Vehicle body laser paint removing system

By using a dual-station paint removal mechanism and a dust removal mechanism in the laser paint removal system, combined with a robotic arm, a laser paint removal head and a body recognition device, the problem of difficulty in dealing with complex surfaces in the existing system is solved, and an efficient, accurate and environmentally friendly paint removal process is achieved.

CN120170274AInactive Publication Date: 2025-06-20ZHEJIANG TECH INST OF ECONOMY
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Patent Information

Application Number
CN202510531385.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing laser paint removal system is difficult to adapt to complex surface treatments such as accident vehicle repair and second-hand car parts renovation, and traditional hand paint removal has problems of low efficiency, environmental pollution and safety hazards.

Method used

The configuration of a dual-station paint removal mechanism and dust removal mechanism is adopted, and it is equipped with a robotic arm, a laser paint removal head and a body recognition device to automatically adapt to the complex structure of the car body and efficient paint removal layer removal. Combined with an efficient dust removal device and an intelligent console, it realizes full automation and intelligent management.

Benefits of technology

It improves the production efficiency of body repair and metal surface treatment, ensures the accuracy and safety of the paint removal process, reduces environmental pollution and the health hazards of operators, and adapts to diversified repair needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vehicle body laser paint removal system comprises a bottom plate, a double-station paint removal mechanism, a dust and smoke removal mechanism and a control console, the bottom plate is laid along the ground of a plant, two sets of ground rail grooves are formed in the bottom plate and extend from the middle of the bottom plate to the two sides, and an isolation fence enclosure is arranged on the periphery of the bottom plate; the double-station paint removing mechanism is arranged on the inner side of the isolation fence and comprises two sets of paint removing assemblies which are oppositely arranged. The dust and smoke removal mechanism is arranged on the bottom plate and located between the rear isolation fence and the bearing frame, and the dust and smoke removal mechanism is used for sucking and purifying smoke dust generated in the paint removal process; and the console is in communication connection with the double-station paint removal mechanism and the dust and smoke removal mechanism. By adopting the configuration of the double-station paint removal mechanism and the dust and smoke removal mechanism, the double-station design enables the repair work to be carried out in parallel, and the production capacity of vehicle body repair and metal surface treatment is effectively improved.
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Description

Technical Field

[0001] The present invention relates to the field of vehicle body paint removal, and particularly to a laser paint removal system for vehicle bodies. Background Art

[0002] With the rapid development of the automotive industry and manufacturing, traditional painting and repair technologies are facing more and more challenges. Especially in the process of accident vehicle repair, used car spare parts refurbishment, and surface treatment of other metal parts, there are certain defects in traditional manual paint removal and rust removal methods. Manual sanding for paint removal not only has a high working intensity and low efficiency, but also easily causes secondary damage to the vehicle body surface or metal spare parts, affecting the subsequent painting quality and the service life of metal parts. In addition, traditional methods usually generate a large amount of dust and waste, posing a potential threat to the environment and the health of operators.

[0003] In order to improve the quality and efficiency of automotive repair and metal surface treatment, laser paint removal technology, as a new surface treatment process, has gradually been widely used. The laser paint removal system precisely removes the paint layer or rust by a high-energy laser beam, not only avoiding the possible surface damage in traditional manual paint removal, but also being able to complete the paint removal task of complex-shaped objects in a relatively short time.

[0004] The existing technologies for laser paint removal mainly focus on the paint removal operation in the whole vehicle production line during the automotive production process, and do not involve the actual needs of accident vehicle repair, used car spare parts refurbishment, and other metal surface treatments. In these fields, traditional manual paint removal still dominates, resulting in time-consuming and laborious paint removal processes, and it is difficult to avoid environmental pollution and safety hazards. Therefore, it is particularly important to develop a laser paint removal system suitable for accident vehicle repair, used part refurbishment, and other metal surface treatments.

[0005] In addition, even if the paint removal system in the whole vehicle production line is directly applied to the automotive repair production line, there are the following problems:

[0006] The laser paint removal devices in the existing technologies are usually designed for the standardized whole vehicle production line, and mostly for the treatment of flat or simple-shaped vehicle body surfaces. However, during the accident vehicle repair process, the vehicle body is often deformed, with complex curved surfaces, uneven areas, and inaccessible parts. This makes it possible that the existing laser paint removal systems may not accurately cover these complex parts during the repair process, resulting in uneven paint removal or the inability to completely remove certain paint layers or rust.

[0007] Existing laser paint removal devices are usually fixed-configured or semi-automated designs, making it difficult to adapt to changing repair requirements. For example, when repairing different types of vehicles or spare parts, it may be necessary to adjust the laser power, scanning speed, or the position of the laser head, etc. Existing systems often require manual adjustment, which not only increases the operation difficulty but also reduces the flexibility and adaptability of the system in actual production. Especially when repairing accident vehicles, the rapid switching and adjustment of the repair process are crucial. Summary of the Invention

[0008] The purpose of the present invention is to provide a vehicle body laser paint removal system, which adopts the configuration of a double-station paint removal mechanism and a dust and smoke removal mechanism. The double-station design enables the repair work to be carried out in parallel, effectively improving the production capacity of vehicle body repair and metal surface treatment, and is particularly suitable for high-efficiency and large-scale production environments; in addition, the double-station paint removal mechanism is equipped with a robotic arm, a laser paint removal head, a vehicle body recognition device, etc., which can automatically adapt to different curved surfaces and complex structures of the vehicle body, accurately control the laser scanning path, ensure that the vehicle body will not be damaged secondarily during the repair process of accident vehicles, and can efficiently remove the paint layer or rust.

[0009] To achieve the above purpose, the present invention provides the following technical solution: a vehicle body laser paint removal system, including a bottom plate, a double-station paint removal mechanism, a dust and smoke removal mechanism, and a console, wherein:

[0010] The bottom plate is laid along the factory floor. Two groups of ground rail grooves are opened on the bottom plate, and the two groups of ground rail grooves extend from the middle of the bottom plate to both sides. The periphery of the bottom plate is surrounded by an isolation fence.

[0011] The double-station paint removal mechanism is arranged inside the isolation fence. The double-station paint removal mechanism includes two sets of paint removal components arranged oppositely. Each paint removal component includes a carrier, a first walking servo, a ground rail frame, a base, a second walking servo, a robotic arm, a laser paint removal head, and a vehicle body recognition device. The carrier is arranged directly above the ground rail groove, and the carrier moves along the length direction of the ground rail groove through the first walking servo.

[0012] The dust and smoke removal mechanism is arranged on the bottom plate and is located between the rear isolation fence and the carrier. The dust and smoke removal mechanism is used for sucking and purifying the smoke and dust generated during the paint removal process. The dust and smoke removal mechanism includes a vertical bracket, a lead screw, a sliding seat, a guide rail, an installation sliding table, an adjustment frame, a suction hood, an exhaust duct, and an external smoke and dust purifier.

[0013] The console is arranged outside the isolation fence. The console is communicatively connected to the double-station paint removal mechanism and the dust and smoke removal mechanism. The console is used to provide multi-device parallel control, data acquisition, defect detection, and correction during the entire process of vehicle body laser paint removal.

[0014] Preferably, the ground rail frame is installed on the bearing frame through the machine frame. A base is provided on the ground rail frame, and a laser generator and a second walking servo for driving it to move along the ground rail frame are installed on the base.

[0015] Preferably, the robotic arm is installed on the base through a servo turntable. A laser paint removal head and a vehicle body recognition device are installed at the execution end of the robotic arm. The robotic arm is a multi-axis robotic arm to meet the high-precision requirements for the surface treatment of complex vehicle bodies or metal parts.

[0016] Preferably, the ground rail frame is a U-shaped ground rail. The ground rail frames of the two paint removal assemblies are complementarily arranged. The ground rail frames of the two paint removal assemblies are driven by a first walking servo and are in a state of approaching or separating. When the ground rail frames of the two paint removal assemblies approach, they combine to form an annular ground rail system. The complementary arrangement means that these two paint removal assemblies can work together in the spatial layout, complement each other, and form a complementary working area. This arrangement can improve the working efficiency of the system and avoid bottleneck problems that may occur in a single workstation.

[0017] Preferably, the vehicle body recognition device is a vision recognizer based on CCD recognition, a scanner based on laser scanning recognition, a gloss meter based on paint surface gloss recognition, or an imaging system based on multi-spectral imaging recognition. The vehicle body recognition device adopts a combination of multiple technologies, enabling the present invention to provide high-precision and high-efficiency paint surface detection and repair support during the vehicle body repair process. The comprehensive application of different recognition methods ensures that various vehicle body conditions and paint surface problems can be addressed, providing accurate data support for the laser paint removal system.

[0018] Preferably, the vertical support is vertically fixed on the bottom plate. A long opening is provided in the middle of the vertical support. Lead screws and guide rails are respectively arranged on the front and rear sides of the vertical support. One end of the lead screw is driven by a speed reducer, and the other end of the lead screw is rotatably connected to the vertical support; a sliding seat is arranged on the lead screw, and a mounting slide is slidably connected to the guide rail. The sliding seat passes through the long opening through a support plate and is connected to the mounting slide.

[0019] Preferably, the adjustment frame is installed on the front side of the mounting slide. A dust suction hood is arranged inside the adjustment frame. The dust suction hood moves left and right along the adjustment frame through a third walking servo. A dust suction fan is arranged inside the dust suction hood, and the upper side of the dust suction hood is connected to an external smoke and dust purifier through an exhaust pipe

[0020] Preferably, a plurality of non-contact temperature alarms and smoke and dust concentration alarms are further provided on the bottom side of the hood body of the dust suction hood. The non-contact temperature alarms and smoke and dust concentration alarms are used to give early warnings of situations such as too high temperature and too high smoke and dust concentration during laser paint removal. Driven by a speed reducer and a third walking servo, the dust suction hood can realize the functions of lifting up and down and moving left and right, covering and efficiently cleaning the working range of the double-station paint removal mechanism to ensure that the smoke and dust generated during laser paint removal are effectively collected and purified.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. The present invention adopts the configuration of a double-station paint removal mechanism and a dust and smoke removal mechanism. The double-station design enables the repair work to be carried out in parallel, effectively improving the production capacity of body repair and metal surface treatment, and is particularly suitable for high-efficiency and large-scale production environments. In addition, the double-station paint removal mechanism is equipped with a robotic arm, a laser paint removal head, a vehicle body recognition device, etc., which can automatically adapt to different curved surfaces and complex structures of the vehicle body, and perform high-precision paint removal for uneven areas and complex curved surfaces of the vehicle body. Whether it is the repair of accident vehicles or the refurbishment of used automobile parts, the paint layer in irregular areas can be effectively removed, solving the problem that traditional paint removal methods cannot handle complex surfaces.

[0023] 2. The laser paint removal system of the present invention is equipped with an efficient dust and smoke removal device, which can effectively absorb and purify the harmful smoke and dust generated during the laser paint removal process, reducing environmental pollution and health hazards to operators.

[0024] 3. The system of the present invention realizes fully automated and intelligent management through a console, can automatically identify the vehicle body and construct a three-dimensional paint surface model, intelligently adjust the laser parameters, reduce manual intervention, and lower the operation difficulty. The vehicle body recognition device, based on technologies such as CCD, laser scanning, and gloss meters, can accurately detect the surface state of the vehicle body and real-time feedback data to the control system, thereby realizing precise control of the paint removal process.

[0025] 4. The laser paint removal system of the present invention has strong flexibility and can automatically adjust the process parameters according to different vehicle body parts, paint layer thicknesses, and material types. Whether it is the paint removal of medium and small parts or the overall paint removal of large vehicle bodies, the process mode can be quickly switched to meet diverse repair needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 is a schematic diagram of the state of the present invention during the paint removal work;

[0028] Figure 3 is a schematic diagram of the structure of the paint removal component in the embodiment of the present invention;

[0029] Figure 4 is a schematic diagram of the structure of the robotic arm and the vehicle body recognition device in the embodiment of the present invention;

[0030] Figure 5 is a schematic diagram of the structure of the dust and smoke removal mechanism in the embodiment of the present invention.

[0031] In the figure:

[0032] 1. Base plate; 2. Ground rail groove; 3. Isolation fence; 4. Paint removal assembly; 401. Bearing frame; 402. First walking servo; 403. Ground rail frame; 404. Base; 405. Second walking servo; 406. Robot arm; 407. Laser paint removal head; 408. Vehicle body recognition device; 409. Servo turntable; 410. Laser generator; 5. Dust and smoke removal mechanism; 501. Vertical support; 502. Lead screw; 503. Slide seat; 504. Guide rail; 505. Installation slide; 506. Adjusting frame; 507. Dust suction hood; 508. Exhaust duct; 6. Console. Specific implementation mode

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0034] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0035] In the description of the present invention, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0036] Please refer to Figure 1 - Figure 2 , the present invention provides a technical solution: a vehicle body laser paint removal system, including a base plate 1, a double-station paint removal mechanism, a dust and smoke removal mechanism 5 and a console 6.

[0037] In this embodiment, the base plate 1 is laid along the factory floor. Two groups of ground rail grooves 2 are opened on the base plate 1. The two groups of ground rail grooves 2 extend from the middle of the base plate 1 to both sides. The periphery of the base plate 1 is surrounded by an isolation fence 3.

[0038] Please refer to Figure 1 , Figure 3 , Figure 4, in this embodiment, the double-station paint removal mechanism is arranged inside the isolation fence 3. The double-station paint removal mechanism includes two sets of paint removal components 4 arranged oppositely. Each paint removal component 4 includes a carrier 401, a first walking servo 402, a ground rail frame 403, a base 404, a second walking servo 405, a robotic arm 406, a laser paint removal head 407 and a vehicle body recognition device 408. The carrier 401 is arranged directly above the ground rail groove 2, and the carrier 401 moves along the length direction of the ground rail groove 2 through the first walking servo 402; the ground rail frame 403 is installed on the carrier 401 through a frame, a base 404 is arranged on the ground rail frame 403, and a laser generator 410 and a second walking servo 405 for driving it to move along the ground rail frame 403 are installed on the base 404; the robotic arm 406 is installed on the base 404 through a servo turntable 409, and the laser paint removal head 407 and the vehicle body recognition device 408 are installed at the execution end of the robotic arm 406.

[0039] In this embodiment, the vehicle body recognition device 408 is a vision recognizer based on CCD recognition, a scanner based on laser scanning recognition, a glossmeter based on paint surface gloss recognition, or an imaging system based on multispectral imaging recognition.

[0040] The working process of the vehicle body recognition device 408 in this embodiment:

[0041] Vehicle body scanning and data acquisition: The vehicle body recognition device 408 (such as a CCD vision recognizer, a laser scanner, a glossmeter or a multispectral imaging system) first scans or photographs the vehicle body surface to obtain the state information of the paint layer in real time, including data such as paint layer thickness, damage, scratches, and dents.

[0042] Data processing and analysis: The recognition device transmits the collected data to the control system, and the control system processes and analyzes the data according to different scanning modes (for example, three-dimensional data processing or gloss analysis).

[0043] Based on the scanning results, the control system generates a three-dimensional paint layer thickness model of the vehicle body and identifies the areas to be processed (for example, damaged areas, areas with too thin or too thick paint layers).

[0044] Automatically control the paint removal process: According to the generated three-dimensional paint layer thickness model, the control system adjusts the working parameters of the laser paint removal head 407 (such as power, frequency, scanning mode, etc.), and guides the robotic arm 406 to accurately move the laser paint removal head 407 to the predetermined area to start the paint removal operation.

[0045] The real-time feedback function of the vehicle body recognition device 408 can ensure the accuracy and effect during the paint removal process, ensuring that the paint removal work only acts on the target area and will not affect other parts.

[0046] Real-time adjustment and correction: During the paint removal process, the vehicle body recognition device 408 continuously monitors the paint removal progress and adjusts the position and parameters of the laser paint removal head 407 through a feedback mechanism to ensure the uniformity and quality of the paint surface treatment.

[0047] In this embodiment, the ground rail frame 403 is a U-shaped ground rail. The ground rail frames 403 of the two paint removal assemblies 4 are complementary. The ground rail frames 403 of the two paint removal assemblies 4 are driven by the first walking servo 402 and are in a state of approaching or separating. When the two ground rail frames 403 of the paint removal assemblies 4 approach, they combine to form an annular ground rail system. The complementary setting means that these two paint removal assemblies 4 can work together in the spatial layout, complementing each other and forming a complementary working area. This setting can improve the working efficiency of the system and avoid bottleneck problems that may occur in a single workstation.

[0048] Please refer to Figure 1 、 Figure 5 As shown in the figure, in this embodiment, the dust and smoke removal mechanism 5 is arranged on the bottom plate 1 and is located between the rear isolation fence 3 and the carrier 401. The dust and smoke removal mechanism 5 is used for sucking and purifying the dust and smoke generated during the paint removal process. The dust and smoke removal mechanism 5 includes a vertical bracket 501, a lead screw 502, a sliding seat 503, a guide rail 504, a mounting slide 505, an adjustment frame 506, a suction hood 507, a suction pipe 508 and an external dust and smoke purifier. The vertical bracket 501 is vertically fixed on the bottom plate 1. A long opening is provided in the middle of the vertical bracket 501. The lead screw 502 and the guide rail 504 are respectively arranged on the front and rear sides of the vertical bracket 501. One end of the lead screw 502 is driven by a reducer, and the other end of the lead screw 502 is rotatably connected to the vertical bracket 501; a sliding seat 503 is arranged on the lead screw 502, and the mounting slide 505 is slidably connected to the guide rail 504. The sliding seat 503 passes through the long opening through a support plate and is connected to the mounting slide 505; the adjustment frame 506 is installed on the front side of the mounting slide 505. A suction hood 507 is arranged inside the adjustment frame 506. The suction hood 507 moves left and right along the adjustment frame 506 through the third walking servo. A suction fan is arranged inside the suction hood 507. The upper side of the suction hood 507 is connected to the external dust and smoke purifier through the suction pipe 508.

[0049] In this embodiment, multiple non-contact temperature alarms and smoke concentration alarms are also provided on the bottom side of the cover body of the suction hood 507. The non-contact temperature alarms and smoke concentration alarms are used to warn of situations such as too high temperature and too high smoke concentration during laser paint removal. Driven by the reducer and the third walking servo, the suction hood 507 can realize the functions of lifting up and down and moving left and right, covering and efficiently cleaning the working range of the double-station paint removal mechanism to ensure that the dust and smoke generated during the laser paint removal process are effectively collected and purified.

[0050] In this embodiment, the control console 6 is arranged around the isolation fence 3. The control console 6 is communicatively connected to the double-station paint removal mechanism and the dust and smoke removal mechanism 5. The control console 6 is used to provide multi-device parallel control, data acquisition, defect detection and correction during the entire process of laser paint removal of the vehicle body.

[0051] Multi-device parallel control: The control console 6 coordinates and manages multiple devices in the system through the integrated control system and communication protocol to ensure that each working unit can operate efficiently and precisely in parallel.

[0052] It mainly includes:

[0053] Double-station paint removal mechanism: Controls the actions of the laser paint removal head 407 and the robotic arm 406 to enable them to accurately position and efficiently remove the paint layer during the paint removal process.

[0054] Dust suction hood 507 system: Adjusts the lifting and movement of the dust suction hood 507 to ensure that the smoke and dust can be timely sucked in and cleaned while laser paint removal is in progress.

[0055] Vehicle body identification device 408: Responsible for real-time scanning and data acquisition of the vehicle body, helping the control system identify paint surface defects, generate a three-dimensional model, and then accurately control the paint removal operation.

[0056] Dust and smoke removal device: Cooperates with the dust suction hood 507 to jointly clean the smoke and dust to ensure the cleanliness of the workshop environment.

[0057] Data acquisition and monitoring:

[0058] Equipment operation data: Such as the power, frequency of the laser paint removal head 407, the working status of the robotic arm 406, the position and working status of the dust suction hood 507, etc.

[0059] Vehicle body identification data: Three-dimensional scan data, paint thickness, surface damage information, etc. provided by the vehicle body identification device 408.

[0060] Smoke and temperature data: Smoke concentration data provided by the dust and smoke removal system, temperature change data of the temperature sensor, etc.

[0061] Defect detection data: Information such as vehicle body surface defects, paint layer quality, paint removal effect, etc.

[0062] Automatic correction: The system can automatically correct the deficiencies during the paint removal process according to the real-time feedback to improve the accuracy and quality of paint removal.

[0063] High-precision defect detection: Combining the vehicle body identification device 408 and the laser paint removal system can accurately identify various defects on the paint surface and the surface to ensure the repair quality.

[0064] Please refer to Figure 2, in combination with the above embodiments, the present invention also proposes the working steps of the above laser paint removal system, including the following:

[0065] 1) Vehicle body transportation and positioning:

[0066] Use a forklift, an AGV transport vehicle or a transplant vehicle to transport the accident vehicle or the metal part to be processed to the working area of the system. Then, the ground rail frame 403 of the double-station paint removal mechanism is driven by the first walking servo 402, and the ground rail frames 403 of the two paint removal assemblies 4 are in a separated state, facilitating the entry of the vehicle body.

[0067] 2) Vehicle body recognition and modeling: Once the vehicle body enters the working area, the vehicle body recognition device 408 scans the paint surface to be repaired of the vehicle body under the coordination of the first servo, the second servo and the robotic arm 406, that is, uses technologies such as CCD vision recognition, laser scanning, and gloss meter to perform a detailed recognition of the vehicle body surface; the console 6 generates a three-dimensional paint surface model of the vehicle body according to the vehicle body scanning information, including information such as paint thickness and material type, providing data support for subsequent laser paint removal.

[0068] 3) Start of laser paint removal: The console 6 automatically adjusts the working parameters of the double-station paint removal mechanism according to the three-dimensional paint surface model of the vehicle body to ensure that the laser power, frequency, etc. of the laser paint removal head 407 are adapted to different parts of the vehicle body; the robotic arm 406 and the laser paint removal head 407 of the double-station paint removal mechanism work together and move precisely along the vehicle body surface. The laser beam removes the paint layer by layer through high-energy pulses. During the laser paint removal process, parameters such as the power and frequency of the laser generator 410 are automatically adjusted according to the thickness and type of the paint to reduce energy consumption and avoid unnecessary damage to the metal part.

[0069] 4) Dust and smoke removal treatment: The dust and waste gas generated during the laser paint removal process are effectively treated by the dust and smoke removal mechanism 5. The dust removal device uses a high-efficiency dust suction fan to ensure that the dust is sucked away in time during paint removal and is treated by an external dust and smoke purifier, ensuring that the air quality in the workshop meets environmental protection standards and avoiding pollution.

[0070] 5) Real-time monitoring and data feedback: The console 6 real-time monitors various data during the laser paint removal process, including laser power, working progress, dust concentration, etc. If an abnormal situation occurs (such as too high dust concentration or too high temperature, etc.), the system will automatically alarm and adjust the paint removal process to ensure safety and process quality.

[0071] 6) Completion of paint removal and inspection: Once the laser paint removal task is completed, the double-station paint removal mechanism stops working. The console 6 automatically checks the paint removal situation of the vehicle body, and uses the vehicle body recognition device 408 to perform subsequent detection on the paint surface to ensure that the paint removal effect meets the standards. Finally, the double-station paint removal mechanism resets to the starting position.

[0072] 7) Vehicle / Metal Part Removal and Subsequent Processing: When all the paint stripping work is completed, the vehicle body or metal parts are removed from the processing area by forklifts, AGV transporters, etc. for subsequent painting or refurbishment. The console 6 saves and records the paint stripping data, process parameters, etc. of the whole vehicle, providing data support for subsequent repair or quality control.

[0073] Through the automated and efficient laser paint stripping process, combined with the synergistic effect of the double-station paint stripping mechanism and the dust and smoke removal mechanism 5, the above embodiments provide a fast, precise, and environmentally friendly paint stripping technology for the surfaces of vehicle bodies and metal parts. Through the centralized management and intelligent adjustment of the console 6, the efficiency, stability, and environmental friendliness of the entire paint stripping process are ensured, and the quality and efficiency of accident vehicle repair, used car spare part refurbishment, and other metal part surface treatments can be effectively improved.

[0074] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A car body laser paint removal system, characterized in that: It comprises a bottom plate (1), a double-station paint removal mechanism, a dust and smoke removal mechanism (5) and a control console (6), wherein: The bottom plate (1) is laid along the floor of the factory building. Two groups of ground rail grooves (2) are opened on the bottom plate (1). The two groups of ground rail grooves (2) extend from the middle of the bottom plate (1) to both sides. The bottom plate (1) is surrounded by isolation fences (3). The double-station paint removal mechanism is arranged on the inner side of the isolation fence (3), and comprises two groups of paint removal components (4) arranged opposite to each other, each paint removal component (4) comprises a carrier (401), a first walking steering gear (402), a ground rail frame (403), a base (404), a second walking steering gear (405), a mechanical arm (406), a laser paint removal head (407) and a vehicle body recognition device (408), wherein the carrier (401) is arranged on the upper side of the ground rail groove (2), and the carrier (401) moves along the length direction of the ground rail groove (2) through the first walking steering gear (402); The dust removal and smoke removal mechanism (5) is arranged on the bottom plate (1) and is located between the rear isolation fence (3) and the support frame (401). The dust removal and smoke removal mechanism (5) is used to suck and purify the smoke generated during the paint removal process. The dust removal and smoke removal mechanism (5) comprises a vertical bracket (501), a lead screw (502), a slide seat (503), a guide rail (504), a mounting slide (505), an adjustment frame (506), a dust hood (507), an exhaust pipe (508) and an external smoke purifier. The control console (6) is arranged outside the isolation fence (3), and is connected to the double-station paint removal mechanism and the dust and smoke removal mechanism (5) for communication. The control console (6) is used to provide multi-device parallel control, data collection, defect detection and correction during the entire process of laser paint removal of the vehicle body.

2. The car body laser paint removal system according to claim 1, characterized in that: The ground rail frame (403) is mounted on the support frame (401) through a frame, a base (404) is arranged on the ground rail frame (403), and a laser generator (410) and a second walking steering engine (405) driving the laser generator (410) to move along the ground rail frame (403) are mounted on the base (404).

3. The car body laser paint removal system according to claim 1, characterized in that: The mechanical arm (406) is mounted on the base (404) via a servo turntable (409), and a laser paint removal head (407) and a vehicle body recognition device (408) are installed at the execution end of the mechanical arm (406).

4. The car body laser paint removal system according to claim 1, characterized in that: The vertical support (501) is vertically fixed on the bottom plate (1), a long opening is provided in the middle of the vertical support (501), a lead screw (502) and a guide rail (504) are respectively provided on the front and rear sides of the vertical support (501), wherein one end of the lead screw (502) is driven by a reducer, and the other end of the lead screw (502) is rotatably connected to the vertical support (501).

5. The car body laser paint removal system according to claim 4, characterized in that: A slide seat (503) is arranged on the lead screw (502), and the mounting slide (505) is slidably connected to the guide rail (504). The slide seat (503) passes through the long opening through a support plate and is connected to the mounting slide (505). The adjusting frame (506) is arranged on the front side of the mounting slide (505), and a dust hood (507) is arranged inside the adjusting frame (506). The dust hood (507) moves left and right along the adjusting frame (506) through a third walking steering gear. A dust suction fan is arranged inside the dust hood (507), and the upper side of the dust hood (507) is connected to an external smoke purifier through an exhaust pipe (508).

6. The car body laser paint removal system according to claim 1, characterized in that: The ground rail frame (403) is a U-shaped ground rail. The ground rail frames (403) of the two groups of paint removal components (4) are arranged in a complementary manner. The ground rail frames (403) of the two groups of paint removal components (4) are driven by the first walking steering gear (402) and are in a state of being brought together or separated. When the ground rail frames (403) of the two groups of paint removal components (4) are brought together, they are combined to form an annular ground rail system.

7. The car body laser paint removal system according to claim 1, characterized in that: The vehicle body recognition device (408) is a visual recognizer based on CCD recognition, a scanner based on laser scanning recognition, a gloss meter based on paint surface gloss recognition, or an imaging system based on multi-spectral imaging recognition.

8. The car body laser paint removal system according to claim 1, characterized in that: The bottom side of the dust hood (507) is also provided with a plurality of non-contact temperature alarms and smoke concentration alarms.