Automatic disinfection device of hemodialysis machine
By designing the automatic disinfection device of the hemodialysis machine, using an automatic mobile base, disinfection control cabinet and multi-function disinfection rack, the automatic disinfection and cleaning of the hemodialysis machine is achieved, solving the problem of single, inconvenient and time-consuming disinfection methods in the existing technology, and improving disinfection efficiency and safety.
Patent Information
- Application Number
- CN202510497677.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-06-17
AI Technical Summary
The external disinfection method of existing hemodialysis machines is single, inconvenient and time-consuming, and lacks the process standards for disinfection operations, and it depends entirely on hospital staff to complete it.
An automatic disinfection device for hemodialysis machine is designed, including an automatic moving base, disinfection control cabinet, disinfection rack, limit chute, threaded rod, horizontal cylinder, rotating mechanism and flip mechanism to realize automatic up and down movement, rotation and flip of the disinfection rack, combined with the coordinated operation of the nozzle and the wipe plate, realize automatic disinfection, wiping and testing.
It realizes automatic disinfection and cleaning of the hemodialysis machine, simplifies the operation process, improves disinfection efficiency and safety, and reduces dependence on hospital personnel.
Smart Images

Figure CN120154747A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dialysis disinfection, and particularly relates to an automatic disinfection device for a hemodialysis machine. Background Art
[0002] Hemodialysis is one of the renal replacement therapies for patients with acute and chronic renal failure. It involves draining the blood from the body to the outside, passing it through a dialyzer composed of countless hollow fibers. Inside and outside each hollow fiber, blood and an electrolyte solution (dialysate) with a concentration similar to that of the body's fluids exchange substances through the principles of diffusion, ultrafiltration, adsorption, and convection to remove metabolic wastes from the body, maintain electrolyte and acid-base balance; at the same time, remove excess water from the body, and the whole process of returning the purified blood back to the body is called hemodialysis. A hemodialysis machine is a machine for renal replacement therapy, which is a device for maintaining extracorporeal circulation, providing dialysate formulation, achieving ultrafiltration, and ensuring safety. To ensure that the outside of the hemodialysis machine is free of contamination, blood stains, and the number of bacteria does not exceed the national Class III environmental standard, it is necessary to standardize the daily behaviors of relevant personnel for disinfection.
[0003] Currently, the outside of the hemodialysis machine is manually cleaned. The cleaning method is single, and it requires personnel to come into contact with disinfected cleaning items. The disinfection and cleaning operations are inconvenient, time-consuming, and a simple device for spraying disinfectant is used for surface disinfection of the hemodialysis machine. Although it can spray disinfectant alone, subsequent wiping and other cleaning are required after spraying disinfection. The hemodialysis machine lacks a process standard for disinfection operations and completely relies on hospital personnel to complete. Summary of the Invention
[0004] In view of the deficiencies in the above-mentioned prior art, the present invention provides an automatic disinfection device for a hemodialysis machine.
[0005] To solve the above technical problems, the present invention adopts the following technical solutions:
[0006] Automatic disinfection device for hemodialysis machine, including an automatic moving base. On the left side of the top of the automatic moving base, there is a disinfection control cabinet. On the top of the automatic moving base and on the right side of the disinfection control cabinet, there is a disinfection rack; on the right side of the disinfection rack, there is a vertical limiting chute. Inside the limiting chute, there is a rotatable threaded rod vertically. The top of the threaded rod is connected to the output shaft of a first motor arranged on the top of the disinfection rack through a coupling. A threaded sleeve is arranged on the threaded rod in a threaded fit manner. On the right side of the threaded sleeve, there is a mounting seat. At the front and rear ends of the left side of the mounting seat, there are respectively limiting plates that can slide up and down along the disinfection rack. On the right side of the mounting seat, there is a horizontal cylinder I. The end of the piston rod of the horizontal cylinder I is fixedly provided with a support frame. On the side of the support frame away from the horizontal cylinder I, there is a U-shaped mounting frame fixed through a rotating mechanism. The U-shaped opening end of the mounting frame faces right. Through a flipping mechanism, a disinfection rack is arranged at the U-shaped opening end of the mounting frame. On the right side of the disinfection rack, there is a first disinfection mechanism. On the left side of the disinfection rack, there is a second disinfection mechanism. The first disinfection mechanism and the second disinfection mechanism are connected to a disinfection supply mechanism. At the top of the disinfection rack, there is a detection probe for detecting bacteria on the surface of the dialysis machine. At the bottom of the disinfection rack, there is a dryer; the first disinfection mechanism includes a first disinfection spray head, a first disinfection pipe, a first wiping plate, and a first camera; the second disinfection mechanism includes a second disinfection spray head, a second disinfection pipe, a second wiping plate, and a second camera; near the lower part on the right side of the disinfection rack, there is a first disinfection pipe. On the right side of the first disinfection pipe, there are several first disinfection spray heads. Near the upper part on the right side of the disinfection rack, there are several first wiping plates. Near the upper and lower ends on the right side of the disinfection rack, there are respectively first cameras; near the lower part on the left side of the disinfection rack, there is a second disinfection pipe. On the left side of the second disinfection pipe, there are several second disinfection spray heads. Near the upper part on the left side of the disinfection rack, there are several second wiping plates. Near the upper and lower ends on the left side of the disinfection rack, there are respectively second cameras; the data collected by the first camera and the second camera are input into the controller in the disinfection control cabinet.
[0007] As a preferred embodiment of the present invention, each first disinfection nozzle is evenly distributed near the lower part on the right side of the disinfection rack through a nozzle adjustment mechanism, and each second disinfection nozzle is evenly distributed near the lower part on the left side of the disinfection rack through a nozzle adjustment mechanism; the nozzle adjustment mechanism includes a second nozzle adjustment cylinder, a third nozzle adjustment cylinder, a first box body, a first rack, a first gear, a first gear shaft and a nozzle connecting rod; the second nozzle adjustment cylinder is vertically arranged on the side wall of the disinfection rack, the third nozzle adjustment cylinder is fixedly arranged at the end of the piston rod of the second nozzle adjustment cylinder, one end of the first box body is fixedly arranged on the outer wall of the cylinder body of the third nozzle adjustment cylinder, the piston rod of the third nozzle adjustment cylinder extends into the first box body, one end of the first rack is fixedly connected to the end of the piston rod of the third nozzle adjustment cylinder, the first gear is rotatably connected in the first box body through the first gear shaft, the first gear meshes with the first rack, one end of the nozzle connecting rod is fixedly connected to the first gear shaft, a first through groove for the nozzle connecting rod to rotate to a horizontal or vertical position is arranged on the first box body, and the nozzle connecting rod passes through the first through groove; the first disinfection nozzle is fixedly connected to the other end of the nozzle connecting rod on the right side of the disinfection rack, and the first disinfection nozzle is connected to the first disinfection pipe through a telescopic hose; the second disinfection nozzle is fixedly connected to the other end of the nozzle connecting rod on the left side of the disinfection rack, and the second disinfection nozzle is connected to the second disinfection pipe through a telescopic hose.
[0008] As a preferred embodiment of the present invention, each first wiping plate is evenly distributed near the upper part on the right side of the disinfection rack through a wiping plate adjusting mechanism, and each second wiping plate is evenly distributed near the upper part on the left side of the disinfection rack through a wiping plate adjusting mechanism; the wiping plate adjusting mechanism includes a wiping plate adjusting cylinder IV, a wiping plate adjusting cylinder V, a box body II, a rack II, a gear II, a gear shaft II, a wiping plate connecting rod, a second motor, and a wiping plate adjusting cylinder VI; the wiping plate adjusting cylinder IV is vertically arranged on the side wall of the disinfection rack, the wiping plate adjusting cylinder V is fixedly arranged on the piston rod of the wiping plate adjusting cylinder IV, one end of the box body II is fixedly arranged on the outer wall of the cylinder body of the wiping plate adjusting cylinder V, the piston rod of the wiping plate adjusting cylinder V extends into the box body II, one end of the rack II is fixedly connected to the end of the piston rod of the wiping plate adjusting cylinder V, the gear II is rotatably connected in the box body II through the gear shaft II, the gear II meshes with the rack II, one end of the wiping plate connecting rod is fixedly connected to the gear shaft II, the box body II is provided with a through groove II for the wiping plate connecting rod to rotate to a horizontal or vertical position, the wiping plate connecting rod passes through the through groove II, the second motor is fixedly arranged at the other end of the wiping plate connecting rod, the wiping plate adjusting cylinder VI is fixedly arranged on the power output shaft of the second motor, and the piston rod of the wiping plate adjusting cylinder VI is perpendicular to the wiping plate connecting rod; the first wiping plate is fixedly connected to the piston rod of the wiping plate adjusting VI on the right side of the disinfection rack, and the second wiping plate is fixedly connected to the piston rod of the wiping plate adjusting VI on the left side of the disinfection rack.
[0009] As a preferred embodiment of the present invention, both the first wiping plate and the first wiping plate are composed of an L-shaped plate and an L-shaped wiping soft layer. One straight plate surface of the L-shaped plate is fixedly connected to the end of the piston rod of the wiping plate adjusting cylinder VI, the other straight plate surface of the L-shaped plate is located outside the wiping plate adjusting cylinder VI and is parallel to the piston rod of the wiping plate adjusting cylinder VI, and the L-shaped wiping soft layer is arranged on the outer side surface of the L-shaped plate.
[0010] As a preferred embodiment of the present invention, the rotating mechanism includes a first worm gear, a first worm, and a third motor; inside the support frame on the side away from the disinfection rack, there is a first worm gear and a first worm, the first worm gear and the first worm mesh, the right end of the turbine shaft cooperating with the first worm gear is fixedly connected to the left side of the mounting frame, one end of the first worm is connected to the output shaft of the third motor through a coupling, and the third motor is fixedly arranged on the support frame.
[0011] As a preferred embodiment of the present invention, the flipping mechanism includes a mounting box, a second worm gear, a second worm, a fourth motor, and a flipping shaft; both the front and rear sides of the disinfection rack are connected to the U-shaped open ends of the mounting rack through the flipping shaft, a mounting box is provided on the front side of the mounting rack, a second worm gear and a second worm that mesh with each other are provided in the mounting box, the flipping shaft on the front side of the disinfection rack passes through the mounting rack and is connected to the second worm gear, one end of the second worm is connected to the output shaft of the fourth motor through a coupling, and the fourth motor is fixedly arranged on the mounting box.
[0012] As a preferred embodiment of the present invention, the disinfection supply mechanism includes a first rotary joint, a second rotary joint, a first connecting pipe, a first disinfection pump, a second connecting pipe, a second disinfection pump, a first box, and a second box; a first rotary joint is provided on the side of the second worm gear away from the flipping shaft, the first rotary joint is connected to the first disinfection pipe through a first pipe, a second rotary joint is provided on the flipping shaft on the side of the disinfection rack away from the second worm gear, the second rotary joint is connected to the second disinfection pipe through a second pipe, the first rotary joint is further connected to the output end of the first disinfection pump through a first connecting pipe, the second rotary joint is further connected to the output end of the second disinfection pump through a second connecting pipe, a first box and a second box are provided at the bottom of the support frame, the input end of the first disinfection pump is connected to the first box through a pipeline, and the input end of the second disinfection pump is connected to the second box through a pipeline.
[0013] As a preferred embodiment of the present invention, both the first connecting pipe and the second connecting pipe adopt a pipeline setting of a rigid straight pipe with L-shaped structures at both ends and a corrugated pipe in the middle.
[0014] As a preferred embodiment of the present invention, both the first camera and the second camera are installed on the disinfection rack through camera adjustment cylinders, the camera adjustment cylinders are vertically arranged on the side walls of the disinfection rack, the first camera is installed on the piston rod of the camera adjustment cylinder on the right side of the disinfection rack, and the second camera is installed on the piston rod of the camera adjustment cylinder on the left side of the disinfection rack.
[0015] As a preferred embodiment of the present invention, a storage battery is provided inside the disinfection control cabinet, a control panel is provided at the top on the left side of the disinfection control cabinet, the first motor, the second motor, the third motor, the fourth motor, the first disinfection pump, the second disinfection pump, the dryer, the detection probe, the first camera, the second camera, the horizontal cylinder I, the nozzle adjustment cylinder II, the nozzle adjustment cylinder III, the wiping plate adjustment cylinder IV, the wiping plate adjustment cylinder V, the wiping plate adjustment cylinder VI, and the camera adjustment cylinder are all electrically connected to the controller inside the disinfection control cabinet.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. The automatic disinfection device for hemodialysis machines of the present invention realizes the flip adjustment of the disinfection rack on the mounting rack through the mounting seat, horizontal cylinder I and mounting rack arranged on the disinfection rack. The rotating mechanism arranged between the support frame and the mounting rack enables the disinfection rack to be rotationally adjustable. The working surface of the disinfection rack is applicable to the automatic disinfection operations of different surfaces of the hemodialysis machine. The disinfection operation is simple. The disinfection rack rises and falls on the disinfection rack and has the function of lifting and disinfecting operations. Combining the flipping and rotation of the disinfection rack, the disinfection rack maintains the operation sequence of first spraying disinfection and then wiping and cleaning both when rising or falling, with good and fast disinfection effect.
[0018] 2. The automatic disinfection device for hemodialysis machines of the present invention has four working surfaces including two disinfection and wiping and cleaning surfaces, one drying surface and one detection surface through the first disinfection nozzle, first wiping board, second disinfection nozzle, second wiping board, dryer and detection probe arranged on the disinfection rack. Combining the flip adjustment of the disinfection rack on the mounting rack, multiple working surfaces of the disinfection rack can be flipped and switched for the disinfection, wiping and cleaning, drying and detection of the hemodialysis machine, that is, the device integrates the functions of disinfection, wiping and cleaning, drying and detection.
[0019] 3. The automatic disinfection device for hemodialysis machines of the present invention both adopts the meshing of worm gears and worm shafts to drive the arranged flipping mechanism and rotating mechanism. The self-locking characteristic of the meshing of worm gears and worm shafts enables the disinfection rack to be self-locked after flipping or rotational adjustment to ensure a stable state, avoiding the wiping and cleaning of the surface of the hemodialysis machine being affected by the force deflection during the operation of the disinfection rack. The connecting pipe for spraying disinfection liquid supply adopts a combination of hard straight pipes with L-shaped structures at both ends and a corrugated pipe in the middle, making the structures at both ends of the connecting pipe stable. At the same time, the high flexibility and bendability of the corrugated pipe enable it to adapt to the rotation of the disinfection rack. Description of the Drawings
[0020] Figure 1 is the structural schematic diagram of the automatic disinfection device for hemodialysis machines;
[0021] Figure 2 is the cross-sectional structural schematic diagram of the disinfection rack;
[0022] Figure 3 is the main side structural schematic diagram of the cooperation of the mounting seat, support frame, mounting rack and disinfection rack;
[0023] Figure 4 is the top view structural schematic diagram of the cooperation of the mounting seat, support frame, mounting rack and disinfection rack;
[0024] Figure 5 is the top view structural schematic diagram of the cooperation of the rotating mechanism, mounting rack and flipping mechanism;
[0025] Figure 6 is the main side structural schematic diagram of the disinfection rack;
[0026] Figure 7 is a schematic structural diagram of the nozzle adjustment mechanism;
[0027] Figure 8 is a schematic structural diagram of the wiping plate adjustment mechanism;
[0028] Figure 9 is a schematic structural diagram of the first wiping plate and the second wiping plate;
[0029] Figure 10 is a schematic structural diagram of the first camera and the second camera mounted on the camera adjustment cylinder;
[0030] Figure 11 is a schematic structural diagram of the rotating mechanism.
[0031] In the figure: 1, automatic moving base; 2, disinfection control cabinet; 3, disinfection rack; 31, limit chute; 32, threaded rod; 33, first motor; 34, threaded sleeve; 35, guiding chute; 4, mounting seat; 41, limiting plate; 42, horizontal cylinder I; 43, guiding block; 44, telescopic guiding rod; 5, mounting frame; 51, first box; 52, second box; 6, rotating mechanism; 61, first worm gear; 62, first worm; 63, third motor; 7, mounting frame; 8, flipping mechanism; 81, mounting box; 82, second worm gear; 83, second worm; 84, fourth motor; 85, flipping shaft; 9, disinfection rack; 91, first disinfection mechanism; 911, first disinfection nozzle; 912, first disinfection pipe; 913, first wiping plate; 9131, L-shaped plate; 9132, L-shaped wiping soft layer; 914, first camera; 92, second disinfection mechanism; 921, second disinfection nozzle; 922, second disinfection pipe; 923, second wiping plate; 924, second camera; 93, disinfection supply mechanism; 931, first rotary joint; 932, second rotary joint; 933, first connecting pipe; 934, first disinfection pump; 935, second connecting pipe; 936, second disinfection pump; 937, first pipe; 938, second pipe; 94, detection probe; 95, dryer; 10, nozzle adjustment mechanism; 101, nozzle adjustment cylinder II; 102, nozzle adjustment cylinder III; 103, box I; 104, rack I; 105, gear I; 106, gear shaft I; 107, nozzle connecting rod; 108, through slot I; 11, wiping plate adjustment mechanism; 111, wiping plate adjustment cylinder IV; 112, wiping plate adjustment cylinder V; 113, box II; 114, rack II; 115, gear II; 116, gear shaft; 117, wiping plate connecting rod; 118, second motor; 119, wiping plate adjustment cylinder VI; 120, through slot II; 12, camera adjustment cylinder. Detailed implementation manners
[0032] The present invention will be described in detail below in conjunction with embodiments and the accompanying drawings.
[0033] As Figure 1 shown, the automatic disinfection device for a hemodialysis machine includes an automatic moving base 1. A disinfection control cabinet 2 is provided on the left side of the top of the automatic moving base 1. A disinfection rack 3 is provided on the top of the automatic moving base 1 and on the right side of the disinfection control cabinet 2. By controlling the automatic moving base 1, the disinfection control cabinet 2, the disinfection rack 3 thereon, and the disinfection components on the disinfection rack 3 can be moved together to the hemodialysis machine that needs to be disinfected and cleaned.
[0034] On the right side of the disinfection rack 3, a limiting chute 31 is provided in the vertical direction. Guide chutes 35 are symmetrically arranged on the front and rear sides of the disinfection rack 3 in the vertical direction, as Figure 2 shown. A rotatable threaded rod 32 is provided in the vertical direction in the limiting chute 31. A first motor 33 is provided at the top of the disinfection rack 3. The power output shaft of the first motor 33 is vertically downward. The top of the threaded rod 32 is fixedly connected to the output shaft of the first motor 33 through a coupling, as Figure 1 shown. When the first motor 33 rotates, it drives the threaded rod 32 to rotate. A threaded sleeve 34 is provided on the threaded rod 32 by means of threaded engagement, as Figure 1 and Figure 3 shown. A threaded hole is provided in the middle of the threaded sleeve 34, as Figure 4 shown. The threaded sleeve 34 is sleeved on the threaded rod 32 through the threaded hole thereon. The threaded sleeve 34 is located in the limiting chute 31. An installation seat 4 is provided on the right side of the threaded sleeve 34. At the front and rear ends of the left side of the installation seat 4, limiting plates 41 that can slide up and down along the disinfection rack 3 are respectively provided. Guide blocks 43 are provided on the inner sides of the front and rear two limiting plates 41. The guide blocks 43 are located in the corresponding guide chutes 35 and are slidably engaged with the guide chutes 35 in the vertical direction. With the cooperation of the front and rear two limiting plates 41 and the guide blocks 43 and the guide chutes 35, the threaded sleeve 34 and the installation seat 4 move more smoothly on the disinfection rack 3. A horizontal cylinder I 42 is provided on the right side of the installation seat 4. The piston rod of the horizontal cylinder I 42 is horizontally to the right. The end of the piston rod of the horizontal cylinder I 42 is fixedly provided with a support frame 5. The horizontal cylinder I 42 is located in the middle of the right side of the installation seat 4, and telescopic guide rods 44 are fixedly provided near the four corners on the right side of the installation seat 4. One end of the telescopic guide rod 44 is fixedly connected to the right side of the installation seat 4, and the other end of the telescopic guide rod 44 is fixedly connected to the left side of the support frame 5. The horizontal cylinder I 42 can drive the support frame 5 to move horizontally, and the telescopic guide rods 44 play a horizontal support role. On the side of the support frame 5 away from the horizontal cylinder I 42, a U-shaped mounting frame 7 is fixedly provided through a rotating mechanism 6. The U-shaped opening end of the mounting frame 7 faces to the right, as Figure 5As shown, and the U-shaped open end faces rightward. The U-shaped open end of the mounting bracket 7 is provided with a disinfection rack 9 through a flipping mechanism 8. The disinfection rack 9 is located within the U-shaped opening of the mounting bracket 7, as Figure 4 shown. A first disinfection mechanism 91 is provided on the right side of the disinfection rack 9, and a second disinfection mechanism 92 is provided on the left side of the disinfection rack 9. The first disinfection mechanism 91 and the second disinfection mechanism 92 are connected to a disinfection supply mechanism 93. A detection probe 94 for detecting bacteria on the surface of the dialysis machine is provided at the top of the disinfection rack 9, and a dryer 95 is provided at the bottom of the disinfection rack 9.
[0035] The first disinfection mechanism 91 includes a first disinfection nozzle 911, a first disinfection pipe 912, a first wiping plate 913, and a first camera 914; the second disinfection mechanism 92 includes a second disinfection nozzle 921, a second disinfection pipe 922, a second wiping plate 923, and a second camera 924, as Figure 6 shown. A first disinfection pipe 912 is provided near the lower part on the right side of the disinfection rack 9. A plurality of first disinfection nozzles 911 are provided on the right side of the first disinfection pipe 912. Each of the first disinfection nozzles 911 is evenly distributed near the lower part on the right side of the disinfection rack 9 through a nozzle adjustment mechanism 10. A plurality of first wiping plates 913 are provided near the upper part on the right side of the disinfection rack 9. Each of the first wiping plates 913 is evenly distributed near the upper part on the right side of the disinfection rack 9 through a wiping plate adjustment mechanism 11. First cameras 914 are provided near the upper and lower ends on the right side of the disinfection rack 9 through camera adjustment cylinders 12 respectively. A second disinfection pipe 922 is provided near the lower part on the left side of the disinfection rack 9. A plurality of second disinfection nozzles 921 are provided on the left side of the second disinfection pipe 922. Each of the second disinfection nozzles 921 is evenly distributed near the lower part on the left side of the disinfection rack 9 through the nozzle adjustment mechanism 10. A plurality of second wiping plates 923 are provided near the upper part on the left side of the disinfection rack 9. Each of the second wiping plates 923 is evenly distributed near the upper part on the left side of the disinfection rack 9 through the wiping plate adjustment mechanism 11. Second cameras 924 are provided near the upper and lower ends on the left side of the disinfection rack 9 through camera adjustment cylinders 12 respectively. The data collected by the first camera 914 and the second camera 924 is input into the controller within the disinfection control cabinet 2. When the disinfection rack 9 moves up and down or left and right, the first camera 914 or the second camera 924 can collect data such as the positions and sizes of the dialysis machine and each pipe clamp (such as the dialyzer pipe clamp, arterial and venous kettle pipe clamps, arterial and venous pipe clamps, etc.) on the dialysis machine, and input this data into the controller. The controller controls the movement of the corresponding components to spray disinfectant solution, wipe the surface, blow the surface, and inspect the surface of each part of the dialysis machine.
[0036] The disinfection rack 9 can be rotated and flipped through the rotation mechanism 6 and the flipping mechanism 8. The left and right working surfaces of the disinfection rack 9 (i.e., the first disinfection mechanism 91 and the second disinfection mechanism 92) are applicable to the disinfection operations of different surfaces of the hemodialysis machine, and the entire process of the disinfection operation is automatically completed. When the disinfection rack 9 rises, falls or moves horizontally, it always maintains the operation sequence of spraying disinfectant first and then wiping, with good and fast disinfection effect. The disinfection rack 9 has two disinfection and wiping cleaning surfaces, one detection surface and one drying surface, a total of four working surfaces. Combining with the flip adjustment of the disinfection rack 9 on the mounting rack 7, multiple working surfaces of the disinfection rack 9 can be flipped and switched for the disinfection, wiping cleaning, drying and detection of each surface of the hemodialysis machine, that is, this device integrates the functions of disinfection, wiping cleaning, drying and detection.
[0037] Among them, the nozzle adjustment mechanism 10 includes a nozzle adjustment cylinder II 101, a nozzle adjustment cylinder III 102, a box body I 103, a rack I 104, a gear I 105, a gear shaft I 106 and a nozzle connecting rod 107, as Figure 7 shown. The nozzle adjustment cylinder II 101 is vertically arranged on the side wall of the disinfection rack 9. The nozzle adjustment cylinder III 102 is fixedly arranged at the end of the piston rod of the nozzle adjustment cylinder II 101. One end of the box body I 103 is fixedly arranged on the outer wall of the cylinder body of the nozzle adjustment cylinder III 102. The piston rod of the nozzle adjustment cylinder III 102 extends into the box body I 103. One end of the rack I 104 is fixedly connected to the end of the piston rod of the nozzle adjustment cylinder III 102. The gear I 105 is rotatably connected in the box body I 103 through the gear shaft I 106. The two ends of the gear shaft I 106 are respectively rotatably installed on the front and rear side walls of the box body I 103 through bearings. The gear I 105 meshes with the rack I 104. One end of the nozzle connecting rod 107 is fixedly connected to the gear shaft I 106. The box body I 103 is provided with a through groove I 108 for the nozzle connecting rod 107 to rotate to the horizontal or vertical position. The nozzle connecting rod 107 passes through the through groove I 108. The first disinfection nozzle 911 is fixedly connected to the other end of the nozzle connecting rod 107 on the right side of the disinfection rack 9. The first disinfection nozzle 911 is connected to the first disinfection pipe 912 through a telescopic hose; the second disinfection nozzle 921 is fixedly connected to the other end of the nozzle connecting rod 107 on the left side of the disinfection rack 9. The second disinfection nozzle 921 is connected to the second disinfection pipe 922 through a telescopic hose.
[0038] When the nozzle adjustment cylinder II 101 operates, the piston rod of the nozzle adjustment cylinder II 101 can drive the nozzle adjustment cylinder III 102, the box body I 103, the rack I 104, the gear I 105, the gear shaft I 106, the nozzle connecting rod 107, and the first disinfection nozzle 911 or the second disinfection nozzle 921 on the nozzle connecting rod 107 to move closer to or away from the surface of the dialysis machine as a whole. When the disinfection rack 9 moves to a position close to the pipe clamp (the position of the pipe clamp is collected in advance by the first camera 914 or the second camera 924), the nozzle adjustment cylinder III 102 operates. The piston rod of the nozzle adjustment cylinder III 102 drives the rack I 104 to move, and the rack I 104 drives the gear I 105 to rotate. Then, the gear shaft I 106 drives the nozzle connecting rod 107 and the first disinfection nozzle 911 or the second disinfection nozzle 921 on the nozzle connecting rod 107 to rotate downward, so that the first disinfection nozzle 911 or the second disinfection nozzle 921 extends into the pipe clamp to spray disinfectant on the inner wall of the pipe clamp. After the spraying on the inner wall of the pipe clamp is completed, the piston rod of the nozzle adjustment cylinder III 102 retracts, driving the rack I 104 to return. The rack I 104 drives the gear I 105 to reverse, and then the gear shaft I 106 drives the nozzle connecting rod 107 and the first disinfection nozzle 911 or the second disinfection nozzle 921 on the nozzle connecting rod 107 to rotate upward, so that the first disinfection nozzle 911 or the second disinfection nozzle 921 returns to the horizontal position.
[0039] Among them, the wiping plate adjustment mechanism 11 includes a wiping plate adjustment cylinder IV 111, a wiping plate adjustment cylinder V 112, a box body II 113, a rack II 114, a gear II 115, a gear shaft II 116, a wiping plate connecting rod 117, a second motor 118, and a wiping plate adjustment cylinder VI 119, as Figure 8As shown. The wiping plate adjusting cylinder Ⅳ 111 is vertically arranged on the side wall of the disinfection rack 9. The wiping plate adjusting cylinder Ⅴ 112 is fixedly arranged on the piston rod of the wiping plate adjusting cylinder Ⅳ 111. One end of the box body Ⅱ 113 is fixedly arranged on the outer wall of the cylinder body of the wiping plate adjusting cylinder Ⅴ 112. The piston rod of the wiping plate adjusting cylinder Ⅴ 112 extends into the box body Ⅱ 113. One end of the rack Ⅱ 114 is fixedly connected to the end of the piston rod of the wiping plate adjusting cylinder Ⅴ 112. The gear Ⅱ 115 is rotatably connected in the box body Ⅱ 113 through the gear shaft Ⅱ 116. The gear Ⅱ 115 meshes with the rack Ⅱ 114. One end of the wiping plate connecting rod 117 is fixedly connected to the gear shaft Ⅱ 116. Both ends of the gear shaft Ⅱ 116 are rotatably installed on the front and rear side walls of the box body Ⅱ 113 through bearings. The box body Ⅱ 113 is provided with a through groove Ⅱ 120 for the wiping plate connecting rod 117 to rotate to the horizontal or vertical position. The wiping plate connecting rod 117 passes through the through groove Ⅱ 120. The second motor 118 is fixedly arranged at the other end of the wiping plate connecting rod 117. The wiping plate adjusting cylinder Ⅵ 119 is fixedly arranged on the power output shaft of the second motor 118. The piston rod of the wiping plate adjusting cylinder Ⅵ 119 is perpendicular to the wiping plate connecting rod 117. The first wiping plate 913 is fixedly connected to the piston rod of the wiping plate adjusting Ⅵ 119 on the right side of the disinfection rack 9. The second wiping plate 923 is fixedly connected to the piston rod of the wiping plate adjusting Ⅵ 119 on the left side of the disinfection rack 9.
[0040] When the wiping plate adjusting cylinder Ⅳ 111 operates, the piston rod of the wiping plate adjusting cylinder Ⅳ 111 can drive the wiping plate adjusting cylinder Ⅴ 112, the box body Ⅱ 113, the rack Ⅱ 114, the gear Ⅱ 115, the gear shaft Ⅱ 116, the wiping plate connecting rod 117, the second motor 118, the wiping plate adjusting cylinder Ⅵ 119 on it, and the first wiping plate 913 or the second wiping plate 923 on the piston rod of the wiping plate adjusting cylinder Ⅵ 119 to move closer to or away from the surface of the dialysis machine as a whole. When the disinfection rack 9 moves to a position close to the pipe clamp (the position of the pipe clamp is collected in advance by the first camera 914 or the second camera 924), the wiping plate adjusting cylinder Ⅴ 112 operates. The piston rod of the wiping plate adjusting cylinder Ⅴ 112 drives the rack Ⅱ 114 to move, and the rack Ⅱ 114 drives the gear Ⅱ 115 to rotate. Through the gear shaft Ⅱ 116, it drives the wiping plate connecting rod 117, the second motor 118 on it, the wiping plate adjusting cylinder Ⅵ 119, and the first wiping plate 913 or the second wiping plate 923 on the piston rod of the wiping plate adjusting cylinder Ⅵ 119 to rotate downward together, so that the first wiping plate 913 or the second wiping plate 923 extends into the pipe clamp to wipe the inner wall of the pipe clamp. The second motor 118 rotates synchronously so that the first wiping plate 913 or the second wiping plate 923 wipes the inner wall of the pipe clamp in the circumferential direction. The piston rod of the wiping plate adjusting cylinder Ⅵ 119 can extend and retract to adjust the wiping radius of the first wiping plate 913 or the second wiping plate 923. When the piston rod of the wiping plate adjusting cylinder Ⅵ 119 extends, it can wipe the pipe clamp with a larger inner hole. When the piston rod of the wiping plate adjusting cylinder Ⅵ 119 retracts, it can wipe the pipe clamp with a smaller inner hole. After the inner wall of the pipe clamp is wiped, the piston rod of the wiping plate adjusting cylinder Ⅵ 119 retracts, so that the first wiping plate 913 or the second wiping plate 923 moves away from the inner wall of the pipe clamp. The piston rod of the wiping plate adjusting cylinder Ⅴ 112 retracts, driving the rack Ⅱ 114 to return. The rack Ⅱ 114 drives the gear Ⅱ 115 to reverse, and then through the gear shaft Ⅱ 116, it drives the wiping plate connecting rod 117, the second motor 118 on it, the wiping plate adjusting cylinder Ⅵ 119, and the first wiping plate 913 or the second wiping plate 923 on the piston rod of the wiping plate adjusting cylinder Ⅵ 119 to rotate upward together, so that the first wiping plate 913 or the second wiping plate 923 returns to the horizontal position.
[0041] The first disinfection nozzle 911 and the second disinfection nozzle 921 are used for disinfection spraying, and the first wiping plate 913 and the second wiping plate 923 are used for wiping and cleaning. The spraying and wiping of the first disinfection mechanism 91 on the right side and the second disinfection mechanism 92 on the left side of the disinfection rack 9 cooperate with each other.
[0042] Among them, the first wiping plate 913 and the second wiping plate 923 are both composed of an L-shaped plate 9131 and an L-shaped wiping soft layer 9132. One straight plate surface of the L-shaped plate 9131 is fixedly connected to the end of the piston rod of the wiping plate adjusting cylinder VI 119. The other straight plate surface of the L-shaped plate 9131 is located outside the wiping plate adjusting cylinder VI 119 and is parallel to the piston rod of the wiping plate adjusting cylinder VI 119. The L-shaped wiping soft layer 9132 is arranged on the outer side surface of the L-shaped plate 9131. As Figure 9 shown, both the first wiping plate 913 and the second wiping plate 923 are L-shaped. When the first wiping plate 913 and the second wiping plate 923 are in the horizontal position, one straight plate surface of the L-shaped first wiping plate 913 and the second wiping plate 923 corresponds to the surface of the dialysis machine. When the first wiping plate 913 and the second wiping plate 923 are in the vertical position, the other straight plate surface of the L-shaped first wiping plate 913 and the second wiping plate 923 corresponds to the surface of the inner wall of the pipe clamp. The L-shaped wiping soft layer 9132 on the surface contacts the surface of the dialysis machine or the surface of the inner wall of the pipe clamp during the wiping process, which not only plays the role of wiping the surface but also can adsorb the excess sprayed disinfectant, and can effectively protect the wiped surface during the wiping process. The first camera 914 and the second camera 924 are both installed on the disinfection rack 9 through the camera adjusting cylinder 12. As Figure 10 shown, the camera adjusting cylinder 12 is vertically arranged on the side wall of the disinfection rack 9. The first camera 914 is installed on the piston rod of the camera adjusting cylinder 12 on the right side of the disinfection rack 9, and the second camera 924 is installed on the piston rod of the camera adjusting cylinder 12 on the left side of the disinfection rack 9. According to the requirements of the data collected by the first camera 914 and the second camera 924, the telescopic distance of the piston rod of the camera adjusting cylinder 12 can be adjusted at any time.
[0043] Among them, the rotating mechanism 6 includes a first worm gear 61, a first worm 62, and a third motor 63. As Figure 5 shown. There is an installation cavity on the side of the support frame 5 away from the disinfection machine frame 3. The first worm gear 61 and the first worm 62 are installed in the installation cavity. An opening is formed on the side of the installation cavity close to the installation frame 7. The first worm gear 61 and the first worm 62 are meshed. The right end of the turbine shaft cooperating with the first worm gear 61 is fixedly connected to the left side of the installation frame 7. When the first worm gear 61 rotates, it can drive the installation frame 7 to rotate. One end of the first worm 62 is connected to the output shaft of the third motor 63 through a coupling. The third motor 63 is fixedly arranged on the support frame 5. The third motor 63 rotates to drive the first worm 62 to rotate. The first worm 62 drives the first worm gear 61 to rotate. The first worm gear 61 drives the installation frame 7 to rotate on the support frame 5 through the turbine shaft, and is self-locked after rotation through the meshing of the first worm gear 61 and the first worm 62.
[0044] Among them, the flipping mechanism 8 includes an installation box 81, a second worm gear 82, a second worm 83, a fourth motor 84, and a flipping shaft 85. As Figure 5and Figure 11 As shown. Both the front and rear sides of the disinfection rack 9 are connected to the U-shaped open end of the mounting rack 7 through the rotating shafts 85. A mounting box 81 is provided on the front side of the mounting rack 7. Inside the mounting box 81, a second worm gear 82 and a second worm 83 that mesh with each other are provided. The rotating shaft 85 on the front side of the disinfection rack 9 passes through the mounting rack 7 and is connected to the second worm gear 82. One end of the second worm 83 is connected to the output shaft of the fourth motor 84 through a coupling. The fourth motor 84 is fixedly arranged on the mounting box 81. When the fourth motor 84 rotates, it drives the second worm 83 to rotate. The second worm 83 drives the second worm gear 82 to rotate. The second worm gear 82 drives the disinfection rack 9 to flip on the mounting rack 7 through the rotating shaft 85. After flipping, it is self-locked by the meshing of the second worm gear 82 and the second worm 83.
[0045] Among them, the disinfection supply mechanism 93 includes a first rotary joint 931, a second rotary joint 932, a first connecting pipe 933, a first disinfection pump 934, a second connecting pipe 935, a second disinfection pump 936, a first box 51 and a second box 52, as Figure 4 shown. A first rotary joint 931 is provided on the side of the second worm gear 82 away from the rotating shaft 85. The first rotary joint 931 is connected to the first disinfection pipe 912 through a first pipe 937, as Figure 6As shown in the figure, a second rotary joint 932 is provided on the rotary shaft 85 on the side of the disinfection rack 9 away from the second worm gear 82. The second rotary joint 932 is connected to the second disinfection pipe 922 through a second pipe 938. The first rotary joint 931 is also connected to the output end of the first disinfection pump 934 through a first connecting pipe 933. The second rotary joint 932 is also connected to the output end of the second disinfection pump 936 through a second connecting pipe 935. A first box 51 and a second box 52 are provided at the bottom of the support frame 5. The first box 51 is arranged at the front side near the bottom of the support frame 5, and the second box 52 is arranged at the rear side near the bottom of the support frame 5. The tops of the first box 51 and the second box 52 are provided with filling ports. The input end of the first disinfection pump 934 is connected to the first box 51 through a pipeline, and the input end of the second disinfection pump 936 is connected to the second box 52 through a pipeline. Both the first connecting pipe 933 and the second connecting pipe 935 are arranged with a hard straight pipe with an L-shaped structure at both ends and a corrugated pipe in the middle, so that the structures at both ends of the first connecting pipe 933 and the second connecting pipe 935 are stable. At the same time, the high flexibility and bending property of the middle corrugated pipe make it adapt to the rotation of the disinfection rack 9. Under the action of the first disinfection pump 934, the disinfectant in the first box 51 is transported to the first disinfection pipe 912 through the first connecting pipe 933, the first rotary joint 931 and the first pipe 937. The first disinfection pipe 912 inputs the disinfectant into the first disinfection nozzle 911 through a telescopic hose for primary spraying disinfection; under the action of the second disinfection pump 936, the disinfectant in the second box 52 is transported to the second disinfection pipe 922 through the second connecting pipe 935, the second rotary joint 932 and the second pipe 938. The second disinfection pipe 922 inputs the disinfectant into the second disinfection nozzle 921 through a telescopic hose for secondary spraying disinfection.
[0046] A storage battery is provided inside the disinfection control cabinet 2. A control panel is provided at the top on the left side of the outside of the disinfection control cabinet 2, and a display screen is provided on the control panel. The first motor 33, the second motor 118, the third motor 63, the fourth motor 84, the first disinfection pump 934, the second disinfection pump 936, the dryer 95, the detection probe 94, the first camera 914, the second camera 924, the horizontal cylinder I 42, the nozzle adjustment cylinder II 101, the nozzle adjustment cylinder III 102, the wiping plate adjustment cylinder IV 111, the wiping plate adjustment cylinder V 112, the wiping plate adjustment cylinder VI 119 and the camera adjustment cylinder 12 are all electrically connected to the controller inside the disinfection control cabinet 2. The controller collects the acquisition information of the first camera 914 and the second camera 924, and controls the first motor 33, the second motor 118, the third motor 63, the fourth motor 84, the first disinfection pump 934, the second disinfection pump 936, the dryer 95, the detection probe 94, the horizontal cylinder I 42, the nozzle adjustment cylinder II 101, the nozzle adjustment cylinder III 102, the wiping plate adjustment cylinder IV 111, the wiping plate adjustment cylinder V 112, the wiping plate adjustment cylinder VI 119 and the camera adjustment cylinder 12 according to the signals to perform disinfection control on each surface of the hemodialysis machine.
[0047] When using this automatic disinfection device for hemodialysis machines to disinfect a hemodialysis machine, first, the controller is used to control the automatic moving base 1 to move the entire automatic disinfection device for hemodialysis machines to the side of the hemodialysis machine to be disinfected. The disinfection process includes the following steps:
[0048] S1. When it is necessary to disinfect and wipe the top of the hemodialysis machine, start the first motor 33. The first motor 33 drives the threaded rod 32 to rotate. The rotating threaded rod 32 drives the threaded sleeve 34 to move upward, thereby driving the mounting seat 4, the support frame 5, the mounting bracket 7 and the disinfection bracket 9 to move upward together. The piston rod of the horizontal cylinder I 42 extends, driving the support frame 5, the mounting bracket 7 and the disinfection bracket 9 to move together above the top of the hemodialysis machine. Start the fourth motor 84, and drive the disinfection bracket 9 to flip through the flipping mechanism 8, so that the first disinfection mechanism 91 of the disinfection bracket 9 faces the top surface of the disinfection bracket 9. Collect the position signal of the top surface of the disinfection bracket 9 through the first camera 914. Again, adjust the position of the disinfection bracket 9 by controlling the automatic moving base 1, the first motor 33 and the horizontal cylinder I 42, so that the top surface of the hemodialysis machine is completely within the working range of the first disinfection mechanism 91. The piston rods of the lower spray head adjusting cylinder II 101 and the wiping plate adjusting cylinder IV 111 extend, and the first disinfection spray head 911 and the first wiping plate 913 move downward. Under the action of the horizontal cylinder I 42, drive the first disinfection mechanism 91 to move from the right side to the left side of the top surface of the dialysis machine. Under the action of the first disinfection pump 934, the disinfectant liquid in the first tank 51 is transported to the first disinfection pipe 912 through the first connecting pipe 933, the first rotary joint 931 and the first pipe 937. The first disinfection pipe 912 inputs the first disinfection spray head 911 through the telescopic hose to continuously spray disinfect the top surface of the dialysis machine from right to left. Subsequently, the first wiping plate 913 also continuously wipes and cleans the top surface of the dialysis machine from right to left until the first spraying disinfection and wiping cleaning of the top surface of the dialysis machine from right to left are completed. The piston rods of the spray head adjusting cylinder II 101 and the wiping plate adjusting cylinder IV 111 retract, and the first disinfection spray head 911 and the first wiping plate 913 move upward;Restart the first motor 33 again. The first motor 33 drives the threaded rod 32 to rotate in the reverse direction, driving the threaded sleeve 34 to move upward, and then driving the mounting seat 4, the support frame 5, the mounting bracket 7, and the disinfection rack 9 to move upward together. Start the fourth motor 84, and drive the disinfection rack 9 to flip 180° through the flipping mechanism 8, so that the second disinfection mechanism 92 of the disinfection rack 9 faces the top surface of the dialysis machine. Collect the top surface position signal of the hemodialysis machine through the second camera 924. Again, by controlling the first motor 33, move the second disinfection mechanism 92 of the disinfection rack 9 downward to be close to the top surface of the hemodialysis machine. The piston rods of the lower spray head adjustment cylinder II 101 and the wiping plate adjustment cylinder IV 111 extend, and the second disinfection spray head 921 and the second wiping plate 923 move downward. Under the action of the horizontal cylinder I 42, drive the second disinfection mechanism 92 to move from the left side to the right side of the top surface of the dialysis machine. Under the action of the second disinfection pump 936, the disinfectant liquid in the second tank 52 is transported to the second disinfection pipe 922 through the second connecting pipe 935, the second rotary joint 932, and the second pipe 938. The second disinfection pipe 922 inputs the disinfectant through the telescopic hose into the second disinfection spray head 921 to continuously spray and disinfect the top surface of the dialysis machine from left to right. Subsequently, the second wiping plate 923 also continuously wipes and cleans the top surface of the dialysis machine from left to right until the second spraying and disinfection and wiping and cleaning of the top surface of the dialysis machine from left to right are completed. The piston rods of the lower spray head adjustment cylinder II 101 and the wiping plate adjustment cylinder IV 111 retract, and the second disinfection spray head 921 and the first wiping plate 923 move upward. Drive the threaded rod 32 to rotate through the first motor 33 to move the disinfection rack 7 upward, then drive the disinfection rack 9 to rotate through the flipping mechanism 8, so that the dryer 95 faces the top surface of the dialysis machine, and then drive the dryer 95 to dry from right to left on the top surface of the dialysis machine through the horizontal cylinder I 42. Make the detection probe 94 face the top surface of the dialysis machine through the first motor 33 and the flipping mechanism 8, and drive the detection probe 94 to detect from left to right on the top surface of the disinfection rack 7 through the horizontal cylinder I 42.;
[0049] S2. When it is necessary to disinfect and wipe the side of the hemodialysis machine, start the first motor 33. The first motor 33 drives the threaded rod 32 to rotate. The rotating threaded rod 32 drives the threaded sleeve 34 to move upward, thereby driving the mounting seat 4, the support frame 5, the mounting bracket 7 and the disinfection bracket 9 to move upward together, so that the disinfection bracket 9 moves above the side of the hemodialysis machine. Drive the disinfection bracket 9 to flip through the flipping mechanism 8, so that the first disinfection mechanism 91 of the disinfection bracket 9 faces the side of the dialysis machine. Collect the side position signal of the disinfection bracket 9 through the first camera 914. Again, adjust the position of the disinfection bracket 9 by controlling the automatic moving base 1, the first motor 33 and the horizontal cylinder I 42, so that the side of the dialysis machine is completely within the working range of the first disinfection mechanism 91. The piston rods of the spray head adjusting cylinder II 101 and the wiping plate adjusting cylinder IV 111 on the right side extend, and the first disinfection spray head 911 and the first wiping plate 913 move to the right. Under the action of the first motor 33, drive the first disinfection mechanism 91 to move from the top to the bottom of the side of the dialysis machine. The first disinfection spray head 911 continuously sprays disinfectant on the side of the dialysis machine from top to bottom. Subsequently, the first wiping plate 913 also continuously wipes and cleans the side of the dialysis machine from top to bottom until the first spraying disinfection and wiping cleaning of the side of the dialysis machine from top to bottom is completed. The piston rods of the spray head adjusting cylinder II 101 and the wiping plate adjusting cylinder IV 111 on the right side retract, and the first disinfection spray head 911 and the first wiping plate 913 move to the left and close to the disinfection bracket 9. Start the first motor 33 again to move the disinfection bracket 9 upward. Drive the disinfection bracket 9 to flip 180° through the flipping mechanism 8, so that the second disinfection mechanism 92 of the disinfection bracket 9 faces the side of the dialysis machine. Collect the position signal of the side of the hemodialysis machine through the second camera 924. Again, control the first motor 33 to move the second disinfection mechanism 92 of the disinfection bracket 9 to the right and close to the side of the hemodialysis machine. The piston rods of the spray head adjusting cylinder II 101 and the wiping plate adjusting cylinder IV 111 on the right side extend, and the second disinfection spray head 921 and the second wiping plate 923 move to the right. Under the action of the first motor 33, drive the second disinfection mechanism 92 to move from the top to the bottom of the side of the dialysis machine, so that the second disinfection spray head 921 continuously sprays disinfectant on the side of the dialysis machine from top to bottom. Subsequently, the second wiping plate 923 also continuously wipes and cleans the side of the dialysis machine from top to bottom until the second spraying disinfection and wiping cleaning of the side of the dialysis machine from top to bottom is completed. The piston rods of the spray head adjusting cylinder II 101 and the wiping plate adjusting cylinder IV 111 on the right side retract, and the second disinfection spray head 921 and the second wiping plate 923 move to the left. Drive the threaded rod 32 to rotate through the first motor 33 to move the disinfection bracket 7 upward, then drive the disinfection bracket 9 to rotate through the flipping mechanism 8 so that the dryer 95 faces the side of the dialysis machine, and then drive the threaded rod 32 to rotate through the first motor 33 to dry the side of the dialysis machine from top to bottom by the dryer 95. Make the detection probe 94 face the side of the dialysis machine through the first motor 33 and the flipping mechanism 8, and make the detection probe 94 detect from the top to the bottom of the side of the dialysis machine.
[0050] When the disinfection rack 9 moves to a position close to the pipe clamp, the spray head adjusting cylinder III 102 operates to drive the rack I 104 to move rightward. The rack I 104 drives the gear I 105 to rotate, and then drives the spray head connecting rod 107 and the first disinfection spray head 911 or the second disinfection spray head 921 on the spray head connecting rod 107 to rotate downward through the gear shaft I 106, so that the first disinfection spray head 911 or the second disinfection spray head 921 extends into the pipe clamp to spray disinfectant on the inner wall of the pipe clamp. After the spraying on the inner wall of the pipe clamp is completed, the first disinfection spray head 911 or the second disinfection spray head 921 rotates to the horizontal position; then the wiping plate adjusting cylinder V 112 operates, and the piston rod of the wiping plate adjusting cylinder V 112 drives the rack II 114 to move. The rack II 114 drives the gear II 115 to rotate, and drives the wiping plate connecting rod 117, the second motor 118 thereon, the wiping plate adjusting cylinder VI 119 and the first wiping plate 913 or the second wiping plate 923 on the piston rod of the wiping plate adjusting cylinder VI 119 to rotate downward together through the gear shaft II 116, so that the first wiping plate 913 or the second wiping plate 923 extends into the pipe clamp to wipe the inner wall of the pipe clamp. The second motor 118 rotates synchronously so that the first wiping plate 913 or the second wiping plate 923 wipes the inner wall of the pipe clamp in the circumferential direction. After the wiping of the inner wall of the pipe clamp is completed, the piston rod of the wiping plate adjusting cylinder VI 119 retracts, so that the first wiping plate 913 or the second wiping plate 923 moves away from the inner wall of the pipe clamp, and the piston rod of the wiping plate adjusting cylinder V 112 retracts, so that the first wiping plate 913 or the second wiping plate 923 rotates to the horizontal position.
[0051] When there is an inclined surface on the side of the hemodialysis machine, in order to accurately spray disinfectant and wipe and clean the inclined surface, the third motor 63 is started to drive the mounting rack 7 and the disinfection rack 9 on the mounting rack 7 to rotate together, so that the disinfection rack 9 is inclined and parallel to the inclined surface on the side of the dialysis machine, so that the first disinfection spray head 911 or the second disinfection spray head 921, the first wiping plate 913 or the second wiping plate 923 can spray disinfectant and wipe and clean the inclined surface on the side of the dialysis machine.
[0052] The present invention can achieve the lifting and moving of the disinfection rack 9 through the first motor 33, the horizontal movement of the disinfection rack 9 through the horizontal cylinder I 42, the flipping of the disinfection rack 9 through the fourth motor 84, the rotational adjustment of the disinfection rack 9 through the third motor 63, drive the first disinfection nozzle 911 or the second disinfection nozzle 921 to rotate downward and spray inside the pipe clamp through the nozzle adjustment cylinder III 102, drive the first wiping plate 913 or the second wiping plate 923 to rotate downward and wipe and clean the inner wall of the pipe clamp through the wiping plate adjustment cylinder V 112 and the wiping plate adjustment cylinder VI 119, and each operation always maintains spraying and disinfecting first through the first disinfection nozzle 911 or the second disinfection nozzle 921 and then wiping and cleaning through the first wiping plate 913 or the second wiping plate 923, dry the surface of the hemodialysis machine after wiping and cleaning through the dryer 95, and perform the detection of the disinfection, wiping and cleaning of the surface of the hemodialysis machine through the detection probe 94. Therefore, the disinfection rack 9 in the automatic disinfection device of the hemodialysis machine of the present invention has four working surfaces, namely two disinfection and wiping and cleaning surfaces, one drying surface and one detection surface. Combined with the fact that the disinfection rack 9 can be flipped and adjusted on the mounting rack 7, multiple working surfaces of the disinfection rack 9 can be flipped and switched for the disinfection, wiping and cleaning, drying and detection of each surface of the hemodialysis machine, that is, the device integrates the functions of full-automatic disinfection, wiping and cleaning, drying and detection.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. Automatic disinfection device for hemodialysis machine, characterized in that: It comprises an automatic movable base (1), a disinfection control cabinet (2) is provided on the left side of the top of the automatic movable base (1), and a disinfection rack (3) is provided on the top of the automatic movable base (1) and on the right side of the disinfection control cabinet (2); A limiting slide groove (31) is provided on the right side of the disinfection frame (3) in the vertical direction, a rotatable threaded rod (32) is provided in the limiting slide groove (31) in the vertical direction, the top of the threaded rod (32) is connected to the output shaft of a No. 1 motor (33) arranged on the top of the disinfection frame (3) through a coupling, a threaded sleeve (34) is provided on the threaded rod (32) in a threaded matching manner, a mounting seat (4) is provided on the right side of the threaded sleeve (34), and limiting plates (41) that can slide up and down along the disinfection frame (3) are respectively provided at the front and rear ends of the left side of the mounting seat (4), and a horizontal cylinder I (42) is provided on the right side of the mounting seat (4), and a support is fixedly provided at the end of the piston rod of the horizontal cylinder I (42). A support frame (5), a U-shaped mounting frame (7) is fixedly provided on one side of the support frame (5) away from the horizontal cylinder I (42) via a rotating mechanism (6), the U-shaped opening end of the mounting frame (7) faces rightward, a disinfection frame (9) is provided at the U-shaped opening end of the mounting frame (7) via a flipping mechanism (8), a No. 1 disinfection mechanism (91) is provided on the right side of the disinfection frame (9), a No. 2 disinfection mechanism (92) is provided on the left side of the disinfection frame (9), the No. 1 disinfection mechanism (91) and the No. 2 disinfection mechanism (92) are connected to a disinfection supply mechanism (93), a detection probe (94) for detecting bacteria on the surface of the dialysis machine is provided at the top end of the disinfection frame (9), and a dryer (95) is provided at the bottom end of the disinfection frame (9); The first disinfection mechanism (91) comprises a first disinfection nozzle (911), a first disinfection tube (912), a first wiping plate (913) and a first camera (914); the second disinfection mechanism (92) comprises a second disinfection nozzle (921), a second disinfection tube (922), a second wiping plate (923) and a second camera (924); a first disinfection tube (912) is provided on the right side of the disinfection rack (9) near the lower part, and a plurality of first disinfection nozzles (911) are provided on the right side of the first disinfection tube (912). A plurality of No. 1 wiping plates (913) are provided on the right side of the disinfection rack (9) near the upper part, and a No. 1 camera (914) is provided on the right side of the disinfection rack (9) near the upper and lower ends; a No. 2 disinfection tube (922) is provided on the left side of the disinfection rack (9) near the lower part, and a plurality of No. 2 disinfection nozzles (921) are provided on the left side of the No. 2 disinfection tube (922); a plurality of No. 2 wiping plates (923) are provided on the left side of the disinfection rack (9) near the upper part, and a No. 2 camera (924) is provided on the left side of the disinfection rack (9) near the upper and lower ends; The data collected by the first camera (914) and the second camera (924) are input into a controller in the disinfection control cabinet (2).
2. The automatic disinfection device for hemodialysis machine according to claim 1, characterized in that: Each No. 1 disinfection nozzle (911) is evenly distributed on the right side of the disinfection rack (9) near the lower part through the nozzle adjustment mechanism (10), and each No. 2 disinfection nozzle (921) is evenly distributed on the left side of the disinfection rack (9) near the lower part through the nozzle adjustment mechanism (10); The nozzle adjusting mechanism (10) comprises a nozzle adjusting cylinder II (101), a nozzle adjusting cylinder III (102), a box body I (103), a rack I (104), a gear I (105), a gear shaft I (106) and a nozzle connecting rod (107); the nozzle adjusting cylinder II (101) is vertically arranged on the side wall of the disinfection rack (9); the nozzle adjusting cylinder III (102) is fixedly arranged on the end of the piston rod of the nozzle adjusting cylinder II (101); one end of the box body I (103) is fixedly arranged on the cylinder body wall of the nozzle adjusting cylinder III (102); The piston rod extends into the box body I (103), one end of the rack I (104) is fixedly connected to the end of the piston rod of the nozzle regulating cylinder III (102), the gear I (105) is rotatably connected to the box body I (103) through the gear shaft I (106), the gear I (105) is meshed with the rack I (104), one end of the nozzle connecting rod (107) is fixedly connected to the gear shaft I (106), the box body I (103) is provided with a through groove I (108) for allowing the nozzle connecting rod (107) to rotate to a horizontal or vertical position, and the nozzle connecting rod (107) passes through the through groove I (108); The first disinfection nozzle (911) is fixedly connected to the other end of the nozzle connecting rod (107) on the right side of the disinfection rack (9), and the first disinfection nozzle (911) is connected to the first disinfection tube (912) through a retractable hose; the second disinfection nozzle (921) is fixedly connected to the other end of the nozzle connecting rod (107) on the left side of the disinfection rack (9), and the second disinfection nozzle (921) is connected to the second disinfection tube (922) through a retractable hose.
3. The automatic disinfection device for hemodialysis machine according to claim 2, characterized in that: Each No. 1 wiping plate (913) is evenly distributed on the right side of the disinfection rack (9) near the upper part through the wiping plate adjusting mechanism (11), and each No. 2 wiping plate (923) is evenly distributed on the left side of the disinfection rack (9) near the upper part through the wiping plate adjusting mechanism (11); The wiping plate adjusting mechanism (11) comprises a wiping plate adjusting cylinder IV (111), a wiping plate adjusting cylinder V (112), a box body II (113), a rack II (114), a gear II (115), a gear shaft II (116), a wiping plate connecting rod (117), a second motor (118) and a wiping plate adjusting cylinder VI (119); the wiping plate adjusting cylinder IV (111) is vertically arranged on the disinfection rack ( 9), the wiper plate regulating cylinder V (112) is fixedly arranged on the piston rod of the wiper plate regulating cylinder IV (111), one end of the box body II (113) is fixedly arranged on the outer wall of the cylinder body of the wiper plate regulating cylinder V (112), the piston rod of the wiper plate regulating cylinder V (112) extends into the box body II (113), and one end of the rack II (114) is fixedly connected to the wiper plate regulating cylinder V The end of the piston rod of the wiper plate (112), the gear II (115) is rotatably connected to the box body II (113) through the gear shaft II (116), the gear II (115) is meshed with the rack II (114), one end of the wiper plate connecting rod (117) is fixedly connected to the gear shaft II (116), the box body II (113) is provided with a through slot II (120) for allowing the wiper plate connecting rod (117) to rotate to a horizontal or vertical position, the wiper plate connecting rod (117) passes through the through slot II (120), the second motor (118) is fixedly arranged on the other end of the wiper plate connecting rod (117), the wiper plate adjusting cylinder VI (119) is fixedly arranged on the power output shaft of the second motor (118), and the piston rod of the wiper plate adjusting cylinder VI (119) is perpendicular to the wiper plate connecting rod (117); The first wiping plate (913) is fixedly connected to the piston rod of the wiping plate adjustment VI (119) on the right side of the disinfection rack (9), and the second wiping plate (923) is fixedly connected to the piston rod of the wiping plate adjustment VI (119) on the left side of the disinfection rack (9).
4. The automatic disinfection device for hemodialysis machine according to claim 3, characterized in that: The No. 1 wiping plate (913) and the No. 1 wiping plate (923) are both composed of an L-shaped plate (9131) and an L-shaped wiping soft layer (9132); a straight plate surface of the L-shaped plate (9131) is fixedly connected to the end of the piston rod of the wiping plate adjusting cylinder VI (119); the other straight plate surface of the L-shaped plate (9131) is located on the outer side of the wiping plate adjusting cylinder VI (119) and is parallel to the piston rod of the wiping plate adjusting cylinder VI (119); and the L-shaped wiping soft layer (9132) is arranged on the outer side surface of the L-shaped plate (9131).
5. The automatic disinfection device for hemodialysis machine according to claim 4, characterized in that: The rotating mechanism (6) comprises a No. 1 worm wheel (61), a No. 1 worm screw (62) and a No. 3 motor (63); a No. 1 worm wheel (61) and a No. 1 worm screw (62) are arranged inside the support frame (5) at a side away from the disinfection frame (3); the No. 1 worm wheel (61) and the No. 1 worm screw (62) are meshed with each other; the right end of the turbine shaft matched with the No. 1 worm wheel (61) is fixedly connected to the left side of the mounting frame (7); one end of the No. 1 worm screw (62) is connected to the output shaft of the No. 3 motor (63) through a coupling; and the No. 3 motor (63) is fixedly arranged on the support frame (5).
6. The automatic disinfection device for hemodialysis machine according to claim 5, characterized in that: The flip mechanism (8) comprises a mounting box (81), a No. 2 worm wheel (82), a No. 2 worm screw (83), a No. 4 motor (84) and a flip shaft (85); the front and rear sides of the disinfection rack (9) are connected to the U-shaped opening end of the mounting rack (7) through the flip shaft (85); the front side of the mounting rack (7) is provided with a mounting box (81); the mounting box (81) is provided with a No. 2 worm wheel (82) and a No. 2 worm screw (83) meshing with each other; the flip shaft (85) on the front side of the disinfection rack (9) passes through the mounting rack (7) and is connected to the No. 2 worm wheel (82); one end of the No. 2 worm screw (83) is connected to the output shaft of the No. 4 motor (84) through a coupling; the No. 4 motor (84) is fixedly arranged on the mounting box (81).
7. The automatic disinfection device for hemodialysis machine according to claim 6, characterized in that: The disinfection supply mechanism (93) comprises a No. 1 rotary joint (931), a No. 2 rotary joint (932), a No. 1 connecting pipe (933), a No. 1 disinfection pump (934), a No. 2 connecting pipe (935), a No. 2 disinfection pump (936), a No. 1 box (51) and a No. 2 box (52); a No. 1 rotary joint (931) is provided on the side of the No. 2 worm gear (82) away from the turning shaft (85); the No. 1 rotary joint (931) is connected to the No. 1 disinfection pipe (912) via a No. 1 pipe (937); a No. 2 rotary joint (932) is provided on the turning shaft (85) on the side of the disinfection rack (9) away from the No. 2 worm gear (82); The No. 2 rotary joint (932) is connected to the No. 2 disinfection pipe (922) through the No. 2 pipe (938), the No. 1 rotary joint (931) is also connected to the output end of the No. 1 disinfection pump (934) through the No. 1 connecting pipe (933), and the No. 2 rotary joint (932) is also connected to the output end of the No. 2 disinfection pump (936) through the No. 2 connecting pipe (935). The bottom of the support frame (5) is provided with a No. 1 box (51) and a No. 2 box (52), the input end of the No. 1 disinfection pump (934) is connected to the No. 1 box (51) through a pipeline, and the input end of the No. 2 disinfection pump (936) is connected to the No. 2 box (52) through a pipeline.
8. The automatic disinfection device for hemodialysis machine according to claim 7, characterized in that: The No. 1 connecting pipe (933) and the No. 2 connecting pipe (935) both adopt a pipeline arrangement of a rigid straight pipe with L-shaped structures at both ends and a corrugated pipe in the middle.
9. The automatic disinfection device for hemodialysis machine according to claim 8, characterized in that: The first camera (914) and the second camera (924) are both installed on the disinfection rack (9) via a camera adjustment cylinder (12), wherein the camera adjustment cylinder (12) is vertically arranged on the side wall of the disinfection rack (9), the first camera (914) is installed on the piston rod of the camera adjustment cylinder (12) on the right side of the disinfection rack (9), and the second camera (924) is installed on the piston rod of the camera adjustment cylinder (12) on the left side of the disinfection rack (9).
10. The automatic disinfection device for hemodialysis machine according to claim 9, characterized in that: A storage battery is arranged inside the disinfection control cabinet (2); a control panel is arranged on the top of the left side of the outside of the disinfection control cabinet (2); the first motor (33), the second motor (118), the third motor (63), the fourth motor (84), the first disinfection pump (934), the second disinfection pump (936), the dryer (95), the detection probe (94), the first camera (914), the second camera (924), the horizontal cylinder I (42), the nozzle adjustment cylinder II (101), the nozzle adjustment cylinder III (102), the wiping plate adjustment cylinder IV (111), the wiping plate adjustment cylinder V (112), the wiping plate adjustment cylinder VI (119) and the camera adjustment cylinder (12) are all electrically connected to a controller in the disinfection control cabinet (2).