Stainless steel wire processing device capable of uniformly coating film

Abstract

The invention discloses a stainless steel wire processing device capable of uniformly laminating, which comprises a device main body, the bottom of the inlet end of the inner cavity of the device main body is provided with a reagent groove, and a laminating reagent is added in the reagent groove; a stainless steel wire is wound on the guide roller assembly; the vibration guiding assembly is arranged at the top of the inner cavity of the device body and comprises a cylinder in butt joint with the servo motor and a protruding structure arranged on the surface of the cylinder, and the stainless steel wire is wound around the vibration guiding assembly; wherein the guide roller assembly and the external winding and unwinding equipment pull the stainless steel wire and introduce the stainless steel wire into the reagent tank to adhere a film covering reagent, and the servo motor drives the vibration guide assembly to rotate, so that the moving stainless steel wire is guided by the rotating convex structure to move up and down and roll the arc-shaped surface. The device can solve the problems that an existing film covering device cannot achieve sufficient coating and rolling of a film covering reagent on the arc-shaped surface of a steel wire, the reagent on the steel wire is distributed unevenly, the thickness is unequal after film covering forming, and the follow-up machining quality is affected.

Description

Technical Field

[0001] The present invention relates to the technical field of stainless steel wire production devices, and more specifically, to a stainless steel wire processing device with uniform film coating. Background Art

[0002] When processing steel wires, in order to achieve the set diameter, multiple stretching operations of different degrees are required through specific dies. During the wire drawing process, it is necessary to protect the surface structure of the wire. By applying film coating reagents such as film coating agents, and then performing drying and shaping treatments, a film is formed on the surface of the wire, thereby reducing the friction between the wire and the processing device, achieving a larger and more accurate deformation amount at a faster drawing speed, making the surface of the processed wire smoother, causing less damage to the device, increasing its service life, and reducing costs.

[0003] However, the existing film coating devices cannot fully coat and roll the film coating reagent on the arc surface of the steel wire, resulting in uneven distribution of the reagent on the steel wire and unequal thickness after film coating formation, which affects the subsequent processing quality. Summary of the Invention

[0004] The purpose of the present invention is to provide a stainless steel wire processing device with uniform film coating to solve the problem that the existing film coating devices cannot fully coat and roll the film coating reagent on the arc surface of the steel wire, resulting in uneven distribution of the reagent on the steel wire and unequal thickness after film coating formation, which affects the subsequent processing quality.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions: A stainless steel wire processing device with uniform film coating, comprising:

[0006] A device main body, at the bottom of the inlet end of its inner cavity, a reagent tank is provided, and a film coating reagent is added to the reagent tank;

[0007] A guide roller assembly, around which a stainless steel wire is wound;

[0008] A vibration guiding assembly, which is arranged at the top of the inner cavity of the device main body, includes a cylinder connected to a servo motor and a convex structure arranged on the surface of the cylinder, and the stainless steel wire is wound around the vibration guiding assembly;

[0009] Wherein, the guide roller assembly and the externally arranged winding and unwinding equipment pull the stainless steel wire and introduce it into the reagent tank for attachment of the film coating reagent, and the servo motor drives the vibration guiding assembly to rotate, so that the moving stainless steel wire is guided by the rotating convex structure to move up and down and roll on the arc surface.

[0010] As a further description of the above technical solution:

[0011] A separation net is assembled at the top of the reagent tank, and a sleeve opening corresponding to the guide roller assembly is arranged on the separation net.

[0012] As a further description of the above technical solution:

[0013] The guide roller assembly includes a first guide roller, an immersion guide roller, and a second guide roller. The first guide roller is arranged at the front end of the vibration guiding assembly. A part of the immersion guide roller is immersed in the film coating reagent, and a guide roller sleeve is sleeved thereon. The second guide roller is arranged at the rear end of the vibration guiding assembly and includes several groups of upper and lower paired pressing rollers. The stainless steel wire penetrates into the gap between the two pressing rollers.

[0014] As a further description of the above technical solution:

[0015] The upper and lower ends of the column body are respectively provided with enclosures, and the convex structure is arranged inside the enclosures and includes an upper arc-shaped convex block and a lower arc-shaped convex block.

[0016] As a further description of the above technical solution:

[0017] The thicknesses of the upper arc-shaped convex block and the lower arc-shaped convex block gradually increase from the center of the column body to its end.

[0018] As a further description of the above technical solution:

[0019] A plurality of vibration guiding assemblies are arranged at intervals, and a baffle is arranged between adjacent vibration guiding assemblies. The baffle is suspended at the top of the inner cavity of the device main body by a suspension rod.

[0020] As a further description of the above technical solution:

[0021] The suspension rod includes a screw rod and a connecting rod rotatably connected to the bottom of the screw rod. The screw rod is inserted into the mounting seat at the top of the inner cavity of the device main body and is screwed with the nut outside the mounting seat.

[0022] As a further description of the above technical solution:

[0023] The connecting rod is rotatably connected to a hinge seat, and the hinge seat is slidably arranged on the top surface of the baffle.

[0024] As a further description of the above technical solution:

[0025] An arc-shaped slope is further arranged at the bottom of the inner cavity of the device main body below the vibration guiding assembly, and the lower end of the arc-shaped slope extends to the reagent tank.

[0026] As a further description of the above technical solution:

[0027] An absorbent cushion layer is laid on the arc-shaped slope.

[0028] In summary, due to the adoption of the above technical solutions, the present invention has the following beneficial effects compared with the prior art:

[0029] 1. The stainless steel wire processing device of the present invention is used for coating the surface of stainless steel wires. The steel wires are guided by a guide roller assembly, immersed in a coating reagent, and subjected to preliminary rolling, so that the excess reagent flows back to the reagent tank along the guide roller. A convex structure is provided on the vibration guide assembly and is rotationally driven, so that the moving steel wires slide up and down through the convex structure to throw out the excess reagent, and the arc surface of the convex structure can fully roll the arc surface of the steel wires when the steel wires move vertically, ensuring uniform attachment of the reagent on the steel wires, and further making the subsequent reagent shaping and the coating on the steel wire surface uniform.

[0030] 2. The isolation net mainly absorbs and intercepts the coating reagent volatilized from the reagent tank and the coating reagent flowing back to the reagent tank from the inner cavity of the device main body, so that it flows back to the reagent tank without splashing. It is also used for separating the inner cavity of the device main body from the reagent tank, preventing impurities such as dust in the inner cavity of the device main body from entering the reagent tank and polluting the coating reagent, and further causing impurities in the steel wire coating and poor coating quality.

[0031] 3. By providing a baffle to intercept and reflect the coating reagent splashed by the vibration guide assembly and the coating reagent volatilized from the inner cavity of the device main body, the baffle can be adjusted up and down and in inclination to ensure full interception of the reagent, and the reagent is collected at the lowest point through the arc surface at the bottom and drips down, so that it falls again and flows back to the reagent tank, improving the utilization rate of the reagent and reducing waste.

[0032] 4. The reagent dripping on the bottom surface of the inner cavity of the device main body is guided to the reagent tank through an arc-shaped slope surface, and the liquid absorption cushion layer can prevent the reagent dripping on the arc-shaped slope surface from splashing and reduce its evaporation amount, realizing full reflux and utilization of the reagent. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0034] Figure 1 It is a schematic structural diagram of a stainless steel wire processing device for uniform coating.

[0035] Figure 2 It is an enlarged view of a stainless steel wire processing device for uniform coating at the immersion guide roller.

[0036] Figure 3It is a schematic structural diagram of a vibration guiding component in a stainless steel wire processing device with uniform film coating.

[0037] Figure 4 It is a side expansion view of a vibration guiding component in a stainless steel wire processing device with uniform film coating.

[0038] Figure 5 It is a schematic structural diagram of a baffle and a suspension rod in a stainless steel wire processing device with uniform film coating.

[0039] Legend Explanation:

[0040] 1. Device main body; 11. Arc-shaped slope; 12. Liquid absorption cushion layer; 2. Reagent tank; 21. Film coating reagent; 22. Isolation net; 23. Sleeve opening; 4. Guide roller assembly; 41. First guide roller; 42. Liquid immersion guide roller; 43. Second guide roller; 44. Guide roller sleeve; 5. Vibration guiding component; 50. Servo motor; 51. Cylinder; 52. Enclosure; 53. Upper arc-shaped convex block; 54. Lower arc-shaped convex block; 6. Baffle; 61. Hinge seat; 7. Suspension rod; 71. Screw; 72. Connecting rod; 73. Mounting seat; 74. Nut; 10. Stainless steel wire. Detailed Implementation Manner

[0041] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and illustrated in the accompanying drawings herein can be arranged and designed in various different configurations.

[0042] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0043] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0044] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "inner", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention.

[0045] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and can also be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] Embodiment 1:

[0047] Please refer to Figures 1-5 , the present invention provides a technical solution: a stainless steel wire processing device for uniform film coating, including:

[0048] The device main body 1, at the bottom of the inlet end of its inner cavity, a reagent tank 2 is provided, and a film coating reagent 21 is added in the reagent tank 2; wherein, the film coating reagent 21 can be a film agent.

[0049] The guide roller assembly 4, around which a stainless steel wire 10 is wound.

[0050] The vibration guiding assembly 5, which is arranged at the top of the inner cavity of the device main body 1, includes a column body 51 connected to a docking servo motor 50 and a convex structure arranged on the surface of the column body 51, and the stainless steel wire 10 is wound around the vibration guiding assembly 5.

[0051] Among them, the guide roller assembly 4 and the externally provided winding and unwinding equipment pull the stainless steel wire 10 and introduce it into the reagent tank 2 for the attachment of the film coating reagent 21, and the servo motor 50 drives the vibration guiding assembly 5 to rotate, so that the moving stainless steel wire 10 is guided by the rotating convex structure to move up and down and be roll-pressed on the arc surface.

[0052] The stainless steel wire processing device of the present invention is used for film coating on the surface of stainless steel wire. The steel wire is guided by the guide roller assembly, immersed in the film coating reagent and subjected to preliminary roll-pressing, so that the excess reagent flows back to the reagent tank along the guide roller. The convex structure is arranged on the vibration guiding assembly and is driven to rotate, so that the moving steel wire slides up and down through the guide of the convex structure to throw out the excess reagent, and the arc surface of the convex structure can fully roll-press the arc surface of the steel wire when the steel wire moves vertically, ensuring uniform attachment of the reagent on the steel wire, and further ensuring uniform shaping of the subsequent reagent and uniform film coating on the surface of the steel wire.

[0053] The guide roller assembly 4 includes a first guide roller 41, an immersion guide roller 42, and a second guide roller 43. The first guide roller 41 is disposed at the front end of the vibration guiding assembly 5. A part of the immersion guide roller 42 is immersed in the film coating reagent 21, and a guide roller sleeve 44 is sleeved thereon. The second guide roller 43 is disposed at the rear end of the vibration guiding assembly 5 and includes a plurality of pairs of upper and lower pressing rollers. The stainless steel wire 10 passes through the gap between the two pressing rollers. The above-mentioned guide rollers are fixed to, rotatably connected to, or driven to rotate by a servo motor with one or more of the inner cavity side walls of the device main body 1. The guide roller sleeve 44 can adsorb a certain amount of the film coating reagent 21 and perform secondary reagent coating on the steel wire separated from the film coating reagent 21. The upper and lower arrangement of the second guide roller 43 in groups is used for the vertical limit of the steel wire at the rear end of the vibration guiding assembly 5, avoiding the vibration of the steel wire at the vibration guiding assembly 5 from being transmitted outside the device and affecting the subsequent processing of the steel wire.

[0054] The upper and lower ends of the column body 51 are respectively provided with enclosures 52, and the convex structure is arranged inside the enclosures 52 and includes an upper arc-shaped convex block 53 and a lower arc-shaped convex block 54. The thicknesses of the upper arc-shaped convex block 53 and the lower arc-shaped convex block 54 gradually increase from the center of the column body 51 to its ends. Thus, a structural design is formed in which the thickness of the connection between the axes of the two arc-shaped convex blocks is the largest (i.e., the distance from the surface to the axis of the column body 51 is the largest), and the circumferential and axial thicknesses gradually decrease for extension. When it rotates and the stainless steel wire 10 is tractionally moved by the guide roller assembly 4 and an external winding and unwinding device, the stainless steel wire 10 abuts against the convex structure, and the distance between its part and the axis of the column body 51 always changes in a wave-like trend, thereby enabling the tightened steel wire to slide up and down to achieve the secondary removal of excess reagent by throwing and the roller pressing of the arc surface of the steel wire, thus ensuring uniform film coating.

[0055] The working principle of the stainless steel wire processing device for uniform film coating in this embodiment includes: during use, the guide roller assembly 4 and an external winding and unwinding device tighten and traction the stainless steel wire 10. The steel wire first moves and immerses in the film coating reagent 21, and is roller-pressed by the immersion guide roller 42. Then, it moves to the vibration guiding assembly 5, and through the rotating upper arc-shaped convex block 53 and lower arc-shaped convex block 54, the secondary removal of excess reagent on it and the roller pressing of the arc surface of the steel wire are achieved. Then, it is guided outside the device by the second guide roller 43 for the processing of the steel wire in the next process.

[0056] Embodiment Two:

[0057] Please refer to Figure 2, on the basis of the above-mentioned first embodiment, preferably, a separation net 22 is assembled on the top of the reagent tank 2, and a socket 23 corresponding to the guide roller assembly 4 is arranged on the separation net 22. The separation net 22 mainly absorbs and intercepts the volatilized film-coated reagent 21 in the reagent tank 2 and the film-coated reagent 21 that flows back into the reagent tank 2 from the inner cavity of the device main body 1, so that it can flow back into the reagent tank 2 without splashing. It is also used for separating the inner cavity of the device main body 1 from the reagent tank 2, preventing dust and other impurities in the inner cavity of the device main body 1 from entering the reagent tank 2 and contaminating the film-coated reagent 21, thereby avoiding impurities in the steel wire film coating and poor film coating quality.

[0058] Embodiment Three:

[0059] Please refer to Figure 5 , on the basis of the above-mentioned first embodiment, preferably, several vibration guiding components 5 are arranged at intervals, and a baffle 6 is arranged between adjacent vibration guiding components 5. The baffle 6 is hoisted at the top of the inner cavity of the device main body 1 through a suspension rod 7. In this embodiment, by arranging the baffle 6, the film-coated reagent 21 splashed by the vibration guiding component 5 and the film-coated reagent 21 volatilized from the inner cavity of the device main body 1 are intercepted and reflected, so that it can fall again and flow back into the reagent tank 2, improving the utilization rate of the reagent and reducing waste.

[0060] The suspension rod 7 includes a screw rod 71 and a connecting rod 72 rotatably connected to the bottom of the screw rod 71. The screw rod 71 is inserted into a mounting seat 73 at the top of the inner cavity of the device main body 1 and is screwed with a nut 74 outside the mounting seat 73. The connecting rod 72 is rotatably connected to a hinge seat 61, and the hinge seat 61 is slidably arranged on the top surface of the baffle 6.

[0061] The working principle of a stainless steel wire processing device for uniform film coating in this embodiment includes: in this embodiment, the baffle 6 can be adjusted up and down and in inclination angle to ensure sufficient interception of the reagent, and the reagent is collected at the lowest point through the bottom arc surface and drips down. During use, by adjusting the length of the screw rod 71 inserted into the mounting seat 73, the hoisting height of the baffle 6 at different positions is adjusted, and the structure is positioned by screwing the nut 74 with the screw rod 71. During this period, the connecting rod 72 rotates relative to the screw rod 71, and through its hinge connection with the hinge seat 61 and the sliding connection between the hinge seat 61 and the baffle 6, the self-adaptive adjustment of the quadrilateral structure is realized.

[0062] Embodiment Four:

[0063] Please refer to Figure 1, on the basis of the above-mentioned first embodiment, preferably, an arc-shaped slope 11 is further provided at the bottom of the inner cavity of the device main body 1 below the vibration guiding assembly 5, and the lower end of the arc-shaped slope 11 extends to the reagent tank 2. An absorbent cushion layer 12 is laid on the arc-shaped slope 11. Thus, the reagent dripping on the bottom surface of the inner cavity of the device main body 1 is guided to the reagent tank 2 through the arc-shaped slope 11, and the absorbent cushion layer 12 can prevent the reagent dripping on the arc-shaped slope 11 from splashing and reduce its evaporation amount, realizing the full reflux and utilization of the reagent.

[0064] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A stainless steel wire processing device with uniform coating, characterized in that: include: The device body has a reagent tank at the bottom of the inner cavity entrance end, and the coating reagent is added into the reagent tank; A guide roller assembly, on which a stainless steel wire is wound; A vibration guide assembly is arranged at the top of the inner cavity of the device body, comprising a column connected to the servo motor and a protruding structure arranged on the surface of the column, and the stainless steel wire is wound around the vibration guide assembly; Among them, the guide roller assembly and the external winding and unwinding equipment pull the stainless steel wire and introduce it into the reagent tank to attach the coating reagent. The servo motor drives the vibration guide assembly to rotate, so that the moving stainless steel wire is guided by the rotating protruding structure to move up and down and roll the arc surface.

2. The uniformly coated stainless steel wire processing device according to claim 1, characterized in that: The top of the reagent tank is equipped with an isolation net, and the isolation net is provided with a sleeve corresponding to the guide roller assembly.

3. The uniformly coated stainless steel wire processing device according to claim 1, characterized in that: The guide roller assembly includes a first guide roller, an immersion guide roller, and a second guide roller. The first guide roller is arranged at the front end of the vibration guide assembly. The immersion guide roller is partially immersed in the coating reagent and is covered with a guide roller sleeve. The second guide roller is arranged at the rear end of the vibration guide assembly and includes a plurality of groups of pressure rollers arranged in pairs up and down. The stainless steel wire is inserted into the gap between the two pressure rollers.

4. The uniformly coated stainless steel wire processing device according to claim 1, characterized in that: The upper and lower ends of the column are respectively provided with enclosures, and the protruding structure is arranged on the inner side of the enclosure, and comprises an upper arc-shaped protrusion and a lower arc-shaped protrusion.

5. The uniformly coated stainless steel wire processing device according to claim 4, characterized in that: The thickness of the upper arc-shaped protrusion and the lower arc-shaped protrusion increases gradually from the center of the column to the end thereof.

6. The uniformly coated stainless steel wire processing device according to claim 1, characterized in that: A plurality of the vibration guide components are arranged at intervals, and baffles are arranged between adjacent vibration guide components. The baffles are suspended on the top of the inner cavity of the device body through a suspension rod.

7. The uniformly coated stainless steel wire processing device according to claim 6, characterized in that: The suspension rod comprises a screw rod and a connecting rod rotatably connected to the bottom of the screw rod. The screw rod is inserted into a mounting seat at the top of the inner cavity of the device body and is threadedly connected to a nut on the outer side of the mounting seat.

8. The uniformly coated stainless steel wire processing device according to claim 7, characterized in that: The connecting rod is rotatably connected to the hinge seat, and the hinge seat is slidably arranged on the top surface of the baffle.

9. The uniformly coated stainless steel wire processing device according to claim 1, characterized in that: The bottom of the inner cavity of the device body is also provided with an arc-shaped slope below the vibration guide component, and the lower end of the arc-shaped slope extends to the reagent tank.

10. The uniformly coated stainless steel wire processing device according to claim 9, characterized in that: A liquid-absorbing cushion layer is laid on the arc-shaped slope surface.

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