An automated inspection device for ceramic products

Abstract

The present invention relates to the technical field of ceramic product detection, and particularly to an automatic detection device for ceramic products, including a chassis, a driving component, etc.; the driving component is connected to the chassis. The present invention realizes clamping and limiting the foamed ceramic board through four electric sliders I, and then starting the operation of the visual detector I to detect the lower surface of the foamed ceramic board. Thus, the method of first detecting the lower surface of the foamed ceramic board is adopted. If defects such as breakage and cracks are detected on the lower surface of the foamed ceramic board, there is no need to continue with subsequent detections, avoiding the problem of the lower surface of the foamed ceramic board being unconsciously ignored, resulting in misdetection and missed detection. At the same time, it can improve the detection efficiency of the foamed ceramic board. Then, the upper surface and side parts of the foamed ceramic board are detected by the visual detector II, thereby realizing a convenient all-round detection of the entire outer surface of the foamed ceramic board.

Description

Technical Field

[0001] The present invention relates to the technical field of ceramic product detection, and particularly relates to an automatic detection device for ceramic products. Background Art

[0002] Based on the existing technology, it is found that after the foamed ceramic board is processed, its surface needs to be defect-detected. However, the traditional manual detection method is inefficient, and it is difficult to ensure the detection quality, and it is also difficult to comprehensively detect different positions of the foamed ceramic board (especially the bottom of the foamed ceramic board). Moreover, since the bottom defects are not easily detected, they are often unconsciously ignored during the detection process, which easily leads to problems such as misdetection and missed detection, greatly affecting the detection accuracy. Summary of the Invention

[0003] In order to overcome the disadvantages that the bottom defects of ceramic products are not easily detected and are often unconsciously ignored during the detection process, resulting in problems such as misdetection and missed detection, the present invention provides an automatic detection device for ceramic products.

[0004] The technical implementation solution of the present invention is: an automatic detection device for ceramic products, including a chassis; further including a driving component, a mounting plate, a ring, a bottom plate, an electric slider I, a shielding plate, a visual detector I, a top rod, an electric actuator I, a support frame, and a visual detector II; the driving component is connected to the chassis; the driving component is connected to the mounting plate, and the driving component is used to drive the mounting plate to move; the ring is rotatably connected to the mounting plate; the ring is connected to the driving component; the upper part of the ring is fixedly connected with a bottom plate, and the bottom plate is made of transparent acrylic material; at least four sliding grooves are opened on the bottom plate, and an electric slider I is slidably connected in each sliding groove, and the electric slider I is made of transparent acrylic material; a through hole is opened on the bottom plate, and at least two shielding plates are rotatably connected in the through hole, and a torsion spring is connected between each shielding plate and the bottom plate; the visual detector I is slidably connected to the mounting plate, and at least four top rods are fixedly connected to the fixing part of the visual detector I; the electric actuator I is installed on the mounting plate, and the telescopic part of the electric actuator I is fixedly connected to the visual detector I; the support frame is fixedly connected to the chassis; the visual detector II is installed on the support frame.

[0005] Optionally, the shielding plate is made of transparent acrylic material.

[0006] Optionally, it further includes a shielding member; at least two shielding members are fixedly connected between each electric slider I and the bottom plate.

[0007] Optionally, it further includes a mounting bracket, an electric slide rail I, an electric slider II, a fixing plate, a groove plate, a fixing ring, a micrometer, and bolts; the mounting bracket is fixedly connected to the chassis; the electric slide rail I is fixedly connected to the mounting bracket; the electric slider II is slidably connected to the electric slide rail I; the fixing plate is fixedly connected to the electric slider II; the groove plate is fixedly connected to the fixing plate; the fixing ring is slidably connected to the groove plate; the micrometer is mounted on the fixing ring; the bolt is rotatably connected to the groove plate through a sliding block.

[0008] Optionally, it further includes an impact resistance detection system; the impact resistance detection system is connected to the chassis; the impact resistance detection system includes an electric slide rail III, an electric slider IV, a connecting plate, a housing, a conduit I, an air pipe, a cylinder, an electric slide rail IV, an electric slider V, a fixing frame, an electric actuator II, a supporting plate, and a sphere; at least two electric slide rails III are fixedly connected to the chassis; an electric slider IV is slidably connected to each electric slide rail III; a connecting plate is fixedly connected to each electric slider IV; all the connecting plates are commonly fixedly connected to a housing; the cylinder is fixedly connected to the housing; at least two electric slide rails IV are fixedly connected to the cylinder; an electric slider V is slidably connected to each electric slide rail IV; a fixing frame is fixedly connected to each electric slider V; at least two electric actuators II are fixedly connected to each fixing frame; the telescopic parts of all the electric actuators II on the same fixing frame are commonly fixedly connected to a supporting plate; a sphere is provided on the supporting plate.

[0009] Optionally, it further includes a conduit I and an air pipe; the conduit I is mounted on the housing; the air pipe is mounted on the housing.

[0010] Optionally, it further includes a partition; the partition is fixedly connected to the housing.

[0011] Optionally, it further includes a guiding cylinder; the guiding cylinder is fixedly connected to the upper end of the cylinder, and the guiding cylinder is in a frustum shape with a larger upper part and a smaller lower part.

[0012] Optionally, it further includes an arc-shaped strip, a bent pipe, a nozzle, and a conduit II; at least two arc-shaped strips are fixedly connected to the cylinder; at least two bent pipes are fixedly connected to the cylinder; a plurality of nozzles are connected to each bent pipe, the nozzles are fixedly connected to the cylinder, and the nozzles penetrate through the corresponding arc-shaped strips; a conduit II is connected to each bent pipe, and the conduit II is fixedly connected to the housing.

[0013] Optionally, the cross-section of the arc-shaped strip is triangular, and the nozzle protrudes from the inner side surface of the arc-shaped strip.

[0014] The advantages and positive effects of the present invention are:

[0015] (1) Clamp and limit the foamed ceramic board through four electric sliders I, and then start the operation of the visual detector I to detect the lower surface of the foamed ceramic board, so as to realize the detection of the lower surface of the foamed ceramic board. By first detecting the lower surface of the foamed ceramic board, if defects such as breakage and cracks are detected on the lower surface of the foamed ceramic board, there is no need to continue the subsequent detection, which can avoid the lower surface of the foamed ceramic board being unconsciously ignored, resulting in misdetection and missed detection problems, and at the same time improve the detection efficiency of the foamed ceramic board.

[0016] (2) Drive the four electric sliders I to rotate through the rotation of the bottom plate, and then drive the foamed ceramic board to rotate at a low speed. Then, detect the upper surface and side parts of the foamed ceramic board through the visual detector II, so as to realize the convenient all-round detection of the entire outer surface of the foamed ceramic board, improving the detection efficiency and the accuracy of detection at the same time.

[0017] (3) Release the sphere so that the sphere hits the foamed ceramic board in a free-fall manner. Then, operate the visual detector I to take pictures and record the state of the foamed ceramic board, and compare it with the initial state of the foamed ceramic board, so as to determine whether the impact resistance of the foamed ceramic board meets the standard requirements, and thus realize the impact resistance test of the foamed ceramic board.

[0018] (4) Automatically reset the sphere for subsequent continued use, and be able to control the electric slider V to move along the electric slide rail IV to a preset position, so that the sphere stays at a preset height. Then release the sphere again, so that the sphere hits the foamed ceramic board at different heights, thereby detecting the impact resistance of the foamed ceramic board after being impacted by different degrees, and thus improving the integrity of the detection data.

[0019] (5) Place the foamed ceramic board in different temperature environments, and then conduct an impact resistance test on the foamed ceramic board, so as to improve the diversity of the detection data, and be able to more comprehensively understand the compressive performance of the foamed ceramic board. At the same time, the cover, mounting plate and partition jointly block the debris generated when the foamed ceramic board breaks, so as to prevent the debris from flying everywhere and reducing the threat to the safety of on-site workers. Description of the Drawings

[0020] Figure 1 It is a three-dimensional structure diagram of the automatic detection equipment for ceramic products of the present invention;

[0021] Figure 2 It is a schematic diagram of the installation positions of the support frame and the visual detector II of the automatic detection equipment for ceramic products of the present invention;

[0022] Figure 3Schematic diagram of the installation position of the mounting plate of the automatic detection device for ceramic products of the present invention;

[0023] Figure 4 Schematic diagram of the installation position of the drive assembly of the automatic detection device for ceramic products of the present invention;

[0024] Figure 5 Schematic diagram of the combined three-dimensional structure of the bottom plate, shielding plate, visual detector I and electric actuator I of the automatic detection device for ceramic products of the present invention;

[0025] Figure 6 Schematic diagram of the installation positions of visual detector I and electric actuator I of the automatic detection device for ceramic products of the present invention;

[0026] Figure 7 Schematic diagram of the installation position of the dial indicator of the automatic detection device for ceramic products of the present invention;

[0027] Figure 8 Schematic diagram of the three-dimensional structure of the impact resistance detection system of the automatic detection device for ceramic products of the present invention;

[0028] Figure 9 Schematic diagram of the initial state of the sphere of the automatic detection device for ceramic products of the present invention;

[0029] Figure 10 Schematic diagram of the combined three-dimensional structure of the cylinder, electric slide rail IV, electric slider V, fixing frame, electric actuator II, supporting plate and sphere of the automatic detection device for ceramic products of the present invention;

[0030] Figure 11 Schematic diagram of the combined state of the housing, mounting plate and partition of the automatic detection device for ceramic products of the present invention;

[0031] Figure 12 Schematic diagram of the combined state of the housing, cylinder, arc-shaped strip, elbow pipe, nozzle and conduit II of the automatic detection device for ceramic products of the present invention;

[0032] Figure 13 Schematic diagram of the combined state of the arc-shaped strip, elbow pipe, nozzle and conduit II of the automatic detection device for ceramic products of the present invention;

[0033] Figure 14 Schematic diagram of the state where the nozzle holds the sphere of the automatic detection device for ceramic products of the present invention.

[0034] The markings of each component in the attached drawings are as follows: 1 - chassis, 2 - foamed ceramic plate, 201 - electric slide rail II, 202 - electric slider III, 203 - mounting plate, 204 - ring, 205 - external gear ring, 206 - motor, 207 - spur gear, 208 - base plate, 2081 - electric slider I, 2082 - shielding member, 2083 - supporting portion, 209 - baffle plate, 210 - vision detector I, 2101 - ejector rod, 211 - electric actuator I, 212 - support frame, 213 - vision detector II, 301 - electric slide rail III, 302 - electric slider IV, 303 - connecting plate, 304 - housing, 3041 - conduit I, 3042 - air pipe, 3043 - partition plate, 305 - cylinder, 3051 - guiding cylinder, 306 - electric slide rail IV, 307 - electric slider V, 308 - fixing frame, 309 - electric actuator II, 310 - supporting plate, 311 - sphere, 401 - arc-shaped strip, 402 - elbow pipe, 403 - nozzle, 404 - conduit II, 501 - mounting frame, 502 - electric slide rail I, 503 - electric slider II, 504 - fixing plate, 505 - grooved plate, 506 - fixing ring, 507 - dial indicator, 508 - bolt. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0036] Embodiment 1:

[0037] An automated inspection device for ceramic products, according to Figures 1-7 as shown, includes a chassis 1;

[0038] It also includes a driving component, a mounting plate 203, a circular ring 204, a bottom plate 208, an electric slider I 2081, a shielding plate 209, a vision detector I 210, a push rod 2101, an electric actuator I 211, a support frame 212 and a vision detector II 213; a driving component is connected to the bottom frame 1; the driving component is connected to the mounting plate 203; the mounting plate 203 is rotatably connected to the circular ring 204; the circular ring 204 is connected to the driving component; the upper part of the circular ring 204 is fixedly connected with a bottom plate 208, and the bottom plate 208 is made of transparent acrylic material; four sliding grooves are formed in the bottom plate 208, and an electric slider I 2081 is slidably connected in each sliding groove, and the electric slider I 2081 is made of transparent acrylic material; a through hole is formed in the bottom plate 208, and two shielding plates 209 are rotatably connected in the through hole, and a torsion spring is connected between each shielding plate 209 and the bottom plate 208; the vision detector I 210 is slidably connected to the mounting plate 203, and four push rods 2101 are fixedly connected to the fixing part of the vision detector I 210; an electric actuator I 211 is installed on the mounting plate 203, the electric actuator I 211 is an electric push rod, and the telescopic part of the electric actuator I 211 is fixedly connected to the vision detector I 210; the support frame 212 is fixedly connected to the bottom frame 1; the vision detector II 213 is installed on the support frame 212.

[0039] A supporting part 2083 is arranged on the electric slider I 2081, and a gap is left between the supporting part 2083 and the upper surface of the bottom plate 208 for supporting the foamed ceramic plate 2.

[0040] The shielding plate 209 is made of transparent acrylic material to facilitate the operation in cooperation with the vision detector I 210.

[0041] It also includes a shielding member 2082; two shielding members 2082 are fixedly connected between each electric slider I 2081 and the bottom plate 208.

[0042] It also includes a mounting frame 501, an electric slide rail I 502, an electric slider II 503, a fixing plate 504, a grooved plate 505, a fixing ring 506, a dial indicator 507 and a bolt 508; the mounting frame 501 is fixedly connected to the bottom frame 1; the electric slide rail I 502 is fixedly connected to the mounting frame 501; the electric slider II 503 is slidably connected to the electric slide rail I 502; the fixing plate 504 is fixedly connected to the electric slider II 503; the grooved plate 505 is fixedly connected to the fixing plate 504; the fixing ring 506 is slidably connected to the grooved plate 505; the dial indicator 507 is installed on the fixing ring 506; the bolt 508 is rotatably connected to the grooved plate 505 through a sliding block.

[0043] The driving component includes an electric slide rail II 201, an electric slider III 202, an external gear ring 205, a motor 206 and a spur gear 207; two electric slide rails II 201 are fixedly connected to the chassis 1; an electric slider III 202 is slidably connected to each electric slide rail II 201; both electric sliders III 202 are fixedly connected to the mounting plate 203; an external gear ring 205 is fixedly connected to the outside of the circular ring 204; a motor 206 is fixedly connected to the mounting plate 203; a spur gear 207 is fixedly connected to the output shaft of the motor 206; the spur gear 207 meshes with the external gear ring 205.

[0044] When testing the foamed ceramic plate 2, the foamed ceramic plate 2 is manually placed on the four electric sliders I 2081 and supported by the supporting part 2083. Then, all the electric sliders I 2081 are controlled to start operating, so that the two oppositely arranged electric sliders I 2081 move towards each other, and then the two oppositely arranged electric sliders I 2081 approach each other, and then the foamed ceramic plate 2 is clamped and limited by the four electric sliders I 2081. Then, the electric actuator I 211 is controlled to start driving the visual detector I 210 to move upward. The movement of the visual detector I 210 drives all the ejector rods 2101 to move upward, so that every two ejector rods 2101 touch a corresponding baffle 209 respectively, and cause extrusion on the baffle 209, so that the two baffles 209 are synchronously turned upward, thus opening the through hole in the middle of the bottom plate 208 and twisting the torsion spring on the baffle 209, so that the visual detector I 210 moves to the through hole in the middle of the bottom plate 208. Then, the visual detector I 210 is controlled to start operating to detect the lower surface of the foamed ceramic plate 2. And because there is a gap between the supporting part 2083 and the upper surface of the bottom plate 208, it is convenient for the visual detector I 210 to detect the lower surface of the foamed ceramic plate 2. If defects such as damage and cracks appear on the lower surface of the foamed ceramic plate 2 during the detection, it means that the foamed ceramic plate 2 does not meet the production standard. Then, the four electric sliders I 2081 are controlled to start operating to release the foamed ceramic plate 2 and no longer clamp and limit the foamed ceramic plate 2. Then, the unqualified foamed ceramic plate 2 is taken out manually, so as to realize the detection of the lower surface of the foamed ceramic plate 2. Thus, the method of first detecting the lower surface of the foamed ceramic plate 2 is adopted. If defects such as damage and cracks appear on the lower surface of the foamed ceramic plate 2 during the detection, there is no need to continue the subsequent detection, which can avoid the problem of the lower surface of the foamed ceramic plate 2 being unconsciously ignored, resulting in misdetection and missed detection, and at the same time can improve the detection efficiency of the foamed ceramic plate 2.If the test result of the lower surface of the foamed ceramic plate 2 meets the production standard, the subsequent tests will continue. By controlling two electric sliders III 202 to move along the corresponding electric slide rails II 201 respectively, the movement of the two electric sliders III 202 drives the movement of the mounting plate 203. The movement of the mounting plate 203 drives all the connected components to move, and then drives the foamed ceramic plate 2 to move below the visual detector II 213. Then, control the motor 206 to start. The rotation of the output shaft of the motor 206 drives the spur gear 207 to rotate at a low speed. The rotation of the spur gear 207 drives the external gear ring 205 to rotate. The rotation of the external gear ring 205 drives the ring 204 to rotate. The rotation of the ring 204 drives the bottom plate 208 to rotate. The rotation of the bottom plate 208 drives the four electric sliders I 2081 to rotate, and then drives the foamed ceramic plate 2 to rotate at a low speed. Then, control the visual detector II 213 to operate to detect the upper surface and the side of the foamed ceramic plate 2, so as to realize the convenient all-round detection of the entire outer surface of the foamed ceramic plate 2, improving the detection efficiency and the detection accuracy at the same time.

[0045] And after the all-round detection of the entire outer surface of the foamed ceramic plate 2, manually turn the bolt 508 to loosen the bolt 508, and then drive the fixed ring 506, the dial indicator 507 and the bolt 508 to move synchronously, so that the detection head of the dial indicator 507 abuts against the upper surface of the foamed ceramic plate 2. When the foamed ceramic plate 2 moves below the dial indicator 507, detect the upper surface of the foamed ceramic plate 2 through the dial indicator 507, and control the electric slider II 503 to start and move along the electric slide rail I 502. The movement of the electric slider II 503 drives all the connected components to move, and then drives the dial indicator 507 to move, so that the dial indicator 507 moves on the upper surface of the foamed ceramic plate 2 and cooperates with the movement of the foamed ceramic plate 2, so as to detect multiple places on the upper surface of the foamed ceramic plate 2 through the dial indicator 507, and thus detect the flatness of the foamed ceramic plate 2.

[0046] Embodiment 2:

[0047] On the basis of Embodiment 1, according to Figures 8-14As shown in the figure, it further includes an impact resistance detection system; the impact resistance detection system is connected to the chassis 1; the impact resistance detection system includes an electric slide rail III 301, an electric slider IV 302, a connecting plate 303, a housing 304, a conduit I 3041, an air pipe 3042, a cylinder 305, an electric slide rail IV 306, an electric slider V 307, a fixing bracket 308, an electric actuator II 309, a supporting plate 310 and a sphere 311; two electric slide rails III 301 are fixedly connected to the chassis 1; an electric slider IV 302 is slidably connected to each electric slide rail III 301; a connecting plate 303 is fixedly connected to each electric slider IV 302; all the connecting plates 303 are jointly fixedly connected to a housing 304; a cylinder 305 is fixedly connected to the middle part inside the housing 304; two electric slide rails IV 306 are fixedly connected to the cylinder 305; an electric slider V 307 is slidably connected to each electric slide rail IV 306; a fixing bracket 308 is fixedly connected to each electric slider V 307; two electric actuators II 309 are fixedly connected to each fixing bracket 308, and the electric actuator II 309 is an electric push rod; the telescopic parts of all the electric actuators II 309 on the same fixing bracket 308 are jointly fixedly connected to a supporting plate 310; a sphere 311 is arranged on the supporting plate 310. It further includes a conduit I 3041 and an air pipe 3042; the conduit I 3041 is installed on the housing 304; the air pipe 3042 is installed on the housing 304.

[0048] It further includes a partition 3043; the partition 3043 is fixedly connected to the inside of the housing 304.

[0049] It further includes a guiding cylinder 3051; the guiding cylinder 3051 is fixedly connected to the upper end of the cylinder 305, and the guiding cylinder 3051 is in a frustum shape with a larger upper part and a smaller lower part.

[0050] It further includes an arc-shaped strip 401, a bent pipe 402, a nozzle 403 and a conduit II 404; two arc-shaped strips 401 are fixedly connected to the lower part inside the cylinder 305; two bent pipes 402 are fixedly connected to the lower part outside the cylinder 305; a plurality of nozzles 403 are fixedly connected and communicated with each bent pipe 402, the nozzle 403 is fixedly connected to the cylinder 305, and the nozzle 403 penetrates through the corresponding arc-shaped strip 401; a conduit II 404 is fixedly connected and communicated with each bent pipe 402, and the conduit II 404 is fixedly connected to the housing 304.

[0051] The cross-section of the arc-shaped strip 401 is triangular, and the nozzle 403 protrudes from the inner side surface of the arc-shaped strip 401 for supporting spheres 311 of different specifications.

[0052] Pre-connect the peripheral pump to conduit Ⅰ 3041 and two conduits Ⅱ 404, and then connect another peripheral pump to air pipe 3042. When performing an impact resistance test on the foamed ceramic board 2, the foamed ceramic board 2 needs to have high strength performance to ensure that the foamed ceramic board 2 is not easily deformed or broken during use. Therefore, the foamed ceramic board 2 needs to be subjected to an impact resistance test before leaving the factory. The initial positions of the two electric sliders Ⅴ 307 are respectively located at the upper parts of the corresponding electric slide rails Ⅳ 306. Manually pre-place the sphere 311 into the guiding cylinder 3051 in advance, and through the guiding effect of the guiding cylinder 3051, the sphere 311 moves into the cylinder 305, and the sphere 311 is supported by the two supporting plates 310, as Figure 9 shown. Then, control the two electric sliders Ⅲ 202 to each continue to move along the corresponding one of the electric slide rails Ⅱ 201. The movement of the two electric sliders Ⅲ 202 drives the movement of the mounting plate 203. The movement of the mounting plate 203 drives the movement of all the connected components, and further drives the foamed ceramic board 2 to move directly below the housing 304. Then, control the two electric sliders Ⅳ 302 to each move downward along one of the electric slide rails Ⅲ 301. The movement of the two electric sliders Ⅳ 302 each drives a connecting plate 303 to move downward. The movement of the two connecting plates 303 together drives the movement of the housing 304, so that the lower surface of the housing 304 abuts against the upper surface of the mounting plate 203, thereby covering the bottom plate 208 and the foamed ceramic board 2 inside the housing 304, as Figure 11 shown. Then, control all the electric actuators Ⅱ 309 to start and drive the supporting plates 310 to move, so that the two supporting plates 310 move away from each other, thereby releasing the sphere 311, so that the sphere 311 hits the foamed ceramic board 2 in a free-fall manner. Then, the visual detector Ⅰ 210 operates to photograph and record the state of the foamed ceramic board 2, and compare it with the initial state of the foamed ceramic board 2, so as to determine whether the impact resistance of the foamed ceramic board 2 meets the standard requirements, thereby realizing the impact resistance test on the foamed ceramic board 2. And because the baffle in the baffle plate 209 is made of transparent acrylic material, when the visual detector Ⅰ 210 photographs and records the state of the foamed ceramic board 2, the baffle plate 209 does not need to be opened, thus preventing the debris of the foamed ceramic board 2 from adhering to the lens of the visual detector Ⅰ 210.

[0053] When the sphere 311 lands on the upper surface of the foamed ceramic plate 2, control the two electric sliders V 307 to move downward along an electric slide rail IV 306 respectively. The movement of each electric slider V 307 drives the corresponding fixing frame 308, electric actuator II 309 and supporting plate 310 to move downward synchronously until the supporting plate 310 moves below the sphere 311. Then control all the electric actuators II 309 to start and drive the corresponding supporting plates 310 to move towards the sphere 311, so that the two supporting plates 310 move towards each other until they abut against the sphere 311. Then control the two electric sliders V 307 to move upward along the corresponding electric slide rail IV 306 respectively, so that the sphere 311 moves back to its original position, thus realizing the automatic reset of the sphere 311 for subsequent continued use. And it is possible to control the electric slider V 307 to move along the electric slide rail IV 306 to a preset position, so that the sphere 311 stays at a preset height. Then release the sphere 311, so that the sphere 311 hits the foamed ceramic plate 2 at different heights, thereby detecting the impact resistance of the foamed ceramic plate 2 after being impacted to different degrees, and thus improving the integrity of the detection data.

[0054] Moreover, control the peripheral pump to start and input cold air and then hot air into the conduit I 3041 in sequence, so that the gas enters the chamber jointly formed by the housing 304, the mounting plate 203 and the partition plate 3043, thus enabling the foamed ceramic plate 2 to be in different temperature environments. Then conduct the impact resistance test on the foamed ceramic plate 2 in different temperature environments in the same way as above, so as to improve the diversity of the detection data and be able to more comprehensively know the impact resistance performance of the foamed ceramic plate 2. And through the setting of the partition plate 3043, the chamber formed between the housing 304 and the mounting plate 203 can be compressed, so that the temperature in the chamber jointly formed by the housing 304, the mounting plate 203 and the partition plate 3043 can quickly reach the preset value, thereby reducing energy consumption. And compared with the prior art, the method of using different detection chambers to simulate the foamed ceramic plate 2 in different temperature environments can further improve the detection efficiency.

[0055] It should be noted that after the impact resistance test of the foamed ceramic plate 2, if the foamed ceramic plate 2 does not break, make the foamed ceramic plate 2 move away from the housing 304 and move to the visual detector II 213. Then control the visual detector II 213 to start and operate, and detect the foamed ceramic plate 2 again to know the state of the foamed ceramic plate 2 after the impact resistance test.

[0056] If the foamed ceramic plate 2 is broken during the impact resistance test, the cover 304, the mounting plate 203 and the partition 3043 are used together to block the debris generated by the breakage of the foamed ceramic plate 2, thereby preventing the debris from flying everywhere and reducing the threat to the safety of on-site workers. Then, another external pump is controlled to start operating to suck air, thereby generating negative pressure in the air pipe 3042, and then the debris in the chamber formed by the cover 304, the mounting plate 203 and the partition 3043 are sucked through the air pipe 3042.

[0057] Furthermore, after the foamed ceramic plate 2 is broken, the lower surface of the sphere 311 is easily adhered to the debris of the foamed ceramic plate 2, thereby affecting the use of the sphere 311. By controlling the two electric sliders IV302 to start and move upward along one electric slide rail III301, the movement of the two electric sliders IV302 drives all the connected parts to move, thereby driving the two arc bars 401 to move upward, so that all the nozzles 403 on the two arc bars 401 hold the sphere 311, and the sphere 311 is 1 exposes the lower part of the cylinder 305, as shown in the figure, so that all the nozzles 403 are against the lower surface of the sphere 311, and then the external pump is controlled to blow air into the two conduits II 404, so that the gas flows along the conduit II 404 and the elbow 402, and finally blows to the lower surface of the sphere 311 through the nozzle 403, so that the debris adhering to the lower surface of the sphere 311 is removed by the gas, thereby reducing the impact of the debris of the foamed ceramic plate 2 on the use of the sphere 311.

[0058] It should be noted that when the foamed ceramic plate 2 is broken, the setting of the shielding member 2082 can prevent the fragments of the foamed ceramic plate 2 from entering the slide groove between the bottom plate 208 and the electric slider Ⅰ2081, and when all the nozzles 403 are blowing, the air pipe 3042 is sucking air, so that the gas flow absorbs the fragments of the foamed ceramic plate 2, and the foamed ceramic plate 2 is easy to form fragments after being broken, and then the four electric sliders Ⅰ2081 are controlled to operate, so that each two electric sliders Ⅰ2081 arranged in opposite directions are close to each other, and then the position state of the fragments is changed by moving the four electric sliders Ⅰ2081, so as to facilitate the removal of the debris between the fragments formed after the foamed ceramic plate 2 is broken.

[0059] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automated inspection device for ceramic products, comprising a chassis (1); characterized in that, It also includes a driving component, a mounting plate (203), a ring (204), a bottom plate (208), an electric slider I (2081), a shielding plate (209), a vision detector I (210), a top rod (2101), an electric actuator I (211), a support frame (212), and a vision detector II (213); a driving component is connected to the chassis (1); the driving component is connected to the mounting plate (203), and the driving component is used to drive the mounting plate (203) to move; the ring (204) is rotatably connected to the mounting plate (203); the ring (204) is connected to the driving component; the upper part of the ring (204) is fixedly connected with the bottom plate (208), and the bottom plate (208) is made of transparent acrylic material; at least four sliding grooves are formed in the bottom plate (208), and an electric slider I (2081) is slidably connected in each sliding groove, and the electric slider I (2081) is made of transparent acrylic material; a through hole is formed in the bottom plate (208), and at least two shielding plates (209) are rotatably connected in the through hole, and a torsion spring is connected between each shielding plate (209) and the bottom plate (208); the vision detector I (210) is slidably connected to the mounting plate (203), and at least four top rods (2101) are fixedly connected to the fixing part of the vision detector I (210); The electric actuator I (211) is installed on the mounting plate (203), and the telescopic part of the electric actuator I (211) is fixedly connected to the vision detector I (210); the support frame (212) is fixedly connected to the chassis (1); the vision detector II (213) is installed on the support frame (212); Control the electric actuator I (211) to start and drive the vision detector I (210) to move upward. The movement of the vision detector I (210) drives all the top rods (2101) to move upward, so that each two top rods (2101) respectively touch a corresponding shielding plate (209) and cause extrusion on the shielding plate (209), so that the two shielding plates (209) are synchronously turned upward, thus opening the through hole in the middle of the bottom plate (208) and twisting the torsion spring on the shielding plate (209), so that the vision detector I (210) moves to the through hole in the middle of the bottom plate (208), and then control the vision detector I (210) to start operating to detect the lower surface of the foamed ceramic plate (2).

2. An automated inspection device for ceramic products according to claim 1, characterized in that, The shielding plate (209) is made of transparent acrylic material.

3. An automated inspection device for ceramic products according to claim 1, characterized in that, It also includes a shielding member (2082); at least two shielding members (2082) are fixedly connected between each electric slider I (2081) and the bottom plate (208).

4. An automated inspection device for ceramic products according to any one of claims 1-3, characterized in that, It also includes a mounting bracket (501), an electric slide rail I (502), an electric slider II (503), a fixing plate (504), a grooved plate (505), a fixing ring (506), a micrometer (507) and a bolt (508); the mounting bracket (501) is fixedly connected to the chassis (1); the electric slide rail I (502) is fixedly connected to the mounting bracket (501); the electric slider II (503) is slidably connected to the electric slide rail I (502); the fixing plate (504) is fixedly connected to the electric slider II (503); the grooved plate (505) is fixedly connected to the fixing plate (504); the fixing ring (506) is slidably connected to the grooved plate (505); the micrometer (507) is installed on the fixing ring (506); the bolt (508) is screwed onto the grooved plate (505) through a sliding block.

5. An automated inspection device for ceramic products according to claim 4, characterized in that, It also includes an impact resistance detection system; the impact resistance detection system is connected to the chassis (1); the impact resistance detection system includes an electric slide rail III (301), an electric slider IV (302), a connecting plate (303), a housing (304), a conduit I (3041), an air pipe (3042), a cylinder (305), an electric slide rail IV (306), an electric slider V (307), a fixing frame (308), an electric actuator II (309), a supporting plate (310) and a sphere (311); at least two electric slide rails III (301) are fixedly connected to the chassis (1); an electric slider IV (302) is slidably connected to each electric slide rail III (301); a connecting plate (303) is fixedly connected to each electric slider IV (302); all the connecting plates (303) are commonly fixedly connected to a housing (304); the cylinder (305) is fixedly connected to the housing (304); at least two electric slide rails IV (306) are fixedly connected to the cylinder (305); an electric slider V (307) is slidably connected to each electric slide rail IV (306); a fixing frame (308) is fixedly connected to each electric slider V (307); at least two electric actuators II (309) are fixedly connected to each fixing frame (308); the telescopic parts of all the electric actuators II (309) on the same fixing frame (308) are commonly fixedly connected to a supporting plate (310); a sphere (311) is arranged on the supporting plate (310).

6. The automated inspection device for ceramic products according to claim 5, characterized in that, It also includes a conduit I (3041) and an air pipe (3042); the conduit I (3041) is installed on the housing (304); the air pipe (3042) is installed on the housing (304).

7. An automated inspection device for ceramic products according to claim 6, characterized in that, It also includes a partition plate (3043); the partition plate (3043) is fixedly connected to the housing (304).

8. An automated inspection device for ceramic products according to claim 7, characterized in that, It also includes a guide cylinder (3051); the guide cylinder (3051) is fixedly connected to the upper end of the cylinder (305), and the guide cylinder (3051) is in a frustum shape with a larger upper part and a smaller lower part.

9. An automated inspection device for ceramic products according to claim 8, characterized in that, It further includes an arc-shaped strip (401), a bent pipe (402), a nozzle (403) and a conduit II (404); at least two arc-shaped strips (401) are fixedly connected to the cylinder (305); at least two bent pipes (402) are fixedly connected to the cylinder (305); a plurality of nozzles (403) are connected to each bent pipe (402), the nozzle (403) is fixedly connected to the cylinder (305), and the nozzle (403) penetrates through the corresponding arc-shaped strip (401); a conduit II (404) is connected to each bent pipe (402), and the conduit II (404) is fixedly connected to the housing (304).

10. An automated inspection device for ceramic products according to claim 9, characterized in that, The cross-section of the arc-shaped strip (401) is triangular, and the nozzle (403) protrudes from the inner side surface of the arc-shaped strip (401).

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