PCB production welding device and method thereof
By designing a PCB circuit board production welding device including a welding mechanism and a feeding mechanism, the problem of components being easily moved downward and unable to be automatically detected during the welding process is solved, and the automatic flip of the circuit board and the tight fit of the components are achieved, and the welding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510379829.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-20
AI Technical Summary
During the PCB circuit board production process, it is difficult to automate the welding between the pins of the components and the circuit board, resulting in the components being easily moved downward and the welding is not fit, affecting the welding quality, and it is impossible to automatically detect whether the components are installed in place, which easily leads to the problem of missing parts.
A PCB circuit board production welding device is designed, including a welding mechanism and a feeding mechanism. The welding mechanism realizes automatic flip of the circuit board and close fit of components through the transmission assembly and the arc plate, and the feeding mechanism realizes automatic detection and alarm of components through the hydraulic control assembly and the pressing assembly.
It realizes automatic flip of the circuit board and tight fit of components, improves welding quality, and reduces the occurrence of missing parts through automatic detection function, and improves production efficiency.
Smart Images

Figure CN120170190A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit board soldering, and particularly relates to a PCB circuit board production soldering device and a method thereof. Background Art
[0002] In the process of producing a PCB circuit board, it is often necessary to install electronic components on the surface of the circuit board, and then perform soldering on the pins of the electronic components and the circuit board. Since the soldering points of the pins and the mounting surfaces of the components are located on both sides of the circuit board respectively, it is necessary to turn the circuit board over after installing the components to make the pins face up. When turning over the circuit board, the components are likely to move downward under their own gravity, resulting in the components not being in close contact with the circuit board, and thus the soldered components fall off, affecting the soldering quality. Moreover, since there are many components on the surface of the circuit board, it is easy to miss placing or under placing components during installation, and automatic detection of the components cannot be performed, resulting in the soldered circuit board being prone to missing parts.
[0003] In view of the above problems, the present invention document proposes a PCB circuit board production soldering device and a method thereof. Summary of the Invention
[0004] The purpose of the present invention is to solve the disadvantages that since the soldering points of the pins and the mounting surfaces of the components are located on both sides of the circuit board respectively, it is necessary to turn the circuit board over after installing the components to make the pins face up. When turning over the circuit board, the components are likely to move downward under their own gravity, resulting in the components not being in close contact with the circuit board, and thus the soldered components fall off, affecting the soldering quality. Moreover, since there are many components on the surface of the circuit board, it is easy to miss placing or under placing components during installation, and automatic detection of the components cannot be performed, resulting in the soldered circuit board being prone to missing parts, and to propose a PCB circuit board production soldering device and a method thereof.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions: A PCB circuit board production soldering device includes a soldering mechanism, and a feeding mechanism is assembled on the soldering mechanism; The soldering mechanism includes a base, a transmission component and a soldering device are installed on the base, and an arc-shaped plate is also fixedly connected above the base; The feeding mechanism includes a feeding component, which is assembled on the base. A plurality of linkage components are arranged through the feeding component. The linkage components correspond to the arc-shaped plate along the movement track of the feeding component. A flip-up feeding component is driven above the linkage components. A rotating component is arranged on one side of the flip-up feeding component. A hydraulic control component is connected to one side of the rotating component. A first switch is installed above the hydraulic control component. A plurality of pressing components are arranged through the hydraulic control component. An alarm component is arranged on one side of the hydraulic control component.
[0006] Preferably, the transmission component includes a bracket, which is installed on the base. A connecting column is fixedly connected to the lower part of the middle of the bracket. Two connecting rods are fixedly connected to the connecting column. One end of each connecting rod is fixedly connected to a toothed rod. The two toothed rods are arranged vertically and staggeredly, and the toothed sections of the two toothed rods are arranged in opposite directions.
[0007] Preferably, the feeding component includes a motor, which is installed in the middle of the base. The output shaft of the motor is fixedly connected to a turntable.
[0008] Preferably, the linkage component includes a sliding sleeve, which is fixedly installed on the turntable. A sliding rod is slidably connected in the sliding sleeve. A roller is fixedly connected to the bottom end of the sliding rod. One of the rollers contacts the arc-shaped plate. A fourth spring is fixedly connected between the roller and the sliding sleeve; The top end of the sliding rod is fixedly connected to a toothed plate.
[0009] Preferably, the flip-up feeding component includes a feeding table. A material taking port is formed on one side of the feeding table. A rotating shaft is fixedly connected to one side of the feeding table. A first gear is fixedly connected to one end of the rotating shaft. The first gear meshes with the toothed plate. The rotating shaft is rotatably installed on a fixing plate through a bearing. The fixing plate is fixedly connected above the turntable.
[0010] Preferably, the rotating component includes a connecting shaft, which is rotatably installed on the feeding table through a bearing. A second gear is fixedly connected to one end of the connecting shaft. A rotating part is fixedly connected to the middle of the connecting shaft. Two fixing ports are formed on both sides of the rotating part. Convex balls are arranged in two of the fixing ports. A first spring and a telescopic rod are fixedly connected to one side of each convex ball. The telescopic rod and the first spring are fixedly connected to the feeding table.
[0011] Preferably, the hydraulic control assembly includes a shell cover, one side of the shell cover is fixedly connected to the rotating part, the first switch is installed above the shell cover, a grating plate is fixedly connected to the shell cover, and the grating plate is divided into multiple inner cavities, the lower part of the inner cavity is connected to the shell cover, one side of the shell cover is connected to the side shell through a connecting pipe, the side shell is fixedly connected to the shell cover, a second piston is arranged in the side shell, one side of the second piston is fixedly connected to a magnet, and the magnet is attached to the side wall of the side shell.
[0012] Preferably, the pressing assembly includes a pressing plate, a support rod is fixedly connected below the pressing plate, the support rod passes through the shell cover and is fixedly connected to the first piston, the first piston is arranged in the inner cavity, a second spring is fixedly connected below the first piston, and the second spring is fixedly connected to the bottom wall of the shell cover.
[0013] Preferably, the alarm assembly includes two fixed blocks, the two fixed blocks are fixedly connected to the side shell, two guide rods are fixedly connected between the two fixed blocks, a movable frame is slid on the two guide rods, and the movable frame is fixed to the guide rods by bolts; an alarm is fixedly connected to one side of the movable frame, a second switch is installed on the side wall of the movable frame, a movable rod is passed through the movable frame, a magnetic disk is fixedly connected to one end of the movable rod, the magnetic disk is attached to the side shell, a third spring is fixedly connected between the disk and the movable frame, and the magnetic poles of the disk and the magnet are arranged oppositely.
[0014] A method for using a PCB circuit board production welding device comprises the following steps: S1. When welding the circuit board, place the circuit board and the electronic components aligned with the circuit board on the unloading table from the left side, then control the motor to drive the turntable to rotate, and the turntable drives the flippable unloading assembly to rotate. When the second gear and the gear rod are transmitted, the second gear drives the connecting shaft to rotate, and the connecting shaft drives the rotating member to rotate. The rotating member squeezes the convex ball out of the fixed port and squeezes the first spring. At the same time, the rotating member drives the shell cover to flip, so that the pressing sheet contacts the electronic components and is subjected to continuous pressure, so that the pressing sheet drives the support rod to move, and the support rod compresses the second spring. The liquid in the shell cover is pressed into the side shell, and the second piston and the magnet are driven to move by hydraulic pressure. When the magnet corresponds to the disk, the magnetic repulsion between the magnet and the disk drives the movable rod to move, and at the same time compresses the third spring, so that the movable rod presses the second switch, and at the same time the first switch is pressed by the unloading table, and the alarm is turned off at this time. When the magnet does not correspond to the disk, the first switch is pressed by the unloading table, so that the alarm sounds an alarm. When the shell cover is closed, the first spring drives the convex ball to reset and snap into the fixed port to limit the rotating member. S2. Then continue to rotate the position of the feeding table. When the roller enters the arc surface of the arc-shaped plate, the arc-shaped plate squeezes the roller to drive the slide bar to move upward, compressing the fourth spring by the roller. Moreover, the slide bar drives the toothed plate to engage with the first gear, and the first gear drives the rotating shaft and the feeding table to rotate, causing the positions of the shell cover and the feeding table to be flipped and switched. After flipping, the welding surface of the circuit board is presented. When the circuit board is located at the position of the welding device, the circuit board and electronic components are then welded by the welding device. S3. After welding, make the circuit board continue to move in a circular motion, causing the roller to disengage from the arc-shaped plate. The fourth spring drives the slide bar to reset downward, enabling the toothed plate to engage with the first gear, and further causing the feeding table and the shell cover to complete the flipping and reset. When the second gear passes another toothed rod, the connecting shaft drives the shell cover to flip and open through the rotating part. At this time, the second spring drives the first piston to reset upward, the pressing piece is reset, the second piston is reset hydraulically, the magnet separates from the magnetic disk, and the third spring drives the magnetic disk and the movable rod to reset. The movable rod disengages from the second switch. When the circuit board is transferred to the left side, the circuit board is taken out through the material taking port, and at the same time, the circuit board to be welded is placed to perform a new round of welding operation.
[0015] Compared with the prior art, the present invention provides a PCB circuit board production and welding device and method, having the following beneficial effects: 1. For the PCB circuit board production and welding device and method, the feeding function of the circuit board can be realized through the feeding component. At the same time, the rotating component moves along. When the rotating component engages with the toothed rod, the rotating component drives the shell cover to flip and close with the feeding table. At the same time, the pressing component contacts the electronic components and applies pressure, so as to realize the close fitting of the electronic components and the circuit board. When the roller is squeezed by the arc-shaped plate, the linkage component engages with the first gear, causing the feeding table and the shell cover to be flipped and switched, so that the welding surface of the circuit board faces upward. At the same time, the stable connection between the electronic components and the circuit board can be maintained. After the circuit board is automatically flipped, it is convenient for the subsequent welding device to perform the welding operation. At the same time, after welding, the linkage component disengages from the arc-shaped plate, and the positions of the feeding table and the shell cover can be switched again to complete the reset. At the same time, when the transmission component engages with the toothed rod again, the shell cover automatically flips and opens, facilitating material taking.
[0016] 2. The PCB circuit board production and soldering device and its method. By flipping the shell cover, the pressing piece presses on the electronic component, and through continuous pressing, the pressing piece drives the support rod and the first piston to move. The first piston presses the liquid into the side shell, so that the hydraulic pressure drives the second piston and the magnet to move. When the magnet fails to correspond to the position of the disk, the first switch is pressed by the feeding table at this time to achieve the function of alarming. In this way, it can be checked whether there are problems with the installation of the electronic component or the problem of missing placement, so as to achieve the purpose of automatic detection. When the magnet corresponds to the disk, the magnetic repulsion between the magnet and the disk can drive the movable rod to press the second switch, so that the alarm stops alarming. In this way, it can be known that the electronic component is installed in place.
[0017] 3. The PCB circuit board production and soldering device and its method. By arranging several pressing components, each pressing piece can correspond to electronic components at different positions. When the pressing piece contacts the electronic component, it can smoothly press the first piston through the support rod. Then, through the hydraulic pressure, the second piston can be driven to drive the magnet to correspond to the disk, and the purpose of the movable rod pressing the second switch is achieved through the magnetic repulsion between the two, so as to detect whether the electronic component is installed in place. And the movable frame can slide on the guide rod, so that the position of the disk can be adjusted. With the setting of multiple pressing pieces, it can be adapted to different electronic component circuit boards, and then the detection operation of different circuit boards can be realized. Moreover, through the feeding component for feeding, the feeding process can make the rotating component and the toothed rod rotate to achieve the purpose of flipping and closing the shell cover of the feeding table. Then, through the cooperation of the arc plate and the linkage component, the purpose of flipping and switching between the feeding table and the shell cover can be achieved to meet the soldering requirements. After soldering, the feeding table is flipped downward in sequence to complete the reset, and at the same time, the rotating component and the toothed rod can be driven to realize the automatic flipping of the shell cover, so as to form a cyclic processing system and realize the continuous soldering operation of the circuit board. Description of the Drawings
[0018] Figure 1 A three-dimensional view of a PCB circuit board production and soldering device proposed by the present invention; Figure 2 A top three-dimensional view of a PCB circuit board production and soldering device proposed by the present invention; Figure 3 A three-dimensional view of the base of a PCB circuit board production and soldering device proposed by the present invention; Figure 4 A three-dimensional view of the feeding component of a PCB circuit board production and soldering device proposed by the present invention; Figure 5 A view of the connection between the rotating component and the hydraulic control component of a PCB circuit board production and soldering device proposed by the present invention; Figure 6 A view of the connection between the flip-up feeding component and the linkage component of a PCB circuit board production and soldering device proposed by the present invention; Figure 7 This is a view of the connection between the hydraulic control component and the pressing component of a PCB circuit board production welding device proposed by the present invention; Figure 8 A three-dimensional view of a cross section of a hydraulic control component of a PCB circuit board production welding device proposed by the present invention; Figure 9 A three-dimensional view of a bottom-up cross-section of a shell cover of a PCB circuit board production welding device proposed by the present invention; Figure 10 For the present invention Figure 9 A magnified view of point A; Figure 11 For the present invention Figure 9 Enlarged view of point B.
[0019] In the figure: 100, welding mechanism; 101, welding equipment; 102, base; 103, transmission assembly; 1031, bracket; 1032, connecting column; 1033, connecting rod; 1034, gear rod; 104, arc plate; 200, feeding mechanism; 201, feeding assembly; 2011, motor; 2012, turntable; 202, linkage assembly; 2021, sliding sleeve; 2022, fourth spring; 2023, roller; 2024, sliding rod; 2025, gear plate; 203, reversible discharge assembly; 2031, first gear; 2032, fixed plate; 2033, rotating shaft; 2034, discharge table; 2035, material taking port; 204, rotating assembly; 2041, connecting shaft; 2042, second gear; 2 043, fixed mouth; 2044, rotating part; 2045, convex ball; 2046, first spring; 2047, telescopic rod; 205, hydraulic control component; 2051, shell cover; 2052, lattice plate; 2053, inner cavity; 2054, connecting pipe; 2055, side shell; 2056, second piston; 2057, magnet; 206, pressing component; 2061, pressing piece; 2062, supporting rod; 2063, first piston; 2064, second spring; 207, alarm component; 2071, fixed block; 2072, guide rod; 2073, magnetic disk; 2074, third spring; 2075, movable rod; 2076, alarm; 2077, movable frame; 2078, second switch; 208, first switch. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.
[0022] Embodiment 1: Refer to Figures 1-8 , a PCB circuit board production and welding device, including a welding mechanism 100, and a feeding mechanism 200 is assembled on the welding mechanism 100; The welding mechanism 100 includes a base 102, a transmission component 103 and a welding device 101 are installed on the base 102. The transmission component 103 includes a bracket 1031, the bracket 1031 is installed on the base 102, a connecting column 1032 is fixedly connected below the middle of the bracket 1031, two connecting rods 1033 are fixedly connected to the connecting column 1032, and the bracket 1031 cooperates with the connecting column 1032 and the connecting rods 1033 to play a role in height erection for the toothed rod 1034, so that the height of the toothed rod 1034 is the same as the height of the second gear 2042. One end of the connecting rod 1033 is fixedly connected with a toothed rod 1034. The two toothed rods 1034 are arranged vertically and alternately, and the tooth sections of the two toothed rods 1034 are arranged in opposite directions. The heights of the two toothed rods 1034 are respectively set at different levels, so that the two toothed rods 1034 can drive the second gear 2042 from the upper and lower sides, thereby realizing the forward and reverse rotation of the second gear 2042, so as to facilitate the operation of opening and closing the shell cover 2051. An arc-shaped plate 104 is also fixedly connected above the base 102; The feeding mechanism 200 includes a feeding component 201. The feeding component 201 includes a motor 2011. The motor 2011 is installed in the middle of the base 102. The output shaft of the motor 2011 is fixedly connected with a turntable 2012. The motor 2011 drives the turntable 2012 to rotate, so that the turntable 2012 can drive the material placing table 2034 to move accordingly, and then the purpose of feeding the circuit board can be achieved. The feeding component 201 is assembled on the base 102. A plurality of linkage components 202 are arranged through the feeding component 201. The linkage component 202 includes a sliding sleeve 2021. The sliding sleeve 2021 is fixedly installed on the turntable 2012. A sliding rod 2024 is slidably connected in the sliding sleeve 2021. The bottom end of the sliding rod 2024 is fixedly connected with a roller 2023. One of the rollers 2023 contacts the arc-shaped plate 104. The roller 2023 can reduce the frictional resistance between it and the arc-shaped plate 104 and maintain the smooth movement of the roller 2023. And the roller 2023 can be pushed by the arc-shaped plate 104 to move the sliding rod 2024 upward, so that the toothed plate 2025 can move smoothly to achieve the purpose of transmission with the first gear 2031, so that the rotating shaft 2033 drives the material placing table 2034 and the shell cover 2051 to flip and exchange positions, making the material placing table 2034 face upward. A fourth spring 2022 is fixedly connected between the roller 2023 and the sliding sleeve 2021. The reset force of the fourth spring 2022 can drive the roller 2023 to reset smoothly downward, so that the toothed plate 2025 is in transmission with the first gear 2031, and the material placing table 2034 can be driven to flip and switch positions with the shell cover 2051, thus the reset action can be achieved. The top end of the sliding rod 2024 is fixedly connected with a toothed plate 2025. The movement track of the linkage component 202 follows the feeding component 201 and corresponds to the arc-shaped plate 104. Above the linkage component 202, there is a flipable feeding component 203. The flipable feeding component 203 includes a material placing table 2034. A material taking opening 2035 is arranged on one side of the material placing table 2034. The material placing table 2034 is of an open type, which is convenient for exposing the welding surface of the circuit board after flipping. At the same time, the material placing table 2034 is separately provided with a concave surface for placing the circuit board conveniently. Secondly, through the material taking opening 2035, it is convenient to take out the circuit board. One side of the material placing table 2034 is fixedly connected with a rotating shaft 2033. One end of the rotating shaft 2033 is fixedly connected with a first gear 2031. The first gear 2031 meshes with the toothed plate 2025. The rotating shaft 2033 is rotatably installed on the fixing plate 2032 through a bearing. The fixing plate 2032 is fixedly connected above the turntable 2012. A rotating component 204 is arranged on one side of the flipable feeding component 203. The rotating component 204 includes a connecting shaft 2041. The connecting shaft 2041 is rotatably installed on the material placing table 2034 through a bearing. The connecting shaft 2041 can maintain stable rotation through the bearing, so that the shell cover 2051 can flip smoothly. One end of the connecting shaft 2041 is fixedly connected with a second gear 2042. The middle part of the connecting shaft 2041 is fixedly connected with a rotating part 2044. Two fixing openings 2043 are arranged on both sides of the rotating part 2044.Both of the two fixed ports 2043 are provided with convex balls 2045. One side of the convex ball 2045 is fixedly connected to a first spring 2046 and a telescopic rod 2047. The reset force of the first spring 2046 can drive the convex ball 2045 into the fixed port 2043, thereby limiting the rotating part 2044 and preventing the housing cover 2051 from detaching from the feeding table 2034. The telescopic rod 2047 and the first spring 2046 are fixedly connected to the feeding table 2034. One side of the rotating assembly 204 is connected to a hydraulic control assembly 205. A first switch 208 is installed above the hydraulic control assembly 205. When the first switch 208 contacts the feeding table 2034, the first switch 208 can control the alarm 2076 to give an alarm reminder. And a plurality of pressing assemblies 206 penetrate through the hydraulic control assembly 205. An alarm assembly 207 is arranged on one side of the hydraulic control assembly 205.,
[0023] In this embodiment: Driving the turntable 2012 to rotate through the motor 2011 can realize the feeding function of the circuit board. When the second gear 2042 is in transmission with the rack 1034, the second gear 2042 drives the connecting shaft 2041 and the rotating part 2044 to rotate, so that the housing cover 2051 flips and closes with the feeding table 2034. At the same time, the pressing piece 2061 contacts the electronic component and applies pressure, thereby realizing the close fit between the electronic component and the circuit board. When the roller 2023 is squeezed by the arc-shaped plate 104, the slide rod 2024 drives the toothed plate 2025 to move. The toothed plate 2025 is in transmission with the first gear 2031, so that the rotating shaft 2033 drives the feeding table 2034 to rotate, and the feeding table 2034 and the housing cover 2051 are flipped and switched, so that the welding surface of the circuit board faces upward. At the same time, the stable connection between the electronic component and the circuit board can be maintained. After the circuit board is automatically flipped, it is convenient for the subsequent welding device 101 to perform welding operations. At the same time, after welding, the linkage assembly 202 disengages from the arc-shaped plate 104, and the positions of the feeding table 2034 and the housing cover 2051 can be switched again to complete the reset. At the same time, when the transmission assembly 103 is in transmission with the rack 1034 again, the housing cover 2051 automatically flips open, thus facilitating material taking.,
[0024] Example 2: Refer to Figures 8-11, a PCB circuit board production and soldering device, including a hydraulic control component 205. The hydraulic control component 205 includes a shell cover 2051. One side of the shell cover 2051 is fixedly connected to a rotating member 2044. The first switch 208 is installed above the shell cover 2051. A grid plate 2052 is fixedly connected in the shell cover 2051, and the grid plate 2052 divides to form a plurality of inner cavities 2053. The lower part of the inner cavity 2053 communicates with the shell cover 2051. One side of the shell cover 2051 is communicated with a side shell 2055 through a connecting pipe 2054. The connecting pipe 2054 connects the side shell 2055 and the shell cover 2051, enabling liquid to flow between the side shell 2055 and the shell cover 2051. The side shell 2055 is fixedly connected to the shell cover 2051. A second piston 2056 is arranged in the side shell 2055. One side of the second piston 2056 is fixedly connected to a magnet 2057, and the magnet 2057 fits against the side wall of the side shell 2055; The pressing component 206 includes a pressing piece 2061. A support rod 2062 is fixedly connected below the pressing piece 2061. The support rod 2062 passes through the shell cover 2051 and is fixedly connected to a first piston 2063. The first piston 2063 is arranged in the inner cavity 2053. A second spring 2064 is fixedly connected below the first piston 2063. The second spring 2064 can drive the first piston 2063 to reset smoothly, and then enable the pressing piece 2061 to complete the upward reset. The second spring 2064 is fixedly connected to the bottom wall of the shell cover 2051; The alarm component 207 includes two fixing blocks 2071. The two fixing blocks 2071 are fixedly connected to the side shell 2055. Two guide rods 2072 are fixedly connected between the two fixing blocks 2071. An activity frame 2077 slides on the two guide rods 2072. The activity frame 2077 is fixed to the guide rods 2072 by bolts. The guide rods 2072 guide the activity frame 2077, enabling the activity frame 2077 to be adjusted, so that the position of the disk 2073 can be adjusted, facilitating adjustment according to actual needs. One side of the activity frame 2077 is fixedly connected to an alarm 2076. A second switch 2078 is installed on the side wall of the activity frame 2077. An activity rod 2075 passes through the activity frame 2077. One end of the activity rod 2075 is fixedly connected to a disk 2073. The disk 2073 and the magnet 2057 have opposite magnetic poles, so that there is mutual repulsion between the magnet 2057 and the disk 2073, thereby enabling the activity rod 2075 to press the second switch 2078. The second switch 2078 can turn off the alarm 2076, thereby avoiding continuous alarm of the alarm 2076. From this, it can be known that the electronic components are installed in place. The disk 2073 fits against the side shell 2055. A third spring 2074 is fixedly connected between the disk 2073 and the activity frame 2077. The third spring 2074 can drive the activity rod 2075 to reset, separating the activity rod 2075 from the second switch 2078. The disk 2073 and the magnet 2057 are arranged with opposite magnetic poles.
[0025] In this embodiment: By flipping the shell cover 2051, the pressing piece 2061 is pressed on the electronic component, and by continuously applying pressure, the pressing piece 2061 drives the support rod 2062 and the first piston 2063 to move. The first piston 2063 presses the liquid into the side shell 2055, so that the hydraulic pressure drives the second piston 2056 and the magnet 2057 to move. When the magnet 2057 fails to correspond to the position of the disk 2073, at this time, when the first switch 208 is pressed by the feeding table 2034, the function of alarm can be realized. In this way, it can be checked whether there is a problem with the installation of the electronic component or a problem of missing placement, so as to achieve the purpose of automatic detection. When the magnet 2057 corresponds to the disk 2073, the magnetic repulsion between the magnet 2057 and the disk 2073 can drive the movable rod 2075 to press the second switch 2078, so that the alarm 2076 stops alarming. In this way, it can be known that the electronic component is installed in place.
[0026] Embodiment 3: Refer to Figures 3-8 , a PCB circuit board production and welding device, including a feeding mechanism 200. The feeding mechanism 200 includes a feeding component 201. The feeding component 201 is assembled on the base 102. A plurality of linkage components 202 are arranged through the feeding component 201. The linkage components 202 correspond to the arc plate 104 following the movement track of the feeding component 201. Above the linkage components 202, a flipable feeding component 203 is driven. One side of the flipable feeding component 203 is provided with a rotating component 204. One side of the rotating component 204 is connected with a hydraulic control component 205. Above the hydraulic control component 205, a first switch 208 is installed, and a plurality of pressing components 206 are arranged through the hydraulic control component 205. One side of the hydraulic control component 205 is provided with an alarm component 207.
[0027] In this embodiment: By providing a plurality of pressing components 206, each pressing piece 2061 can correspond to electronic components at different positions. When the pressing piece 2061 contacts the electronic components, the first piston 2063 can be smoothly pressed through the support rod 2062. Then, through hydraulic pressure, the second piston 2056 can drive the magnet 2057 to correspond to the disk 2073, and the repulsive force between the magnetic forces of the two can be used to achieve the purpose of pressing the second switch 2078 by the movable rod 2075, thereby detecting whether the electronic components are properly installed. Moreover, the movable frame 2077 can slide on the guide rod 2072, enabling the position of the disk 2073 to be adjusted. Coupled with the setting of multiple pressing pieces 2061, it can be adapted to combine circuit boards with different electronic components, and then the detection operations of different circuit boards can be realized. Furthermore, through the feeding component 201 for feeding, during the feeding process, the rotating component 204 and the toothed rod 1034 can rotate to achieve the purpose of flipping and closing the shell cover 2051 onto the feeding table 2034. Then, through the cooperation of the arc-shaped plate 104 and the linkage component 202, the purpose of flipping and switching between the feeding table 2034 and the shell cover 2051 can be achieved to meet the welding requirements. After welding, the feeding table 2034 is flipped downward in sequence to complete the reset, and at the same time, the rotating component 204 and the toothed rod 1034 can be driven to realize the automatic flipping of the shell cover 2051, thereby forming a cyclic processing system to realize the continuous welding operation of the circuit board.
[0028] A method for using a PCB circuit board production and welding device includes the following steps: S1. When welding the circuit board, place the circuit board and the electronic components aligned with the circuit board on the feeding table 2034 from the left side, and then control the motor 2011 to drive the turntable 2012 to rotate. The turntable 2012 drives the flipable feeding component 203 to rotate. When the second gear 2042 is engaged with the toothed rod 1034, the second gear 2042 drives the connecting shaft 2041 to rotate. The connecting shaft 2041 drives the rotating part 2044 to rotate. The rotating part 2044 presses the convex ball 2045 out of the fixing port 2043 and compresses the first spring 2046. At the same time, the rotating part 2044 drives the shell cover 2051 to flip, so that the liquid in the shell cover 2051 is pressed into the side shell 2055. Through hydraulic pressure, the second piston 2056 and the magnet 2057 are driven to move. When the magnet 2057 corresponds to the disk 2073, the magnetic repulsive force between the magnet 2057 and the disk 2073 drives the movable rod 2075 to move, and at the same time compresses the third spring 2074, so that the movable rod 2075 presses the second switch 2078. At the same time, the first switch 208 is pressed by the feeding table 2034. At this time, the alarm 2076 closes the alarm. When the magnet 2057 does not correspond to the disk 2073, at this time, the first switch 208 is pressed by the feeding table 2034, causing the alarm 2076 to alarm. After the shell cover 2051 is closed, the first spring 2046 drives the convex ball 2045 to reset and snap into the fixing port 2043 to limit the rotating part 2044. S2. Then continue to rotate the position of the feeding table 2034. When the roller 2023 enters the arc surface of the arc-shaped plate 104, the arc-shaped plate 104 squeezes the roller 2023 to drive the slide bar 2024 to move upward, causing the roller 2023 to compress the fourth spring 2022. And the slide bar 2024 drives the toothed plate 2025 to be in transmission with the first gear 2031. The first gear 2031 drives the rotating shaft 2033 and the feeding table 2034 to rotate, so that the positions of the shell cover 2051 and the feeding table 2034 are flipped and switched. After flipping, the welding surface of the circuit board is presented. When the circuit board is located at the position of the welding device 101, at this time, the welding device 101 performs welding operations on the circuit board and electronic components. S3. After welding, make the circuit board continue to move in a circular motion, so that the roller 2023 disengages from the arc-shaped plate 104. The fourth spring 2022 drives the slide bar 2024 to reset downward, causing the toothed plate 2025 to be in transmission with the first gear 2031, and then the feeding table 2034 and the shell cover 2051 complete the flipping and resetting. When the second gear 2042 passes another toothed rod 1034, the connecting shaft 2041 drives the shell cover 2051 to flip and open through the rotating part 2044. At this time, the second spring 2064 drives the first piston 2063 to reset upward, and the pressing piece 2061 is reset. The second piston 2056 is hydraulically reset, the magnet 2057 is separated from the magnetic disk 2073, and the third spring 2074 drives the magnetic disk 2073 and the movable rod 2075 to reset. The movable rod 2075 disengages from the second switch 2078. When the circuit board is transferred to the left side, at this time, the circuit board is taken out through the material taking port 2035, and at the same time, the circuit board to be welded is put in for a new round of welding operations.
[0029] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacements or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A PCB circuit board production welding device, comprising a welding mechanism (100), characterized in that: The welding mechanism (100) is equipped with a feeding mechanism (200); The welding mechanism (100) comprises a base (102), a transmission assembly (103) and a welding device (101) are mounted on the base (102), and an arc-shaped plate (104) is fixedly connected above the base (102); The feeding mechanism (200) comprises a feeding assembly (201), the feeding assembly (201) being mounted on a base (102), a plurality of linkage assemblies (202) being provided through the feeding assembly (201), the linkage assemblies (202) following the movement trajectory of the feeding assembly (201) and corresponding to the arc plate (104), a reversible discharge assembly (203) being driven above the linkage assembly (202), a rotating assembly (204) being provided on one side of the reversible discharge assembly (203), a hydraulic control assembly (205) being connected to one side of the rotating assembly (204), a first switch (208) being installed above the hydraulic control assembly (205), a plurality of pressing assemblies (206) being provided through the hydraulic control assembly (205), and an alarm assembly (207) being provided on one side of the hydraulic control assembly (205).
2. A PCB circuit board production welding device according to claim 1, characterized in that: The transmission assembly (103) comprises a bracket (1031), the bracket (1031) being mounted on the base (102), a connecting column (1032) being fixedly connected to the lower middle portion of the bracket (1031), two connecting rods (1033) being fixedly connected to the connecting column (1032), one end of the connecting rod (1033) being fixedly connected to a gear rod (1034), the two gear rods (1034) being arranged alternately up and down, and the tooth segments of the two gear rods (1034) being arranged oppositely.
3. A PCB circuit board production welding device according to claim 2, characterized in that: The feeding assembly (201) comprises a motor (2011), the motor (2011) being mounted in the middle of the base (102), and the output shaft of the motor (2011) being fixedly connected to a rotating disk (2012).
4. A PCB circuit board production welding device according to claim 3, characterized in that: The linkage assembly (202) comprises a sliding sleeve (2021), the sliding sleeve (2021) being fixedly mounted on the rotating disk (212), a sliding rod (2024) being slidably connected inside the sliding sleeve (2021), a roller (2023) being fixedly connected to the bottom end of the sliding rod (2024), one of the rollers (2023) being in contact with the arc-shaped plate (104), and a fourth spring (2022) being fixedly connected between the roller (2023) and the sliding sleeve (2021); The top end of the sliding rod (2024) is fixedly connected with a toothed plate (2025).
5. A PCB circuit board production welding device according to claim 4, characterized in that: The reversible material discharge component (203) comprises a material discharge platform (2034), a material taking port (2035) is provided on one side of the material discharge platform (2034), a rotating shaft (2033) is fixedly connected to one side of the material discharge platform (2034), a first gear (2031) is fixedly connected to one end of the rotating shaft (2033), the first gear (2031) is meshed with a tooth plate (2025), the rotating shaft (2033) is rotatably mounted on a fixed plate (2032) via a bearing, and the fixed plate (2032) is fixedly connected above the turntable (2012).
6. A PCB circuit board production welding device according to claim 5, characterized in that: The rotating assembly (204) comprises a connecting shaft (2041), the connecting shaft (2041) being rotatably mounted on the unloading platform (2034) via a bearing, one end of the connecting shaft (2041) being fixedly connected to a second gear (2042), the middle of the connecting shaft (2041) being fixedly connected to a rotating member (2044), two fixing openings (2043) being provided on both sides of the rotating member (2044), wherein both fixing openings (2043) are provided with convex balls (2045), one side of the convex ball (2045) being fixedly connected to a first spring (2046) and a telescopic rod (2047), and the telescopic rod (2047) and the first spring (2046) being fixedly connected to the unloading platform (2034).
7. A PCB circuit board production welding device according to claim 6, characterized in that: The hydraulic control assembly (205) comprises a shell cover (2051), one side of the shell cover (2051) is fixedly connected to the rotating member (2044), the first switch (208) is installed above the shell cover (2051), a lattice plate (2052) is fixedly connected to the shell cover (2051), and the lattice plate (2052) is divided to form a plurality of inner cavities (2053), the lower part of the inner cavity (2053) is connected to the shell cover (2051), one side of the shell cover (2051) is connected to the side shell (2055) through the connecting pipe (2054), the side shell (2055) is fixedly connected to the shell cover (2051), a second piston (2056) is arranged in the side shell (2055), one side of the second piston (2056) is fixedly connected to a magnet (2057), and the magnet (2057) is attached to the side wall of the side shell (2055).
8. A PCB circuit board production welding device according to claim 7, characterized in that: The pressing assembly (206) comprises a pressing plate (2061), a support rod (2062) is fixedly connected below the pressing plate (2061), the support rod (2062) penetrates into the shell cover (2051) and is fixedly connected to a first piston (2063), the first piston (2063) is arranged in the inner cavity (2053), a second spring (2064) is fixedly connected below the first piston (2063), and the second spring (2064) is fixedly connected to the bottom wall of the shell cover (2051).
9. A PCB circuit board production welding device according to claim 8, characterized in that: The alarm assembly (207) comprises two fixed blocks (2071), the two fixed blocks (2071) are fixedly connected to the side shell (2055), two guide rods (2072) are fixedly connected between the two fixed blocks (2071), a movable frame (2077) is slidably mounted on the two guide rods (2072), the movable frame (2077) is fixed to the guide rods (2072) by bolts, an alarm (2076) is fixedly connected to one side of the movable frame (2077), and the movable frame (2077) is fixedly mounted on the side of the guide rods (2072). A second switch (2078) is installed on the side wall of the frame (2077); a movable rod (2075) is inserted into the movable frame (2077); a magnetic disk (2073) is fixedly connected to one end of the movable rod (2075); the magnetic disk (2073) is attached to the side shell (2055); a third spring (2074) is fixedly connected between the magnetic disk (2073) and the movable frame (2077); and the magnetic poles of the magnetic disk (2073) and the magnet (2057) are oppositely arranged.
10. The method for using a PCB circuit board production welding device according to claim 9, characterized in that: The following steps are involved: S1. When soldering a circuit board, place the circuit board and the electronic components aligned with the circuit board on the unloading table (2034) from the left side, then control the motor (2011) to drive the turntable (2012) to rotate, and the turntable (2012) drives the flip unloading assembly (203) to rotate. When the second gear (2042) and the gear rod (1034) are driven, the second gear (2042) drives the connecting shaft (2041) to rotate, and the connecting shaft (2041) drives the connecting shaft (2041) to rotate. The rotating member (2044) rotates, the rotating member (2044) squeezes the convex ball (2045) to separate from the fixing opening (2043), and squeezes the first spring (2046), and at the same time the rotating member (2044) drives the shell cover (2051) to flip, so that the pressing sheet (2061) contacts the electronic components and is subjected to continuous pressure, so that the pressing sheet (2061) drives the support rod (2062) to move, the support rod (2062) compresses the second spring (2064), and the shell cover ( The liquid in the side housing (2051) is pressed into the side housing (2055), and the second piston (2056) and the magnet (2057) are driven to move by hydraulic pressure. When the magnet (2057) corresponds to the magnetic disk (2073), the magnetic repulsion between the magnet (2057) and the magnetic disk (2073) drives the movable rod (2075) to move, and at the same time compresses the third spring (2074), so that the movable rod (2075) presses the second switch (2078). At the same time, the first switch (2078) is pressed. 08) is pressed by the unloading platform (2034), and the alarm (2076) turns off the alarm. When the magnet (2057) does not correspond to the magnetic disk (2073), the first switch (208) is pressed by the unloading platform (2034), and the alarm (2076) sounds an alarm. When the shell cover (2051) is closed, the first spring (2046) drives the convex ball (2045) to reset and snap into the fixed opening (2043) to limit the rotating member (2044). S2, then continue to rotate the position of the unloading table (2034), when the roller (2023) enters the arc surface of the arc plate (104), the arc plate (104) squeezes the roller (2023) to drive the slide bar (2024) to move upward, so that the roller (2023) compresses the fourth spring (2022), and the slide bar (2024) drives the toothed plate (2025) and the first gear (2031) to transmit, the first gear (2031) drives the rotating shaft (2033) and the unloading table (2034) to rotate, so that the position of the shell cover (2051) and the unloading table (2034) is flipped and switched, and after flipping, the welding surface of the circuit board is presented, and when the circuit board is located at the welding device (101), the circuit board and the electronic components are welded by the welding device (101); S3. After welding, the circuit board continues to move in a circular motion, so that the roller (2023) is separated from the arc plate (104), and the fourth spring (2022) drives the slide bar (2024) to reset downward, so that the tooth plate (2025) and the first gear (2031) are transmitted, and then the unloading platform (2034) and the shell cover (2051) are turned over and reset. When the second gear (2042) passes another tooth bar (1034), the connecting shaft (2041) drives the shell cover (2051) to flip and open through the rotating member (2044). At this time, the second spring ( The first piston (2063) is driven to reset upward, and the pressing plate (2061) is reset, so that the second piston (2056) is reset by hydraulic pressure, and the magnet (2057) is separated from the magnetic disk (2073), so that the third spring (2074) drives the magnetic disk (2073) and the movable rod (2075) to reset, and the movable rod (2075) is separated from the second switch (2078). When the circuit board is transferred to the left side, the circuit board is taken out through the material taking port (2035), and the circuit board to be welded is put in for a new round of welding operation.
Citation Information
Cited By
Chip welding device for battery manufacturing
CN121199427A
Bolt welding missing prevention device for vehicle welding part
CN122462672A