Biochar continuous carbonization and activation furnace and use method thereof
By designing a biochar continuous carbonization activation furnace, the continuous carbonization and activation of biochar raw materials are achieved using spiral moving rails and series chains, the problem of low production efficiency of traditional carbonization furnaces is solved and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510609473.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-06-17
AI Technical Summary
The workflow steps of traditional carbonization furnaces have many steps, which seriously affects production efficiency.
A biochar continuous carbonization activation furnace was designed, and the spiral moving rail and series chains were used to drive the delivery cabinet and support table to circulate on the annular track to achieve continuous carbonization and activation treatment.
It greatly improves production efficiency and achieves uninterrupted production. Compared with traditional carbonization furnaces, it saves more steps and improves the quality of carbonization products.
Smart Images

Figure CN120158313A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of biochar carbonization, and specifically relates to a continuous carbonization and activation furnace for biochar and its usage method. Background Art
[0002] Biochar is a refractory, stable, highly aromatic, carbon-rich solid substance produced by slow pyrolysis of biological residues under anoxic conditions at high temperature; Activated carbon activation is to make the pore structure of activated carbon more developed through physical methods (such as high-temperature steam treatment) or chemical methods (such as treatment with an activator), thereby improving its adsorption capacity.
[0003] Traditional carbonization furnaces usually put raw materials into them, then turn on the heating system to heat and carbonize them, and then turn off the heating system. After waiting for the finished product to cool for a period of time, the finished product is taken out. The entire work process has many steps, seriously affecting production efficiency.
[0004] Therefore, the present invention provides a continuous carbonization and activation furnace for biochar and its usage method. Summary of the Invention
[0005] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.
[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A continuous carbonization and activation furnace for biochar of the present invention includes a carbonization furnace. A heating platform is fixedly connected to the bottom of the carbonization furnace, and an exhaust valve I is fixedly connected to the top of the carbonization furnace. A moving track is arranged inside the carbonization furnace. The moving track consists of two spiral tracks. The middle parts of the two spiral tracks are fixedly connected by a central track. A rectangular track is fixedly connected to the outside of the two spiral tracks. An activation box is installed outside the rectangular track. A plurality of support platforms are slidably clamped above the moving track. The plurality of support platforms are connected by a series chain. A driving motor for driving the series chain to move is fixedly connected to the bottom of the rectangular track. A feeding cabinet is arranged on the top of the support platform, and an exhaust valve I is fixedly connected to the top of the carbonization furnace; Put the biochar raw materials to be processed into the feeding cabinet. Drive the series chain to move through the driving motor. Drive the support platform and the feeding cabinet to move on the moving track through the series chain. The moving track, the central track and the rectangular track form a closed circular track. The whole series chain moves in the closed track, so as to drive multiple support platforms and feeding cabinets to move in a cycle. When the feeding cabinet moves to the rectangular track exposed outside, it is used to feed raw materials and recycle the finished biochar that has been carbonized. When the feeding cabinet moves into the carbonization furnace, the heating platform at the bottom of the carbonization furnace table can use electric heating or other methods to heat up the carbonization furnace. Thus, the raw materials moved into the carbonization furnace can be subjected to high-temperature water treatment, enabling the raw materials to be steadily carbonized. During the continuous movement of the series chain, continuously feed biochar raw materials into the empty feeding cabinet, and let the new feeding cabinet enter the carbonization furnace. According to different raw materials, adjust the driving speed of the driving motor, and then the carbonization time of the feeding cabinet in the carbonization furnace can be controlled. It can make the feeding cabinet just complete the carbonization time when it exits the carbonization furnace. A temperature measurement module is arranged inside the carbonization furnace to detect the temperature inside the carbonization furnace. At the same time, the exhaust valve 1 can control its own exhaust according to the measured temperature of the temperature measurement module, because when the water vapor is too high, it will cause the temperature inside the carbonization furnace to exceed the predetermined temperature. Then the raw materials and the feeding cabinet in the high-temperature state enter the activation box for activation treatment. The activation box can inject activation gases such as carbon dioxide or air into the feeding cabinet. The activation gas reacts with the carbonized material to form a pore structure and improve the adsorption capacity of the activated carbon. Through this method, continuous carbonization and activation treatment of biochar raw materials are realized. At the same time, the spiral moving track is set, so that the carbonization furnace first enters from the edge, then slowly moves to the central position, and finally transfers out from the edge. The temperature in the central position is relatively high, and the temperature on both sides is relatively low. In this way, the raw materials can be preheated first, and then heated and carbonized intensively at the central position. During the outward transfer process, the temperature is appropriately reduced to finally obtain high-quality carbonized products. This continuous working method greatly improves the production efficiency, can realize uninterrupted production. Compared with the traditional carbonization furnace, the continuous carbonization process can save more steps and effectively improve the production efficiency.
[0007] Preferably, a moving groove is formed on the top surface of the moving track. Two pulleys are installed below the support platform. The pulleys are slidably clamped in the moving groove. The two pulleys are clamped in the moving groove and can only move in the moving groove, so that the support platform and the pulleys can move in a cycle under the drive of the series chain.
[0008] Preferably, a chain slot is formed at the bottom of the moving slot, the series chain is slidably clamped in the chain slot, a baffle is fixedly connected to the top of the chain slot, and two connecting columns are fixedly connected between the support platform and the series chain. The series chain is located alone in the chain slot and does not affect the normal movement of the pulley. The baffle is used to prevent the series chain from entering the moving slot, but allows the connecting column to pass through the gap between the two baffles normally and be connected to the series chain, so that the series chain can drive the support platform to move normally.
[0009] Preferably, the activation box is sleeved outside the rectangular rail, two sealing valves II are installed at both ends of the activation box, a sealing valve I is installed outside the carbonization furnace, and an exhaust valve II is installed on the top of the activation box. After the feeding cabinet moves into the carbonization furnace, the sealing valve I is started to seal the carbonization furnace to reduce the entry of external air. The bottom of the sealing valve I is adapted to the shape of the moving rail to ensure that the two can be engaged with each other. At the same time, after the feeding cabinet enters the activation box, the sealing valve II is used to close the activation box to reduce the interaction between the activation box and the external air.
[0010] Preferably, a hydraulic rod is arranged at the inner top of the activation box, an electric slide rail for driving the hydraulic rod to move horizontally is arranged between the hydraulic rod and the activation box, a sealing plate is installed at the bottom of the hydraulic rod, and a plurality of locking arms are installed on the outer side of the sealing plate. A plurality of clamping blocks are fixedly connected to the outer side of the feeding cabinet. The electric slide rail drives the hydraulic rod to move. A large number of sealing plates are stacked on one side inside the activation box. The sealing plate is grabbed by the hydraulic rod. A connecting valve is fixedly connected to the bottom of the hydraulic rod for grabbing and fixing the sealing plate. Then the hydraulic rod drives the sealing plate to move above the feeding cabinet. As the sealing plate approaches the feeding cabinet, the locking arm will contact the clamping block, thereby fixing the feeding cabinet and the sealing plate. Then the hydraulic rod can drive the feeding cabinet to move, lift the feeding cabinet upward to separate the feeding cabinet from the support platform, and then move it to one side and place it in the activation box. Then the hydraulic rod grabs another sealing plate; an air pump is installed on the top of the sealing plate for continuously pumping the air in the activation box into the feeding cabinet. When the hydraulic rod releases the fixation with the sealing plate, the air pump starts to work. The outside of the activation box is connected to a pipeline for continuously injecting activation gas into the activation box, so as to ensure the activation process of the finished product. When the activation is completed, one side of the activation box can be opened to take out the feeding cabinet.
[0011] Preferably, the inner bottom of the feeding cabinet is inclined, a plurality of exhaust holes are formed at the bottom of the feeding cabinet, one side of the feeding cabinet is open, and a turning door is connected to the opening. The inclined setting of the bottom of the feeding cabinet allows the finished products inside to slide out under the action of gravity when the turning door is opened. The gas injected by the air pump finally discharges from the exhaust holes at the bottom to ensure that the gas contacts all the finished products.
[0012] Preferably, a plurality of convex platforms are fixedly connected to the top of the support platform, and bending plates are fixedly connected to both sides of the top of the support platform. Insertion grooves adapted to the convex platforms are formed in the bottom of the feeding cabinet. The convex platforms are provided to enable the feeding cabinet to be placed on the support platform from top to bottom, and the bending plates are provided to ensure the stable placement of the feeding cabinet.
[0013] Preferably, the series chain is composed of a plurality of outer chain plates and inner chain plates connected end to end. A fixing hole adapted to the connecting column is fixedly connected to the top of the inner chain plate. A gear is fixedly connected to the output end of the driving motor, and the gear meshes with a plurality of holes formed by the outer chain plates. The series chain is driven to move from the bottom by the gear, thereby driving a plurality of support platforms to perform circular operation. The fixing hole is provided to enable the support platform to be fixedly docked with the series chain at any position.
[0014] A method for using a continuous carbonization and activation furnace for biochar, which is applicable to the above-mentioned continuous carbonization and activation furnace for biochar. The method is specifically as follows: S1: Put the biochar raw materials to be processed into the feeding cabinet. Drive the series chain to move through the driving motor. Drive the support platform and the feeding cabinet to move on the moving track through the series chain. The moving track, the central track and the rectangular track form a closed circular track, and the entire series chain moves in the closed track, so as to drive a plurality of support platforms and feeding cabinets to perform circular movement; S2: When the feeding cabinet moves into the carbonization furnace, the heating platform at the bottom of the carbonization furnace platform uses methods such as electric heating to heat up the carbonization furnace, so as to perform high-temperature water treatment on the raw materials moved into the carbonization furnace, and make the raw materials steadily undergo the carbonization process; S3: During the continuous movement of the series chain, continuously put biochar raw materials into the empty feeding cabinet, let the new feeding cabinet enter the carbonization furnace, and adjust the driving speed of the driving motor according to different raw materials, then the carbonization time of the feeding cabinet in the carbonization furnace can be controlled; it can make the feeding cabinet just complete the required carbonization time when it exits the carbonization furnace, and then the raw materials and the feeding cabinet in the high-temperature state enter the activation box for activation treatment.
[0015] A method for using a continuous carbonization and activation furnace for biochar: The activation treatment method of the activation box in step S3 is specifically as follows: Q1: Sealing plates are stacked on one side inside the activation box. The sealing plates are grabbed by the hydraulic rod. A connecting valve is fixedly connected to the bottom of the hydraulic rod for grabbing and fixing the sealing plates. Then the hydraulic rod drives the sealing plates to move above the feeding cabinet. As the sealing plates approach the feeding cabinet, the locking arms will contact the latch blocks, thereby fixing the feeding cabinet and the sealing plates. Then the hydraulic rod can drive the feeding cabinet to move; Q2: An air pump is installed on the top of the sealing plate, which is used to continuously pump the air in the activation tank into the feeding cabinet. When the hydraulic rod releases the fixation with the sealing plate, the air pump starts to work. The outside of the activation tank is connected to a pipeline, which is used to continuously inject activation gas into the activation tank. The gas injected by the air pump finally discharges from the exhaust holes at the bottom, ensuring that the gas contacts all the finished products, thereby ensuring the activation process of the finished products.
[0016] The beneficial effects of the present invention are as follows: 1. For a continuous carbonization and activation furnace for biochar and its usage method according to the present invention, the biochar raw materials to be processed are put into the feeding cabinet. The driving motor drives the series chain to move, and the series chain drives the support platform and the feeding cabinet to move on the moving track. The moving track, the central track, and the rectangular track form a closed circular track, and the entire series chain moves in the closed track, thereby driving multiple support platforms and feeding cabinets to move in a cycle. During the continuous movement of the series chain, biochar raw materials are continuously put into the empty feeding cabinet, allowing the new feeding cabinet to enter the carbonization furnace. According to different raw materials, by adjusting the driving speed of the driving motor, the carbonization time of the feeding cabinet in the carbonization furnace can be controlled; it can ensure that when the feeding cabinet exits the carbonization furnace, it just completes the required carbonization time. Then, the raw materials and the feeding cabinet in a high-temperature state enter the activation tank for activation treatment. Through this method, continuous carbonization and activation treatment of biochar raw materials are realized. At the same time, the spiral moving track is set, so that the carbonization furnace first enters from the edge, then slowly moves to the central position, and finally transfers out from the edge. The temperature in the central position is relatively high, and the temperature on both sides is relatively low. In this way, the raw materials can be preheated first, and then heated intensively for carbonization at the central position. During the outward transfer process, the temperature is appropriately reduced to finally obtain high-quality carbonized products. This continuous working method greatly improves the production efficiency and can achieve uninterrupted production.
[0017] 2. A continuous carbonization and activation furnace for biochar and its usage method according to the present invention drive a hydraulic rod to move through an electric slide rail. A large number of sealing plates are stacked on one side inside the activation box. The sealing plates are grabbed by the hydraulic rod. A connection valve is fixedly connected to the bottom of the hydraulic rod for grabbing and fixing the sealing plates. Then, the hydraulic rod drives the sealing plates to move above the feeding cabinet. As the sealing plates approach the feeding cabinet, the locking arms will contact the clamping blocks, thereby fixing the feeding cabinet and the sealing plates. Then, the hydraulic rod can drive the feeding cabinet to move, move the feeding cabinet upward to separate it from the support platform, and then move it to one side and place it in the activation box. Then, the hydraulic rod grabs another sealing plate; an air pump is installed on the top of the sealing plate for continuously pumping the air in the activation box into the feeding cabinet. When the hydraulic rod releases the fixation with the sealing plate, the air pump starts to work. The outside of the activation box is connected to a pipeline for continuously injecting activation gas into the activation box, thereby ensuring the activation process of the finished product. When the activation is completed, one side of the activation box can be opened to take out the feeding cabinet. Through this setting, the finished products in multiple feeding cabinets can be activated simultaneously, and the sealing plates seal the whole feeding cabinet and continuously inject activation gas into it, ensuring the normal progress of the activation work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] Figure 1 is a perspective view of the present invention; Figure 2 is a perspective view of the moving rail and the feeding cabinet of the present invention; Figure 3 is a perspective view of the feeding cabinet of the present invention; Figure 4 is a perspective view of the support platform of the present invention; Figure 5 is a perspective view of the moving rail and the rectangular rail of the present invention; Figure 6 is a perspective view of the activation box of the present invention; Figure 7 is a perspective view of the sealing plate and the feeding cabinet of the present invention; Figure 8 is a flowchart of the usage method of the present invention; In the figure: 1, carbonization furnace; 2, moving rail; 3, activation box; 4, exhaust valve I; 5, feeding cabinet; 6, drive motor; 7, heating table; 8, clamping block; 9, support platform; 10, sealing valve I; 11, chain slot; 12, baffle; 13, series chain; 14, pulley; 15, connecting column; 16, bent plate; 17, convex platform; 18, central rail; 19, rectangular rail; 20, sealing valve II; 21, exhaust valve II; 22, sealing plate; 23, hydraulic rod; 24, exhaust hole; 25, locking arm; 26, moving groove; 27, flip door. Detailed implementation manners
[0020] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0021] As Figures 1 to 8 shown, a continuous carbonization and activation furnace for biochar according to an embodiment of the present invention includes a carbonization furnace 1, a heating table 7 is fixedly connected to the bottom of the carbonization furnace 1, an exhaust valve 4 is fixedly connected to the top of the carbonization furnace 1, a moving track 2 is arranged inside the carbonization furnace 1, the moving track 2 is composed of two spiral tracks, the middle parts of the two spiral tracks are fixedly connected by a central track 18, a rectangular track 19 is fixedly connected to the outside of the two spiral tracks, an activation box 3 is installed outside the rectangular track 19, a plurality of support platforms 9 are slidably clamped above the moving track 2, and the plurality of support platforms 9 are connected by a series chain 13. A driving motor 6 for driving the series chain 13 to move is fixedly connected to the bottom of the rectangular track 19. A feeding cabinet 5 is arranged on the top of the support platform 9, and an exhaust valve 4 is fixedly connected to the top of the carbonization furnace 1; Put the biochar raw materials to be processed into the feeding cabinet 5. Drive the series chain 13 to move through the drive motor 6. Drive the support platform 9 and the feeding cabinet 5 to move on the moving track 2 through the series chain 13. The moving track 2, the central track 18 and the rectangular track 19 form a closed circular track. The entire series chain 13 moves in the closed track, so as to drive multiple support platforms 9 and feeding cabinets 5 to move in a cycle. When the feeding cabinet 5 moves to the rectangular track 19 exposed outside, it is used to feed the raw materials and recycle the finished biochar that has been carbonized. When the feeding cabinet 5 moves into the carbonization furnace 1, the heating platform 7 at the bottom of the carbonization furnace platform 1 can use electric heating or other methods to heat up the carbonization furnace 1. Thus, the raw materials moved into the carbonization furnace 1 can be subjected to high-temperature water treatment, enabling the raw materials to be steadily carbonized. During the continuous movement of the series chain 13, continuously feed the biochar raw materials into the empty feeding cabinet 5, so that the new feeding cabinet 5 enters the carbonization furnace 1. According to different raw materials, adjust the driving speed of the drive motor 6, and the carbonization time of the feeding cabinet 5 in the carbonization furnace 1 can be controlled. It can be ensured that when the feeding cabinet 5 exits the carbonization furnace 1, the carbonization time required is just completed. A temperature measurement module is arranged inside the carbonization furnace 1 to detect the temperature inside the carbonization furnace 1. At the same time, the exhaust valve 1 4 can control its own exhaust according to the measured temperature of the temperature measurement module, because when the water vapor is too high, the temperature inside the carbonization furnace 1 will exceed the predetermined temperature. Then the raw materials and the feeding cabinet 5 in a high-temperature state enter the activation box 3 for activation treatment. The activation box 3 can inject activation gases such as carbon dioxide or air into the feeding cabinet 5. The activation gas reacts with the carbonized material to form a pore structure and improve the adsorption capacity of the activated carbon. Through this method, the continuous carbonization and activation treatment of the biochar raw materials are realized. At the same time, the spiral moving track 2 is arranged, so that the carbonization furnace 1 first enters from the edge, then slowly moves to the central position, and finally transfers out from the edge. The temperature in the central position is relatively high, and the temperature on both sides is relatively low. In this way, the raw materials can be preheated first, and then heated and carbonized intensively in the central position. During the outward transfer process, the temperature is appropriately reduced to finally obtain high-quality carbonized products. This continuous working method greatly improves the production efficiency, can realize uninterrupted production. Compared with the traditional carbonization furnace, the continuous carbonization process can save more steps and effectively improve the production efficiency.
[0022] A moving groove 26 is formed in the top surface of the moving track 2. Two pulleys 14 are installed below the support platform 9. The pulleys 14 are slidably clamped in the moving groove 26. During operation, the two pulleys 14 are clamped in the moving groove 26 and can only move in the moving groove 26, so that the support platform 9 and the pulleys 14 can move in a cycle driven by the series chain 13.
[0023] A chain slot 11 is provided at the bottom of the moving slot 26. The series chain 13 is slidably clamped in the chain slot 11. A baffle 12 is fixedly connected to the top of the chain slot 11. Two connecting columns 15 are fixedly connected between the support platform 9 and the series chain 13. During operation, the series chain 13 is located in the chain slot 11 alone and does not affect the normal movement of the pulley 14. The baffle 12 is to prevent the series chain 13 from entering the moving slot 26, but allows the connecting column 15 to pass through the gap between the two baffles 12 normally and be connected to the series chain 13, so that the series chain 13 can drive the support platform 9 to move normally.
[0024] The activation box 3 is sleeved outside the rectangular rail 19. Sealing valves II 20 are installed at both ends of the activation box 3. A sealing valve I 10 is installed outside the carbonization furnace 1. An exhaust valve II 21 is installed on the top of the activation box 3. During operation, after the feeding cabinet 5 moves into the carbonization furnace 1, the sealing valve I 10 is started to close the carbonization furnace 1 to reduce the entry of external air. The bottom of the sealing valve I 10 is adapted to the shape of the moving rail 2 to ensure that the two can be engaged with each other. At the same time, after the feeding cabinet 5 enters the activation box 3, the sealing valve II 20 is used to close the activation box 3 to reduce the interaction between the activation box 3 and the external air.
[0025] A hydraulic rod 23 is provided at the inner top of the activation box 3. An electric slide rail for driving the hydraulic rod 23 to move horizontally is provided between the hydraulic rod 23 and the activation box 3. A sealing plate 22 is installed at the bottom of the hydraulic rod 23. A plurality of locking arms 25 are installed on the outside of the sealing plate 22. A plurality of blocks 8 are fixedly connected to the outside of the feeding cabinet 5. During operation, the electric slide rail drives the hydraulic rod 23 to move. There are many sealing plates 22 stacked on one side inside the activation box 3. The hydraulic rod 23 grabs the sealing plate 22. A connecting valve is fixedly connected to the bottom of the hydraulic rod 23 for grasping and fixing the sealing plate 22. Then, the hydraulic rod 23 drives the sealing plate 22 to move above the delivery cabinet 5. As the sealing plate 22 approaches the delivery cabinet 5, the locking arm 25 will contact the block 8, thereby fixing the delivery cabinet 5 and the sealing plate 22. Then, the hydraulic rod 23 can drive the delivery cabinet 5 to move, lift the delivery cabinet 5 upward to separate it from the support platform 9, and then move it to one side and place it in the activation box 3. Then, the hydraulic rod 23 grabs another sealing plate 22; an air pump is installed on the top of the sealing plate 22 to continuously pump the air in the activation box 3 into the delivery cabinet 5. When the hydraulic rod 23 releases the fixation with the sealing plate 22, the air pump starts to work. The outside of the activation box 3 is connected to a pipeline for continuously injecting activation gas into the activation box 3 to ensure the activation process of the finished products. When the activation is completed, one side of the activation box 3 can be opened to take out the delivery cabinet 5. Through this setting, the finished products in multiple delivery cabinets 5 can be activated simultaneously, and the sealing plate 22 seals the entire delivery cabinet 5 and continuously injects activation gas into it to ensure the normal progress of the activation work.
[0026] The inner bottom of the delivery cabinet 5 is inclined. A plurality of exhaust holes 24 are opened at the bottom of the delivery cabinet 5. One side of the delivery cabinet 5 is open, and a flip door 27 is fixedly connected at the opening. During operation, due to the inclined setting of the bottom of the delivery cabinet 5, when the flip door 27 is opened, the finished products inside can slide outwards under the action of gravity, and the gas injected by the air pump finally discharges from the exhaust holes 24 at the bottom to ensure that the gas contacts all the finished products.
[0027] A plurality of convex platforms 17 are fixedly connected to the top of the support platform 9. Bent plates 16 are fixedly connected to both sides of the top of the support platform 9. Insertion grooves adapted to the convex platforms 17 are opened at the bottom of the delivery cabinet 5. During operation, the convex platforms 17 are provided to allow the delivery cabinet 5 to be placed on the support platform 9 from top to bottom, and the bent plates 16 are provided to ensure the stable placement of the delivery cabinet 5.
[0028] The series chain 13 is composed of a plurality of outer link plates and inner link plates connected end to end. A fixing hole adapted to the connecting column 15 is fixedly connected to the top of the inner link plate. A gear is fixedly connected to the output end of the drive motor 6, and the gear meshes with a plurality of holes formed by the outer link plates. During operation, the gear drives the series chain 13 to move from the bottom, thereby driving a plurality of support platforms 9 to rotate in a circle. The fixing holes are provided to allow the support platforms 9 to be fixedly docked with the series chain 13 at any position.
[0029] A method for using a continuous carbonization and activation furnace for biochar, which is applicable to the continuous carbonization and activation furnace for biochar described above. The specific method is as follows: S1: Put the biochar raw materials to be processed into the feeding cabinet 5. Drive the series chain 13 to move through the driving motor 6. Drive the support platform 9 and the feeding cabinet 5 to move on the moving track 2 through the series chain 13. The moving track 2, the central track 18 and the rectangular track 19 form a closed circular track. The entire series chain 13 moves in the closed track, so as to drive multiple support platforms 9 and feeding cabinets 5 to move in a cycle. S2: When the feeding cabinet 5 moves into the carbonization furnace 1, the heating platform 7 at the bottom of the carbonization furnace platform 1 uses electric heating or other methods to heat up the carbonization furnace 1, so as to perform high-temperature water treatment on the raw materials moved into the carbonization furnace 1, and make the raw materials stably undergo the carbonization process. S3: During the continuous movement of the series chain 13, continuously put biochar raw materials into the empty feeding cabinet 5, let the new feeding cabinet 5 enter the carbonization furnace 1, and adjust the driving speed of the driving motor 6 according to different raw materials, then the carbonization time of the feeding cabinet 5 in the carbonization furnace 1 can be controlled; when the feeding cabinet 5 exits the carbonization furnace 1, it can just complete the carbonization time required. Then the raw materials and the feeding cabinet 5 in a high-temperature state enter the activation box 3 for activation treatment.
[0030] A method for using a continuous carbonization and activation furnace for biochar: The activation treatment method of the activation box in step S3 is specifically as follows: Q1: A sealing plate 22 is stacked on one side inside the activation box 3. The sealing plate 22 is grabbed by the hydraulic rod 23. A connecting valve is fixedly connected to the bottom of the hydraulic rod 23 for grabbing and fixing the sealing plate 22. Then the hydraulic rod 23 drives the sealing plate 22 to move above the feeding cabinet 5. As the sealing plate 22 approaches the feeding cabinet 5, the locking arm 25 will contact the block 8, so as to fix the feeding cabinet 5 and the sealing plate 22. Then the hydraulic rod 23 can drive the feeding cabinet 5 to move. Q2: An air pump is installed on the top of the sealing plate 22 to continuously pump the air in the activation box 3 into the feeding cabinet 5. When the hydraulic rod 23 releases the fixation with the sealing plate 22, the air pump starts to work. The outside of the activation box 3 is connected to a pipeline for continuously injecting activation gas into the activation box 3. The gas injected by the air pump finally discharges from the exhaust hole 24 at the bottom to ensure that the gas contacts all the finished products, so as to ensure the activation process of the finished products.
[0031] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A biochar continuous carbonization and activation furnace, characterized in that: It includes a carbonization furnace, the bottom of which is fixedly connected to a heating table, the top of which is fixedly connected to an exhaust valve, a movable rail is arranged inside the carbonization furnace, the movable rail is composed of two sections of spiral rails, the middle parts of the two sections of spiral rails are fixedly connected by a central rail, the outer sides of the two sections of spiral rails are fixedly connected to a rectangular rail, an activation box is installed on the outer side of the rectangular rail, a plurality of support platforms are slidably connected above the movable rail, the plurality of support platforms are connected by a series chain, a driving motor for driving the series chain to move is fixedly connected to the bottom of the rectangular rail, a delivery cabinet is arranged on the top of the support platform, and an exhaust valve is fixedly connected to the top of the carbonization furnace.
2. The biochar continuous carbonization and activation furnace according to claim 1, characterized in that: A moving groove is provided on the top surface of the moving rail, and two pulleys are installed below the supporting platform, and the pulleys are slidably engaged in the moving groove.
3. The biochar continuous carbonization and activation furnace according to claim 2, characterized in that: A chain groove is provided at the bottom of the movable groove, the series chain is slidably engaged in the chain groove, a baffle is fixedly connected to the top of the chain groove, and two connecting columns are fixedly connected between the support platform and the series chain.
4. The biochar continuous carbonization and activation furnace according to claim 3, characterized in that: The activation box is sleeved on the outside of the rectangular rail, two sealing valves are installed at both ends of the activation box, a sealing valve is installed on the outside of the carbonization furnace, and a second exhaust valve is installed on the top of the activation box.
5. The biochar continuous carbonization and activation furnace according to claim 4, characterized in that: A hydraulic rod is arranged at the inner top of the activation box, an electric slide rail for driving the hydraulic rod to move horizontally is arranged between the hydraulic rod and the activation box, a sealing plate is installed at the bottom of the hydraulic rod, a plurality of locking arms are installed at the outer side of the sealing plate, and a plurality of blocks are fixed to the outer side of the delivery cabinet.
6. The biochar continuous carbonization and activation furnace according to claim 5, characterized in that: The inner bottom of the delivery cabinet is arranged in an inclined shape, a plurality of exhaust holes are provided at the bottom of the delivery cabinet, one side of the delivery cabinet is arranged in an open shape, and a flip door is connected to the east of the opening.
7. The biochar continuous carbonization and activation furnace according to claim 6, characterized in that: A plurality of bosses are fixedly connected to the top of the support platform, bending plates are fixedly connected to both sides of the top of the support platform, and an insertion groove matched with the bosses is provided at the bottom of the delivery cabinet.
8. The biochar continuous carbonization and activation furnace according to claim 7, characterized in that: The series lock chain is composed of multiple outer chain plates and inner chain plates connected at the end. The top of the inner chain plate is fixed with a fixing hole adapted to the connecting column. The output end of the driving motor is fixed with a gear, and the gear is meshed with multiple holes formed by the outer chain plates.
9. A method for using a biochar continuous carbonization and activation furnace, characterized in that: The method is applicable to any one of the biochar continuous carbonization activation furnaces described in claims 1 to 8 above, and the method is specifically: S1: The biochar raw materials to be processed are placed in the delivery cabinet, and the series chain is driven by the driving motor to move, and the series chain drives the support table and the delivery cabinet to move on the moving rail. The moving rail, the center rail and the rectangular rail form a closed circular track. The entire series chain moves in the closed track, thereby driving multiple support tables and delivery cabinets to move in a cycle; S2: When the delivery cabinet is moved to the carbonization furnace, the heating table at the bottom of the carbonization furnace table uses electric heating and other methods to heat the carbonization furnace, so that the raw materials moved into the carbonization furnace can be subjected to high-temperature dehydration treatment, so that the raw materials can be stably carbonized; S3: During the continuous movement of the series chain, biochar raw materials are continuously put into the empty delivery cabinet, so that the new delivery cabinet can enter the carbonization furnace. According to different raw materials, the driving speed of the driving motor is adjusted to control the carbonization time of the delivery cabinet in the carbonization furnace; the delivery cabinet can be made to complete the time required for carbonization when it leaves the carbonization furnace, and then the raw materials and delivery cabinet in a high temperature state enter the activation box for activation treatment.
10. The method for using the biochar continuous carbonization and activation furnace according to claim 9, characterized in that: The activation treatment method of the activation box in step S3 is specifically as follows: Q1: A sealing plate is stacked on one side of the activation box. The sealing plate is picked up by a hydraulic rod. A connecting valve is fixed to the bottom of the hydraulic rod to grab and fix the sealing plate. Then the hydraulic rod drives the sealing plate to move to the top of the delivery cabinet. As the sealing plate approaches the delivery cabinet, the locking arm will contact the card block, thereby fixing the delivery cabinet and the sealing plate. Then the hydraulic rod can drive the delivery cabinet to move; Q2: An air pump is installed on the top of the sealing plate to continuously draw the air in the activation box into the delivery cabinet. When the hydraulic rod is released from the sealing plate, the air pump starts to work, and the outside of the activation box is connected to the pipeline to continuously inject the activation gas into the activation box. The gas injected by the air pump is eventually discharged from the exhaust hole at the bottom to ensure that the gas contacts all finished products, thereby ensuring the activation process of the finished products.
Citation Information
Cited By
Continuous carbonization and activation integrated furnace equipment and use method
CN121064867A