Fan blade bending and welding device
By designing the positioning, flattening, auxiliary and bending components of the fan blade bending and welding device, the problems of low efficiency, positioning deviation and poor versatility of existing equipment are solved, high-precision, multi-angle welding and modular bending are achieved, and processing efficiency and quality are improved.
Patent Information
- Application Number
- CN202510600914.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-05-12
AI Technical Summary
In the existing fan blade processing, the bending and welding equipment is inefficient, positioning deviations lead to sheet deformation, it is difficult to adapt to the processing needs of sheets of different sizes and shapes, the welding quality is poor, and the versatility is poor.
A fan blade bending and welding device is designed, which includes a positioning component, a protection component, a flattening component, an auxiliary component and a bending component. By precisely adjusting the position of the plate, deformation is prevented, flatness is ensured, multi-angle welding and modular bending are achieved, and the requirements of plates of different sizes and shapes are met.
It improves processing accuracy and stability, ensures welding quality, enhances the versatility and welding efficiency of the equipment, and adapts to the processing of plates of different sizes and shapes.
Smart Images

Figure CN120155767B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, and in particular to a fan blade bending welding device. Background Art
[0002] In the production process of fan blades, bending and welding are key processing links, and their quality directly affects the performance and service life of the blades. The existing fan blade processing usually adopts a step-by-step operation method, that is, bending is performed first and then welding. This method is not only inefficient, but also easily causes plate deformation or positioning deviation due to multiple positioning and clamping, thereby affecting the processing accuracy. In addition, the existing bending and welding equipment often has a single function and is difficult to adapt to the processing needs of plates of different sizes and shapes. It has poor versatility and cannot guarantee the flatness of the plate before welding, which affects the subsequent welding quality. In addition, the welding components are not flexible enough and multi-angle welding cannot be achieved, which limits the scope of application of the equipment. Therefore, the present invention provides a fan blade bending and welding device. Summary of the Invention
[0003] In response to the defects of the existing technology, the present invention provides a fan blade bending and welding device, which overcomes the problems that the plate is easily deformed when positioning, affecting the processing accuracy, it is difficult to adapt to the processing requirements of plates of different sizes and shapes, and it cannot ensure the flatness of the plate before welding, affecting the subsequent welding quality.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fan blade bending and welding device, comprising a base plate, on which are provided a positioning component, a protective component, a flattening component, an auxiliary component, and a bending component. The positioning component comprises a square frame plate, on which are provided two supporting slides, two positioning long strips, and two positioning short strips. The positioning long strips and the positioning short strips are used to realize the positioning of the plates. The protective component is used to limit the positions of the positioning long strips and the positioning short strips. The flattening component comprises a lower slide, on which flattening rollers are symmetrically provided, and the flattening rollers are used to flatten the plates. The auxiliary component comprises two auxiliary slides, on which welding guns and pressing long strips are provided, and the pressing long strips are used to assist in pressing the plates. The bending component comprises an upper bending mold and a lower bending mold, and the upper bending mold and the lower bending mold are used to bend the plates.
[0005] Furthermore, the square frame plate is fixedly mounted on the base plate, and a positioning slide 1 is symmetrically slidably mounted on the base plate, and a positioning slide 2 is also symmetrically slidably mounted on the base plate. The positioning long strips are fixedly mounted on the corresponding positioning slide 1, and the positioning short strips are fixedly mounted on the corresponding positioning slide 2. The lower surfaces of the positioning long strips and the positioning short strips are on the same plane as the upper surface of the square frame plate, and the positioning long strips and the positioning short strips are spaced apart.
[0006] Furthermore, the protection component includes two limit strips 1 and two limit strips 2. The two limit strips 1 are symmetrically slidably installed on the bottom plate. The limit strips 1 are used to limit the position of the corresponding adjustment slide 1. The two limit strips 2 are also symmetrically slidably installed on the bottom plate. The limit strips 2 are used to limit the position of the corresponding adjustment slide 2.
[0007] Furthermore, the protection component also includes a cross slide, an unlocking electric cylinder is fixedly installed on the base plate, the cross slide is fixedly installed on the end of the piston rod of the unlocking electric cylinder, two limiting long ratchet bars 1 and two limiting long ratchet bars 2 are fixedly provided on the cross slide, and a positioning ratchet bar 1 is fixedly installed on each limiting strip plate 1, and the positioning ratchet bar 1 and the corresponding limiting long ratchet bar 1 form a ratchet mechanism 1 when they are engaged, and a positioning ratchet bar 2 is fixedly provided on each limiting strip plate 2, and the positioning ratchet bar 2 and the corresponding limiting long ratchet bar 2 form a ratchet mechanism 2 when they are engaged.
[0008] Furthermore, the downward sliding frame is slidably mounted on the bottom plate, the leveling sliding frame is symmetrically slidably mounted on the downward sliding frame, and the leveling roller is rotatably mounted on the corresponding leveling sliding frame.
[0009] Furthermore, auxiliary slides are symmetrically slidably installed on the bottom plate, and auxiliary slides are slidably installed on corresponding auxiliary slides. Shift screws are rotatably installed on the auxiliary slides. The shift screws and the corresponding auxiliary slides form a spiral pair. A transmission group is arranged between the two shift screws, and the long pressing plate is fixedly installed on the lower end surface of the auxiliary slide.
[0010] Furthermore, a feed slide is slidably mounted on the auxiliary slide, a feed slider is slidably mounted on the feed slide, a feed electric cylinder 2 is fixedly mounted on the feed slider, a transposition motor is fixedly mounted on the piston rod end of the feed electric cylinder 2, and the welding gun is fixedly mounted on the output shaft of the corresponding transposition motor, and the welding gun is tilted relative to the corresponding transposition motor.
[0011] Furthermore, an L-shaped lower pressure plate is slidably installed on the base plate, and a mounting base plate 1 is fixedly provided on the lower end surface of the L-shaped lower pressure plate, and a bolt 1 is symmetrically provided between the mounting base plate 1 and the upper bending mold. A mounting base plate 2 is also slidably installed on the base plate, and a bolt 2 is symmetrically provided between the mounting base plate 2 and the lower bending mold.
[0012] The beneficial effects of the present invention compared with the prior art are as follows: (1) The present invention can accurately adjust the position of the plate and prevent the plate from deforming during the positioning process by setting a positioning component and a protection component, thereby ensuring processing accuracy and stability; (2) The present invention can efficiently flatten the surface of the plate by setting a flattening component, thereby ensuring the flatness of the stacked plates and providing a high-quality foundation for subsequent welding and bending processes; (3) The present invention can achieve multi-angle welding and plate fixing by setting an auxiliary component, adapt to the welding requirements of plates of different sizes and shapes, and improve welding efficiency and quality; (4) The present invention can replace the upper and lower bending molds according to needs by setting a press-bending component, adapt to different bending requirements through modular design, and is easy to operate and has a wide range of applications, thereby enhancing the versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 It is a side view of the overall structure of the present invention.
[0015] Figure 3 It is a front view of the overall structure of the present invention.
[0016] Figure 4 It is a structural schematic diagram of the positioning component of the present invention.
[0017] Figure 5 for Figure 4 A local enlarged schematic diagram of point A in the middle.
[0018] Figure 6 It is a structural schematic diagram of the square frame plate of the present invention.
[0019] Figure 7 for Figure 6 A partial enlarged schematic diagram of point B in the middle.
[0020] Figure 8 This is a schematic diagram of the structure of the second installation base plate of the present invention.
[0021] Figure 9 for Figure 8 A partial enlarged schematic diagram of point C in the middle.
[0022] Figure 10 for Figure 8 A local enlarged schematic diagram of point D in the middle.
[0023] Figure 11 It is a structural schematic diagram of the leveling component of the present invention.
[0024] Figure 12 for Figure 11 A partial enlarged schematic diagram of point E in the middle.
[0025] Figure 13 It is a structural schematic diagram of the auxiliary slide of the present invention.
[0026] Figure 14 for Figure 13 A partial enlarged schematic diagram of point F in the middle.
[0027] Reference numerals: 101-base plate; 102-L-shaped lower pressure plate; 103-square frame plate; 104-downward slide; 105-auxiliary slide; 106-downward pressure motor; 107-downward pressure screw; 108-mounting base plate 1; 109-bending upper mold; 110-supporting slide; 111-positioning long strip; 112-positioning short strip; 113-positioning slide 1; 114-limiting strip 1; 115-limiting 1-position double-threaded screw; 116-limiting motor; 117-yielding double-threaded screw; 118-yielding motor; 119-adjusting double-threaded screw; 120-adjusting motor; 121-supporting electric cylinder; 122-unlocking electric cylinder; 123-cross slide; 124-positioning ratchet; 125-limiting long ratchet; 126-mounting base plate; 127-bending lower mold; 128-adjusting slide; ;129-Limiting strip 2;130-Limiting double-threaded screw rod 2;131-Limiting motor 2;132-Adjusting double-threaded screw rod 2;133-Adjusting motor 2;134-Limiting long ratchet 2;135-Positioning ratchet 2;136-Downward movement motor;137-Downward movement screw rod;138-Leveling slide;139-Leveling double-threaded screw rod;140-Leveling motor;141-Leveling roller;142- Auxiliary double-threaded screw; 143-Auxiliary slide; 144-Gearbox; 145-Telescopic rod; 146-Auxiliary motor; 147-Shift screw; 148-Shift motor; 149-Feed slide; 150-Feed motor; 151-Feed screw; 152-Feed electric cylinder 1; 153-Feed slide; 154-Feed electric cylinder 2; 155-Shifting motor; 156-Welding gun; 157-Pressing strip. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0029] Example: Reference Figures 1-14The two support plates 110 are symmetrically slidably mounted on the base plate 101. When the two support plates 110 are in the closest position, a supporting plane is formed between them. A giving double-threaded screw rod 117 is rotatably mounted on the base plate 101, and a giving motor 118 is fixedly mounted on the base plate 101. The output shaft of the giving motor 118 is fixedly connected to the giving double-threaded screw rod 117. An L-shaped slide is fixedly mounted on the supporting slide 110, and the threads at both ends of the giving double-threaded screw rod 117 respectively form a spiral pair with the L-shaped slide on the corresponding supporting slide 110.
[0030] Start the yielding motor 118 to drive the yielding double-headed threaded screw 117 to rotate, so that the two supporting slides 110 move toward each other or move away from each other, that is, the two supporting slides 110 move toward each other or move away from each other. In the initial position, the two supporting slides 110 are located at the closest position. At this time, the surfaces of the two supporting slides 110 that are closest to each other are engaged, that is, the two supporting slides 110 form a supporting plane at this time. The supporting plane formed by the two supporting slides 110 is used to place the plate.
[0031] A positioning slide 113 is symmetrically slidably installed on the base plate 101, and a positioning slide 2 128 is also symmetrically slidably installed on the base plate 101. The positioning long strip 111 is fixedly installed on the corresponding positioning slide 113, and the positioning short strip 112 is fixedly installed on the corresponding positioning slide 2 128. The lower surfaces of the positioning long strip 111 and the positioning short strip 112 are on the same plane as the upper surface of the square frame plate 103. The positioning long strip 111 and the positioning short strip 112 are arranged at intervals. The two limiting strips 114 are located between the two positioning slides 113, and the two limiting strips 129 are located between the two positioning slides 128.
[0032] A protection component is provided on the base plate 101, which is used to limit the position of the long positioning strip 111 and the short positioning strip 112. The protection component includes two limiting strips 114 and two limiting strips 129. The two limiting strips 114 are symmetrically slidably installed on the base plate 101. The limiting strip 114 is used to limit the position of the corresponding adjustment slide 113. The two limiting strips 129 are also symmetrically slidably installed on the base plate 101. The limiting strip 129 is used to limit the position of the corresponding adjustment slide 128.
[0033] A limiting double-threaded screw rod 115 and a position-adjusting double-threaded screw rod 119 are rotatably mounted on the base plate 101. The threads at both ends of the limiting double-threaded screw rod 115 respectively form a spiral pair with the corresponding limiting strip plate 114, and the threads at both ends of the position-adjusting double-threaded screw rod 119 respectively form a spiral pair with the corresponding position-adjusting slide 113. A limiting motor 116 and a position-adjusting motor 120 are fixedly mounted on the base plate 101. The output shaft of the limiting motor 116 is fixedly connected to the limiting double-threaded screw rod 115, and the output shaft of the position-adjusting motor 120 is fixedly connected to the position-adjusting double-threaded screw rod 119.
[0034] Start the limit motor 116 to drive the limit double-headed threaded screw 115 to rotate, so that the two limit strips 114 move toward each other or away from each other, and then the two positioning long strips 111 move toward each other or away from each other. Start the adjustment motor 120 to drive the adjustment double-headed threaded screw 119 to rotate, so that the two adjustment slides 113 move toward each other or away from each other.
[0035] A limiting double-threaded screw rod 130 and a positioning adjusting double-threaded screw rod 132 are rotatably installed on the base plate 101. The threads at both ends of the limiting double-threaded screw rod 130 respectively form a spiral pair with the corresponding limiting strip plate 129, and the threads at both ends of the auxiliary double-threaded screw rod 142 respectively form a spiral pair with the corresponding positioning adjusting slide 128. A limiting motor 131 and a positioning adjusting motor 133 are fixedly installed on the base plate 101. The output shaft of the limiting motor 131 is fixedly connected to the limiting double-threaded screw rod 130, and the output shaft of the positioning adjusting motor 133 is fixedly connected to the positioning adjusting double-threaded screw rod 132.
[0036] Start the second adjusting motor 133 to drive the second adjusting double-headed threaded screw rod 132 to rotate, so that the two adjusting slides 128 move toward each other or away from each other, and then the two positioning short strips 112 move toward each other or away from each other. Start the second limiting motor 131 to drive the second limiting double-headed threaded screw rod 130 to rotate, so that the two limiting strips 129 move toward each other or away from each other.
[0037] The protection component also includes a cross slide 123, an unlocking electric cylinder 122 is fixedly installed on the base plate 101, the cross slide 123 is fixedly installed on the piston rod end of the unlocking electric cylinder 122, two limiting long ratchet bars 125 and two limiting long ratchet bars 2 134 are fixedly provided on the cross slide 123, and a positioning ratchet bar 124 is fixedly installed on the limiting strip plate 114. When the positioning ratchet bar 124 and the corresponding limiting long ratchet bar 125 are engaged, a ratchet mechanism 1 is formed. A positioning ratchet bar 2 135 is fixedly provided on the limiting strip plate 2 129. When the positioning ratchet bar 2 135 and the corresponding limiting long ratchet bar 2 134 are engaged, a ratchet mechanism 2 is formed.
[0038] In the initial position, the cross slide 123 is located at the farthest position from the lower surface of the base plate 101. At this time, the positioning ratchet 124 and the corresponding limiting long ratchet 125 are engaged, and the positioning ratchet 2 135 and the corresponding limiting long ratchet 2 134 are engaged. Under the action of the positioning ratchet 124 and the limiting long ratchet 125, the two positioning ratchet 124 can only move in the direction away from each other and cannot move in the direction towards each other, that is, the two limiting strips 1 114 can only move in the direction away from each other and cannot move in the direction towards each other. Under the action of the limiting long ratchet 2 134 and the positioning ratchet 2 135, the two positioning ratchet 2 135 can only move in the direction away from each other and cannot move in the direction towards each other, that is, the two limiting strips 2 129 can only move in the direction away from each other and cannot move in the direction towards each other.
[0039] In the initial position, the two limiting strips 129 are located at the closest position and the two limiting strips 114 are located at the closest position, and the two adjusting slides 113 are located at the farthest position, that is, the two positioning long strips 111 are located at the farthest position, and the two adjusting slides 128 are located at the farthest position, that is, the two positioning short strips 112 are located at the farthest position.
[0040] According to the size of the plate to be processed, the limiting motor 2 131 is started to adjust the position of the two limiting strips 2 129, that is, the two limiting strips 2 129 move away from each other, and the positioning ratchet 2 135 moves relative to the limiting long ratchet 2 134. The positioning motor 120 is started to adjust the position of the two limiting strips 1 114, that is, the two limiting strips 1 114 move away from each other, and the limiting long ratchet 125 moves relative to the positioning ratchet 124.
[0041] After completing the position adjustment of the limiting strip 114 and the limiting strip 2 129, the plate to be processed is placed on the supporting plane formed by the two supporting slides 110, and the long side of the plate is placed so that it is substantially parallel to the positioning strip 111. Then, the positioning motor 120 is started to move the two positioning slides 113 in the direction of approaching each other, that is, the two positioning strips 111 are moved in the direction of approaching each other, and finally the two sides of the plate are respectively aligned with the corresponding positioning strips 111. Contact, under the action of the two positioning long strips 111, at this time the two sides of the plate are parallel to the positioning long strips 111, and at this time the adjusting slide 113 contacts the corresponding limiting strip 114, under the action of the limiting strip 114, the displacement of the adjusting slide 113 is prevented from being too large to cause deformation of the plate, under the action of the positioning ratchet 124 and the limiting long ratchet 125, the position of the limiting strip 114 is locked to prevent the limiting strip 114 from accidentally shifting in position.
[0042] Repeat the above steps to adjust the positions of the two ends of the plate by positioning the short strip 112. Under the action of the positioning long strip 111 and the positioning short strip 112, the plate is located at the center of the support plane formed by the two supporting slides 110. Under the action of the limiting strip 114 and the limiting strip 2 129, the positioning long strip 111 and the positioning short strip 112 are prevented from causing deformation of the plate. Under the action of the positioning ratchet 124, the limiting long ratchet 125, the limiting long ratchet 2 134, and the positioning ratchet 2 135, the positions of the limiting strip 114 and the limiting strip 2 129 are locked.
[0043] It is necessary to readjust the positions of the limit strip 114 and the limit strip 2 129, start the unlocking electric cylinder 122 to drive the cross slide 123 to move downward, the limit long ratchet 125 and the limit long ratchet 2 134 on the cross slide 123 move downward synchronously, the positioning ratchet 124 disengages and engages with the limit long ratchet 125, and the positioning ratchet 2 135 disengages and engages with the limit long ratchet 2 134. At this time, the two limit strips 114 can move toward each other and the two limit strips 2 129 can also move toward each other. That is, at this time, the limit motor 116 and the limit motor 2 131 are started. The limiting strip 114 and the limiting strip 2 129 can be returned to their initial positions, and then the unlocking electric cylinder 122 is started to make the cross slide 123 return to its initial position, and the positioning ratchet 124 is re-engaged with the limiting long ratchet 125, and the limiting long ratchet 2 134 is re-engaged with the positioning ratchet 2 135. Repeat the above steps to adjust the position of the limiting strip 114 and the limiting strip 2 129 again, and the axis of the leveling double-headed threaded screw 139 is parallel to the axis of the limiting double-headed threaded screw 2 130, and the axis of the limiting double-headed threaded screw 2 130 is perpendicular to the axis of the limiting double-headed threaded screw 115.
[0044] The bottom plate 101 is provided with a leveling assembly, which includes a lower slide 104, the lower slide 104 is slidably mounted on the bottom plate 101, a lower screw rod 137 is fixedly mounted on the bottom plate 101, a lower motor 136 is rotatably mounted on the bottom plate 101, the lower motor 136 and the lower slide 104 form a spiral pair, the output shaft of the lower screw rod 137 is fixedly connected to the lower motor 136, and a leveling roller 141 is symmetrically provided on the lower slide 104. The leveling roller 141 is used to level the plate. For leveling treatment, a leveling slide 138 is symmetrically slidably installed on the lower slide 104, and a leveling pressure roller 141 is rotatably installed on the corresponding leveling slide 138. A leveling double-headed threaded screw 139 is rotatably installed on the lower slide 104, and the threads at both ends of the leveling double-headed threaded screw 139 respectively form a spiral pair with the corresponding leveling slide 138. A leveling motor 140 is also fixedly installed on the lower slide 104, and the output shaft of the leveling motor 140 is fixedly connected to the leveling double-headed threaded screw 139.
[0045] Start the downward screw rod 137 to drive the downward motor 136 to rotate, so that the downward slide 104 moves up and down relative to the base plate 101, start the leveling motor 140 to drive the leveling double-headed threaded screw rod 139 to rotate, so that the two leveling slides 138 move toward each other or away from each other, so that the two leveling rollers 141 move toward each other or away from each other.
[0046] The plate to be processed is placed on the supporting plane formed by the two supporting slides 110, and then the position adjustment of the plate is completed by positioning the long strip 111 and the short strip 112, so that the long strip 111 and the short strip 112 return to the initial position, and then the leveling motor 140 is started to make the two leveling slides 138 located at the closest position, that is, at this time the two leveling rollers 141 are located at the closest position, and the two leveling rollers 141 are in contact, and then the lower screw rod 137 is started to drive the lower slide 104 to move downward, and the two leveling rollers 141 move downward synchronously, and finally the two leveling rollers 141 both contact the upper surface of the plate, and then the leveling motor 140 is started to make the two leveling rollers 141 move away from each other, and under the action of the leveling rollers 141, the plate is leveled.
[0047] After stacking the plates on the processed plates, the above steps are repeated so that the flattening roller 141 flattens the plates, thereby ensuring the flatness of each stacked plate.
[0048] An auxiliary component is provided on the base plate 101, and the auxiliary component includes two auxiliary slides 143. Auxiliary slides 105 are symmetrically slidably installed on the base plate 101, and the auxiliary slides 143 are slidably installed on the corresponding auxiliary slides 105. An auxiliary double-headed threaded screw 142 is rotatably installed on the base plate 101, and the threads at both ends of the auxiliary double-headed threaded screw 142 respectively form a spiral pair with the corresponding auxiliary slide 105. An auxiliary motor 146 is fixedly installed on the base plate 101, and the output shaft of the auxiliary motor 146 is fixedly connected to the auxiliary double-headed threaded screw 142.
[0049] A shift screw rod 147 is rotatably installed on each of the auxiliary slides 105. The shift screw rod 147 and the corresponding auxiliary slide 143 form a spiral pair. A shift motor 148 is fixedly installed on the auxiliary slide 105 closest to the auxiliary motor 146. The output shaft of the shift motor 148 is fixedly connected to the corresponding shift screw rod 147. A transmission group is arranged between the two shift screw rods 147. The transmission group includes a telescopic rod 145 and two gear boxes 144. The two gear boxes 144 are respectively fixedly installed on the corresponding auxiliary slides 105. One end of the gear box 144 is fixedly connected to the corresponding shift screw rod 147, and the other end of the gear box 144 is fixedly connected to the telescopic rod 145. When the two auxiliary slides 105 move toward each other or away from each other, the telescopic rod 145 is synchronously extended and retracted.
[0050] Start the auxiliary motor 146 to drive the auxiliary double-headed threaded screw 142 to rotate, so that the two auxiliary slides 105 move toward each other or away from each other, and the parts on the auxiliary slide 105 move synchronously. Start the shift motor 148 to drive the corresponding shift screw 147 to rotate. Under the action of the transmission group, the two shift screws 147 rotate synchronously, thereby causing the two auxiliary slides 143 to move synchronously, and the auxiliary slide 143 moves up and down relative to the base plate 101.
[0051] The auxiliary slide 143 is provided with a welding gun 156 and a pressing strip 157. The pressing strip 157 is used to assist in pressing the plate. The pressing strip 157 is fixedly installed on the lower end surface of the auxiliary slide 143. After the plate is stacked on the support plane formed by the two supporting slides 110, the auxiliary motor 146 is started to adjust the position between the two auxiliary slides 105, that is, the position between the two pressing strips 157 is adjusted so that the distance between the farthest surfaces of the two pressing strips 157 is equal to the width of the plate, and then the shift motor 148 is started to make the two auxiliary slides 143 move downward synchronously, that is, the two pressing strips 157 move downward synchronously and contact the upper surface of the plate. Under the action of the pressing strip 157, the stacked plates are pressed and fixed.
[0052] A feed slide 149 is slidably mounted on the auxiliary slide 143, a feed electric cylinder 152 is fixedly mounted on the auxiliary slide 143, the piston rod end of the feed electric cylinder 152 is fixedly connected to the corresponding feed slide 149, a feed slider 153 is slidably mounted on the feed slide 149, a feed screw 151 is rotatably mounted on the feed slide 149, the axis of the feed screw 151 is parallel to the axis of the limiting double-headed threaded screw 130, and the feed screw 151 and the feed slider 153 constitute The spiral pair and the feed slide 149 are fixedly mounted with a feed motor 150, the output shaft of the feed motor 150 is fixedly connected to the corresponding feed screw 151, the feed slider 153 is fixedly mounted with a feed electric cylinder 2 154, the piston rod end of the feed electric cylinder 2 154 is fixedly mounted with a transposition motor 155, the welding gun 156 is fixedly mounted on the output shaft of the corresponding transposition motor 155, the welding gun 156 is tilted relative to the corresponding transposition motor 155, and the two welding guns 156 are directed vertically.
[0053] After pressing the long strip 157 to complete the pressing and fixing of the stacked plates, the positioning long strip 111 and the positioning short strip 112 return to their initial positions, and then the feed electric cylinder 152 is started to move the feed slide 149 downward, and the feed electric cylinder 2 154 and the shifting motor 155 are started to adjust the position of the welding gun 156. Under the action of the feed electric cylinder 152, the feed electric cylinder 2 154 and the shifting motor 155, the welding gun 156 contacts the welding position of the stacked plates, and then the welding gun 156 is started to weld the joint position of the stacked plates, and the feed motor 150 is started to drive the feed screw 151 to rotate, so that the feed slider 153 is relative to the feed slide 149, and the welding gun 156 moves synchronously, that is, the two sides of the stacked plates are welded under the action of the welding gun 156. When the welding gun 156 moves to both ends of the plate, the feed electric cylinder 2 154 is started to move the welding gun 156 along the axis of the limiting double-headed threaded screw 1 15, that is, the two ends of the plate are welded.
[0054] The bottom plate 101 is provided with a bending assembly, which includes a bending upper mold 109 and a bending lower mold 127. The bending upper mold 109 and the bending lower mold 127 are used to bend the plate. An L-shaped lower pressing plate 102 is slidably installed on the bottom plate 101, a lower pressing motor 106 is fixedly installed on the bottom plate 101, and a lower pressing screw rod 107 is rotatably installed on the bottom plate 101. The output shaft of the lower pressing motor 106 is fixedly connected to the lower pressing screw rod 107, and the lower pressing screw rod 107 and the L-shaped lower pressing plate 102 form a spiral pair. A mounting base 108 is fixedly provided on the lower end surface of the L-shaped lower pressing plate 102. The mounting base 108 and the bending upper mold 127 are fixedly provided. Bolt one is symmetrically arranged between the molds 109, and the mounting base plate 108 and the bending upper mold 109 are fixedly connected by bolt one. A mounting base plate 2 126 is also slidably installed on the base plate 101, and a supporting electric cylinder 121 is symmetrically fixedly installed on the base plate 101. The piston rod end of the supporting electric cylinder 121 is fixedly connected to the mounting base plate 2 126, and bolt two is symmetrically arranged between the mounting base plate 2 126 and the bending lower mold 127. The mounting base plate 2 126 and the bending lower mold 127 are fixedly connected by bolt two. The bending upper mold 109 and the bending lower mold 127 can be easily replaced by bolt one and bolt two.
[0055] After the auxiliary component completes the welding of the superimposed plates, the auxiliary plate returns to its initial position, and the positioning long strip plate 111 and the positioning short strip plate 112 are re-fixed on the plates, and then the yield motor 118 is started to make the two supporting slides 110 move in the direction away from each other, and finally make the distance between the two supporting slides 110 equal to the width of the bending lower mold 127, and then start the supporting electric cylinder 121 to make the mounting base 2 126 move upward, and the bending lower mold 127 moves upward synchronously, and finally make the upper surface of the bending lower mold 127 and the upper surface of the supporting slide 110 in the same plane, and then start the pressing motor 106 to drive the pressing screw 107 to rotate, that is, make the L-shaped lower pressing plate 102 move downward, and the mounting base 108 and the bending upper mold 109 move downward synchronously, under the action of the bending upper mold 109 and the bending lower mold 127, the plate between the positioning long strip plate 111 and the positioning short strip plate 112 is pressed and bent, that is, the plate is bent.
[0056] Working principle: Place the plate on the supporting plane, and then adjust the position of the plate through the positioning component so that the plate is located in the center of the supporting plane. Under the action of the protection component, the plate is prevented from being deformed under the action of the positioning long strip 111 and the positioning short strip 112. The plate is then leveled by the leveling component. After the leveling of the plate is completed, the positioning component is used to adjust the position of the plate again.
[0057] Then the positioning long strips 111 and the positioning short strips 112 are returned to their initial positions, and the plates to be stacked are placed on the plates. The above steps are repeated to process the plates to be stacked in sequence. After the plates to be stacked are processed, the plates are positioned by the positioning assembly, and then the auxiliary assembly is used to first press the long strips 157 to fix the two sides of the plates, and then the positioning long strips 111 and the positioning short strips 112 are returned to their initial positions, and then the welding gun 156 is used to weld the joint positions of the stacked plates. After the welding of the plates is completed, the positioning long strips 111 and the positioning short strips 112 are fixed to the plates again, and then the two supporting slides 110 are moved away from each other, that is, the lower bending mold 127 is moved to the bottom of the stacked plates, and then the bending process of the plates is realized under the action of the bending assembly.
[0058] The present invention is not limited to the above-mentioned specific embodiments. Various modifications made by technicians in the relevant technical field based on the above-mentioned conception without creative work are all within the scope of protection of the present invention.
Claims
1. A fan blade bending and welding device, comprising a base plate (101), characterized in that: The bottom plate (101) is provided with a positioning component, a protection component, a leveling component, an auxiliary component, and a bending component. The positioning component includes a square frame plate (103). The square frame plate (103) is provided with two supporting slides (110), two positioning long strips (111), and two positioning short strips (112). The positioning long strips (111) and the positioning short strips (112) are used to achieve the positioning of the plate. The protection component is used to limit the positions of the positioning long strips (111) and the positioning short strips (112). The leveling component includes a lower sliding frame (103). 4) The lower slide (104) is symmetrically provided with a flattening roller (141), which is used to flatten the plate. The auxiliary component includes two auxiliary slides (143), each of which is provided with a welding gun (156) and a pressing strip (157), which is used to assist in pressing the plate. The bending component includes a bending upper mold (109) and a bending lower mold (127), which are used to bend the plate. The square frame plate (103) is fixedly mounted on the bottom plate (101), and a first adjusting slide (113) is symmetrically slidably mounted on the bottom plate (101). A second adjusting slide (128) is also symmetrically slidably mounted on the bottom plate (101). The positioning long strip (111) is fixedly mounted on the corresponding first adjusting slide (113), and the positioning short strip (112) is fixedly mounted on the corresponding second adjusting slide (128). The lower surfaces of the positioning long strip (111) and the positioning short strip (112) are on the same plane as the upper surface of the square frame plate (103), and the positioning long strip (111) and the positioning short strip (112) are spaced apart. The protection assembly includes two position-limiting strips (114) and two position-limiting strips (129). The two position-limiting strips (114) are symmetrically slidably mounted on the bottom plate (101). The position-limiting strips (114) are used to limit the position of the corresponding position-adjusting slide (113). The two position-limiting strips (129) are also symmetrically slidably mounted on the bottom plate (101). The position-limiting strips (129) are used to limit the position of the corresponding position-adjusting slide (128). The protection component also includes a cross slide (123), an unlocking electric cylinder (122) is fixedly mounted on the bottom plate (101), the cross slide (123) is fixedly mounted on the piston rod end of the unlocking electric cylinder (122), two limiting long ratchet strips (125) and two limiting long ratchet strips (134) are fixedly arranged on the cross slide (123), a positioning ratchet strip (124) is fixedly mounted on each limiting strip plate (114), and when the positioning ratchet strip (124) and the corresponding limiting long ratchet strip (125) are engaged, a ratchet mechanism 1 is formed, and a positioning ratchet strip (135) is fixedly mounted on each limiting strip plate (129), and when the positioning ratchet strip (135) and the corresponding limiting long ratchet strip (134) are engaged, a ratchet mechanism 2 is formed.
2. A fan blade bending and welding device according to claim 1, characterized in that: The downward sliding carriage (104) is slidably mounted on the bottom plate (101), and a leveling carriage (138) is symmetrically slidably mounted on the downward sliding carriage (104), and the leveling roller (141) is rotatably mounted on the corresponding leveling carriage (138).
3. A fan blade bending and welding device according to claim 2, characterized in that: Auxiliary slides (105) are symmetrically slidably mounted on the bottom plate (101), and auxiliary slides (143) are slidably mounted on the corresponding auxiliary slides (105). Shift screws (147) are rotatably mounted on the auxiliary slides (105), and the shift screws (147) and the corresponding auxiliary slides (143) form a spiral pair. A transmission group is provided between the two shift screws (147), and the pressing strip (157) is fixedly mounted on the lower end surface of the auxiliary slide (143).
4. A fan blade bending and welding device according to claim 3, characterized in that: A feed slide (149) is slidably mounted on the auxiliary slide (143), a feed slider (153) is slidably mounted on the feed slide (149), a feed electric cylinder 2 (154) is fixedly mounted on the feed slider (153), a transposition motor (155) is fixedly mounted on the piston rod end of the feed electric cylinder 2 (154), and the welding gun (156) is fixedly mounted on the output shaft of the corresponding transposition motor (155), and the welding gun (156) is tilted relative to the corresponding transposition motor (155).
5. The fan blade bending and welding device according to claim 4, characterized in that: An L-shaped lower pressure plate (102) is slidably mounted on the base plate (101), a mounting base plate 1 (108) is fixedly mounted on the lower end surface of the L-shaped lower pressure plate (102), a bolt 1 is symmetrically arranged between the mounting base plate 1 (108) and the upper bending mold (109), and a mounting base plate 2 (126) is also slidably mounted on the base plate (101), a bolt 2 is symmetrically arranged between the mounting base plate 2 (126) and the lower bending mold (127).
Citation Information
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