Art ceramic body forming device and method

Abstract

The present invention discloses an artistic ceramic body forming device and method, specifically relating to the field of ceramic technology. The forming device includes an equipment frame, the equipment frame includes a mounting platform, a rolling mechanism is provided on the mounting platform, the rolling mechanism includes a support shaft horizontally provided on the mounting platform, a rolling bracket is rotatably provided on the support shaft, a roller head assembly is rotatably provided at the front end of the rolling bracket, a mounting frame is provided on the mounting platform, a mold plate mechanism is provided on the mounting frame, the mold plate mechanism includes a rotating mold plate rotatably provided on the mounting frame, a forming mold is horizontally provided in the rotating mold plate, and the roller head assembly is adapted to the forming mold. The present invention provides a profiling component and a scraping component in conjunction with a forming mold having a profiling block, so that when the rolling equipment produces a special-shaped body, the excess material can be scraped off synchronously while the special-shaped gypsum mold rotates, thereby effectively improving production efficiency.

Description

Technical Field

[0001] The present invention relates to the field of ceramic technology, and more particularly to an artistic ceramic body forming device and method. Background Art

[0002] Roller forming is a common molding process in artistic ceramics. Clay is placed in a plaster mold, and a roller is lowered to press the clay into the mold. The roller and the mold rotate in the same direction at different speeds (the roller's speed is typically 1.2-2 times that of the mold), creating shear forces that stretch the clay into a thin-walled green body. Finally, excess clay is scraped off the mold, and the finished green body is released from the mold.

[0003] Traditional roll-forming processes are generally only used to produce rotating blanks (such as discs, bowls, and cups). Non-rotating irregular shapes are generally produced using slip casting. However, slip casting requires the slurry to sit in the mold for hours or even days before forming, making it inefficient. Therefore, with technological development, roll-forming has gradually begun to be used to produce relatively regular shaped blanks (such as square discs). By adjusting the roller head and the plaster mold to rotate in the same direction and at the same speed, the roller head pressure and the centrifugal force generated by the clay rotating in the plaster mold are used to produce relatively regular shaped blanks.

[0004] Traditional roll-forming equipment typically uses a fixed scraper at the edge of the mold cavity on the upper surface of the plaster mold to remove excess material as the mold rotates. However, for irregularly shaped blanks (such as square disks), the mold cavity edge contours of the corresponding plaster molds are not perfectly circular. Therefore, traditional fixed scrapers have difficulty in simultaneously scraping away excess material as the mold rotates. Subsequent manual removal of excess material significantly reduces production efficiency. Summary of the Invention

[0005] The present invention provides an artistic ceramic body forming device and method, which aims to solve the problem that when existing roll-forming equipment processes special-shaped bodies (such as square disc bodies), the traditional fixed scraper is difficult to scrape off the residual material synchronously when the special-shaped gypsum mold rotates, and the subsequent manual removal of the residual material will significantly reduce production efficiency.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an artistic ceramic body forming device, comprising: an equipment frame, the equipment frame including a mounting platform, a rolling mechanism provided on the mounting platform, the rolling mechanism including a support shaft horizontally provided on the mounting platform, a rolling bracket rotatably provided on the support shaft, a roller head assembly rotatably provided at the front end of the rolling bracket, a mounting frame provided on the mounting platform, a mold plate mechanism provided on the mounting frame, the mold plate mechanism including a rotating mold plate rotatably provided on the mounting frame, a forming mold horizontally provided in the rotating mold plate, and the roller head assembly adapted to the forming mold;

[0007] The forming mold includes a mold base, a mold cavity 1 is provided on the top of the mold base, a profiling block 1 is provided on the mold base, the profiling block 1 is adapted to the mold cavity 1, a trajectory tracking cleaning mechanism is provided on the mounting frame, the trajectory tracking cleaning mechanism includes a profiling component, the profiling component includes a horizontally arranged horizontal bracket, a profiling roller is rotatably provided on the horizontal bracket, the profiling roller is in contact with the circumference of the profiling block 1, a mud scraping component is provided on the horizontal bracket, the mud scraping component includes a mud guard box horizontally placed on the upper surface of the mold base, the mud guard box is open on one side close to the contour edge of the mold cavity 1, and a scraper blade opposite to the rotation direction of the mold base is provided at the opening position.

[0008] In a preferred embodiment, the trajectory tracking cleaning mechanism also includes a support assembly, which includes a drive assembly four horizontally arranged on the mounting frame, a mounting seat being provided at the movable end of the drive assembly four, an elastic slide rod assembly being provided on the side of the mounting seat close to the mold base, a mounting plate being movably provided on the elastic slide rod assembly, and a horizontal bracket being fixedly mounted on the side of the mounting plate close to the mold base.

[0009] In a preferred embodiment, a vertical shaft is fixedly provided at one end of the horizontal bracket close to the mold base, a contour roller is rotatably connected to the vertical shaft, an angle adjustment assembly is provided on the horizontal bracket, the angle adjustment assembly includes a guide slide rotatably provided on the top of the vertical shaft, a limiting sleeve is slidably provided on the guide slide, a V-shaped roller bracket is provided on the side of the limiting sleeve close to the mold base, two angle adjustment rollers are rotatably provided on the V-shaped roller bracket, and the angle adjustment rollers are in contact with the circumference of the contour block.

[0010] In a preferred embodiment, a connecting rod is fixedly provided on the V-shaped roller bracket, a horizontal frame is horizontally provided on the top of the horizontal bracket, the end of the connecting rod away from the mold base passes through the horizontal frame, and a limit spring is provided on the movable sleeve of the connecting rod, and the limit spring is located on the opposite side of the V-shaped roller bracket and the horizontal frame, a connecting bracket is provided on the end of the connecting rod away from the mold base, and the mud guard box is fixedly connected to the connecting bracket.

[0011] In a preferred embodiment, a waste collection mechanism is provided on the mounting platform, and the waste collection mechanism includes a drive component five fixedly provided on the mounting platform, and a connecting sleeve is provided at the output end of the drive component five, and a mud suction pipe is provided on the connecting sleeve, and the input end of the mud suction pipe is adapted to the mud baffle box, and the output end of the mud suction pipe is provided with a negative pressure exhaust device.

[0012] In a preferred embodiment, the forming mold further comprises a second profiling block, which is horizontally arranged on the mold base. The mold base is provided with a second mold cavity, which is adapted to the second profiling block.

[0013] In a preferred embodiment, a driving component 1 and a transmission component 1 are provided at the front end of the rolling support, and the roller head component is connected to the output end of the driving component 1 through the transmission component 1.

[0014] In a preferred embodiment, a second driving component is provided on the mounting platform, a lifting component is provided at the rear end bottom of the rolling bracket, and the rolling bracket is connected to the output end of the second driving component via the lifting component.

[0015] In a preferred embodiment, a driving assembly 3 is provided on the mounting frame, a transmission assembly 2 is provided at the output end of the driving assembly 3, and the output end of the transmission assembly 2 is fixedly connected to the rotating die plate.

[0016] A method for forming an artistic ceramic body comprises the following steps:

[0017] Step 1: Place the forming mold pre-loaded with sufficient clay material on the rotating mold plate, lower the roller head assembly and press the clay material in, while keeping the forming mold and the roller head assembly rotating in the same direction and speed for a period of time, so that the clay material can be pressed into shape in the forming mold;

[0018] Step 2: Raise and reset the roller head assembly, and reduce the rotation speed of the forming mold. By keeping the profiling roller in constant contact with the circumference of the continuously rotating profiling block 1, the distance between the scraper blade and the contour edge of the mold cavity 1 can be kept within the error range, and the clay material overflowing from the contour edge of the mold cavity 1 can be continuously scraped off when the forming mold rotates at a low speed.

[0019] By making the angle adjustment roller always keep in contact with the circumference of the continuously rotating profiling block 1, the scraper blade can always be perpendicular to the tangent line of any point near the contour edge of the mold cavity 1, thereby always maintaining good cutting force on the overflowing mud;

[0020] Step 3: By moving the input end of the mud suction pipe to the top of the mud baffle box and turning on the negative pressure exhaust device, the mud cut by the scraper blade can be sucked away in time to prevent it from falling on the surface of the blank and affecting the product quality.

[0021] The beneficial effects of the present invention are:

[0022] The present invention provides a profiling component and a scraping component in conjunction with a forming mold having a profiling block, so that when a rolling device produces a special-shaped blank (such as a square disk blank), the excess material can be scraped off synchronously while the special-shaped gypsum mold rotates, thereby effectively improving production efficiency.

[0023] The present invention provides an angle adjustment component so that the scraper blade can always be perpendicular to the tangent line at any position of the edge of the mold cavity contour when the special-shaped gypsum mold rotates, thereby enabling the scraper blade to always scrape the clay at an angle perpendicular to the clay, effectively improving the scraping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention at viewing angle 1.

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention in the second viewing angle state.

[0026] Figure 3 It is a schematic structural diagram of the side view of the present invention.

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the forming die, trajectory tracking cleaning mechanism and waste collection mechanism of the present invention.

[0028] Figure 5 It is a front view structural schematic diagram of the forming die, trajectory tracking cleaning mechanism and waste collection mechanism of the present invention.

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the forming die and the trajectory tracking cleaning mechanism of the present invention.

[0030] Figure 7 This is a schematic diagram of the state when the profiling component of the present invention is in contact with the straight edge portion of the profiling block 1.

[0031] Figure 8 This is a schematic diagram of the state when the profiling component and the angle adjustment component of the present invention are in contact with the rounded edge portion of the profiling block 1.

[0032] Figure 9 This is a schematic diagram of the state when the track tracking cleaning mechanism of the present invention is in contact with the straight edge portion of the profiling block 1.

[0033] Figure 10 It is a schematic top view of the structure when the contouring roller and the contouring block of the present invention are in contact with each other along a straight edge.

[0034] Figure 11 It is a schematic top view of the structure when the contouring roller of the present invention is in contact with a rounded edge portion of the contouring block.

[0035] Figure 12 It is a schematic top view of the structure when the scraper assembly of the present invention is fitted with the rounded edge portion of the mold cavity 1.

[0036] Figure 13 It is a schematic top view of the structure when the contouring roller of the present invention is fitted with the right-angle edge and the rounded edge of the contouring block 2.

[0037] Figure 14 It is a schematic top view of the structure of the scraper assembly of the present invention when it is fitted with the intersection of the right-angle edge and the rounded edge of the second mold cavity.

[0038] Figure 15 This is a flow chart of the ceramic body forming method of the present invention.

[0039] The accompanying drawings are marked as follows: 1. Equipment rack; 11. Mounting platform; 12. Mounting frame; 2. Rolling mechanism; 21. Support shaft; 22. Rolling bracket; 23. Roller head assembly; 24. Drive assembly 1; 25. Transmission assembly 1; 26. Drive assembly 2; 27. Lifting assembly; 3. Die plate mechanism; 31. Drive assembly 3; 32. Transmission assembly 2; 33. Rotating die plate; 4. Forming die; 41. Die base; 42. Profiling block 1; 43. Mold cavity 1; 44. Profiling block 2; 45. Mold cavity 2; 5. Track tracking cleaning mechanism; 51. Support assembly; 511. Drive Component four; 512, mounting seat; 513, elastic slide assembly; 514, mounting plate; 52, profiling assembly; 521, horizontal bracket; 522, profiling roller; 53, angle adjustment assembly; 531, guide slide; 532, limiting sleeve; 533, V-shaped roller bracket; 534, angle adjustment roller; 535, horizontal frame; 536, connecting rod; 537, limiting spring; 538, connecting bracket; 54, mud scraping assembly; 541, mud guard box; 542, scraping blade; 6, waste collection mechanism; 61, drive component five; 62, connecting sleeve; 63, mud suction pipe. DETAILED DESCRIPTION

[0040] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0041] Refer to the instruction manual Figure 12 and Figure 14 The ceramic body produced by the present invention includes a square rounded corner plate corresponding to the mold cavity 1 43 and a rectangular rounded corner plate corresponding to the mold cavity 2 45 .

[0042] Example 1

[0043] Refer to the instruction manual Figures 1 to 12 , an artistic ceramic green body forming device, comprising: an equipment frame 1, the equipment frame 1 includes a mounting platform 11, a rolling mechanism 2 is provided on the mounting platform 11, the rolling mechanism 2 includes a support shaft 21 horizontally arranged on the mounting platform 11, a rolling bracket 22 is rotatably provided on the support shaft 21, a roller head assembly 23 is rotatably provided at the front end of the rolling bracket 22, a mounting frame 12 is provided on the mounting platform 11, a mold plate mechanism 3 is provided on the mounting frame 12, the mold plate mechanism 3 includes a rotating mold plate 33 rotatably provided on the mounting frame 12, a forming mold 4 is horizontally provided in the rotating mold plate 33, and the roller head assembly 23 is adapted to the forming mold 4;

[0044] It should be noted that, when the molding device is used, the roller head assembly 23 is lowered and pressed into the molding die 4 pre-loaded with a sufficient amount of clay, and then the roller head assembly 23 and the molding die 4 are rotated at the same speed and in the same direction, so that pressure can be applied to the clay in the molding die 4. At the same time, the molding die rotating at a higher speed can also provide a certain centrifugal force for the clay, so that the clay is distributed more evenly in the molding die, thereby effectively improving the quality of the finished ceramic body.

[0045] Finally, under the combined action of the pressure applied by the roller assembly 23 and the centrifugal force provided by the forming mold rotating at a relatively high speed, the clay is processed into the desired shape of the ceramic body in the forming mold 4 .

[0046] The forming mold 4 includes a mold base 41, a mold cavity 43 is provided on the top of the mold base 41, a profiling block 42 is provided on the mold base 41, the profiling block 42 is adapted to the mold cavity 43, a track tracking cleaning mechanism 5 is provided on the mounting frame 12, the track tracking cleaning mechanism 5 includes a profiling component 52, the profiling component 52 includes a horizontally arranged horizontal bracket 521, a profiling roller 522 is rotatably provided on the horizontal bracket 521, the profiling roller 522 is in contact with the peripheral side of the profiling block 42, a mud scraping component 54 is provided on the horizontal bracket 521, the mud scraping component 54 includes a mud guard box 541 horizontally placed on the upper surface of the mold base 41, the mud guard box 541 is open on one side close to the contour edge of the mold cavity 43, and a scraper blade 542 opposite to the rotation direction of the mold base 41 is provided at the opening position.

[0047] It should be noted that the die base 41 is a standard component and is adapted to be mounted on the rotating die plate 33. The contact ends of the roller head assembly 23 and the die cavity 1 43 maintain a corresponding spacing according to the actual thickness of the ceramic green product, and the roller head assembly 23 and the die cavity 1 43 do not interfere with each other during operation. During rolling, the roller head assembly 23 and the die base 41 rotate synchronously in the same direction and at the same speed, and the speed is relatively fast, generally 200-500 revolutions per minute.

[0048] Furthermore, the mold base 41 rotates in a direction close to the edge of the scraper blade 542, and the mud guard box 541 is in an initial state during rolling. In the initial state, a sufficient distance is maintained between the mud guard box 541 and the mold base 41. When the roller head assembly 23 rises and resets, the rotation speed of the mold base 41 is reduced to a slower state, generally within 30 revolutions per minute, and the mud guard box 541 moves to the upper surface of the mold base 41, and keeps the distance between the scraper blade 542 and the contour edge of the mold cavity 43 within the error range.

[0049] In this embodiment, the implementation scenario is specifically as follows: when the mold base 41 is at a relatively low rotation speed, the contour of the side contour of the profiling roller 522 and the profiling block 42 is tracked, so that the distance between the scraper blade 542 and the contour edge of the mold cavity 43 is always maintained within the error range, and the centrifugal force generated by the rotation of the mold base 41 is used to make the cut clay material always maintain a tendency to fly out of the mold cavity 43, thereby preventing the clay material from falling into the ceramic body, thereby ensuring the quality of the finished product.

[0050] Example 2

[0051] Based on Example 1, refer to the attached Figures 1 to 12 This embodiment provides a scraper assembly 54 with an angle adjustment assembly 53, which solves the problem that when the mold base 41 rotates, the angle between the conventional fixed scraper blade and the mold cavity 43 with a special-shaped edge continuously changes, thereby causing the scraper blade 542 to continuously change the chipping force of the overflowing clay, resulting in a deterioration in the cutting effect; for example, when the cutting force of the scraper blade 542 is too strong, the clay cut off may carry away the non-redundant clay at the edge of the ceramic body due to the viscosity, thereby causing defects in the finished ceramic body;

[0052] When the cutting force of the scraper blade 542 is too weak, the scraper blade 542 may be unable to completely scrape away the excess clay at the edge of the ceramic body contour to achieve the preset scraping effect.

[0053] The trajectory tracking cleaning mechanism 5 also includes a support assembly 51, which includes a drive assembly 511 horizontally arranged on the mounting frame 12. The movable end of the drive assembly 511 is provided with a mounting seat 512, and an elastic slide assembly 513 is provided on the side of the mounting seat 512 close to the mold base 41. A mounting plate 514 is movably provided on the elastic slide assembly 513, and a horizontal bracket 521 is fixedly installed on the side of the mounting plate 514 close to the mold base 41.

[0054] It should be noted that the drive assembly 511 is a linear motor, and the mounting seat 512 reciprocates along the linear guide rail of the drive assembly 511. A spring is wound around the elastic slide assembly 513. The spring is located on the opposite side of the mounting seat 512 and the mounting plate 514, and is used to keep the mounting plate 514 away from the mounting seat 512 at all times.

[0055] It should also be noted that a pressure sensor (not shown in the drawings) is provided on the mounting base 512. When the pressure sensor senses that the preset pressure generated by the contact between the contour roller 522 and the contour block 42 has been reached, the information is transmitted to the PLC, which then controls whether the mounting base 512 stops moving.

[0056] A vertical shaft is fixedly provided at one end of the horizontal bracket 521 close to the mold base 41, and the profiling roller 522 is rotatably connected to the vertical shaft. An angle adjustment component 53 is provided on the horizontal bracket 521, and the angle adjustment component 53 includes a guide slide 531 rotatably set on the top of the vertical shaft, and a limiting sleeve 532 is slidably provided on the guide slide 531. A V-shaped roller bracket 533 is provided on the side of the limiting sleeve 532 close to the mold base 41, and two angle adjustment rollers 534 are rotatably provided on the V-shaped roller bracket 533. The angle adjustment rollers 534 are in contact with the peripheral side of the profiling block 42.

[0057] It should be noted that the guide slide bar 531 is in the shape of a rectangular bar and is rotatably connected to the vertical axis. The limiting sleeve 532 is adapted to the guide slide bar 531 and the size of the limiting sleeve 532 can be adjusted according to actual conditions.

[0058] A connecting rod 536 is fixedly provided on the V-shaped roller bracket 533, and a horizontal frame 535 is horizontally provided on the top of the horizontal bracket 521. The end of the connecting rod 536 away from the mold base 41 passes through the horizontal frame 535, and a limit spring 537 is movably provided on the connecting rod 536. The limit spring 537 is located on the opposite side of the V-shaped roller bracket 533 and the horizontal frame 535. A connecting bracket 538 is provided on the end of the connecting rod 536 away from the mold base 41, and the mud guard box 541 is fixedly connected to the connecting bracket 538.

[0059] It should be noted that the V-shaped roller bracket 533 is a replaceable part. The V-shaped roller bracket 533 can be disassembled and replaced by using bolts or corresponding quick-release components, and can be replaced according to the actual specifications of the fillet of different ceramic bodies.

[0060] Furthermore, the specifications and dimensions of the horizontal frame 535 and the limit spring 537 can also be replaced according to actual conditions in the same manner as the above-mentioned V-shaped roller bracket 533. The elastic force generated by the limit spring 537 will keep the two angle adjustment rollers 534 in contact with the sides of the profiling block 42 at all times, and will not flip over even if the mold base 41 rotates to the rounded corner position.

[0061] In this embodiment, the implementation scenario is specifically as follows: the pressure generated by the limit spring 537 makes the two angle adjustment rollers 534 always fit with the peripheral side of the profiling block 42 when the mold base 41 rotates, so that the angle between the scraper blade 542 and the contour edge of the mold cavity 43 can be dynamically adjusted, and the scraper blade 542 can always be kept perpendicular to the tangent of any point on the contour edge of the mold cavity 43, so as to ensure a good cutting effect. By utilizing the "principle of two points determining a straight line", when the two symmetrically arranged angle adjustment rollers 534 are simultaneously in contact with the peripheral side of the profiling block 42, the scraper blade 542 can be further adjusted. The installation angle of the cutting edge part of 542 is set to be perpendicular to the line connecting the midpoints of the two angle adjustment rollers 534, so that the scraper blade 542 always maintains a synchronized angle with the two angle adjustment rollers 534, thereby avoiding the problem that the cutting force of the scraper blade 542 is too large, and the cut clay material takes away the non-redundant clay material at the edge of the ceramic body contour under the action of viscosity, resulting in defects in the finished ceramic body; and the cutting force of the scraper blade 542 is too small, resulting in the scraper blade 542 being unable to scrape off the redundant clay material at the edge of the ceramic body contour to achieve the preset scraping effect.

[0062] Example 3

[0063] Based on Example 2, refer to the attached Figure 13 and Figure 14 This embodiment provides a mold cavity 45 in the shape of a rectangular rounded disc, which is different from the square rounded disc in Example 2. This proves that the present invention can further solve the problem of difficulty in efficiently and high-quality scraping of overflowed mud during the production of ceramic green bodies with more irregular shapes than the square rounded disc.

[0064] The mold base 41 further includes a second profiling block 44 , which is horizontally arranged on the mold base 41 . The mold base 41 is provided with a second mold cavity 45 , which is adapted to the second profiling block 44 .

[0065] It should be noted that the dimensions and shape of the inner contour of the second mold cavity 45 match the dimensions and shape of the outer contour of the second profiling block 44 , and both are rectangular with smooth rounded corners.

[0066] It should also be noted that by setting the V-shaped roller bracket 533 at a suitable angle and adjusting the error range of the distance between the scraper blade 542 and the edge of the contour of the second mold cavity 45, the versatility of the present invention can be improved.

[0067] Example 4

[0068] Based on Example 1, refer to the attached Figure 1 、 Figure 4 and Figure 5 This embodiment provides a waste collection mechanism 6 that can collect the scraped mud in time, solving the problem that the scraped mud accumulates on the upper surface of the mold base 41 and easily falls into the ceramic body, thereby ensuring product quality.

[0069] A waste collection mechanism 6 is provided on the mounting platform 11, and the waste collection mechanism 6 includes a driving component 5 61 fixedly provided on the mounting platform 11. The output end of the driving component 5 61 is provided with a connecting sleeve 62, and a mud suction pipe 63 is provided on the connecting sleeve 62. The input end of the mud suction pipe 63 is adapted to the mud guard box 541, and the output end of the mud suction pipe 63 is provided with a negative pressure exhaust device.

[0070] It should be noted that the negative pressure exhaust device is a combination of a vacuum pump and a filter assembly, which is a mature technology well known to people in this field and will not be described in detail in this embodiment.

[0071] Example 5, based on Example 1, refer to the attached Figure 1 、 Figure 2 and Figure 3 The front end of the rolling bracket 22 is provided with a driving component 24 and a transmission component 25, and the roller head component 23 is connected to the output end of the driving component 24 through the transmission component 25.

[0072] A second driving component 26 is provided on the mounting platform 11 , and a lifting component 27 is provided at the bottom of the rear end of the rolling bracket 22 . The rolling bracket 22 is connected to the output end of the second driving component 26 via the lifting component 27 .

[0073] A driving assembly 3 31 is provided on the mounting frame 12 . A transmission assembly 2 32 is provided at the output end of the driving assembly 31 . The output end of the transmission assembly 2 32 is fixedly connected to the rotating die plate 33 .

[0074] It should be noted that drive component 1 24, drive component 2 26, drive component 3 31 and drive component 5 61 are all motors, drive component 4 511 is a linear motor structure, transmission component 1 25 and transmission component 2 32 are pulley or sprocket structures, and lifting component 27 is a cam structure or other devices with similar functions known to those skilled in the art. These are mature technologies known to those skilled in the art and will not be described in detail in this embodiment.

[0075] In this embodiment, the implementation scenario is specifically as follows: drive component 2 26 and lifting component 27 are combined to control the lifting and lowering of the roller head assembly 23, drive component 1 24 and transmission component 1 25 are combined to control the rotation of the roller head assembly 23, and drive component 3 31 and transmission component 2 32 are combined to control the rotation of the rotating mold plate 33.

[0076] Example 6

[0077] Based on Example 1 or Example 2 or Example 3 or Example 4 or Example 5, refer to the attached Figure 15 This embodiment provides a method for forming an artistic ceramic body, comprising the following steps:

[0078] Step 1: Place the forming mold 4 pre-loaded with sufficient clay material in the rotating mold plate 33, lower the roller assembly 23 and press the clay material in, while keeping the forming mold 4 and the roller assembly 23 rotating in the same direction and speed for a period of time, so that the clay material can be pressed into shape in the forming mold 4;

[0079] Step 2: Raise and reset the roller assembly 23, and reduce the rotation speed of the forming mold 4. By keeping the profiling roller 522 in constant contact with the circumference of the continuously rotating profiling block 1 42, the distance between the scraper blade 542 and the contour edge of the mold cavity 1 43 can be kept within the error range. When the forming mold 4 rotates at a low speed, the clay material overflowing from the contour edge of the mold cavity 1 43 can be continuously scraped off.

[0080] By keeping the angle adjustment roller 534 in constant contact with the circumference of the continuously rotating profiling block 1 42, the scraper blade 542 can be kept perpendicular to the tangent line of any point near the edge of the contour of the mold cavity 1 43, thereby always maintaining a good cutting force on the overflowing clay.

[0081] Step 3: By moving the input end of the mud suction pipe 63 to the top of the mud baffle box 541 and turning on the negative pressure exhaust device, the mud cut by the scraper blade 542 can be sucked away in time to prevent it from falling on the surface of the blank and affecting the product quality.

[0082] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.

Claims

1. An artistic ceramic body forming device, comprising: An equipment frame (1), the equipment frame (1) includes a mounting platform (11), a rolling mechanism (2) is provided on the mounting platform (11), the rolling mechanism (2) includes a support shaft (21) horizontally arranged on the mounting platform (11), a rolling bracket (22) is rotatably provided on the support shaft (21), a roller head assembly (23) is rotatably provided at the front end of the rolling bracket (22), a mounting frame (12) is provided on the mounting platform (11), a die plate mechanism (3) is provided on the mounting frame (12), the die plate mechanism (3) includes a rotating die plate (33) rotatably provided on the mounting frame (12), a forming die (4) is horizontally provided in the rotating die plate (33), and the roller head assembly (23) is adapted to the forming die (4); The invention is characterized in that the forming mold (4) includes a mold base (41), a mold cavity (43) is provided on the top of the mold base (41), a profiling block (42) is provided on the mold base (41), the profiling block (42) is adapted to the mold cavity (43), a track tracking cleaning mechanism (5) is provided on the mounting frame (12), the track tracking cleaning mechanism (5) includes a profiling component (52), the profiling component (52) includes a horizontal bracket (521) provided horizontally, the horizontal A profiling roller (522) is rotatably provided on the bracket (521), and the profiling roller (522) is in contact with the peripheral side of the profiling block (42). A mud scraping assembly (54) is provided on the horizontal bracket (521), and the mud scraping assembly (54) includes a mud guard box (541) horizontally placed on the upper surface of the mold base (41). The mud guard box (541) is open on one side close to the edge of the contour of the mold cavity (43), and a scraping blade (542) is provided at the opening position opposite to the rotation direction of the mold base (41); A vertical shaft is fixedly provided at one end of the horizontal bracket (521) close to the mold base (41), and the contour roller (522) is rotatably connected to the vertical shaft.

2. The artistic ceramic body forming device according to claim 1, characterized in that: The track tracking cleaning mechanism (5) further comprises a support assembly (51), the support assembly (51) comprising a drive assembly four (511) horizontally arranged on the mounting frame (12), a mounting seat (512) being provided at a movable end of the drive assembly four (511), an elastic slide assembly (513) being provided on a side of the mounting seat (512) close to the mold base (41), a mounting plate (514) being movably provided on the elastic slide assembly (513), and the horizontal bracket (521) being fixedly mounted on a side of the mounting plate (514) close to the mold base (41).

3. The artistic ceramic body forming device according to claim 2, characterized in that: An angle adjustment assembly (53) is provided on the horizontal bracket (521), and the angle adjustment assembly (53) includes a guide slide bar (531) rotatably provided on the top of the vertical shaft, a limit sleeve (532) is slidably provided on the guide slide bar (531), a V-shaped roller bracket (533) is provided on the side of the limit sleeve (532) close to the mold base (41), and two angle adjustment rollers (534) are rotatably provided on the V-shaped roller bracket (533), and the angle adjustment rollers (534) are in contact with the peripheral side of the profiling block (42).

4. The artistic ceramic body forming device according to claim 3, characterized in that: A connecting rod (536) is fixedly provided on the V-shaped roller bracket (533), a horizontal frame (535) is horizontally provided on the top of the horizontal bracket (521), the end of the connecting rod (536) away from the mold base (41) passes through the horizontal frame (535), and a limit spring (537) is movably provided on the connecting rod (536), the limit spring (537) is located on the opposite side of the V-shaped roller bracket (533) and the horizontal frame (535), a connecting bracket (538) is provided on the end of the connecting rod (536) away from the mold base (41), and the mud guard box (541) is fixedly connected to the connecting bracket (538).

5. The artistic ceramic body forming device according to claim 1, characterized in that: A waste collection mechanism (6) is provided on the installation platform (11), and the waste collection mechanism (6) includes a drive component five (61) fixedly provided on the installation platform (11), an output end of the drive component five (61) is provided with a connecting sleeve (62), a mud suction pipe (63) is provided on the connecting sleeve (62), an input end of the mud suction pipe (63) is adapted to the mud shield box (541), and an output end of the mud suction pipe (63) is provided with a negative pressure exhaust device.

6. The artistic ceramic body forming device according to claim 4, characterized in that: The forming die (4) further comprises a second profiling block (44), wherein the second profiling block (44) is horizontally arranged on the die base (41), and a second die cavity (45) is arranged on the die base (41), wherein the second die cavity (45) is adapted to the second profiling block (44).

7. The artistic ceramic body forming device according to claim 1, characterized in that: The front end of the rolling bracket (22) is provided with a driving component 1 (24) and a transmission component 1 (25), and the rolling head component (23) is connected to the output end of the driving component 1 (24) via the transmission component 1 (25).

8. The artistic ceramic body forming device according to claim 1, characterized in that: A second driving component (26) is provided on the installation platform (11), a lifting component (27) is provided at the bottom of the rear end of the rolling bracket (22), and the rolling bracket (22) is connected to the output end of the second driving component (26) via the lifting component (27).

9. The artistic ceramic body forming device according to claim 1, characterized in that: A driving component three (31) is provided on the installation frame (12), a transmission component two (32) is provided at the output end of the driving component three (31), and the output end of the transmission component two (32) is fixedly connected to the rotating die plate (33).

10. A method for forming an artistic ceramic body, characterized in that: Using the artistic ceramic body forming device as claimed in claim 4, the forming method comprises the following steps: Step 1: Place the forming mold (4) pre-loaded with sufficient clay material in the rotating mold plate (33), lower the roller assembly (23) and press the clay material in, while keeping the forming mold (4) and the roller assembly (23) rotating in the same direction and at the same speed for a period of time, so that the clay material can be pressed into shape in the forming mold (4); Step 2: Raise and reset the roller assembly (23) and reduce the rotation speed of the forming mold (4). By keeping the profiling roller (522) in contact with the peripheral side of the continuously rotating profiling block (42), the distance between the scraper blade (542) and the contour edge of the mold cavity (43) can be kept within the error range, and the clay material overflowing from the contour edge of the mold cavity (43) can be continuously scraped off when the forming mold (4) rotates at a low speed. By making the angle adjustment roller (534) always keep in contact with the circumference of the continuously rotating profiling block (42), the scraper blade (542) can always be perpendicular to the tangent line of any point near the edge of the contour of the mold cavity (43), thereby always maintaining a good cutting force on the overflowing mud material; Step 3: By moving the input end of the mud suction pipe (63) to the top of the mud baffle box (541) and turning on the negative pressure exhaust device, the mud cut by the scraper blade (542) can be sucked away in time to prevent it from falling on the surface of the blank and affecting the product quality.

Images