Copper bar cleaning device
By designing a copper strip cleaning device including a multi-directional adjustment module and a visual positioning mechanism, the problems of low cleaning efficiency and inaccurate positioning in the prior art are solved, and the multi-angle precision cleaning of the copper strip is realized, and the cleaning efficiency and applicability are improved.
Patent Information
- Application Number
- CN202510592914.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-06-20
AI Technical Summary
The prior art has problems such as high labor costs, inaccurate positioning and low cleaning efficiency in the cleaning process of IGBT copper ships, especially in the multi-angle and multi-faceted cleaning, which is difficult to achieve automation and efficiency.
A copper row cleaning device including a machine, a tight adjustment component, a hoisting assembly and a cleaning component is designed. A multi-directional adjustment module and a visual positioning mechanism are used to realize multi-angle flip and precise positioning cleaning of the copper row, and efficient cleaning is carried out through a laser cleaning machine.
It realizes the simple structure, accurate positioning, and multi-angle flip cleaning of copper strips, improves cleaning efficiency and accuracy, reduces labor costs, and is suitable for copper strips of different sizes and specifications.
Smart Images
Figure CN120169759A_ABST
Abstract
Description
Technical Field
[0001] The invention is applied to the technical field of product cleaning, and particularly relates to a copper bar cleaning device. Background Art
[0002] During the use of a motor, more or less some circuits or special devices are required around the motor to ensure the normal start-up, operation or speed regulation of the motor. The device that is applied to an electric vehicle except for the motor body and appropriately transforms the input electrical energy and then sends it to the motor terminal for driving the vehicle wheels to move is collectively called a motor driver. The IGBT copper bar is an important part of the motor driver. During the assembly process, the surface of the IGBT copper bar needs to be cleaned to avoid short circuits and product damage during subsequent use. Since the welding surface of the IGBT copper bar in the motor drive box needs to fit with the IGBT copper bar, there are multiple contact surfaces in multiple directions, so it is necessary to ensure that all contact surfaces of the IGBT copper bar are cleaned. Since automatic cleaning needs to be ensured, there are difficulties in chaotic incoming materials and multi-surface cleaning, and it is necessary to solve the problems of material taking and multi-surface automatic flipping and cleaning. Currently, mainly manual operation of a laser cleaning mechanism is used to clean the copper bar. This method has a high labor cost, requires manual alignment of the copper bar cleaning position, and this positioning method is inaccurate, resulting in incomplete cleaning. Or the copper bar is clamped by a manipulator for multi-angle adjustment and cleaning, but the manipulator requires a large movement range, has poor applicability, and requires an independent mechanism for loading and unloading the copper bar, and the cleaning efficiency is not high. If a copper bar cleaning device with a simple structure, accurate positioning, the product can be flipped and cleaned at multiple angles, and the cleaning mechanism can perform positioning motion compensation can be designed, the above problems can be solved. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a copper bar cleaning device with a simple structure, accurate positioning, the product can be flipped and cleaned at multiple angles, and the cleaning mechanism can perform positioning motion compensation.
[0004] The technical solution adopted by the present invention is as follows: The present invention includes a machine table, a clamping and adjusting assembly, a lifting assembly, and a cleaning assembly. The clamping and adjusting assembly and the lifting assembly are respectively arranged on both sides of the upper end surface of the machine table. The adjusting end of the clamping and adjusting assembly drives the clamping end of the clamping and adjusting assembly to cooperate with the copper bar product on the product carrier placed at the lifting end of the lifting assembly. The cleaning assembly is arranged above the clamping and adjusting assembly, and the laser cleaning end of the cleaning assembly cooperates with the copper bar product at the clamping end of the clamping and adjusting assembly.
[0005] Further, the clamping and adjusting assembly includes a Y-axis linear module, a Z-axis linear module, and a clamping module. The Z-axis linear module is connected to the moving end of the Y-axis linear module. The clamping module includes a clamping support plate, clamping cylinders, clamping frames, and a flipping module. The clamping support plate is connected to the moving end of the Z-axis linear module. Two groups of the clamping cylinders are arranged at both ends of the clamping support plate. Two groups of the clamping frames are connected to the clamping support plate through double-headed slide rails. The moving ends of the two groups of the clamping cylinders are respectively connected to the two groups of the clamping frames. The flipping module is arranged between the pressing ends of the two groups of the clamping frames and cooperates with the copper bar product.
[0006] Further, the flipping module includes a first flipping motor and a flipping plate. Two groups of the flipping plates are respectively rotatably matched with the pressing ends of the two groups of the clamping frames. The ends of the two groups of the flipping plates are connected through telescopic connecting rods. The first flipping motor is arranged on one of the clamping frames and is rotatably matched with one of the flipping plates. Pressing blocks are arranged on the corresponding sides of the two groups of the flipping plates. The two groups of the clamping cylinders drive a plurality of the pressing blocks to cooperate with the clamping ends of the copper bar product.
[0007] Further, anti-falling bottom plates are arranged at the upper ends of the two groups of the flipping plates and cooperate with the copper bar product. The anti-falling bottom plates are provided with a plurality of cleaning grooves, and the plurality of the cleaning grooves are adapted to a plurality of cleaning positions on the copper bar product.
[0008] Further, the cleaning assembly includes a cleaning bracket, a laser cleaning machine, a transverse moving module, and a lifting module. The transverse moving module is arranged at the upper end of the cleaning bracket. The lifting module is connected to the moving end of the transverse moving module. The laser cleaning machine is connected to the moving end of the lifting module. The transverse moving module and the lifting module drive the laser cleaning machine to cooperate with the copper bar product on the flipping module.
[0009] Further, a first vision positioning module is arranged on one side of the laser cleaning machine and is inductively matched with the copper bar product on the flipping module.
[0010] Further, the jacking assembly includes a jacking support frame, jacking cylinders, a jacking plate, and a second flipping motor. A plurality of groups of the jacking cylinders are arranged on the lower end surface of the jacking support frame. The jacking plate is connected to the jacking support frame through a plurality of linear bearings. The moving ends of the plurality of the jacking cylinders are connected to the jacking plate. The connection end of the second flipping motor is arranged in the middle of the jacking plate. A carrier tray is arranged at the moving end of the second flipping motor. The product carrier is in limit cooperation with the carrier tray.
[0011] Further, a number of support columns and a number of positioning pins are provided at the upper end of the vehicle tray, and the number of support columns and the number of positioning pins cooperate with the product vehicle.
[0012] Further, a second vision positioning module is provided on the upper part of the lifting assembly. The second vision positioning module is inductively matched with the product vehicle on the movable end of the lifting assembly. A position sensor is provided on one side of the machine platform close to the lifting assembly, and the position sensor is inductively matched with the copper bar product on the lifting end of the lifting assembly.
[0013] Further, a protection frame is provided at the upper end of the machine platform. The protection frame is provided with a feeding and discharging door and a protection plate, and the second vision positioning module is provided at the upper end of the protection frame.
[0014] The beneficial effects of the present invention are as follows: both the clamping and adjusting assembly and the cleaning assembly are provided with multi-directional adjusting modules. After the copper bar product is clamped by the clamping module, the adjustment of the Y-axis, Z-axis and flipping angle can be realized, so that each part of the two sides of the copper bar that needs to be cleaned can be cleaned at multiple angles. Moreover, multiple groups of vision positioning mechanisms can perform motion compensation in cooperation with the lifting and horizontal movement functions of the cleaning assembly, so as to achieve precise positioning and cleaning. The lifting assembly can realize the adjustment of the clamping angle, so that the clamping and adjusting assembly can clamp and hold the copper bar more precisely. At the same time, the flipping module is designed as a modular quick-release design, which can be applied to copper bars of different sizes and specifications, with simple structure, convenient circulation and strong applicability. Description of the Drawings
[0015] Figure 1 is the three-dimensional view of the present invention; Figure 2 is the three-dimensional view of the present invention with the protection frame hidden; Figure 3 is the three-dimensional view of the clamping and adjusting assembly; Figure 4 is the three-dimensional view of the clamping module; Figure 5 is the three-dimensional view of the flipping module; Figure 6 is the three-dimensional view of the cleaning assembly; Figure 7 is the three-dimensional view of the lifting assembly. Detailed Embodiments
[0016] Such as Figures 1 to 7As shown, in this embodiment, the present invention includes a machine platform 1, a clamping and adjusting assembly 2, a lifting assembly 3, and a cleaning assembly 4. The clamping and adjusting assembly 2 and the lifting assembly 3 are respectively arranged on both sides of the upper end surface of the machine platform 1. The adjusting end of the clamping and adjusting assembly 2 drives the clamping end of the clamping and adjusting assembly 2 to cooperate with the copper bar product on the product carrier placed on the lifting end of the lifting assembly 3. The cleaning assembly 4 is arranged above the clamping and adjusting assembly 2, and the laser cleaning end of the cleaning assembly 4 cooperates with the copper bar product on the clamping end of the clamping and adjusting assembly 2. Thus, both the clamping and adjusting assembly 2 and the cleaning assembly 4 are provided with multi-directional adjustment modules. After the clamping module 23 clamps the copper bar product, the adjustment of the Y-axis, Z-axis, and flipping angle can be realized, so that each part that needs to be cleaned on both sides of the copper bar product can be cleaned at multiple angles. And multiple groups of vision positioning mechanisms can perform motion compensation in cooperation with the lifting and lateral movement functions of the cleaning assembly 4, thereby realizing precise positioning and cleaning. The lifting assembly 3 can realize the adjustment of the clamping angle, so that the clamping and adjusting assembly 2 can clamp and hold the copper bar more precisely. At the same time, the flipping module 27 is designed as a modular quick-release design and can be applied to copper bars of different sizes and specifications, with simple structure, convenient circulation, and strong applicability.
[0017] As Figures 2 to 4 shown, in this embodiment, the clamping and adjusting assembly 2 includes a Y-axis linear module 21, a Z-axis linear module 22, and a clamping module 23. The Z-axis linear module 22 is connected to the moving end of the Y-axis linear module 21. The clamping module 23 includes a clamping support plate 24, a clamping cylinder 25, a clamping frame 26, and a flipping module 27. The clamping support plate 24 is connected to the moving end of the Z-axis linear module 22. Two groups of the clamping cylinders 25 are arranged at both ends of the clamping support plate 24. Two groups of the clamping frames 26 are connected to the clamping support plate 24 through double-headed slide rails 28. The moving ends of the two groups of the clamping cylinders 25 are respectively connected to the two groups of the clamping frames 26. The flipping module 27 is arranged between the pressing ends of the two groups of the clamping frames 26 and cooperates with the copper bar product. Thus, the Y-axis linear module 21 and the Z-axis linear module 22 can drive the clamping module 23 to move in the Y-axis direction and the Z-axis direction. After positioning the copper bar product, the two groups of the clamping cylinders 25 are driven to move synchronously. The flipping module 27 between the two groups of the clamping frames 26 clamps the copper bar product and moves it to the cleaning position through the Y-axis linear module 21 and the Z-axis linear module 22.
[0018] As Figure 3 and Figure 4As shown in the figure, in this embodiment, the flipping module 27 includes a first flipping motor 271 and a flipping plate 272. Two groups of the flipping plates 272 are respectively rotationally matched with the pressing ends of two groups of the clamping frames 26. The ends of the two groups of the flipping plates 272 are connected by a telescopic connecting rod 273. The first flipping motor 271 is arranged on one group of the clamping frames 26 and is rotationally matched with one group of the flipping plates 272. Pressing blocks 274 are arranged on one side of the two groups of the flipping plates 272 corresponding to each other. Two groups of the clamping cylinders 25 drive a plurality of the pressing blocks 274 to cooperate with the clamping ends of the copper bar products. Thus, it can be seen that the telescopic connecting rod 273 can realize the synchronous rotation of the two groups of the flipping plates 272. The first flipping motor 271 performs adaptive adjustment according to the cleaning marking points of the products, and cooperates with the Y-axis linear module 21 and the Z-axis linear module 22 to realize cleaning in the plane, height and angular positions, and the cleaning effect is better.
[0019] As Figure 5 shown in the figure, in this embodiment, anti-falling bottom plates 275 are arranged at the upper ends of the two groups of the flipping plates 272. The two groups of the anti-falling bottom plates 275 cooperate with the copper bar products. A plurality of cleaning grooves 276 are arranged on the anti-falling bottom plates 275. The plurality of the cleaning grooves 276 are adapted to a plurality of cleaning positions on the copper bar products. Thus, it can be seen that the anti-falling bottom plates 275 can effectively prevent the products from falling off when flipping to the other side, and the laser cleaning mechanism can clean the cleaning points through the cleaning grooves 276 without affecting the cleaning effect.
[0020] As Figure 2 and Figure 5 shown in the figure, in this embodiment, the cleaning assembly 4 includes a cleaning bracket 41, a laser cleaning machine 42, a transverse movement module 43 and a lifting module 44. The transverse movement module 43 is arranged at the upper end of the cleaning bracket 41. The lifting module 44 is connected to the moving end of the transverse movement module 43. The laser cleaning machine 42 is connected to the moving end of the lifting module 44. The transverse movement module 43 and the lifting module 44 drive the laser cleaning machine 42 to cooperate with the copper bar products on the flipping module 27. Thus, it can be seen that the transverse movement module 43 and the lifting module 44 can realize the positioning adjustment of the laser cleaning machine 42 in the X-axis direction and the Z-axis direction and perform position compensation, so that the products can be cleaned in the X-axis, Y-axis, Z-axis and flipping directions, and the efficiency is higher.
[0021] As Figure 6 shown in the figure, in this embodiment, a first vision positioning module 45 is arranged on one side of the laser cleaning machine 42. The first vision positioning module 45 is inductively matched with the copper bar products on the flipping module 27. Thus, it can be seen that the first vision positioning module 45 can collect the images on the surfaces of the copper bar products, cooperate with each movement module for adjustment, and avoid incomplete cleaning.
[0022] As Figure 2 and Figure 7 shown, in this embodiment, the lifting assembly 3 includes a lifting support frame 31, a lifting cylinder 32, a lifting plate 33, and a second flipping motor 34. A plurality of groups of the lifting cylinders 32 are arranged on the lower end surface of the lifting support frame 31. The lifting plate 33 is connected to the lifting support frame 31 through a plurality of linear bearings 35. The movable ends of the plurality of lifting cylinders 32 are connected to the lifting plate 33. The connection end of the second flipping motor 34 is arranged in the middle of the lifting plate 33. A carrier tray 36 is arranged at the movable end of the second flipping motor 34. The product carrier is in limit cooperation with the carrier tray 36. Thus, it can be seen that the second flipping motor 34 can perform lifting loading and unloading and planar angle adjustment on an external product carrier, making the clamping accuracy of the clamping module 23 higher and preventing the product from being deformed or damaged due to overpressure during the clamping process.
[0023] As Figure 7 shown, in this embodiment, a plurality of support columns 37 and a plurality of positioning pins 38 are arranged on the upper end of the carrier tray 36. The plurality of support columns 37 and the plurality of positioning pins 38 cooperate with the product carrier. Thus, it can be seen that the plurality of support columns 37 and the plurality of positioning pins 38 provide support and positioning for the product carrier, preventing the copper bar product from shifting during the loading and unloading process.
[0024] As Figure 1 and Figure 2 shown, in this embodiment, a second vision positioning module 5 is arranged above the lifting assembly 3. The second vision positioning module 5 is in inductive cooperation with the product carrier on the movable end of the lifting assembly 3. A position sensor 6 is arranged on one side of the machine table 1 close to the lifting assembly 3. The position sensor 6 is in inductive cooperation with the copper bar product on the lifting end of the lifting assembly 3. Thus, it can be seen that the second vision positioning module 5 can identify whether there is material on the lifting assembly 3, and the position sensor 6 can identify whether the copper bar product is lifted in place.
[0025] As Figure 1 shown, in this embodiment, a protection frame 7 is arranged on the upper end of the machine table 1. The protection frame 7 is provided with a loading and unloading door 8 and a protection plate 9. The second vision positioning module 5 is arranged on the upper end of the protection frame 7. Thus, it can be seen that the loading and unloading door 8 and the protection plate 9 can provide the functions of rapid loading and unloading and protection.
[0026] Working principle of the present invention: Before the equipment starts, open the feeding and discharging door 8, place the copper bar product to be cleaned on the product carrier on the lifting assembly 2. The second vision positioning module 5 recognizes that there is material on the lifting assembly 3. The lifting cylinder 32 drives the lifting plate 33 to rise. The in-place sensor 6 senses the copper bar product. The second flipping motor 34 drives the copper bar product to rotate to the optimal clamping position. The Y-axis linear module 21 and the Z-axis linear module 22 drive the clamping module 23 to descend. After reaching the clamping position, the clamping cylinder 25 drives the flipping module 27 to clamp the copper bar product and rise to the cleaning position. The transverse movement module 43 and the lifting module 44 drive the laser cleaning machine 42 to adjust the position and perform laser cleaning on the copper bar product. The Y-axis linear module 21, the Z-axis linear module 22, and the flipping module 27 move synchronously to perform multi-angle cleaning on multiple points on both sides of the copper bar product. The transverse movement module 43 and the lifting module 44 perform position compensation. After the cleaning is completed, each component resets, replaces the copper bar product to be cleaned, and repeats the above steps to achieve multi-angle precise cleaning of the copper bar product.
[0027] Although the embodiments of the present invention are described with actual solutions, they do not constitute a limitation to the meaning of the present invention. For those skilled in the art, modifications to its implementation solutions according to this specification and combinations with other solutions are obvious.
Claims
1. A copper busbar cleaning device, comprising a machine platform (1), a clamping adjustment component (2), a lifting component (3) and a cleaning component (4), characterized in that: The clamping adjustment component (2) and the lifting component (3) are respectively arranged on both sides of the upper end surface of the machine platform (1); the adjusting end of the clamping adjustment component (2) drives the clamping end of the clamping adjustment component (2) to cooperate with the copper busbar product on the product carrier placed at the lifting end of the lifting component (3); the cleaning component (4) is arranged on the upper end of the clamping adjustment component (2); and the laser cleaning end of the cleaning component (4) cooperates with the copper busbar product on the clamping end of the clamping adjustment component (2).
2. A copper busbar cleaning device according to claim 1, characterized in that: The clamping adjustment component (2) comprises a Y-axis linear module (21), a Z-axis linear module (22) and a clamping module (23); the Z-axis linear module (22) is connected to the movable end of the Y-axis linear module (21); the clamping module (23) comprises a clamping support plate (24), a clamping cylinder (25), a clamping frame (26) and a flip module (27); the clamping support plate (24) is connected to the movable end of the Z-axis linear module (22); two groups of the clamping cylinders (25) are arranged at both ends of the clamping support plate (24); two groups of the clamping frames (26) are connected to the clamping support plate (24) via double-headed slide rails (28); the movable ends of the two groups of the clamping cylinders (25) are respectively connected to the two groups of the clamping frames (26); the flip module (27) is arranged between the pressed ends of the two groups of the clamping frames (26) and cooperates with the copper busbar product.
3. A copper busbar cleaning device according to claim 2, characterized in that: The flip module (27) comprises a first flip motor (271) and a flip plate (272); the two groups of flip plates (272) are respectively rotatably matched with the pressing ends of the two groups of clamping frames (26); the ends of the two groups of flip plates (272) are connected via a telescopic connecting rod (273); the first flip motor (271) is arranged on one group of the clamping frames (26) and is rotatably matched with the one group of flip plates (272); the two groups of flip plates (272) are each provided with a pressing block (274) on one side thereof; the two groups of clamping cylinders (25) drive a plurality of pressing blocks (274) to match with the clamping ends of the copper busbar products.
4. A copper busbar cleaning device according to claim 3, characterized in that: The upper ends of the two groups of flip plates (272) are both provided with anti-fall bottom plates (275), the two groups of anti-fall bottom plates (275) are matched with the copper busbar product, the anti-fall bottom plates (275) are provided with a plurality of cleaning grooves (276), and the plurality of cleaning grooves (276) are matched with a plurality of cleaning positions on the copper busbar product.
5. A copper busbar cleaning device according to claim 2, characterized in that: The cleaning component (4) comprises a cleaning support (41), a laser cleaning machine (42), a transverse movement module (43) and a lifting module (44); the transverse movement module (43) is arranged at the upper end of the cleaning support (41); the lifting module (44) is connected to the movable end of the transverse movement module (43); the laser cleaning machine (42) is connected to the movable end of the lifting module (44); the transverse movement module (43) and the lifting module (44) drive the laser cleaning machine (42) to cooperate with the copper busbar product on the flip module (27).
6. A copper busbar cleaning device according to claim 5, characterized in that: A first visual positioning module (45) is provided on one side of the laser cleaning machine (42), and the first visual positioning module (45) is inductively matched with the copper busbar product on the flip module (27).
7. A copper busbar cleaning device according to claim 1, characterized in that: The lifting assembly (3) comprises a lifting support frame (31), a lifting cylinder (32), a lifting plate (33) and a second flipping motor (34); a plurality of groups of the lifting cylinders (32) are arranged on the lower end surface of the lifting support frame (31); the lifting plate (33) is connected to the lifting support frame (31) via a plurality of linear bearings (35); the movable ends of the plurality of lifting cylinders (32) are connected to the lifting plate (33); the connecting end of the second flipping motor (34) is arranged in the middle of the lifting plate (33); the movable end of the second flipping motor (34) is provided with a carrier tray (36); the product carrier and the carrier tray (36) are limitedly matched.
8. A copper busbar cleaning device according to claim 7, characterized in that: A plurality of support columns (37) and a plurality of positioning pins (38) are provided at the upper end of the carrier tray (36), and the plurality of support columns (37) and the plurality of positioning pins (38) cooperate with the product carrier.
9. A copper busbar cleaning device according to claim 1, characterized in that: A second visual positioning module (5) is disposed on the lifting component (3), and the second visual positioning module (5) is inductively matched with the product carrier on the movable end of the lifting component (3). A position sensor (6) is disposed on the side of the machine (1) close to the lifting component (3), and the position sensor (6) is inductively matched with the copper busbar product on the lifting end of the lifting component (3).
10. A copper busbar cleaning device according to claim 9, characterized in that: A protective frame (7) is arranged at the upper end of the machine platform (1); the protective frame (7) is provided with a material inlet and outlet door (8) and a protective plate (9); and the second visual positioning module (5) is arranged at the upper end of the protective frame (7).