Casting forming device of cast iron roller

By designing a cast iron roll casting molding device including a limiting mechanism and a support mechanism, the problem of difficulty in adapting cast molds of different sizes and lacking limiting and rapid shutdown functions in the prior art is solved, and flexible adaptation and stable rotation of cast molds are achieved.

CN120170029APending Publication Date: 2025-06-20TONGLING DACHENG ROLLER CO LTD
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Patent Information

Application Number
CN202510345197.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

When used, it is difficult to adapt to casting molds of different sizes for centrifugal casting, and the casting molds lack effective limits and rapid shutdown during rotation.

Method used

A casting molding device for cast iron rolls is designed, including a base, cast mold, slide, limiting mechanism and support mechanism. Through the adjustment slot, motor, screw, slide, limit seat and other components, the adjustment of the supporting wheel spacing and limiting and rapid shutdown of the cast mold can be achieved.

Benefits of technology

The device can adjust the spacing of the support wheels according to the size of the casting mold, and adapt to casting molds of different sizes for rotational operations; at the same time, it provides effective limiting and rapid shutdown functions to ensure the stability and safety of the casting mold during rotation.

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Abstract

The invention relates to the technical field of compression roller casting forming, in particular to a cast iron roller casting forming device which comprises a base, a casting mold is rotationally arranged above the base, sliding ways are arranged on the two sides of the base, and a limiting mechanism facilitating limiting or rapid shutdown of the casting mold is arranged on the upper surface of the base. A supporting mechanism facilitating auxiliary adjustment to support and limit casting molds of different sizes is arranged in the base. According to the casting forming device for the cast iron roller, a limiting arm rotationally arranged above a base is rotationally connected to a supporting frame through a second rotating rod, a third rotating rod rotationally connected with the front section of the limiting arm and a limiting wheel are fixedly connected with a rotation stopping gear, and the rotation stopping gear can be connected with a toothed clamping plate rotationally connected to a fixing rod on the inner side of the limiting arm in a clamped mode; therefore, the limiting wheel can be used for assisting in limiting rotation of the casting mold, and meanwhile the limiting wheel can stop rotating to rapidly stop the casting mold.
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Description

Technical Field

[0001] The present invention relates to the technical field of roll casting molding, and specifically relates to a casting and molding device for cast iron rolls. Background Art

[0002] A horizontal centrifugal casting machine is a centrifugal casting equipment in which the mold rotates around a horizontal axis. Liquid metal is poured into the rotating mold. The mold rotates at a high speed driven by the centrifugal casting machine. The liquid metal fills the mold under the action of centrifugal force and solidifies into a casting. Driven by centrifugal force, metal crystallization proceeds sequentially from the mold wall to the inner surface of the casting, with a certain directional cooling crystallization, which makes some impurities such as slag, gas, and inclusions concentrate on the inner surface layer of the casting. At the same time, the structure of other parts of the casting is also fine. The roll can be processed by a centrifugal casting machine. Centrifugal casting uses a high-speed rotating mold to make the molten metal fill the cavity under the action of centrifugal force, form a dense outer layer, and discharge gas and impurities, and finally obtain a roll with uniform structure and excellent mechanical properties.

[0003] When the above device is used, it does not have a structure for adapting the transmission of the centrifugal casting machine to multiple sizes of molds, auxiliary limiting of the mold, and quickly assisting in stopping when out of control. When the existing horizontal centrifugal casting machine is used, the distance between the two sets of support wheels for driving the mold is mostly a fixed length, making it difficult to adapt to different sizes of molds for centrifugal casting. Moreover, the mold lacks limitation during the rotation casting operation on the support wheels. Only relying on the left and right two sets of support wheels to limit the mold has a poor effect. And if the mold shakes or is about to get out of control during rotation, the mold cannot be quickly stopped. Based on the existing technical deficiencies, the present invention designs a casting and molding device for cast iron rolls. Summary of the Invention

[0004] The present invention provides a casting and molding device for cast iron rolls, which has the advantages of adapting the transmission of the centrifugal casting machine to multiple sizes of molds, auxiliary limiting of the mold, and quickly assisting in stopping when out of control.

[0005] The present invention provides the following technical solutions: A casting and molding device for cast iron rolls includes a base. A mold is rotatably arranged above the base. Slideways are arranged on both sides of the base. A limiting mechanism is arranged on the upper surface of the base to facilitate limiting the mold or quickly stopping it. A support mechanism is arranged inside the base to facilitate assisting in adjusting the support and limitation of molds of different sizes. The support mechanism includes an adjustment groove, side grooves, a motor, a lead screw, a sliding seat, a limit seat, a threaded groove, a telescopic groove, an inner groove, clamping blocks, a rotating groove, a double-axis telescopic rod, a movable push plate, and a support push plate. The adjustment groove is opened on the upper surface of the base. The side grooves are opened on both sides of the inner wall of the adjustment groove. The motor is fixedly connected to one side of the base. The lead screw is rotatably connected to the output end of the motor. The sliding seat is slidably connected inside the adjustment groove. The limit seats are fixedly connected to both sides of the sliding seat. The threaded groove is penetrated and opened on the sliding seat. The telescopic groove is penetrated and opened on the limit seat. The inner groove is opened on the inner sides of the limit seat and the sliding seat. Two groups of the clamping blocks are slidably connected to the upper and lower ends inside the telescopic groove. The rotating groove is opened on the inner side of the clamping block. The double-axis telescopic rod is penetrated and fixedly connected to the inner side of the sliding seat, and the two telescopic ends of the double-axis telescopic rod are respectively arranged inside the inner grooves on both sides. The movable push plate is fixedly connected to both ends of the double-axis telescopic rod. The support push plate is rotatably hinged to the upper and lower ends of the movable push plate.

[0006] As a preferred technical solution of the present invention, the limiting mechanism includes a support frame, a second rotating rod, a limiting arm, a third rotating rod, a limiting wheel, a stop rotating gear, a connecting plate, a fixed rod, a toothed clamping plate, a first telescopic cylinder, a fourth rotating rod, a hinge seat, a second telescopic cylinder, and a rotating sleeve. The support frame is fixedly connected to the upper surface of the base. The second rotating rod is fixedly connected to the inner side of the top end of the support frame. The limiting arm is rotatably connected to the second rotating rod. The third rotating rod is penetrated and rotatably connected to the front end of the limiting arm. The limiting wheel is fixedly connected to the top end of the third rotating rod. The stop rotating gear is fixedly connected to the third rotating rod. The connecting plate is rotatably arranged inside the limiting arm. The fixed rod is fixedly connected to the inner side of the limiting arm. The toothed clamping plate is rotatably connected to the fixed rod. The two ends of the first telescopic cylinder are respectively rotatably connected to the toothed clamping plate and the connecting plate. The fourth rotating rod is fixedly connected to the inner side of the tail end of the limiting arm. The hinge seat is fixedly connected to the upper surface of the base. The bottom end of the second telescopic cylinder is rotatably arranged on the hinge seat. The rotating sleeve is fixedly connected to the top end of the second telescopic cylinder.

[0007] As a preferred technical solution of the present invention, a chute is opened on one side of the slideway. A slider is slidably connected inside the chute. A lower pulley is rotatably connected to the lower surface of the slider. An upper pulley is rotatably connected to the upper surface of the slider. A support arm is rotatably connected to the outer side of the slider. The outer end of the support arm is rotatably connected to a support column. A handle is fixedly connected to the side wall of the support column. A feeding hopper is fixedly connected to the top end of the support column. A feeding pipe is fixedly connected to the side wall of the feeding hopper.

[0008] As a preferred technical solution of the present invention, a protective enclosure is fixedly connected to the base. Feeding windows are penetrated through both the front and back sides of the protective enclosure. Two sets of fixed seats are arranged on the upper surface of the base, and one set of fixed seats is fixedly connected to the sliding seat. A support plate is fixedly connected to the upper surface of the fixed seat. A first rotating rod is rotatably connected through the support plate. Support wheels are fixedly connected to both ends of the first rotating rod. A transmission wheel is fixedly connected to one side of the support wheel above the sliding seat.

[0009] As a preferred technical solution of the present invention, baffles are arranged at both ends of the mold. Bolts are penetrated and inserted into the baffles, and the bolts are threadedly inserted into the mold. A limiting rail is fixedly connected to the outer surface of the mold.

[0010] As a preferred technical solution of the present invention, the lead screw is threadedly inserted into the interior of the thread groove. The limiting seat is slidably connected to the interior of the side groove. The movable push plate and the support push plate are slidably connected to the interior of the telescopic groove and the inner groove. The top end of the support push plate is rotatably hinged to the rotating groove. The outer side surface of the clamping block is in contact with the upper and lower sides of the inner wall of the side groove.

[0011] As a preferred technical solution of the present invention, the toothed clamping plate is movably clamped in the tooth groove of the anti-rotation gear. The rotating sleeve is rotatably sleeved on the fourth rotating rod.

[0012] As a preferred technical solution of the present invention, the lower pulley is slidably connected to the bottom of the inner cavity wall of the chute. The upper pulley is slidably connected to both sides of the top of the inner cavity wall of the chute. The feeding pipe is movably inserted into the feeding window, the baffle, and the mold.

[0013] As a preferred technical solution of the present invention, the support wheel is slidably connected to the inside of the limiting rail.

[0014] As a preferred technical solution of the present invention, an empty groove is opened on the side of the protective enclosure facing the motor. A transmission belt is arranged on the transmission wheel, and the transmission belt passes through the empty groove of the protective enclosure and is connected to an external transmission machine.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The casting and forming device for a cast iron roll controls the contraction of both ends of a double-axis telescopic rod through an external control device to pull the movable push plate inward. The moving movable push plate uses the support push plate to pull the clamping block to slide and contract inside the telescopic groove, so that the outer side of the clamping block does not contact the side groove for clamping and fixing. At this time, the motor is started to drive the screw rod to rotate clockwise or counterclockwise. The rotating screw rod drives the sliding seat to rotate left or right inside the adjustment groove through the thread groove. Since one set of support wheels is fixedly connected to the upper surface of the sliding seat by a fixed seat, when the sliding seat moves and adjusts left and right, one set of support wheels will also move and adjust accordingly until the distance between the two sets of support wheels matches the size of the mold to be placed. Finally, control the two ends of the double-axis telescopic rod to extend, use the movable push plate to push the support push plate to expand and push the two clamping blocks to expand outward to contact the inner wall of the side groove to lock the positions of the sliding seat and the limit seat. This device is convenient for adjusting the distance between the two sets of support wheels according to the size of the mold.

[0016] 2. The casting and forming device for a cast iron roll, after the distance between the two sets of support wheels is adjusted by the support mechanism to be completed and the mold is placed on the support wheels and aligned with the limit rail, the external control device controls the second telescopic cylinder to extend, and uses the fourth rotating rod and the rotating sleeve to push the limit arm to rotate under the limit of the second rotating rod, so that the end of the limit arm connected with the third rotating rod and the limit wheel moves downward until the limit wheel contacts and limits the surface of the mold and the limit rail. This device is convenient for auxiliary limiting of molds of different sizes.

[0017] 3. The casting and forming device for a cast iron roll, after the drive of the support wheels is quickly stopped after the mold gets out of control and then the first telescopic cylinder is started to control its contraction, the contracting first telescopic cylinder pulls the toothed clamping plate to rotate and snap into the inside of the third rotating rod under the limit of the fixed rod, so that the third rotating rod and the limit wheel quickly stop rotating and friction on the surface of the mold to assist in stopping it. At the same time, the second telescopic cylinder also extends a certain distance to push the limit arm to provide a downward pressure for the limit wheel. This device is convenient for quickly stopping the rotating out-of-control mold. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the main structure of the casting and forming device of the present invention; Figure 3 It is a schematic diagram of the connection structure between the casting base and the support wheels of the present invention; Figure 4 It is a schematic diagram of the explosion structure of the mold of the present invention; Figure 5 It is a schematic diagram of the connection structure between the slideway, the support arm and the feeding hopper of the present invention; Figure 6 It is a schematic diagram of the limit mechanism structure of the present invention; Figure 7Schematic diagram of the internal sectional structure of the limit mechanism of the present invention; Figure 8 Schematic diagram of the support mechanism of the present invention; Figure 9 Schematic diagram of the internal sectional structure of the support mechanism of the present invention.

[0019] In the figure: 1. Base; 101. Protective enclosure; 102. Feeding window; 103. Fixed seat; 104. Support plate; 105. First rotating rod; 106. Support wheel; 107. Transmission wheel; 2. Mold; 201. Baffle; 202. Bolt; 203. Limit rail; 3. Slideway; 301. Chute; 302. Slide block; 303. Lower pulley; 304. Upper pulley; 305. Support arm; 306. Support column; 307. Handle; 308. Feeding hopper; 309. Feeding pipe; 4. Limit mechanism; 401. Support frame; 402. Second rotating rod; 403. Limit arm; 404. Third rotating rod; 405. Limit wheel; 406. Anti-rotation gear; 407. Connecting plate; 408. Fixed rod; 409. Toothed clamping plate; 410. First telescopic cylinder; 411. Fourth rotating rod; 412. Hinge seat; 413. Second telescopic cylinder; 414. Rotating sleeve; 5. Support mechanism; 501. Adjustment groove; 502. Side groove; 503. Motor; 504. Lead screw; 505. Slide seat; 506. Limit seat; 507. Thread groove; 508. Telescopic groove; 509. Inner groove; 510. Clamping block; 511. Rotating groove; 512. Biaxial telescopic rod; 513. Movable push plate; 514. Support push plate. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-9, A casting and forming device for a cast iron roll, comprising a base 1. A mold 2 is rotatably arranged above the base 1. Slideways 3 are arranged on both sides of the base 1. A limiting mechanism 4 for facilitating the limitation of the mold 2 or rapid shutdown is arranged on the upper surface of the base 1. A supporting mechanism 5 for facilitating the auxiliary adjustment of supporting and limiting the mold 2 of different sizes is arranged inside the base 1. A protective enclosure 101 is fixedly connected to the base 1. Feeding windows 102 are penetrated and opened on the front and back sides of the protective enclosure 101. Two groups of fixing seats 103 are arranged on the upper surface of the base 1, and one of the groups of fixing seats 103 is fixedly connected to the sliding seat 505. A support plate 104 is fixedly connected to the upper surface of the fixing seat 103. A first rotating rod 105 is rotatably penetrated through the support plate 104. Support wheels 106 are fixedly connected to both ends of the first rotating rod 105. A transmission wheel 107 is fixedly connected to one side of the support wheel 106 above the sliding seat 505. The support wheel 106 is slidably connected to the inner side of the limiting rail 203. An empty groove is opened on one side of the protective enclosure 101 facing the motor 503. A transmission belt is arranged on the transmission wheel 107, and the transmission belt passes through the empty groove of the protective enclosure 101 and is connected to an external transmission machine.

[0022] Please refer to Figure 4 Baffles 201 are arranged at both ends of the mold 2. Bolts 202 are penetrated and inserted into the baffles 201, and the bolts 202 are threadedly inserted into the mold 2. A limiting rail 203 is fixedly connected to the outer surface of the mold 2.

[0023] Please refer to Figures 8-9, the support mechanism 5 includes an adjustment groove 501, side grooves 502, a motor 503, a lead screw 504, a sliding seat 505, a limit seat 506, a threaded groove 507, a telescopic groove 508, an inner groove 509, clamping blocks 510, a rotating groove 511, a double-axis telescopic rod 512, a movable push plate 513 and a support push plate 514. The adjustment groove 501 is opened on the upper surface of the base 1. The side grooves 502 are opened on both sides of the inner wall of the adjustment groove 501. The motor 503 is fixedly connected to one side of the base 1. The lead screw 504 is rotatably connected to the output end of the motor 503. The sliding seat 505 is slidably connected inside the adjustment groove 501. The limit seats 506 are fixedly connected to both sides of the sliding seat 505. The threaded groove 507 is penetrated and opened on the sliding seat 505. The telescopic groove 508 is penetrated and opened on the limit seat 506. The inner groove 509 is opened on the inner sides of the limit seat 506 and the sliding seat 505. Two groups of clamping blocks 510 are slidably connected to the upper and lower ends inside the telescopic groove 508. The rotating groove 511 is opened on the inner side of the clamping block 510. The double-axis telescopic rod 512 is penetrated and fixedly connected to the inner side of the sliding seat 505, and the two telescopic ends of the double-axis telescopic rod 512 are respectively arranged inside the two inner grooves 509 on both sides. The movable push plate 513 is fixedly connected to both ends of the double-axis telescopic rod 512. The support push plate 514 is rotatably hinged to the upper and lower ends of the movable push plate 513. The lead screw 504 is threadedly inserted inside the threaded groove 507. The limit seat 506 is slidably connected inside the side groove 502. The movable push plate 513 and the support push plate 514 are slidably connected inside the telescopic groove 508 and the inner groove 509. The top end of the support push plate 514 is rotatably hinged to the rotating groove 511. The outer sides of the clamping blocks 510 are in contact with the upper and lower sides of the inner wall of the side groove 502.

[0024] By providing the motor 503, the lead screw 504, the sliding seat 505 and the limit seat 506, it is convenient to move and adjust the positions of one set of fixed seats 103, support plates 104, first rotating rods 105 and support wheels 106, so that the distance between the two support wheels 106 can match the size of the mold 2 to be used. Furthermore, the two support wheels 106 can be used to support and rotate molds 2 of different sizes. By providing the double-axis telescopic rod 512, the movable push plate 513 and the support push plate 514, and the support push plate 514 is connected to the clamping block 510 slidably connected inside the telescopic groove 508, it is convenient to limit the positions of the sliding seat 505 and the limit seat 506 by driving the clamping block 510 to expand and contract inside the telescopic groove 508 with the movable push plate 513 and the support push plate 514 when the double-axis telescopic rod 512 expands and contracts.

[0025] Please refer to Figures 6-7, the limiting mechanism 4 includes a support frame 401, a second rotating rod 402, a limiting arm 403, a third rotating rod 404, a limiting wheel 405, a rotation - stopping gear 406, a connecting plate 407, a fixing rod 408, a toothed clamping plate 409, a first telescopic cylinder 410, a fourth rotating rod 411, a hinge seat 412, a second telescopic cylinder 413 and a rotating sleeve 414. The support frame 401 is fixedly connected to the upper surface of the base 1. The second rotating rod 402 is fixedly connected to the inner side of the top end of the support frame 401. The limiting arm 403 is rotatably connected to the second rotating rod 402. The third rotating rod 404 passes through and is rotatably connected to the front end of the limiting arm 403. The limiting wheel 405 is fixedly connected to the top end of the third rotating rod 404. The rotation - stopping gear 406 is fixedly connected to the third rotating rod 404. The connecting plate 407 is rotatably arranged inside the limiting arm 403. The fixing rod 408 is fixedly connected to the inside of the limiting arm 403. The toothed clamping plate 409 is rotatably connected to the fixing rod 408. The two ends of the first telescopic cylinder 410 are respectively rotatably connected to the toothed clamping plate 409 and the connecting plate 407. The fourth rotating rod 411 is fixedly connected to the inner side of the tail end of the limiting arm 403. The hinge seat 412 is fixedly connected to the upper surface of the base 1. The bottom end of the second telescopic cylinder 413 is rotatably arranged on the hinge seat 412. The rotating sleeve 414 is fixedly connected to the top end of the second telescopic cylinder 413. The toothed clamping plate 409 is movably clamped in the tooth grooves of the rotation - stopping gear 406. The rotating sleeve 414 is rotatably sleeved on the fourth rotating rod 411.

[0026] By providing the support frame 401, the second rotating rod 402, the limiting arm 403, the third rotating rod 404 and the limiting wheel 405, it is convenient to assist in limiting the rotating mold 2. By providing the fourth rotating rod 411, the hinge seat 412, the second telescopic cylinder 413 and the rotating sleeve 414, it is convenient to control the rotation of the limiting arm 403 and the limiting wheel 405 on the support frame 401 to contact with molds 2 of different sizes and assist in limiting their rotation. By providing the rotation - stopping gear 406, the connecting plate 407, the fixing rod 408 and the toothed clamping plate 409, it is convenient to stop the rotation of the limiting wheel 405, so that when the stationary limiting wheel 405 contacts the mold 2, the mold 2 can be quickly stopped.

[0027] Please refer to Figure 5, a chute 3 is provided with a chute 301 on one side. A slider 302 is slidably connected inside the chute 301. A lower pulley 303 is rotatably connected to the lower surface of the slider 302. An upper pulley 304 is rotatably connected to the upper surface of the slider 302. A support arm 305 is rotatably connected to the outside of the slider 302. A support column 306 is rotatably connected to the outer end of the support arm 305. A handle 307 is fixedly connected to the side wall of the support column 306. A feeding hopper 308 is fixedly connected to the top end of the support column 306. A feeding pipe 309 is fixedly connected to the side wall of the feeding hopper 308. The lower pulley 303 is slidably connected to the bottom of the inner cavity wall of the chute 301. The upper pulley 304 is slidably connected to both sides of the top of the inner cavity wall of the chute 301. The feeding pipe 309 is movably inserted into the feeding window 102, the baffle 201 and the mold 2.

[0028] By providing the feeding hopper 308 and the feeding pipe 309, it is convenient to feed the liquid metal into the mold 2 for centrifugal casting. By providing the support arm 305, the support column 306 and the handle 307, it is convenient to rotate and move the positions of the feeding hopper 308 and the feeding pipe 309. By providing the chute 3, the chute 301 and the slider 302, it is convenient to provide moving support for the feeding hopper 308 and the feeding pipe 309. By providing the lower pulley 303 and the upper pulley 304, it is convenient to make the slider 302 slide smoothly in the chute 301.

[0029] Working principle: When a casting device for a cast iron roll is in use, in the initial state, first, there are two sets of fixed seats 103 arranged on the base 1. A first rotating rod 105 and a support wheel 106 are rotatably connected to the support plate 104 mounted on the fixed seat 103 to provide rotational support for the mold 2. A transmission wheel 107 is arranged on one side of one of the support wheels 106 to facilitate connection with a transmission belt and a transmission machine to drive the support wheel 106 to rotate and drive the mold 2 to rotate for centrifugal casting. A slider 302 is slidably connected in a slideway 3 arranged on one side of the base 1. A lower pulley 303 and an upper pulley 304 are respectively rotatably connected to the upper and lower sides of the slider 302. The outer end of the slider 302 is connected with a support arm 305. The outer end of the support arm 305 is connected to and supported by a feeding hopper 308 and a feeding pipe 309 through a support column 306 to facilitate feeding the feeding pipe 309 into the mold 2 for feeding treatment. A limiting arm 403 rotatably arranged above the base 1 is rotatably connected to the support frame 401 through a second rotating rod 402. A third rotating rod 404 rotatably connected to the front section of the limiting arm 403 and a limiting wheel 405 are fixedly connected with a stop gear 406. The stop gear 406 can be engaged with a toothed clamping plate 409 rotatably connected to the inner side of the limiting arm 403 on a fixed rod 408, so as to facilitate using the limiting wheel 405 to assist in limiting the rotation of the mold 2 and at the same time stop the limiting wheel 405 from rotating to quickly stop the mold 2. At the same time, a sliding seat 505 and a limiting seat 506 are slidably connected in an adjustment groove 501 and a side groove 502 opened on the base 1. Both ends of a double-shaft telescopic rod 512 arranged in the sliding seat 505 are respectively connected with a movable push plate 513 and a support push plate 514. The outer end of the support push plate 514 is connected with a clamping block 510 sliding in a telescopic groove 508 through a rotating groove 511. The sliding seat 505 is also connected with a motor 503 and a lead screw 504 arranged in the base 1 to facilitate adjusting the position of the sliding seat 505 and locking it, and further adjusting the positions of one of the fixed seats 103, the support plate 104, the first rotating rod 105 and the support wheel 106 connected above the sliding seat 505; When it is necessary to adjust the distance between the two sets of support wheels 106 according to the size of the mold 2, first, the external control device controls the two ends of the double-axis telescopic rod 512 to contract and pull the movable push plate 513 to move inward. The moving movable push plate 513 uses the support push plate 514 to pull the clamping block 510 to slide and contract inside the telescopic groove 508, so that the outer side surface of the clamping block 510 does not contact and clamp with the side groove 502. At this time, the motor 503 is started to drive the lead screw 504 to rotate clockwise or counterclockwise. The rotating lead screw 504 drives the slide block 505 to rotate left or right inside the adjustment groove 501 through the thread groove 507. Since one set of support wheels 106 is fixedly connected to the upper surface of the slide block 505 by the fixed seat 103, when the slide block 505 moves left and right for adjustment, one set of support wheels 106 will also move and adjust accordingly until the distance between the two sets of support wheels 106 matches the size of the mold 2 to be placed. Finally, control the two ends of the double-axis telescopic rod 512 to extend, use the movable push plate 513 to push the support push plate 514 to expand and push the two clamping blocks 510 to expand outward to contact the inner wall of the side groove 502 to lock the positions of the slide block 505 and the limit seat 506. This device is convenient for adjusting the distance between the two sets of support wheels 106 according to the size of the mold 2.

[0030] When it is necessary to assist in limiting molds 2 of different sizes, first, after the support mechanism 5 completes the adjustment of the distance between the two sets of support wheels 106 and places the mold 2 on the support wheels 106 and aligns it with the limit rail 203, the external control device controls the second telescopic cylinder 413 to extend and uses the fourth rotating rod 411 and the rotating sleeve 414 to push the limiting arm 403 to rotate under the limitation of the second rotating rod 402, so that the end of the limiting arm 403 connected with the third rotating rod 404 and the limiting wheel 405 moves downward until the limiting wheel 405 contacts and limits the surface of the mold 2 and the limit rail 203. This device is convenient for assisting in limiting molds 2 of different sizes.

[0031] When it is necessary to quickly stop the out-of-control rotating mold 2, first, quickly stop driving the support wheels 106 after the mold 2 gets out of control, and then start the first telescopic cylinder 410 to control it to contract. The contracting first telescopic cylinder 410 pulls the toothed clamping plate 409 to rotate and snap into the inside of the third rotating rod 404 under the limitation of the fixed rod 408, so that the third rotating rod 404 and the limiting wheel 405 quickly stop rotating and friction on the surface of the mold 2 to assist in stopping it. At the same time, the second telescopic cylinder 413 also extends a certain distance to push the limiting arm 403 to provide a downward pressure for the limiting wheel 405. This device is convenient for quickly stopping the out-of-control rotating mold 2.

[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting device for a cast iron roll, comprising a base (1), characterized in that: A casting mold (2) is rotatably arranged above the base (1), slideways (3) are arranged on both sides of the base (1), a limiting mechanism (4) is arranged on the upper surface of the base (1) for facilitating the limiting or rapid stopping of the casting mold (2), and a supporting mechanism (5) is arranged inside the base (1) for facilitating auxiliary adjustment to support and limit casting molds (2) of different sizes; The support mechanism (5) comprises an adjustment groove (501), a side groove (502), a motor (503), a screw rod (504), a slide seat (505), a limit seat (506), a threaded groove (507), a telescopic groove (508), an inner groove (509), a clamping block (510), a rotating groove (511), a double-axis telescopic rod (512), a movable push plate (513) and a support push plate (514), wherein the adjustment groove (501) is provided on the upper surface of the base (1), the side grooves (502) are provided on both sides of the inner wall of the adjustment groove (501), the motor (503) is fixedly connected to one side of the base (1), the screw rod (504) is rotatably connected to the output end of the motor (503), the slide seat (505) is slidably connected to the inside of the adjustment groove (501), and the limit seat (506) is fixedly connected to the inner wall of the adjustment groove (501). On both sides of the slide seat (505), the threaded groove (507) is penetrated and opened on the slide seat (505), the telescopic groove (508) is penetrated and opened on the limit seat (506), the inner groove (509) is opened on the inner side of the limit seat (506) and the slide seat (505), the two groups of clamping blocks (510) are slidably connected at the upper and lower ends in the telescopic groove (508), the rotating groove (511) is opened on the inner side of the clamping block (510), the double-axis telescopic rod (512) is penetrated and fixedly connected to the inner side of the slide seat (505), and the two telescopic ends of the double-axis telescopic rod (512) are respectively arranged inside the inner grooves (509) on both sides, the movable push plate (513) is fixedly connected to the two ends of the double-axis telescopic rod (512), and the supporting push plate (514) is rotatably hinged at the upper and lower ends of the movable push plate (513).

2. The casting molding device for a cast iron roll according to claim 1, characterized in that: The limiting mechanism (4) comprises a support frame (401), a second rotating rod (402), a limiting arm (403), a third rotating rod (404), a limiting wheel (405), a stop gear (406), a connecting plate (407), a fixing rod (408), a toothed clamping plate (409), a first telescopic cylinder (410), a fourth rotating rod (411), an articulated seat (412), a second telescopic cylinder (413) and a rotating sleeve (414), wherein the support frame (401) is fixedly connected to the upper surface of the base (1), the second rotating rod (402) is fixedly connected to the inner side of the top end of the support frame (401), the limiting arm (403) is rotatably connected to the second rotating rod (402), the third rotating rod (404) passes through and is rotatably connected to the front end of the limiting arm (403), and the limiting wheel (405) is fixedly connected to the third rotating rod (404). The top end of the rotating rod (404), the stop gear (406) is fixedly connected to the third rotating rod (404), the connecting plate (407) is rotatably arranged on the inner side of the limiting arm (403), the fixing rod (408) is fixedly connected to the inner side of the limiting arm (403), the toothed clamping plate (409) is rotatably connected to the fixing rod (408), the two ends of the first telescopic cylinder (410) are rotatably connected to the toothed clamping plate (409) and the connecting plate (407), the fourth rotating rod (411) is fixedly connected to the inner side of the tail end of the limiting arm (403), the hinge seat (412) is fixedly connected to the upper surface of the base (1), the bottom end of the second telescopic cylinder (413) is rotatably arranged on the hinge seat (412), and the rotating sleeve (414) is fixedly connected to the top end of the second telescopic cylinder (413).

3. The casting molding device for a cast iron roll according to claim 1, characterized in that: A slide groove (301) is provided on one side of the slideway (3), a slider (302) is slidably connected inside the slide groove (301), a lower pulley (303) is rotatably connected to the lower surface of the slider (302), an upper pulley (304) is rotatably connected to the upper surface of the slider (302), a support arm (305) is rotatably connected to the outer side of the slider (302), a support column (306) is rotatably connected to the outer end of the support arm (305), a handle (307) is fixedly connected to the side wall of the support column (306), a feeding hopper (308) is fixedly connected to the top of the support column (306), and a feeding pipe (309) is fixedly connected to the side wall of the feeding hopper (308).

4. The casting molding device for a cast iron roll according to claim 1, characterized in that: A protective enclosure (101) is fixedly connected to the base (1), and a feeding window (102) is provided on both the front and back sides of the protective enclosure (101). Two groups of fixed seats (103) are provided on the upper surface of the base (1), and one group of fixed seats (103) is fixedly connected to the slide seat (505). A support plate (104) is fixedly connected to the upper surface of the fixed seat (103), and a first rotating rod (105) is rotatably connected to the support plate (104). Support wheels (106) are fixedly connected to both ends of the first rotating rod (105), and a transmission wheel (107) is fixedly connected to one side of the support wheel (106) above the slide seat (505).

5. The casting and forming device for a cast iron roll according to claim 1, characterized in that: Baffles (201) are provided at both ends of the casting mold (2), bolts (202) are inserted through the baffles (201), and the bolts (202) are threadedly inserted into the casting mold (2), and the outer surface of the casting mold (2) is fixedly connected to the limiting rail (203).

6. The casting device for a cast iron roll according to claim 1, characterized in that: The screw rod (504) is threadedly inserted into the thread groove (507), the limit seat (506) is slidably connected to the inside of the side groove (502), the movable push plate (513) and the support push plate (514) are slidably connected to the inside of the telescopic groove (508) and the inner groove (509), the top end of the support push plate (514) is rotatably hinged on the rotating groove (511), the outer side surface of the clamping block (510) is in contact with the upper and lower sides of the inner wall of the side groove (502), and the outer side surface of the clamping block (510) is in contact with the upper and lower sides of the inner wall of the side groove (502).

7. The casting molding device for a cast iron roll according to claim 2, characterized in that: The toothed clamping plate (409) is movably clamped in the tooth groove of the anti-rotation gear (406), and the rotating sleeve (414) is rotatably sleeved on the fourth rotating rod (411).

8. The casting and forming device for a cast iron roll according to claim 3, characterized in that: The lower pulley (303) is slidably connected to the bottom of the inner cavity wall of the slide groove (301), the upper pulley (304) is slidably connected to both sides of the top of the inner cavity wall of the slide groove (301), and the feeding pipe (309) is movably inserted into the feeding window (102), the baffle (201) and the casting mold (2).

9. The casting and forming device for a cast iron roll according to claim 4, characterized in that: The supporting wheel (106) is slidably connected to the inner side of the limiting rail (203).

10. The casting and forming device for a cast iron roll according to claim 4, characterized in that: A slot is provided on a side of the protective enclosure (101) facing the motor (503), a transmission belt is provided on the transmission wheel (107), and the transmission belt passes through the slot of the protective enclosure (101) and is connected to an external transmission machine.