A paste conveying device and method for resource-based production of prebaked anodes
By combining detection components and auxiliary components, the precise temperature control and thorough discharge of pre-baked anode paste conveying equipment is achieved, which solves the problem of paste plate bonding caused by temperature difference, and improves production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202510634980.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-05-16
AI Technical Summary
In the prior art, pre-baked anode paste conveying equipment cannot accurately control the temperature in each hopper, resulting in temperature difference changes that lead to paste plate bonding, affecting processing quality.
The detection components and auxiliary components are adopted to detect the viscosity of the paste and adjust the temperature of the insulation unit, combined with the auxiliary components and enhancement components, ensure that the paste maintains the optimal temperature during the transportation process, achieving accurate temperature control and thorough discharge.
Ensure that the paste is in the best condition during the transportation process, avoid quality problems, improve production efficiency, reduce energy consumption, reduce safety risks, extend equipment life, and improve product quality and environmental protection.
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Figure CN120135694B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paste conveying equipment, and in particular to a paste conveying equipment and method for resource-based production of prebaked anodes. Background Art
[0002] Prebaked anodes are made of petroleum coke and asphalt coke as aggregates and coal tar as binder. They are used as anode materials for prebaked aluminum electrolytic cells and play a dual role of conducting electricity and participating in chemical reactions. They are made of petroleum coke as raw material and coal tar as binder, and are processed through processes such as petroleum coke calcination, medium crushing, screening, fine crushing, asphalt melting, batching, kneading, molding, and roasting. During the kneading process, a paste containing aggregates and binders needs to be added. The paste usually needs to be kept at a certain temperature to maintain its fluidity. This requires that the paste needs to be kept at an appropriate conveying temperature during the conveying of the paste. At present, in the process of conveying the paste by using a chain conveyor in combination with a hopper, the insulation unit of the entire chain conveyor environment is usually adjusted. This causes a temperature difference due to the distance between a single hopper and a heating element, and it is impossible to ensure that the paste in each hopper is always within the appropriate conveying temperature range.
[0003] For example, the paste conveying equipment for resource-based production of prebaked anodes disclosed in Publication No. CN220431404U has the problem of being unable to accurately control the temperature of a single box on the conveying equipment, resulting in the paste in the box being easily hardened due to temperature changes, affecting the processing of prebaked anodes. The carbon anode paste temperature equalization device disclosed in Publication No. CN117184834A, although capable of disturbing the paste in a single hopper to make it evenly heated, does not change the heat generated by the heating element, and the heat transferred to each hopper does not change, resulting in only disturbing the paste in a single hopper, and being unable to ensure that the paste is always within the appropriate conveying temperature range;
[0004] Therefore, a paste conveying device and method for resource-based production of prebaked anodes are proposed. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a paste conveying device and method for resource-based production of prebaked anodes, which solves the problems raised in the background art.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A paste conveying device for resource-based production of prebaked anodes, comprising a chain conveyor for conveying paste, a column for supporting the chain conveyor, and a hopper mounted on the chain conveyor for holding the paste and having a heat preservation unit, wherein the hopper is provided with a detection component for detecting the viscosity of the paste, an auxiliary component for changing the shape of the detection component to assist in discharge, and an enhancement component for changing the completeness of discharge, wherein the detection component includes:
[0007] The disturbance plate is slidably installed in the hopper, and its shape is adapted to the inner cavity of the hopper to disturb the paste;
[0008] The flip plate is movably installed in the disturbance plate through a movable shaft. It flips with the movable shaft as the axis under the squeezing of the paste to judge the viscosity of the paste and adjust the temperature of the insulation unit according to the test results.
[0009] Preferably, the detection component also includes: a protrusion, which is fixed on the flip plate and moves with the flip plate to assist in detecting the viscosity of the paste; a flexible sleeve, which is sleeved outside the protrusion and moves while deforming under the drive of the protrusion; a sliding rod, whose bottom is fixed to the top of the flexible sleeve and moves under the drive of the flexible sleeve; a limiting sleeve, whose side wall is fixed in the disturbance plate and whose inner wall sliding sleeve is sleeved outside the sliding rod to limit the moving direction of the sliding rod; a pressure sensor, which is fixed in the limiting sleeve and detects the pressure value applied by the sliding rod.
[0010] Preferably, the detection component also includes: a driven slider, the bottom of which slides against the top of the sliding rod and moves under the drive of the sliding rod; a spring 1, one end of which is fixed in the disturbance plate; a driven plate, the bottom of which is fixed to the top of the driven slider, and the side wall is fixed to the other end of the spring 1, and is reset under the elastic force of the spring 1 when there is no external force; a displacement sensor, which is located directly above the driven plate and assists in judging the viscosity of the paste by detecting the displacement of the driven plate.
[0011] Preferably, the detection assembly also includes: a guide rod, one end of which is fixed to the side wall of the hopper; a drive plate, the bottom of which is fixed to the top of the column; a sliding block, which is slidably inserted into the guide rod and moves linearly along the guide rod under the action of external force; a support rod, the top of which is fixed to the bottom of the sliding block and the bottom of which is fixed to the top of the disturbance plate, providing support for the disturbance plate.
[0012] Preferably, the auxiliary components include: a power motor, fixed to the top of the sliding block through a motor box; a threaded rod, fixed to the output end of the power motor through a coupling; a power plate, threadedly sleeved on the outside of the threaded rod, and moved under the drive of the threaded rod; a sliding plate, slidingly inserted into the disturbance plate; a second spring, one end of which is fixed to the bottom of the sliding plate and the other end is fixed inside the disturbance plate, providing elastic force for the sliding plate to reset; and an extrusion rod, the top of which is fixed to the bottom of the sliding plate.
[0013] Preferably, the auxiliary component also includes: a fixing rod, one end of which is slidably inserted into the disturbance plate, and the top of which slides against the bottom of the extrusion rod; a spring three, one end of which is fixed to the bottom of the fixing rod, and the other end is fixed to the disturbance plate, providing elastic force for resetting the fixing rod; an insertion rod, the top of which is fixed to the bottom of the fixing rod, and is inserted into the flip plate under the drive of the fixing rod to change the shape of the flip plate; a clamp, the top of which is fixed to the bottom of the fixing rod, and is clamped outside the flip plate under the drive of the fixing rod, to assist the insertion rod in fixing the position of the flip plate.
[0014] Preferably, the reinforcement component includes: an air storage bag, the bottom of which is fixed to the top of the disturbance plate and stores gas; a pressure plate, the bottom of which is fixed to the top of the air storage bag and moves under the drive of an external force to transfer the gas in the air storage bag; a guide column, the bottom of which is fixed to the disturbance plate and the other end slides out from the pressure plate to limit the moving direction of the pressure plate.
[0015] Preferably, the reinforcement component also includes: a magnet, the side wall of which is fixed on the side wall of the pressure plate; an electromagnet, the bottom of which is fixed on the top of the disturbance plate, and magnetically cooperates with the magnet to change the position of the pressure plate; an air pipe, one end of which is connected to the air storage bag; a telescopic part, which is installed on the disturbance plate and the flip plate, and the side wall is connected to the other end of the air pipe, and is deformed under the action of external force.
[0016] The present invention also provides a method for conveying paste conveying equipment suitable for resource-based production of prebaked anodes, comprising the following steps:
[0017] S1. The paste to be transported is loaded into the hopper. The heat preservation unit keeps the paste warm, and the control console controls the chain conveyor to drive the hopper to feed the paste.
[0018] S2. When the hopper moves to the position of the drive plate, the detection component is triggered to run;
[0019] S3. Detect the viscosity of the paste in the hopper by using the disturbance plate and the flip plate in the detection assembly;
[0020] S4. Adjust the temperature of the heat preservation unit according to the detection result obtained in step S3;
[0021] S5. During discharge, the auxiliary components and the reinforcing components are activated through the control console to assist the paste in being discharged from the hopper;
[0022] S6. As the chain conveyor continues to run, the hopper that discharges the paste moves to the feeding end again for loading.
[0023] Preferably, the conveying speed of the chain conveyor is between 0.3-3 m / min, and the time required for the detection component to operate is between 3-8 s.
[0024] The present invention provides a paste conveying device and method for resource-based production of prebaked anodes. Compared with the prior art, it has the following advantages:
[0025] (1) The paste conveying equipment and method for resource-based production of prebaked anodes can ensure that the paste maintains the best working condition during the entire conveying process by monitoring the viscosity of the paste in each hopper and adjusting the insulation temperature as needed, avoiding quality problems caused by inappropriate temperature, reducing conveying difficulties or equipment blockage caused by paste solidification or excessive viscosity, thereby improving the operating efficiency of the entire production line. Only the hoppers that need to adjust the temperature are heated instead of heating all the hoppers uniformly. This precise temperature control method can effectively reduce unnecessary energy consumption and achieve energy-saving goals. By maintaining an appropriate temperature range, it can prevent the volatile components in the paste from evaporating excessively, reduce the risk of fire or explosion, and improve the safety of the working environment.
[0026] (2) The paste conveying equipment and method for resource-based production of pre-baked anodes can effectively reduce residues by switching the shape of the flip plate in the detection component using an auxiliary component, ensuring that the paste in the hopper can be discharged quickly and thoroughly, ensuring the consistency of discharge, and providing a more stable supply of raw materials for subsequent processes, thereby improving the reliability of the overall process. By cleaning the hopper in a timely manner, the mechanical load and maintenance frequency of the equipment can be reduced, the service life of the equipment can be extended, and the residual paste in the hopper can be prevented from hardening or agglomerating, which increases the difficulty of cleaning during maintenance.
[0027] (3) The paste conveying equipment and method for resource-based production of prebaked anodes can fully discharge pastes of different viscosities, clean the hopper more thoroughly, and achieve almost "zero residue", thereby further reducing the waste of raw materials. The amount of discharged paste can be more accurately controlled each time the material is discharged, which helps to improve the consistency of the production process and product quality, reduce the need for equipment cleaning, extend the equipment maintenance cycle, reduce maintenance costs, and extend the production time. After the paste is completely discharged from the hopper, the energy required for subsequent heating or insulation will be less, reducing energy consumption, being more green and environmentally friendly, and improving economic benefits.
[0028] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 Another perspective view of the overall structure of the present invention;
[0031] Figure 3 This is a positional structural diagram of the telescopic member of the present invention;
[0032] Figure 4 This is a diagram showing the position structure of the power plate of the present invention;
[0033] Figure 5 This is a positional structural diagram of the air storage bag of the present invention;
[0034] Figure 6 A partial structural cross-sectional view of the disruptor plate of the present invention;
[0035] Figure 7 This is a diagram showing the position structure of the insertion rod of the present invention;
[0036] Figure 8 This is a schematic diagram of the combined state of the limit sleeve of the present invention;
[0037] Figure 9 This is a schematic diagram of the disassembled state of the limit sleeve of the present invention;
[0038] Figure 10 This is a positional structural diagram of the extrusion rod of the present invention;
[0039] Figure 11 This is a diagram showing the position structure of the gas transmission pipe of the present invention;
[0040] Figure 12 It is a structural schematic diagram of the cross section of the telescopic member of the present invention before and after expansion.
[0041] In the figure: 1. Chain conveyor; 11. Column; 12. Hopper; 2. Guide rod; 201. Drive plate; 21. Sliding block; 22. Support rod; 23. Disturbance plate; 24. Flip plate; 241. Movable shaft; 25. Bump; 26. Flexible sleeve; 27. Sliding rod; 28. Limit sleeve; 29. Pressure sensor; 210. Driven slider; 211. Spring 1; 212. Driven plate; 213. Displacement sensor; 3. Power motor; 31. Threaded rod; 32. Power plate; 33. Sliding plate; 34. Spring 2; 35. Extrusion rod; 36. Fixed rod; 37. Spring 3; 38. Insert rod; 39. Clamp; 4. Air storage bag; 41. Pressure plate; 42. Guide column; 43. Magnet; 44. Electromagnet; 45. Air pipe; 46. Telescopic part. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] In the embodiments of the present application, any device or element referred to or implied must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "plurality" is two or more, unless otherwise specifically specified.
[0044] See also Figures 1 to 9 , the present invention provides the following technical solutions:
[0045] Embodiment 1: A paste conveying device for resource-based production of prebaked anodes, comprising a chain conveyor 1 for conveying paste, a column 11 for providing support for the chain conveyor 1, and a hopper 12 installed on the chain conveyor 1 for holding the paste and having an insulation unit, the hopper 12 being provided with a detection component for detecting the viscosity of the paste, the detection component comprising: a guide rod 2, a drive plate 201, a sliding block 21, a support rod 22, a disturbance plate 23, a flip plate 24, a protrusion 25, a flexible sleeve 26, a sliding rod 27, a limit sleeve 28, and a pressure sensor 29.
[0046] One end of the guide rod 2 is fixedly mounted on the side wall of the hopper 12, the bottom of the driving plate 201 is fixedly mounted on the top of the column 11, and one end of the sliding block 21 is slidably inserted into the guide rod 2. The sliding block 21 can move linearly along the guide rod 2 under the action of external force. The top of the support rod 22 is fixedly mounted on the bottom of the sliding block 21, and the bottom of the support rod 22 is fixedly mounted on the top of the disturbance plate 23. The support rod 22 provides support for the disturbance plate 23. The disturbance plate 23 is slidably mounted in the hopper 12, and the shape of the disturbance plate 23 is adapted to the inner cavity of the hopper 12. The disturbance plate 23 is used to disturb the paste. The flip plate 24 is movably mounted in the disturbance plate 23 through a movable shaft 241. The flip plate 24 flips with the movable shaft 241 as the axis under the squeezing of the paste. The flip plate 24 is used to judge the viscosity of the paste and adjust the temperature of the insulation unit according to the test results.
[0047] The bottom of the protrusion 25 is fixedly mounted on the flip plate 24, and the protrusion 25 moves with the flip plate 24. The protrusion 25 is used to assist in detecting the viscosity of the paste. The bottom of the flexible sleeve 26 is sleeved outside the protrusion 25. The flexible sleeve 26 can move while deforming under the drive of the protrusion 25. The flexible sleeve 26 is made of rubber material, and the part of the flexible sleeve 26 that is deformed under the drive of the protrusion 25 is corrugated. The bottom of the sliding rod 27 is fixedly mounted on the top of the flexible sleeve 26, and the sliding rod 27 moves under the drive of the flexible sleeve 26. The side wall of the limit sleeve 28 is fixed in the disturbance plate 23, and the inner wall of the limit sleeve 28 is slidably sleeved outside the sliding rod 27. The limit sleeve 28 is used to limit the moving direction of the sliding rod 27. One end of the pressure sensor 29 is fixedly mounted in the limit sleeve 28, and the pressure sensor 29 is used to detect the pressure value applied by the sliding rod 27.
[0048] When in use, the paste to be used in the production of pre-baked anodes is loaded into the hopper 12, and the column 11 provides support for the chain conveyor 1. The console controls the chain conveyor 1 to convey the hopper 12 filled with the paste to the vibration forming process. After the paste is vibrated and formed, it undergoes a series of processing steps such as cooling, roasting, cleaning, processing, and packaging to obtain the finished pre-baked anode product.
[0049] In the process of the chain conveyor 1 driving the hopper 12 to move and convey the paste, the paste is kept warm by the heat preservation unit in the hopper 12 so that the paste is at a suitable conveying temperature. At the same time, the column 11 provides support for the driving plate 201, and the hopper 12 provides support for the guide rod 2, dividing the entire chain conveyor 1 into multiple detection zones. In a single detection zone, two driving plates 201 are symmetrically arranged on both sides of the chain conveyor 1. Figure 1 、 Figure 2 As shown;
[0050] When the hopper 12 moves to the position of the driving plate 201, the driving plate 201 and the sliding block 21 are in sliding contact with each other, and the sliding block 21 and the guide rod 2 are in sliding cooperation. As the hopper 12 moves, the driving plate 201 squeezes the sliding block 21, so that the sliding block 21 can move to the other side along the guide rod 2;
[0051] During the movement of the sliding block 21, the sliding block 21 synchronously drives the support rod 22 to move, and the support rod 22 drives the disturbance plate 23 to move, and the disturbance plate 23 drives the flip plate 24 to move synchronously through the movable shaft 241. When the disturbance plate 23 moves linearly along the guide rod 2 under the action of external force, it will disturb the paste in the hopper 12. Since the shapes of the disturbance plate 23 and the inner cavity of the hopper 12 are adapted to each other, only the flip plate 24 is movable, and the paste will squeeze the flip plate 24 and flow through the flip plate 24 to the other side of the disturbance plate 23 opposite to the forward surface. In the process of the paste flowing through the flip plate 24, it will drive the flip plate 24 to flip around the movable shaft 241 as the axis. During the flipping process, the flip plate 24 synchronously drives the protrusion 25 to move, and the protrusion 25 squeezes the flexible sleeve 26 to move, and the flexible sleeve 26 drives the sliding rod 27 to move synchronously. Through the sliding cooperation between the sliding rod 27 and the limiting sleeve 28, the sliding rod 27 can move linearly along the limiting sleeve 28 under the drive of the flip plate 24.
[0052] By moving the sliding rod 27 along the limiting sleeve 28, the sliding rod 27 can contact the pressure sensor 29 in the limiting sleeve 28, thereby detecting the pressure. The viscosity of the paste is judged by the pressure value obtained by the detection. The larger the pressure value, the greater the resistance to the flip plate, and therefore the thicker the paste. Conversely, the smaller the pressure value, the smaller the resistance to the flip plate, and therefore the thinner the paste. The temperature of the heat preservation unit is thereby adjusted so that the paste in each hopper 12 can be maintained at an appropriate conveying temperature, and the problem of the paste becoming too viscous, increasing the difficulty of conveying, or the loss of volatile components, which may cause safety risks, will not occur.
[0053] In another embodiment different from the above embodiment, the detection assembly further includes: a driven slider 210, a spring 211, a driven plate 212, and a displacement sensor 213;
[0054] The bottom of the driven slider 210 slides against the top of the sliding rod 27, and the driven slider 210 moves under the drive of the sliding rod 27. One end of the spring 1 211 is fixedly installed in the disturbance plate 23, and the bottom of the driven plate 212 is fixedly installed on the top of the driven slider 210. The side wall of the driven plate 212 is fixedly connected to the other end of the spring 1 211. When there is no external force, the driven plate 212 can be reset under the elastic force of the spring 1 211. The bottom of the displacement sensor 213 is fixedly installed on the side wall of the sliding block 21 through the mounting plate. The displacement sensor 213 is located directly above the driven plate 212. By detecting the displacement of the driven plate 212, the viscosity of the paste can be assisted in judging.
[0055] Not only is the pressure sensor 29 used for conveying detection, but the sliding rod 27 can also squeeze the driven slider 210 to move simultaneously, so that the driven slider 210 drives the driven plate 212 to move upward. The displacement sensor 213 is used to detect the position change of the driven plate 212. Based on the dual comparison of the position change and the pressure value, the temperature control accuracy of the heat preservation unit is further improved.
[0056] The spring 1 211 provides the elastic force required for the reset of the driven plate 212 , so that when the disturbance plate 23 does not move, the driven plate 212 can be reset to the initial state under the action of the elastic force.
[0057] In another embodiment different from the aforementioned embodiment, a set of detection components can be set at both flip plates 24 within a single disturbance plate 23, and the detection values obtained at the two flip plates 24 can be compared with each other to further improve the accuracy of the detection results, thereby improving the accuracy of the temperature control of the insulation unit.
[0058] See also Figure 6 、 Figure 7 and Figure 10 , the present invention provides the following technical solutions:
[0059] In this embodiment, the technical solution different from the above-mentioned embodiment includes: an auxiliary component for changing the shape of the detection component to assist in discharging is provided on the hopper 12, and the auxiliary component includes: a power motor 3, a threaded rod 31, a power plate 32, a sliding plate 33, a second spring 34, an extrusion rod 35, a fixed rod 36, a third spring 37, an insertion rod 38, and a clamp 39; the bottom of the power motor 3 is fixed to the top of the sliding block 21 through the motor box, and the threaded rod 31 is fixed to the output end of the power motor 3 through a coupling, the power plate 32 is threadedly sleeved on the outside of the threaded rod 31 and threadedly matched with the threaded rod 31, and the power plate 32 can move under the drive of the threaded rod 31, one end of the sliding plate 33 is slidably penetrated in the disturbance plate 23, one end of the second spring 34 is fixedly installed at the bottom of the sliding plate 33, and the other end of the second spring 34 is fixedly installed in the disturbance plate 23 The top of the clamp 39 is fixedly mounted on the bottom of the fixing rod 36, and the clamp 39 is stuck outside the flip plate 24 under the drive of the fixing rod 36. The clamp 39 is used to assist the insertion rod 38 in fixing the position of the flip plate 24.
[0060] When the hopper 12 is in use, it moves to the unloading end under the drive of the chain conveyor 1, and the power motor 3 is started by controlling the console to control the threaded rod 31 to rotate. The threaded rod 31 and the power plate 32 are threadedly matched, and the power plate 32 and the support rod 22 are slidably matched, so that the power plate 32 can move linearly along the support rod 22 under the drive of the threaded rod 31, and the sliding plate 33 is synchronously squeezed by the power plate 32 when moving. The sliding plate 33 and the disturbance plate 23 are slidably matched, so that the sliding plate 33 can move linearly under the drive of the power plate 32, and the extrusion rod 35 is driven by the sliding plate 33 to move, and the extrusion rod 35 squeezes the fixed rod 36 to move, and the fixed rod 36 and the disturbance plate 23 are slidably matched, so that the fixed rod 36 can only move linearly under the squeezing of the extrusion rod 35, and the fixed rod 36 drives the insertion rod 38 to move synchronously, so that the insertion rod 38 can be inserted into the flip plate 24, so that the flip plate 24 remains Figure 6 In the state shown, a driving element is used to drive the sliding block 21, the support rod 22, and the disturbance plate 23 from one end of the hopper 12 to the other end, and the disturbance plate 23 and the flip plate 24 are used to scrape the paste in the hopper 12 to assist in discharging the paste from the hopper 12;
[0061] After the paste in the hopper 12 is discharged, the power motor 3 is controlled by the console to reverse, so that the power plate 32 is reset to the initial state. After the sliding plate 33 loses the squeezing force, the sliding plate 33 is reset under the action of the second spring 34. At the same time, the third spring 37 also applies elastic force to the fixing rod 36, so that the fixing rod 36 is reset to the initial state. Figure 7 shown.
[0062] See also Figure 6 、 Figure 7 、 Figure 11 and Figure 12 , the present invention provides the following technical solutions:
[0063] The technical solution of this embodiment is different from the previous embodiment in that: the hopper 12 is provided with a reinforcement component for changing the completeness of discharge, and the reinforcement component includes: an air storage bag 4, a pressure plate 41, a guide column 42, a magnet 43, an electromagnet 44, an air pipe 45, and a telescopic member 46;
[0064] The bottom of the air storage bag 4 is fixedly mounted on the top of the disturbance plate 23, and the air storage bag 4 is used to store gas. The bottom of the pressure plate 41 is fixedly mounted on the top of the air storage bag 4. The pressure plate 41 moves under the driving of external force, and the pressure plate 41 is used to transfer the gas in the air storage bag 4. The bottom of the guide column 42 is fixedly mounted on the disturbance plate 23, and the other end of the guide column 42 slides out from the pressure plate 41. The guide column 42 is used to limit the moving direction of the pressure plate 41. The side wall of the magnet 43 is fixedly mounted on the side wall of the pressure plate 41. The bottom of the electromagnet 44 is fixedly mounted on the top of the disturbance plate 23. The electromagnet 44 and the magnet 43 are magnetically matched. The electromagnet 44 is used to change the position of the pressure plate 41. One end of the air supply pipe 45 is connected to the air storage bag 4, and the side edge of the telescopic member 46 is fixedly mounted on the disturbance plate 23 and the flip plate 24. One of the side walls of the telescopic member 46 is connected to the other end of the air supply pipe 45, and the deformation part of the telescopic member 46 is raised under the action of external force.
[0065] The control console controls the auxiliary component to fix the position of the flip plate 24, and the control console synchronously controls the enhancement component to start. By switching the magnetic conversion after the electromagnet 44 is energized, the electromagnet 44 and the magnet 43 are magnetically attracted to each other, so that the magnet 43 drives the pressure plate 41 to move toward the side where the disturbance plate 23 is located, and the disturbance plate 23 provides a supporting force to the guide column 42, which guides the pressure plate 41 so that the pressure plate 41 can only move in a straight line along the guide column 42 when moving. In the process of the movement of the pressure plate 41, the pressure plate 41 squeezes the air bag 4, causing the air bag 4 to deform and the internal gas to be transported to the telescopic member 46 through the air supply pipe 45, so that the telescopic member 46 at the disturbance plate 23 and the flip plate 24 expands, thereby convexing, so that when the sliding block 21 is driven by the driving element to move from one end of the hopper 12 to the other end, the disturbance plate 23 and the flip plate 24 scrape the paste in the hopper 12, and the scraping effect of the paste is better.
[0066] After the paste is discharged, the control console is used to control the magnetic conversion of the electromagnet 44 after it is energized, so that the electromagnet 44 and the magnet 43 magnetically repel each other, so that the magnet 43 drives the pressing plate 41 to return to the Figure 11 The initial position shown is waiting for the next use.
[0067] Furthermore, a return spring can be added between the pressure plate 41 and the disturbance plate 23, so that the return spring provides an elastic force to the pressure plate 41 away from the side where the disturbance plate 23 is located, so that when the telescopic member 46 is not required to expand and bulge, the pressure plate 41 can be reset to the side under the combined action of the elastic force and the repulsive force. Figure 11 Status shown.
[0068] The embodiment of the present invention also provides a method for conveying paste conveying equipment suitable for resource-based production of prebaked anodes, comprising the following steps:
[0069] S1, the paste to be transported is loaded into the hopper 12, the paste is kept warm by the insulation unit, and the chain conveyor 1 is controlled by the console to drive the hopper 12 to feed the material;
[0070] S2. When the hopper 12 moves to the position of the driving plate 201, the detection component is triggered to operate;
[0071] S3, using the disturbance plate 23 and the flip plate 24 in the detection assembly to detect the viscosity of the paste in the hopper 12;
[0072] S4. Adjust the temperature of the heat preservation unit according to the detection result obtained in step S3;
[0073] S5. During discharge, the auxiliary components and the reinforcing components are activated through the control console, and the auxiliary paste is discharged from the hopper 12;
[0074] S6. As the chain conveyor 1 continues to operate, the hopper 12 for discharging the paste moves to the feeding end again for loading.
[0075] The conveying speed of the chain conveyor 1 is between 0.3-3 m / min, and the time required for the detection component to operate is between 3-8 s.
[0076] In summary, the technical solutions disclosed in the above embodiments of the present invention have at least the following advantages:
[0077] Ensure that the paste maintains the best working condition during the entire transportation process to avoid quality problems caused by inappropriate temperature;
[0078] Reduce the difficulty of conveying or equipment blockage caused by paste solidification or excessive viscosity, thereby improving the operating efficiency of the entire production line;
[0079] Effectively reduce unnecessary energy consumption and achieve energy-saving goals;
[0080] It can fully discharge pastes of different viscosities, clean the hopper more thoroughly, and reduce the waste of raw materials.
[0081] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0082] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0083] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A paste conveying device for resource-based production of prebaked anodes, comprising a chain conveyor (1) for conveying paste, a column (11) for supporting the chain conveyor (1), and a hopper (12) mounted on the chain conveyor (1) for containing paste and having a heat preservation unit, characterized in that: The hopper (12) is provided with a detection component for detecting the viscosity of the paste, an auxiliary component for changing the shape of the detection component to assist in discharge, and an enhancement component for changing the completeness of discharge. The detection component includes: A guide rod (2), one end of which is fixed to the side wall of the hopper (12); A driving plate (201), the bottom of which is fixed to the top of the column (11); A sliding block (21) is slidably disposed in the guide rod (2) and moves linearly along the guide rod (2) under the action of an external force; The top of the support rod (22) is fixed to the bottom of the sliding block (21), and the bottom is fixed to the top of the disturbance plate (23), providing support for the disturbance plate (23). A disturbance plate (23) is slidably mounted in the hopper (12) and has a shape adapted to the inner cavity of the hopper (12) to disturb the paste; The turning plate (24) is movably mounted in the disturbance plate (23) via a movable shaft (241), and turns around the movable shaft (241) as the axis under the squeezing of the paste, to judge the viscosity of the paste and adjust the temperature of the heat preservation unit according to the test result; The bump (25) is fixed on the flip plate (24) and moves with the flip plate (24) to assist in detecting the viscosity of the paste; A flexible sleeve (26) is sleeved outside the protrusion (25) and is deformed and moved when driven by the protrusion (25); A sliding rod (27) having its bottom fixed to the top of the flexible sleeve (26) and moving under the drive of the flexible sleeve (26); A limiting sleeve (28) has a side wall fixed inside the disturbance plate (23), and an inner wall sliding sleeve is provided outside the sliding rod (27) to limit the moving direction of the sliding rod (27); A pressure sensor (29) is fixed in the limit sleeve (28) to detect the pressure value applied by the sliding rod (27); The auxiliary components include: A power motor (3) is fixed on the top of the sliding block (21); A threaded rod (31) is fixed to the output end of the power motor (3); A power plate (32) having a threaded sleeve disposed outside the threaded rod (31); A sliding plate (33) is slidably disposed in the disturbance plate (23); Spring 2 (34), one end of which is fixed to the bottom of the sliding plate (33) and the other end of which is fixed inside the disturbance plate (23); An extrusion rod (35) having a top portion fixed to the bottom portion of the sliding plate (33); The enhancement components include: An air storage bag (4), the bottom of which is fixed to the top of the disturbance plate (23), for storing gas; The bottom of the pressure plate (41) is fixed to the top of the air storage bag (4) and moves under the driving force of an external force to transfer the gas in the air storage bag (4).
2. The paste conveying equipment for resource-based production of prebaked anodes according to claim 1, characterized in that: The detection component also includes: The driven slider (210) has a bottom portion that slides against the top portion of the sliding rod (27) and moves under the drive of the sliding rod (27); Spring 1 (211), one end of which is fixed in the disturbance plate (23); The driven plate (212) has a bottom fixed to the top of the driven slider (210) and a side wall fixed to the other end of the spring (211). When there is no external force, it is reset under the elastic force of the spring (211); The displacement sensor (213) is located directly above the driven plate (212) and assists in determining the viscosity of the paste by detecting the displacement of the driven plate (212).
3. The paste conveying equipment for resource-based production of prebaked anodes according to claim 1, characterized in that: The auxiliary components also include: A fixed rod (36), one end of which is slidably inserted into the disturbance plate (23), and the top of which is slidably abutted against the bottom of the extrusion rod (35); Spring three (37), one end of which is fixed to the bottom of the fixed rod (36) and the other end of which is fixed to the disturbance plate (23), provides elastic force for resetting the fixed rod (36); An inserting rod (38), the top of which is fixed to the bottom of the fixing rod (36), and is inserted into the flip plate (24) under the drive of the fixing rod (36) to change the shape of the flip plate (24); The clamp (39) is fixed at the bottom of the fixing rod (36) at the top and is clamped outside the flip plate (24) under the driving of the fixing rod (36), and the auxiliary insertion rod (38) fixes the position of the flip plate (24).
4. The paste conveying equipment for resource-based production of prebaked anodes according to claim 1, characterized in that: The enhancement component also includes: A guide column (42), the bottom of which is fixed on the disturbance plate (23), and the other end of which slides out from the pressure plate (41) to limit the moving direction of the pressure plate (41); A magnet (43) having a side wall fixed to a side wall of the pressure plate (41); The electromagnet (44) has its bottom fixed to the top of the disturbance plate (23) and is magnetically matched with the magnet (43) to change the position of the pressure plate (41); An air delivery pipe (45), one end of which is connected to the air storage bag (4); The telescopic member (46) is mounted on the disturbance plate (23) and the turnover plate (24), and its side wall is connected to the other end of the gas pipe (45), and is deformed under the action of an external force.
5. A method for conveying paste for resource-based production of prebaked anodes according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1, the paste to be transported is loaded into the hopper (12), the paste is kept warm by the heat preservation unit, and the chain conveyor (1) is controlled by the console to drive the hopper (12) to feed the material; S2, when the hopper (12) moves to the position where the driving plate (201) is located, triggering the detection component to operate; S3, using the disturbance plate (23) and the flip plate (24) in the detection assembly to detect the viscosity of the paste in the hopper (12); S4. Adjust the temperature of the heat preservation unit according to the detection result obtained in step S3; S5. During discharge, the auxiliary component and the reinforcing component are activated through the control console, and the auxiliary paste is discharged from the hopper (12); S6. As the chain conveyor (1) continues to operate, the hopper (12) for discharging the paste moves to the feeding end again for loading.
6. The conveying method according to claim 5, characterized in that: The conveying speed of the chain conveyor (1) is between 0.3-3 m / min, and the time required for the detection component to operate is between 3-8 s.
Citation Information
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