05. Bale unloading device, 06. Gear track, 07. Film guiding device, 08. Film cutting device, 09. Towing device, 10. Film winding driving device, 11. Limiting device; Figure 3 In: 0101. Clamping arm I, 0102. Clamping hydraulic cylinder I, 0103. Clamping arm connecting plate, 0104. Clamping arm II, 0105. Clamping hydraulic cylinder II, 0106. Lifting hydraulic cylinder, 0107. Roller support frame, 0108. Film winding support roller I, 0109. Hydraulic motor II, 0110. Reducer, 0111 Lifting mechanism, 0112 Clamping arm III; Figure 4Chinese: 0501. Idler support arm, 0502. Wrapping film idler II, 0503. Support arm connecting plate, 0504. Unbundling hydraulic cylinder; Figure 5 Chinese: 0701. Stretch film idler, 0702. Film guiding baffle, 0703. Film guiding support, 0704. Film guiding support plate, 0705. Film guiding roller I, 0706. Film guiding roller II; Figure 6 Chinese: 0801. Film pressing hook, 0802. Film cutting blade, 0803. Film pressing support plate, 0804. Film pressing rubber block, 0805. Electric cylinder protective shell, 0806. Film cutting device fixing plate, 0807. Return electric cylinder. Detailed implementation mode
[0015] Reference Figures 1 - 6 , a gear-rail type round bale wrapping machine, comprising a pickup device 01, a hydraulic motor I 02, tires 03, a frame 04, an unbundling device 05, a gear rail 06, a film guiding device 07, a film cutting device 08, a traction device 09, a wrapping drive device 10 and a limiting device 11, characterized in that: the pickup device 01 is hinged in front of the frame 04, and the tires 03 are installed on both sides of the frame 04; the traction device 09 is hinged on the left side of the frame 04, in front of the tires 03; the wrapping drive device 10 and the limiting device 11 are distributed at the four corners of the frame 04, both installed behind the frame 04, wherein the wrapping drive device 10 is installed at the lower left corner of the frame 04; the hydraulic motor I 02 is installed in front of the frame 04 and connected to the wrapping drive device 10; the gear rail 06 is installed behind the frame 04, and the film guiding device 07 is symmetrically fixed inside the gear rail 06; the film cutting device 08 is installed in front of the frame 04, in front of the film guiding device 07; the unbundling device 05 is connected to the frame 04 behind the film guiding device 07.
[0016] The picking-up device 01 includes a clamping arm I 0101, a clamping hydraulic cylinder I 0102, a clamping arm connecting plate 0103, a clamping arm II 0104, a clamping hydraulic cylinder II 0105, a lifting hydraulic cylinder 0106, a roller support frame 0107, a film-wrapping roller I 0108, a hydraulic motor II 0109, a speed reducer 0110, a lifting mechanism 0111 and a clamping arm III 0112. The clamping arm I 0101 and the clamping arm II 0104 are successively hinged to the clamping arm connecting plate 0103. The clamping arm I 0101 is located in front of the clamping arm II 0104. The two ends of the clamping hydraulic cylinder I 0102 are respectively hinged to the clamping arm I 0101 and the clamping arm II 0104. The opening and closing angle between the clamping arm I 0101 and the clamping arm II 0104 is adjusted by the telescopic movement of the clamping hydraulic cylinder I 0102. The clamping arm connecting plate 0103 is fixed to the left side of the clamping arm III 0112. The clamping arm III 0112 is fixed in front of the lifting mechanism 0111. The two ends of the clamping hydraulic cylinder II 0105 are respectively hinged to the clamping arm II 0104 and the lifting mechanism 0111. The opening and closing angle between the clamping arm II 0104 and the clamping arm III 0112 is adjusted by the telescopic movement of the clamping hydraulic cylinder II 0105. The hydraulic motor II 0109 is fixedly connected to the speed reducer 0110. The film-wrapping roller I 0108 is hinged to the lifting mechanism 0111 through the roller support frame 0107 and the speed reducer 0110 and is driven to rotate by the hydraulic motor II 0109. The roller support frame 0107 and the speed reducer 0110 are respectively fixed to both sides of the lifting mechanism 0111 at a certain angle, so that the film-wrapping roller I 0108 and the lifting mechanism 0111 form a certain arc, which is convenient for the bale to roll onto the film-wrapping roller I 0108. One end of the lifting hydraulic cylinder 0106 is hinged to the frame 04, and the other end is hinged to the lifting mechanism 0111. The bale is lifted to a certain position by the telescopic movement of the lifting hydraulic cylinder II 0106.
[0017] The bale unloading device 05 includes a roller support arm 0501, a film-wrapping roller II 0502, a support arm connecting plate 0503 and an unloading hydraulic cylinder 0504. The front of the support arm connecting plate 0503 is hinged to the frame 04, and the rear is fixed to the roller support arm 0501. The roller support arm 0501 is fixed to the support plate connecting plate 0503. The two ends of the film-wrapping roller II 0502 are hinged to the roller support arm 0501. One end of the unloading hydraulic cylinder 0504 is hinged to the support plate connecting plate 0503, and the other end is hinged to the frame 04. The film-wrapping roller II 0502 and the film-wrapping roller I 0108 in the picking-up device 01 support the bale during the film-wrapping operation and realize the self-rotation of the bale. At the same time, by the contraction of the unloading hydraulic cylinder 0504, the film-wrapping roller II 0502 descends, so that the bale drops to the ground.
[0018] The film guiding device 07 includes a stretching film supporting roller 0701, a film guiding baffle 0702, a film guiding support 0703, a film guiding support plate 0704, a film guiding roller I 0705 and a film guiding roller II 0706. The film guiding support 0703 is fixed on the film guiding support plate 0704, the film guiding baffle 0702 is fixed inside the film guiding support 0703, the film guiding roller I 0705 and the film guiding roller II 0706 are hinged on the film guiding baffle 0702, and the surfaces of the two film guiding rollers are in contact; the stretching film supporting roller 0701 is hinged to the film guiding baffle 0702, supports the stretching film and restricts the position of the stretching film; the stretching film is wound around the two film guiding rollers in a special way. When the stretching film is pulled out, the film guiding roller I 0705 and the film guiding roller II 0706 have an obstructive effect on the stretching film. As the film guiding device 07 rotates, the stretching film is stretched.
[0019] The film cutting device 08 includes a film pressing hook 0801, a film cutting blade 0802, a film pressing support plate 0803, a film pressing rubber block 0804, an electric cylinder protection shell 0805, a film cutting device fixing plate 0806 and a folding electric cylinder 0807. The folding electric cylinder 0807 is fixed inside the electric cylinder protection shell 0805, the film pressing support plate 0803 is fixed on the electric cylinder protection shell 0805, the film cutting blade 0802 and the film pressing rubber 0804 are both fixed on the film pressing support plate 0803, and the film pressing rubber block 0804 is fixed on both sides of the film cutting blade 0802; the film pressing hook 0801 is fixed at the end of the folding electric cylinder 0807. When performing film cutting operations, it hooks the stretching film and cooperates with the film pressing rubber block to press the stretching film tightly; the electric cylinder protection shell 0805 is fixed on the film cutting device fixing plate 0806, and the film cutting device fixing plate 0806 is fixed on the frame 04.
[0020] Working principle: This baling wrapper is towed behind the tractor on the side and powered by the tractor. When using this machine, the clamping arms I 0101 and clamping arms II 0104 in the pickup device 01 are horizontally placed and at a certain distance from the ground. When the machine moves forward to the rear of the round bale, the clamping hydraulic cylinders I 0102 and clamping hydraulic cylinders II 0105 contract, and the clamping arms I 0101 and clamping arms II 0104 open, making the clamping arm II 0104 parallel to the bale axis. The bale is located between the two clamping arms. The clamping hydraulic cylinder I 0102 extends to pick up the bale. At the same time, the clamping hydraulic cylinder II 0104 extends to adjust the bale posture to make the bale parallel to the machine. At this time, the lifting hydraulic cylinder 0106 contracts, and the lifting mechanism 0111 rises, driving the bale to the specified position and rolling it between the winding film roller I 0108 and the bale unloading device 05. The pickup device 01 returns to its original position. The hydraulic motor II 0109 drives the winding film roller I 0108 to rotate through the reducer 0110, and then drives the bale to rotate. After that, the hydraulic motor I 02 drives the winding drive device 10 to rotate, and then drives the gear track 06 to rotate, making the film guiding device 07 fixed on the gear track 06 revolve around the bale. The above mechanisms complete the winding film action according to the movement. One end of the stretch film is pressed by the film pressing hook 0801 and film pressing rubber block 0804 in the film cutting device 08, pulled out through the film guiding roller I 0705 and film guiding roller II 0706, and wound on the surface of the bale. After the winding film is completed, the return electric cylinder 0807 in the film cutting device 08 extends and then contracts. After the film pressing hook 0801 hooks and pulls back the stretch film, it cooperates with the film pressing rubber block 0804 to press the stretch film. The return electric cylinder 0807 continues to contract, and the film cutting blade 0802 cuts off the stretch film. The bale unloading hydraulic cylinder 0504 in the bale unloading device 05 contracts, and the bale drops to the ground. The bale unloading hydraulic cylinder 0504 resets, and the bale unloading device 05 returns to the initial position to prepare for the next winding film operation.
[0021] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A gear track type round straw bale wrapping machine, comprising a picking device (01), a hydraulic motor I (02), a tire (03), a frame (04), a bale unloading device (05), a gear track (06), a film guiding device (07), a film cutting device (08), a traction device (09), a film wrapping driving device (10) and a limiting device (11), characterized in that: The picking device (01) is hinged in front of the frame (04), the tire (03) is installed on both sides of the frame (04), and the traction device (09) is hinged on the left side of the frame (04) and is located in front of the tire (03); the film wrapping drive device (10) and the limiting device (11) are distributed at the four corners of the frame (04) and installed behind the frame (04), wherein the film wrapping drive device (10) is installed at the lower left corner of the frame (04); the hydraulic motor I (02) is installed in front of the frame (04) and connected to the film wrapping drive device (10); the gear track (06) is installed behind the frame (04), the film guiding device (07) is symmetrically fixed on the inner side of the gear track (06), and the film cutting device (08) is installed in front of the frame (04) and is located in front of the film guiding device (07); the unloading device (05) is connected to the frame (04) behind the film guiding device (07); The unbundling device (05) comprises a roller support arm (0501), a film-wrapped roller II (0502), a support arm connecting plate (0503) and a unbundling hydraulic cylinder (0504), and is characterized in that: the support arm connecting plate (0503) is hinged to the frame (04) at the front and fixed to the roller support arm (0501) at the rear; the roller support arm (0501) is fixed to the support plate connecting plate (0503), both ends of the film-wrapped roller II (0502) are hinged to the roller support arm (0501), and one end of the unbundling hydraulic cylinder (0504) is hinged to the support plate connecting plate (0503), and the other end is hinged to the frame (04); The film guiding device (07) comprises a stretch film roller (0701), a film guiding baffle (0702), a film guiding support (0703), a film guiding support plate (0704), a film guiding roller I (0705) and a film guiding roller II (0706), wherein the film guiding support (0703) is fixed on the gear track (06), the film guiding support plate (0704) is fixed on the film guiding support (0703), the film guiding baffle (0702) is fixed on the inner side of the film guiding support plate (0704), the film guiding roller I (0705) and the film guiding roller II (0706) are hinged on the film guiding baffle (0702), and the surfaces of the two film guiding rollers are in contact; the stretch film roller (0701) is hinged to the film guiding baffle (0702).
2. The gear track type round straw bale wrapping machine according to claim 1, characterized in that: The picking device (01) comprises a clamping arm I (0101), a clamping hydraulic cylinder I (0102), a clamping arm connecting plate (0103), a clamping arm II (0104), a clamping hydraulic cylinder II (0105), a lifting hydraulic cylinder (0106), a roller support frame (0107), a film-wrapping roller I (0108), a hydraulic motor II (0109), a reducer (0110), a lifting mechanism (0111) and a clamping arm III (0112), characterized in that: the clamping arm I (0101) and the clamping arm II (0104) are hinged to the clamping arm connecting plate (0103) in sequence, and the clamping arm I (0101) is located in front of the clamping arm II (0104); the two ends of the clamping hydraulic cylinder I (0102) are respectively hinged to the clamping arm I (0101) and the clamping arm connecting plate (0104); the 103) is fixed on the left side of the clamping arm III (0112), the clamping arm III (0112) is fixed in front of the lifting mechanism (0111), the two ends of the clamping hydraulic cylinder II (0105) are respectively hinged to the clamping arm II (0104) and the lifting mechanism (0111), the hydraulic motor II (0109) is fixedly connected to the reducer (0110), the film wrapping roller I (0108) is hinged to the lifting mechanism (0111) through the roller support frame (0107) and the reducer (0110), and is driven to rotate by the hydraulic motor II (0109); the roller support frame (0107) and the reducer (0110) are respectively fixed on both sides of the lifting mechanism (0111) at a certain angle, one end of the lifting hydraulic cylinder (0106) is hinged to the frame (04), and the other end is hinged to the lifting mechanism (0111).
3. The gear track type round straw bale wrapping machine according to claim 1, characterized in that: The film cutting device (08) comprises a film pressing hook (0801), a film cutting blade (0802), a film pressing support plate (0803), a film pressing rubber block (0804), an electric cylinder protective shell (0805), a film cutting device fixing plate (0806) and a folding electric cylinder (0807), wherein the folding electric cylinder (0807) is fixed in the electric cylinder protective shell (0805), and the film pressing support plate (0803) is fixed on the electric cylinder protective shell (0805). The film cutting blade (0802) and the film pressing rubber block (0804) are both fixed on the film pressing support plate (0803), and the film pressing rubber block (0804) is fixed on both sides of the film cutting blade (0802); the film pressing hook (0801) is fixed on the end of the return electric cylinder (0807), the electric cylinder protection shell (0805) is fixedly connected to the film cutting device fixing plate (0806), and the film cutting device fixing plate (0806) is fixed on the frame (04).
4. The gear track type round straw bale wrapping machine according to claim 3, characterized in that: The film pressing hook (0801) is L-shaped as a whole, the head is a fixed ring, and a groove is opened in the middle of the film pressing area to allow the film cutting blade (0802) to cut through completely.