Replaceable magnetic reflection cup structure

By adopting a magnetically absorbing reflective cup structure in lighting fixtures, the rotation and disassembly of the reflective cup is achieved by using the magnetic inductive line distribution characteristics, the problems of difficulty in installation and disassembly and easy aging in the existing technology are solved, and the effects of convenient installation, diversified colors and high reliability are achieved.

CN120140701APending Publication Date: 2025-06-13WUXI SEASTAR LIGHTING CO LTD
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Patent Information

Application Number
CN202510335134.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The existing screw teeth or bayonet structures of replaceable reflector cups have problems such as difficulty in installation and disassembly, easy to age, and difficult to achieve diversified colors.

Method used

The magnetic-absorbing reflector structure is adopted, and the magnetic suction bracket is installed on the reflector and the magnet is fixed on the radiator, so that the magnetic inductive line distribution characteristics can be used to realize the rotation and disassembly of the reflector.

Benefits of technology

It realizes convenient installation and disassembly of reflector cups, avoids aging and loosening problems, and supports diversification of colors, improving user experience and device reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a replaceable magnetic attraction reflection cup structure which comprises a reflection cup module, the reflection cup module comprises a reflection cup and magnetic attraction supports, the magnetic attraction supports are riveted to the reflection cup through metal rivets, the center point of the reflection cup serves as a reference, the included angle alpha between every two adjacent magnetic attraction supports is 120 degrees, and the included angle alpha is larger than the included angle alpha between every two adjacent magnetic attraction supports. The elastic sheet is fixed on the front surface of the radiator through a screw, and the elastic sheet comprises a first bending part, a second bending part, a third bending part and a bulge; the end, away from the reflection cup, of the magnetic attraction support is located below the second bent part, and a gap is formed between the magnetic attraction support and the second bent part. The magnet is fixed to the back face of the radiator through glue, the magnet is located under the elastic piece, and the magnet is magnetized in the thickness direction. The defects in the prior art are well overcome, the market requirements can be met, and good economic benefits can be created.
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Description

Technical Field

[0001] The present invention belongs to the technical field of lighting fixtures, and particularly relates to a replaceable magnetic reflection cup structure. Background Art

[0002] Basically, replaceable reflection cups on the current market all adopt screw thread or bayonet structures. The disadvantages of the screw thread structure are as follows: 1. Both installation and disassembly are time-consuming, and it takes multiple turns of rotation to be installed in place; 2. The requirements for the lamp body are quite strict. Once deformed or out-of-round, it will cause jamming or inability to disassemble during installation and disassembly; 3. The reflection cup adopts plastic injection molding process, and it is difficult to achieve diverse colors, especially processes such as electroplating and wire drawing. The disadvantages of the bayonet structure are as follows: 1. The bayonet needs to have a certain toughness, and generally plastic parts are used. Over time, it is prone to aging and there is a risk of loosening or even falling off; 2. The bayonet snap-in installation is simple, but the disassembly is relatively difficult. Many companies replace the new reflection cup by damaging the reflection cup. Summary of the Invention

[0003] In order to solve the above technical problems, based on the rich experience accumulated by the inventor in the technical field of lighting fixtures, a replaceable magnetic reflection cup structure is developed.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A replaceable magnetic reflection cup structure, comprising: a reflection cup module, the reflection cup module includes a reflection cup and a magnetic adsorption bracket, the magnetic adsorption bracket is riveted to the reflection cup by a metal rivet, taking the center point of the reflection cup as a reference, the included angle between two adjacent magnetic adsorption brackets is α, and α = 120°; a spring piece, the spring piece is fixed to the front of the radiator by a screw, the spring piece includes a first bending portion, a second bending portion, a third bending portion and a protrusion; the end of the magnetic adsorption bracket far from the reflection cup is located below the second bending portion, and a gap is formed between the magnetic adsorption bracket and the second bending portion; a magnet, the magnet is fixed to the back of the radiator by glue, the magnet is located directly below the spring piece, and the magnet is magnetized along the thickness direction.

[0005] The reflection cup adopts a spinning aluminum process, is not easily deformed and aged, can be sprayed and electroplated to achieve diverse colors; three evenly distributed magnetic adsorption brackets are fixed below it, and the magnetic adsorption brackets are made of SGCC galvanized iron sheet and are adsorbed to the magnet.

[0006] The magnet is made of neodymium boron silicon material, that is, a permanent magnet. And it will never demagnetize within 150 °C; the magnet is magnetized along the thickness direction to ensure that the magnet has the maximum suction force on the A surface (the A surface of the magnet is the adsorption surface with the magnetic adsorption bracket).

[0007] The magnet is made of SUS304 material and has good toughness; the elastic piece is fixed to the front of the radiator by screws and is installed corresponding to one of the magnet A faces; the end of the elastic piece is upturned to facilitate the smooth sliding in when the magnetic suction bracket rotates.

[0008] Further, the inner diameter of the bottom of the reflector cup is d, 7 mm < d < 8 mm; the inner diameter of the top surface of the reflector cup is D, 20 mm < D < 22 mm; the height of the inner curved surface of the reflector cup is H, 12 mm < H < 13 mm; the inner curved surface of the reflector cup includes a first light-condensing section h1, a second light-condensing section h2, and a third light-condensing section h3 in sequence from the bottom to the top. The curvature of the first light-condensing section h1 is k1, and k1 is between 0.0222 and 0.0228; the curvature of the second light-condensing section h2 is k2, and k2 is between 0.0228 and 0.0251; the curvature of the third light-condensing section h3 is k3, and k3 is between 0.0251 and 0.0322.

[0009] Further, the first bending part is located at the rightmost side of the elastic piece. The left side of the first bending part is connected to the right side of the second bending part, and the left side of the second bending part is connected to the right side of the third bending part. The third bending part is in a "V" shape. The protrusion is arranged on the first bending part. The horizontal plane height of the first bending part is H1, the horizontal plane height of the second bending part is H2, and the horizontal plane height of the lowest point of the "V" shape of the third bending part is H3, and H1 = H2 > H3.

[0010] Further, place the reflector cup module flat on the surface of the radiator, that is, outside the elastic piece, and rotate it counterclockwise. The magnetic suction bracket will be quickly adsorbed directly above the magnet; when disassembling the reflector cup, rotate the reflector cup clockwise to the outside of the elastic piece, and it can be separated from the suction force of the magnet.

[0011] Further, the reflector cup module is installed in the lamp barrel, and its outer circle is concentrically installed with the inner circle of the lamp barrel.

[0012] Further, the number of the magnetic suction brackets, elastic pieces, and magnets is the same.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention utilizes the magnetic induction line distribution characteristics of the magnet and disassembles the reflector cup by rotating the reflector cup to cut the magnetic induction lines, which is convenient and labor-saving.

[0015] 2. When installing the reflector cup, rotate the reflector cup module. After the magnetic suction bracket slides into the elastic piece, it is quickly adsorbed by the magnet. There is a strong adsorption feeling during installation, and it can be easily determined whether the reflector cup is installed in place.

[0016] 3. After installation, the distance between the shrapnel and the magnetic adsorption bracket is particularly important. When the magnetic adsorption bracket is separated from the magnet due to external forces (such as impact, earthquake, transportation, etc.), it will be blocked by the shrapnel. At this time, the separated distance can still ensure that the magnetic adsorption bracket will be adsorbed back by the magnet, achieving the purpose that the reflector cup will never fall off.

[0017] 4. The lamp cylinder and the reflector cup are installed concentrically. By using the limiting effect of the lamp cylinder on the reflector cup, only one shrapnel needs to be installed on the radiator to ensure that it will not fall off even if all three magnets fail; this saves costs and at the same time users can use it with more confidence.

[0018] 5. Three magnetic adsorption brackets are installed below the reflector cup module, corresponding to the three magnets on the radiator one by one, ensuring the balanced force during the installation of the reflector cup, and the feeling of installation and disassembly is smooth without jamming;

[0019] 6. The reflector cup is made of aluminum, and its surface can be spray-painted or electroplated, which is well recognized by consumers. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of the present invention.

[0021] Figure 2 It is a schematic diagram of this reflector cup module.

[0022] Figure 3 It is a combined schematic diagram of the reflector cup and the radiator.

[0023] Figure 4 It is a schematic structural diagram of the shrapnel.

[0024] Figure 5 It is a schematic structural diagram of the radiator.

[0025] Figure 6 It is a distribution diagram of the magnet and magnetic induction lines.

[0026] Figure 7 It is a schematic diagram of three light segments of the reflector cup.

[0027] Reference Signs: 1. Reflector Cup Module, 2. Reflector Cup, 3. Magnetic Adsorption Bracket, 4. Metal Rivet, 5. Radiator, 6. Shrapnel, 601. First Bending Portion, 602. Second Bending Portion, 603. Third Bending Portion, 604. Protrusion, 7. Magnet, 8. Lamp Cylinder, 9. Gap. Detailed Embodiments

[0028] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. In the following text, reference will be made to the accompanying drawings to more fully describe various exemplary embodiments, and some exemplary embodiments will be shown in the accompanying drawings. However, the concept of the present invention may be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth in this application. Rather, these exemplary embodiments are provided so that the present invention will be thorough and specific, and will fully convey the scope of the concept of the present invention to those skilled in the art.

[0029] It should be understood that although terms such as first, second, third... may be used in this application, these terms are used to clearly distinguish one component from another and do not have a sequential relationship of the component numbers. As used in this application, terms such as left or right, left end or right end, left side or right side, etc., are used to clearly distinguish one side and endpoint of a component from the other side and endpoint of the corresponding component, or to distinguish the corresponding connection position relationship between one component and another component, or the different positions between one side and another side. It does not limit the sequential relationship or position relationship presented by the alphanumeric sequence, and there is not necessarily a numerically continuous relationship.

[0030] As Figures 1-7 shown, a replaceable magnetic adsorption reflector cup structure, characterized in that it comprises: a reflector cup module 1, the reflector cup module 1 includes a reflector cup 2 and a magnetic adsorption bracket 3, the magnetic adsorption bracket 3 is riveted to the reflector cup 2 by a metal rivet 4, with the center point of the reflector cup 2 as a reference, the included angle between two adjacent magnetic adsorption brackets 3 is α, α = 120°; a spring piece 6, the spring piece 6 is fixed to the front of the radiator 5 by screws, the spring piece 6 includes a first bent portion 601, a second bent portion 602, a third bent portion 603 and a protrusion 604; one end of the magnetic adsorption bracket 3 away from the reflector cup 2 is located below the second bent portion 602, and a gap 9 is formed between the magnetic adsorption bracket 3 and the second bent portion 602; a magnet 7, the magnet 7 is fixed to the back of the radiator 5 by glue, the magnet 7 is located directly below the spring piece 6, and the magnet 7 is magnetized along the thickness direction.

[0031] The reflector cup 2 adopts a spinning aluminum process, is not easy to deform and age, can be sprayed and electroplated, achieving color diversification; three evenly distributed magnetic adsorption brackets are fixed below it, and the magnetic adsorption bracket 3 is made of SGCC galvanized iron sheet and adsorbs with the magnet 7.

[0032] The magnet is made of neodymium boron silicon material, that is, a permanent magnet. And it will never demagnetize within 150 °C; the magnet is magnetized along the thickness direction to ensure that the magnet has the maximum suction force on the A surface (the A surface of the magnet is the adsorption surface with the magnetic adsorption bracket).

[0033] The magnet is made of SUS304 material and has good toughness; the elastic piece 6 is fixed to the front of the radiator 5 by screws and is correspondingly installed with the A surface of one of the magnets 7; the end of the elastic piece 6 is upturned to facilitate the smooth sliding in when the magnetic absorption bracket 3 rotates.

[0034] In this embodiment, the inner diameter of the bottom of the reflecting cup 2 is d, 7 mm < d < 8 mm; the inner diameter of the top surface of the reflecting cup 2 is D, 20 mm < D < 22 mm; the height of the inner curved surface of the reflecting cup 2 is H, 12 mm < H < 13 mm; the inner curved surface of the reflecting cup 2 successively includes a first light condensing section h1, a second light condensing section h2 and a third light condensing section h3 from the bottom to the top. The curvature of the first light condensing section h1 is k1, and k1 is between 0.0222 and 0.0228; the curvature of the second light condensing section h2 is k2, and k2 is between 0.0228 and 0.0251; the curvature of the third light condensing section h3 is k3, and k3 is between 0.0251 and 0.0322.

[0035] In this embodiment, the first bending portion 601 is located at the rightmost side of the elastic piece 6. The left side of the first bending portion 601 is connected to the right side of the second bending portion 602, and the left side of the second bending portion 602 is connected to the right side of the third bending portion 603. The third bending portion 603 is in a "V" shape. The protrusion 604 is arranged on the first bending portion 601. The horizontal plane height of the first bending portion 601 is H1, the horizontal plane height of the second bending portion 602 is H2, and the horizontal plane height of the lowest point of the "V" shape of the third bending portion 603 is H3, and H1 = H2 > H3.

[0036] In this embodiment, the reflecting cup module 1 is installed in the lamp cylinder 8, and its outer circle is concentrically installed with the inner circle of the lamp cylinder 8.

[0037] In this embodiment, the number of the magnetic absorption brackets 3, the elastic pieces 6 and the magnets 7 is the same.

[0038] When the present invention is specifically used, the reflecting cup module 1 is placed flat on the surface of the radiator 5, that is, outside the elastic piece 6, and rotated counterclockwise, and the magnetic absorption bracket 3 is quickly adsorbed directly above the magnet 7; when disassembling the reflecting cup 3, the reflecting cup 2 is rotated clockwise to the outside of the elastic piece 6, and then it can be separated from the suction force of the magnet.

[0039] In this embodiment, when the rotating reflecting cup 2 is disassembled by the rotation scheme, the magnetic absorption bracket 3 at its lower end moves along the direction of cutting the magnetic induction line, and the magnetic force quickly decreases, which is extremely labor-saving and convenient. The larger the air gap 9 between the magnet 7 and the attracted object, the weaker the suction force. When the lamp is impacted or shaken, the reflecting cup 2 will break away from the magnet 7 due to inertia to generate the air gap 9, and the elastic piece 6 can ensure that the air gap 9 is within the effective range; after the magnetic absorption bracket 3 of the reflecting cup touches the elastic piece 6, it will still be quickly adsorbed by the magnet 7, so as to achieve the purpose that the reflecting cup 2 can cope with various environments and is not easy to fall off.

[0040] However, as described in the above description of the present invention, it is only an illustrative example of a preferred embodiment, and it cannot be used to limit the scope of protection of the present invention. Any partial change, modification or added technology still does not depart from the scope of protection of the present invention.

Claims

1. A replaceable magnetic reflective cup structure, characterized in that: include: A reflector cup module, wherein the reflector cup module comprises a reflector cup and a magnetic bracket, wherein the magnetic bracket is riveted to the reflector cup by metal rivets, and the angle between two adjacent magnetic brackets is α based on the center point of the reflector cup, and α=120°; A spring sheet, the spring sheet is fixed to the front of the heat sink by screws, the spring sheet comprises a first bending portion, a second bending portion, a third bending portion and a protrusion; an end of the magnetic bracket away from the reflector cup is located below the second bending portion, and a gap is formed between the magnetic bracket and the second bending portion; The magnet is fixed on the back of the heat sink by glue, the magnet is located directly below the spring, and the magnet is magnetized along the thickness direction.

2. The replaceable magnetic reflective cup structure according to claim 1, characterized in that: The inner diameter of the bottom of the reflector cup is d, 7mm<d<8mm; the inner diameter of the top surface of the reflector cup is D, 20mm<D<22mm; the height of the inner curved surface of the reflector cup is H, 12mm<H<13mm; the inner curved surface of the reflector cup includes, from bottom to top, a first light-focusing section h1, a second light-focusing section h2 and a third light-focusing section h3, the curvature of the first light-focusing section h1 is k1, and k1 is between 0.0222 and 0.0228; the curvature of the second light-focusing section h2 is k2, and k2 is between 0.0228 and 0.0251; the curvature of the third light-focusing section h3 is k3, and k3 is between 0.0251 and 0.0322.

3. The replaceable magnetic reflective cup structure according to claim 1, characterized in that: The first bending portion is located at the rightmost side of the spring sheet, the left side of the first bending portion is connected to the right side of the second bending portion, the left side of the second bending portion is connected to the right side of the third bending portion, the third bending portion is "V" shaped, the protrusion is arranged on the first bending portion, the horizontal plane height of the first bending portion is H1, the horizontal plane height of the second bending portion is H2, the horizontal plane height of the lowest point of the "V" shape of the third bending portion is H3, H1=H2>H3.

4. The replaceable magnetic reflective cup structure according to claim 1, characterized in that: Place the reflector cup module flat on the surface of the radiator, that is, outside the spring, and rotate it counterclockwise. The magnetic bracket will be quickly adsorbed to the top of the magnet. When removing the reflector cup, rotate the reflector cup clockwise to the outside of the spring to break away from the attraction of the magnet.

5. The replaceable magnetic reflective cup structure according to claim 1, characterized in that: The reflector cup module is installed in the lamp tube, and its outer circle is installed concentrically with the inner circle of the lamp tube.

6. The replaceable magnetic reflective cup structure according to claim 1, characterized in that: The number of the magnetic bracket, the spring pieces and the magnets is the same.