Double-layer conveying device for parts

By introducing calibration weighing components and tensioning adjustment components into the component conveying device, sorting and conveying different components are achieved and adaptive tensioning is solved, and the problems of low sorting efficiency of parts and belt wear in the prior art are solved, and the stability and service life of the conveying device are improved.

CN120171997AActive Publication Date: 2025-06-20DALIAN KWD INNOVATION AUTOMOTIVE PARTS LTD

Patent Information

Application Number
CN202510667890.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2025-06-20
Estimated Expiration
2045-05-23

AI Technical Summary

Technical Problem

The existing parts conveying devices are difficult to sort and convey different parts, resulting in manual sorting to reduce production speed, uneven loads of conveyor belts and chains affect efficiency, and the conveyor belt cannot adaptively adjust the tension and slack when facing heavy loads, resulting in wear and offset problems, and shortening the equipment life.

Method used

A double-layer conveying device for parts is designed, using calibration weighing components and tensioning adjustment components. The weight of parts is identified in real time through the weighing sensor, dynamically allocates the conveying channels, and adjusts the tension of the conveyor belt to ensure the stable conveying of parts under different weight conditions.

Benefits of technology

It improves the accuracy and efficiency of parts sorting and conveying, reduces manual intervention, reduces the risk of conveyor belt wear, extends the service life of the equipment, and reduces maintenance costs and rework losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a part double-layer conveying device, and belongs to the technical field of conveying equipment. Comprising a double-layer lifting support, a glass support is installed at one end of the double-layer lifting support, an auxiliary support is installed at one end of the glass support, a conveying belt is installed at the top of the auxiliary support, two sets of carrier roller supports are installed at the end of the double-layer lifting support, and a first conveying belt is installed at the top of the double-layer lifting support; a second conveying belt is installed at the bottom of the double-layer lifting support. Precise positioning and gravity detection of parts are achieved through the position correcting and weighing assembly, and the parts are automatically distributed to a designated conveying belt through the linkage sorting system; meanwhile, the tensioning assembly is dynamically adjusted based on gravity data, and the conveying stability under different loads is ensured; and in cooperation with an automatic lubrication heat dissipation maintenance system during shutdown, full-process closed-loop control of detection, sorting, adjustment and maintenance is formed, the conveying efficiency is remarkably improved, and the production continuity is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of conveying equipment, and particularly relates to a double-layer conveying device for components. Background Art

[0002] Components are various parts that make up industrial products, including the collective name of parts and components. For example, in the mechanical field, components include bearings, gears, hydraulic components, etc.; in the automotive field, components cover engines, suspension systems, braking systems, etc.

[0003] The double-layer conveying device for components is an efficient material conveying equipment, usually composed of multiple-layer conveying structures, driving devices, supporting frames, and supporting control systems. Its main function is to achieve efficient material transfer and conveying within a limited space.

[0004] For existing component conveying devices, it is difficult to sort and convey different components, resulting in the need for manual sorting in the later stage, which reduces the production speed. At the same time, it causes uneven loads on the conveyor belt and the chain, affecting the overall conveying efficiency. When facing heavier components, the conveyor belt cannot adaptively adjust the tension, exacerbating device wear and causing slipping and deviation phenomena, resulting in unstable conveying speed. In addition, continuous conveying operations will increase the friction of the rotating shaft, and components such as the motor belt generate a large amount of heat energy, significantly reducing the service life and operating efficiency of the device. Therefore, this application provides a double-layer conveying device for components to meet the requirements. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a double-layer conveying device for components to solve the problems that existing conveying devices are difficult to sort components, require manual sorting to reduce efficiency, and cause uneven loads on the conveyor belt and the chain. When facing heavy loads, the conveyor belt cannot adaptively tighten, causing slipping and deviation, affecting the conveying stability, and continuous operation exacerbates the friction of the rotating shaft and overheats the motor belt, significantly shortening the equipment life and reducing the operating efficiency.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: A double-layer conveying device for parts, including a double-layer lifting bracket. One end of the double-layer lifting bracket is installed with a glass bracket. One end of the glass bracket is installed with an auxiliary bracket. The top of the auxiliary bracket is installed with a conveyor belt. Two groups of roller brackets are installed at the end of the double-layer lifting bracket. The top of the double-layer lifting bracket is installed with a first conveyor belt. The bottom of the double-layer lifting bracket is installed with a second conveyor belt. A driving chain is slidably installed on the inner wall of the glass bracket. One end of the driving chain is installed with a lifting and conveying platform. The bottom of the roller bracket is installed with a control center. One side of the double-layer lifting bracket is installed with a motor. The output of the motor is sleeved with a belt. One end of the roller bracket is installed with a belt protection shell. One end of the belt protection shell is installed with an air box. One end of the lifting and conveying platform is installed with an auxiliary roller; A positioning and weighing assembly is arranged above the auxiliary bracket. The positioning and weighing assembly is used to weigh different types of parts; A tension adjustment assembly is rotatably connected to the inner wall of the second conveyor belt. The tension adjustment assembly is used to adjust the tension of the second conveyor belt; One end of the tension adjustment assembly is sleeved with a heat dissipation and lubrication assembly. The heat dissipation and lubrication assembly is used to lubricate and cool the machine after it stops; One end of the positioning and weighing assembly is installed with a tension adjustment assembly. One end of the tension adjustment assembly is installed with a heat dissipation and lubrication assembly.

[0007] Optionally, the positioning and weighing assembly includes a plug board. The plug board is inserted and installed on the top of the roller bracket. There are multiple groups of plug boards, which are respectively arranged above the auxiliary bracket. One side of the plug board is rotatably installed with a rotating shaft. A positioning board is installed on the surface of the rotating shaft. One side of the positioning board is installed with a first spring. The other end of the first spring is installed on the surface of the plug board.

[0008] Optionally, an installation fixing plate is installed on the inner wall of the roller bracket. The installation fixing plate is arranged between the conveyor belts. An elastic frame is installed on the surface of the installation fixing plate. The elastic frame is arranged around the installation fixing plate. A weighing arc plate is installed on the top of the elastic frame. The upper surface of the weighing arc plate is attached to the inner wall of the conveyor belt. A weighing sensor is arranged at the bottom of the weighing arc plate.

[0009] Optionally, the tension adjustment assembly includes a cylinder. The cylinder is installed at one end of the roller bracket. The output end of the cylinder is rotatably connected to a piston sleeve cylinder. A rotating shaft is inserted into the piston sleeve cylinder. The other end of the rotating shaft is rotatably installed inside the roller bracket.

[0010] Optionally, a sleeve is sleeved on the surface of the rotating shaft. A long strip is installed on the surface of the sleeve. There are multiple groups of long strips arranged around the surface of the sleeve. One side of the long strip is rotatably connected to a rotating plate. There are multiple groups of rotating plates arranged on one side of the long strip.

[0011] Optionally, one end of the rotating plate is rotatably connected to a connecting strip, the end of the connecting strip is provided with a belt-supporting arc plate, the surface of the belt-supporting arc plate is provided with an anti-slip strip, and two groups of stoppers are installed on the surface of one end of the connecting strip.

[0012] Optionally, a chute cross is slidably connected to the inner walls of the two groups of stoppers, a rotating seat is installed on one side of the chute cross, the rotating seat is installed inside the idler bracket, the end of the rotating shaft is in rolling connection with the rotating seat, a roller is installed on one side of the stopper, a partition is arranged at the edge of the roller, and one end of the belt is sleeved on the surfaces of multiple rollers.

[0013] Optionally, the heat dissipation and lubrication assembly includes a hoop bracket, the hoop bracket is sleeved on the surface of the end of the rotating shaft, the hoop bracket is fixedly connected to the surface of the chute cross, one end of the hoop bracket is provided with a cylindrical oil storage barrel, the cylindrical oil storage barrel is sleeved on the surface of the rotating shaft, and an oil inlet is installed at one end of the cylindrical oil storage barrel.

[0014] Optionally, an oil outlet is installed at the bottom of the cylindrical oil storage barrel, a guide oil pipe is installed at the open end of the oil outlet, the other end of the guide oil pipe is provided with an annular oil pipeline bracket, and the annular oil pipeline bracket is installed at the end of the sleeve.

[0015] Optionally, an oil pushing plate is slidably connected to the inside of the cylindrical oil storage barrel, a force-bearing pushing plate is installed at the end of the oil pushing plate, a second spring is installed between the force-bearing pushing plate and the cylindrical oil storage barrel, and multiple spray nozzles are installed on the inner wall of the annular oil pipeline bracket.

[0016] Compared with the prior art, the present invention has at least the following beneficial effects: In the above solution, by setting the alignment and weighing assembly, the accuracy of sorting and conveying is improved. The alignment plate is mechanically aligned to make the parts be conveyed in the center, reducing the jamming problem caused by deviation, and making the weighing detection more stable, avoiding the situation of uneven force. Then, the weighing sensor real-time identifies the weight difference of the parts, transmits the signal to the lifting platform, provides a quantitative basis for sorting, and dynamically distributes the conveying channels according to the weight data, avoiding the concentration of parts with different weights on the same conveyor belt, reducing the wear risk of the conveyor belt supporting wheels. The lifting platform conveys the parts to the conveyor belts with corresponding power according to the weight grading, which can reduce the overload heating phenomenon of the motors on the conveyor belt, and at the same time, the automatic sorting reduces manual intervention, improves the sorting speed, and reduces the rework loss caused by material mixing.

[0017] By setting up a tension adjustment component, through the linkage with the alignment and weighing component, the operating distance of the cylinder is adjusted in real time, the moving distance of the sleeve is adjusted, and according to the weight of the parts, the conveyor belt tension is adjusted to keep the best friction coefficient during the transportation of heavy parts, reduce the wear between conveyor belts. At the same time, it can avoid the problem of conveyor belt slipping caused by overweight parts in the conveyor belt transportation mode. Moreover, the adaptive tensioning can reduce the abnormal friction between the trailing wheel and the conveyor belt, extend the service life of the device, reduce the motor load fluctuation, avoid slipping and deviation, maintain the stability of the conveying device, reduce the maintenance cost, and reduce the risk of sudden belt breakage.

[0018] By setting up a heat dissipation and lubrication component, when the machine stops, the automatic lubrication of the rotating shaft can reduce the dry friction between metals, reduce the bearing wear rate, ensure the effective protection of the rotating shaft in a high-temperature environment, improve the service life. At the same time, the forced heat dissipation of the fan box can reduce the surface temperature of the motor belt, avoid the risk of breakage caused by rubber aging, and synchronously reduce the overall temperature of the transmission system, improve the running stability. And the regular lubrication and heat dissipation can prevent sudden jamming, extend the continuous running time of the conveyor, reduce the number of over-temperature protection shutdowns triggered by overheating, ensure the production continuity. The automatic lubrication and heat dissipation system can reduce the manual maintenance frequency and save the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.

[0020] Figure 1 It is a front view three-dimensional structure schematic diagram of the double-layer conveying device for parts of the present invention; Figure 2 It is a three-dimensional structure schematic diagram of another perspective of the double-layer conveying device for parts of the present invention; Figure 3 It is a three-dimensional structure schematic diagram of the interior of the glass bracket of the present invention; Figure 4 It is a three-dimensional structure schematic diagram of the positional relationship between the lifting and conveying platform and the auxiliary rollers of the present invention; Figure 5 It is a three-dimensional structure schematic diagram of the alignment and weighing component of the present invention; Figure 6 It is a three-dimensional structure schematic diagram of the positional relationship between the weighing sensor and the weighing arc plate of the present invention; Figure 7 It is a three-dimensional structure schematic diagram of the positional relationship between the air box and the tension adjustment component of the present invention; Figure 8 It is a three-dimensional structure schematic diagram of the tension adjustment component of the present invention; Figure 9Schematic three-dimensional structure diagram of the positional relationship between the piston sleeve cylinder and the rotating shaft of the present invention; Figure 10 For the present invention Figure 9 Enlarged view of A in; Figure 11 Schematic three-dimensional structure diagram of the heat dissipation and lubrication assembly of the present invention; Figure 12 Exploded view of the heat dissipation and lubrication assembly of the present invention.

[0021] Reference numerals: 1. Double-layer lifting bracket; 2. Glass bracket; 3. Auxiliary bracket; 4. Idler bracket; 5. Conveyor belt; 6. Alignment and weighing assembly; 61. Plug board; 62. Rotating shaft; 63. Alignment plate; 64. First spring; 65. Installation fixing plate; 66. Elastic frame; 67. Weighing arc plate; 68. Weighing sensor; 7. Tension adjustment assembly; 71. Cylinder; 72. Piston sleeve cylinder; 73. Rotating shaft; 74. Sleeve; 75. Long strip; 76. Rotating plate; 77. Connecting strip; 78. Belt supporting arc plate; 79. Block; 710. Slide groove cross; 711. Roller; 712. Rotating seat; 8. Heat dissipation and lubrication assembly; 81. Hoop bracket; 82. Cylindrical oil storage barrel; 83. Oil inlet; 84. Oil outlet; 85. Oil guide pipe; 86. Annular oil pipeline rack; 87. Injector nozzle; 88. Second spring; 89. Force pushing disk; 810. Oil pushing disk; 9. Lifting and conveying platform; 10. Control center; 11. Motor; 12. Belt protection shell; 13. Air box; 14. Belt; 15. Driving chain; 16. Auxiliary roller; 17. First conveyor belt; 18. Second conveyor belt.

[0022] As shown in the figure, in order to clearly implement the structure of the embodiments of the present invention, specific structures and devices are marked in the figure, but this is only for schematic needs and is not intended to limit the present invention to this specific structure, device and environment. Those of ordinary skill in the art can adjust or modify these devices and environments according to specific needs. Detailed Description of the Invention

[0023] The following provides a detailed description of a double-layer conveyor device for parts provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0024] It should be noted that in the specification, the mention of "an embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. indicates that the described embodiment may include specific features, structures, or characteristics, but not necessarily every embodiment includes such specific features, structures, or characteristics. Additionally, when describing a specific feature, structure, or characteristic in combination with an embodiment, implementing such a feature, structure, or characteristic in combination with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the relevant art.

[0025] Generally, terms can be understood, at least in part, from their use in the context. For example, at least in part depending on the context, the term "one or more" used herein can be used to describe any feature, structure, or characteristic in a singular sense, or can be used to describe a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey a set of exclusive factors, but rather, at least in part depending on the context, can allow for the existence of other factors that are not necessarily explicitly described.

[0026] It can be understood that the meanings of "on", "above", and "over" in the present invention should be interpreted in the broadest manner, such that "on" not only means "directly on" something, but also includes the meaning of being "on" something with intervening features or layers therebetween, and "above" or "over" not only means "above" or "over" something, but also can include the meaning of being "above" or "over" something with no intervening features or layers therebetween.

[0027] Furthermore, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. are used herein for convenience of description to describe the relationship of one element or feature to another or other elements or features, as shown in the drawings. The spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the drawings. The device can be oriented in other ways, and the spatial relative descriptive terms used herein can be correspondingly interpreted similarly.

[0028] Such as Figures 1 to 12As shown in the figure, an embodiment of the present invention provides a double-layer conveyor device for parts, including a double-layer lifting bracket 1. One end of the double-layer lifting bracket 1 is installed with a glass bracket 2. One end of the glass bracket 2 is installed with an auxiliary bracket 3. The top of the auxiliary bracket 3 is installed with a conveyor belt 5. Two groups of roller brackets 4 are installed at the end of the double-layer lifting bracket 1. The top of the double-layer lifting bracket 1 is installed with a first conveyor belt 17. The bottom of the double-layer lifting bracket 1 is installed with a second conveyor belt 18. A driving chain 15 is slidably installed on the inner wall of the glass bracket 2. One end of the driving chain 15 is installed with a lifting and conveying platform 9. The bottom of the roller bracket 4 is installed with a control center 10. One side of the double-layer lifting bracket 1 is installed with a motor 11. The output of the motor 11 is sleeved with a belt 14. One end of the roller bracket 4 is installed with a belt protection case 12. One end of the belt protection case 12 is installed with an air box 13. One end of the lifting and conveying platform 9 is installed with an auxiliary roller 16; A positioning and weighing assembly 6 is arranged above the auxiliary bracket 3. The positioning and weighing assembly 6 is used for weighing different types of parts; A tension adjusting assembly 7 is rotatably connected to the inner wall of the second conveyor belt 18. The tension adjusting assembly 7 is used for adjusting the tension degree of the second conveyor belt 18; One end of the tension adjusting assembly 7 is sleeved with a heat dissipation and lubrication assembly 8. The heat dissipation and lubrication assembly 8 is used for lubricating and cooling the machine after it stops; One end of the positioning and weighing assembly 6 is installed with a tension adjusting assembly 7. One end of the tension adjusting assembly 7 is installed with a heat dissipation and lubrication assembly 8.

[0029] As an implementation manner in this embodiment, as Figures 3 to 6As shown in the figure, the alignment and weighing assembly 6 includes a plug board 61, which is plugged and installed on the top of the idler bracket 4. There are multiple groups of plug boards 61, which are respectively arranged above the auxiliary bracket 3. A rotating shaft 62 is rotatably installed on one side of the plug board 61. An alignment plate 63 is installed on the surface of the rotating shaft 62. A first spring 64 is installed on one side of the alignment plate 63, and the other end of the first spring 64 is installed on the surface of the plug board 61. An installation fixing plate 65 is installed on the inner wall of the idler bracket 4. The installation fixing plate 65 is arranged between the conveyor belts 5. An elastic frame 66 is installed on the surface of the installation fixing plate 65. The elastic frame 66 is arranged around the installation fixing plate 65. A weighing arc plate 67 is installed on the top of the elastic frame 66. The upper surface of the weighing arc plate 67 is in contact with the inner wall of the conveyor belt 5. A weighing sensor 68 is arranged at the bottom of the weighing arc plate 67. When the parts start to be conveyed, the alignment and weighing assembly 6 starts to operate. First, multiple groups of plug boards 61 are plugged into the idler bracket 4 installed on the top of the auxiliary bracket 3. Then, during the conveying process of the parts on the conveyor belt 5, they first come into contact with the alignment plate 63. When the alignment plate 63 comes into contact with the parts, it starts to fold around the rotating shaft 62. At this time, the first spring 64 is compressed by the end of the alignment plate 63 and contracts. At this time, since the flipping angle of the alignment plate 63 is limited, when one side of the alignment plate 63 is folded to the maximum angle, the parts are subjected to the pushing force of the alignment plate 63 and the conveying force of the conveyor belt 5, and start to come into contact with the other end alignment plate 63 during the movement process. Then, through the opening between the two alignment plates 63, they continue to be conveyed in the direction of the glass bracket 2. Subsequently, during the conveying process, the weight of the parts themselves presses down, causing the conveyor belt 5 carrying the parts to come into contact with the weighing arc plate 67. Then the weighing arc plate 67 is pressed and moves downward. At this time, the elastic frame 66 installed at the bottom around the weighing arc plate 67 contracts on the top of the installation fixing plate 65. At the same time, the weighing sensor 68 is pressed to obtain the weight data. Then, according to this weight data, it is transmitted to the control center 10. Then the control center 10 transmits the instruction to the drive chain 15. Then the parts continue to be conveyed on the conveyor belt 5, come into contact with the second group of alignment plates 63 for alignment, and then the parts come into contact with the auxiliary rollers 16 until they are transmitted to the surface of the lifting and conveying platform 9. Subsequently, the drive chain 15 transports the heavier parts to the second conveyor belt 18 at the bottom of the double-layer lifting bracket 1 through the lifting and conveying platform 9 according to the instruction. Subsequently, after the conveyor belt 5 equipped with the alignment and weighing assembly 6 weighs the lighter parts, the lighter parts are directly conveyed to the surface of the lifting and conveying platform 9 through the conveyor belt 5. The drive chain 15 does not need to be driven, so that the lifting and conveying platform 9 and the first conveyor belt 17 at the top of the double-layer lifting bracket 1 are kept horizontal. Then the lighter parts continue to be conveyed from the surface of the lifting and conveying platform 9 to the first conveyor belt 17 at the top of the double-layer lifting bracket 1 for the conveying of the lighter parts, so as to realize the sorting and conveying of the heavier parts and the lighter parts.

[0030] As an implementation mode in this embodiment, as Figures 7 to 10 shown, the tension adjustment assembly 7 includes a cylinder 71. The cylinder 71 is installed at one end of the idler bracket 4. The output end of the cylinder 71 is rotatably connected with a piston sleeve cylinder 72. A rotating shaft 73 is inserted into the piston sleeve cylinder 72. The other end of the rotating shaft 73 is rotatably installed inside the idler bracket 4. A sleeve 74 is sleeved on the surface of the rotating shaft 73. A long strip 75 is installed on the surface of the sleeve 74. Multiple groups of long strips 75 are arranged around the surface of the sleeve 74. One side of the long strip 75 is rotatably connected with a rotating plate 76. Multiple groups of rotating plates 76 are arranged on one side of the long strip 75. One end of the rotating plate 76 is rotatably connected with a connecting strip 77. A belt supporting arc plate 78 is installed at the end of the connecting strip 77. An anti-slip strip is installed on the surface of the belt supporting arc plate 78. Two blocks 79 are installed on the surface of one end of the connecting strip 77. A sliding groove cross 710 is slidably connected to the inner walls of the two blocks 79. A rotating seat 712 is installed on one side of the sliding groove cross 710. The rotating seat 712 is installed inside the idler bracket 4. The end of the rotating shaft 73 is in rolling connection with the rotating seat 712. A roller 711 is installed on one side of the block 79. A partition is arranged at the edge of the roller 711. One end of the belt 14 is sleeved on the surfaces of multiple rollers 711. When the weighing sensor 68 measures the weight of the parts, the tension adjustment assembly 7 starts to operate. First, the cylinder 71 is started. The motor 11 drives the belt 14 to rotate, and adjusts the moving distance of the output end of the cylinder 71 according to the weight of the parts, so that the second conveyor belt 18 reaches the best tension degree. At this time, when the output end of the cylinder 71 moves, it drives the piston sleeve cylinder 72 rotatably connected to the output end of the cylinder 71 to move together. At the same time, the rotating shaft 73 rotates while moving inside the piston sleeve cylinder 72. When the piston sleeve cylinder 72 contacts the sleeve 74, it continues to push towards the direction of the air box 13. When the sleeve 74 is pushed, the multiple long strips 75 installed on the surface of the sleeve 74 move together with the sleeve 74. At the same time, the movement of the long strip 75 drives the rotating plate 76 to move together. When the rotating plate 76 connected to one end of the long strip 75 rotates, the connecting strip 77 connected to the other end of the rotating plate 76 slides around inside the sliding groove cross 710 under the action of the block 79 installed on the surface of the end until the output end of the cylinder 71 stops. When the connecting strip 77 slides in the sliding groove cross 710, the belt supporting arc plate 78 installed at the end of the connecting strip 77 pushes the second conveyor belt 18 on the surface to expand around. At this time, the second conveyor belt 18 becomes tight. At the same time, the sliding of the connecting strip 77 makes the roller 711 move around synchronously. At this time, the belt 14 sleeved on the surface of the roller 711 expands synchronously. The driving of the motor 11 is faster, so that the rotating shaft 73 rotates in the rotating seat 712, ensuring that the second conveyor belt 18 can also operate stably under the condition of heavier parts.

[0031] As an implementation mode in this embodiment, asFigures 8 to 12 As shown in the figure, the heat dissipation and lubrication assembly 8 includes a hoop bracket 81, which is sleeved on the surface of the end of the rotating shaft 73. The hoop bracket 81 is fixedly connected to the surface of the chute cross 710. One end of the hoop bracket 81 is provided with a cylindrical oil storage barrel 82, which is sleeved on the surface of the rotating shaft 73. One end of the cylindrical oil storage barrel 82 is provided with an oil inlet 83, and the bottom of the cylindrical oil storage barrel 82 is provided with an oil outlet 84. The opening end of the oil outlet 84 is provided with an oil guide pipe 85, and the other end of the oil guide pipe 85 is provided with an annular oil pipe rack 86, which is installed at the end of the sleeve 74. A push oil plate 810 is slidably connected inside the cylindrical oil storage barrel 82. One end of the push oil plate 810 is provided with a force-receiving push plate 89. A second spring 88 is installed between the force-receiving push plate 89 and the cylindrical oil storage barrel 82. A plurality of injection nozzles 87 are installed on the inner wall of the annular oil pipe rack 86. When the sleeve 74 moves, the heat dissipation and lubrication assembly 8 starts to operate. At this time, the movement of the sleeve 74 drives the annular oil pipe rack 86 installed at the end of the sleeve 74 to move together. As the annular oil pipe rack 86 moves, it begins to contact the force-receiving push plate 89. When the force-receiving push plate 89 is squeezed by the annular oil pipe rack 86, the push oil plate 810 installed at one end of the force-receiving push plate 89 begins to slide inside the cylindrical oil storage barrel 82. At the same time, the second spring 88 contracts between the cylindrical oil storage barrel 82 and the force-receiving push plate 89. Affected by the fixing effect of the hoop bracket 81 installed at one end of the chute cross 710, the cylindrical oil storage barrel 82 does not move. When the push oil plate 810 moves, the oil liquid flows out through the oil outlet 84 at the bottom of the cylindrical oil storage barrel 82. The flowing oil liquid is transported to the annular oil pipe rack 86 through the oil guide pipe 85, and then is sprayed onto the surface of the rotating shaft 73 through a plurality of injection nozzles 87 installed on the inner wall of the annular oil pipe rack 86. When the output end of the air cylinder 71 keeps pushing, the injection nozzles 87 keep spraying onto the rotating shaft 73. When the conveying device stops operating, the air cylinder 71 resets. At the same time, the force-receiving push plate 89 is reset by the elastic force of the second spring 88. At the same time, when resetting, it pushes the annular oil pipe rack 86 to move together. At this time, the sleeve 74 and the force-receiving push plate 89 move the oil liquid sprayed on the rotating shaft 73 together, playing a role in maintaining the rotating shaft 73. Then, the oil liquid is replenished through the oil inlet 83 for the next conveying of parts.

[0032] The working principle of the technical solution provided by the present invention is as follows: When using this device, first check the stability among the double-layer lifting bracket 1, the glass bracket 2, the auxiliary bracket 3 and the roller bracket 4. Then open the belt protection case 12 to check whether the connection between the motor 11 and the belt 14 is loose. Then clean the air box 13 to ensure the internal cleanliness. Subsequently, start the conveying device. After setting parameters through the control center 10, start the conveying of parts.

[0033] When the parts start to be conveyed, the alignment and weighing assembly 6 starts to operate. First, multiple groups of plug plates 61 are inserted into the roller brackets 4 installed on the top of the auxiliary bracket 3. Then, during the conveyance of the parts on the conveyor belt 5, the parts first come into contact with the alignment plate 63. When the alignment plate 63 contacts the parts, it starts to fold around the rotating shaft 62. At this time, the first spring 64 is compressed by the end of the alignment plate 63 and contracts. Since the flipping angle of the alignment plate 63 is limited, when one side of the alignment plate 63 is folded to the maximum angle, the parts are subjected to the pushing force of the alignment plate 63 and the conveying force of the conveyor belt 5, and start to contact the other end of the alignment plate 63 during the movement. Then, through the opening between the two groups of alignment plates 63, the parts continue to be conveyed in the direction of the glass bracket 2. Subsequently, during the conveying process, the weight of the parts themselves presses down, causing the section of the conveyor belt 5 carrying the parts to come into contact with the weighing arc plate 67. Then, the weighing arc plate 67 is pressed and moves downward. At this time, the elastic frames 66 installed at the bottom around the weighing arc plate 67 contract on the top of the installation fixing plate 65. At the same time, the weighing sensor 68 is pressed to obtain weight data, and then this weight data is transmitted to the control center 10. Then, the control center 10 transmits an instruction to the drive chain 15. Then, the parts continue to be conveyed on the conveyor belt 5, contact and are aligned with the second group of alignment plates 63, and then the parts come into contact with the auxiliary rollers 16 until they are conveyed to the surface of the lifting and conveying platform 9. Subsequently, the drive chain 15 transports the heavier parts to the second conveyor belt 18 at the bottom of the double-layer lifting bracket 1 through the lifting and conveying platform 9 according to the instruction. Then, after the conveyor belt 5 equipped with the alignment and weighing assembly 6 weighs the lighter parts, the lighter parts are directly conveyed to the surface of the lifting and conveying platform 9 through the conveyor belt 5. The drive chain 15 does not need to be driven, so that the lifting and conveying platform 9 is kept horizontal with the first conveyor belt 17 at the top of the double-layer lifting bracket 1. Then, the lighter parts are continuously conveyed from the surface of the lifting and conveying platform 9 to the first conveyor belt 17 at the top of the double-layer lifting bracket 1 for the conveyance of the lighter parts, so as to realize the sorting and conveyance of the heavier parts and the lighter parts.

[0034] When the load cell 68 measures the weight of the component, the tension adjustment assembly 7 starts to operate. First, the air cylinder 71 is activated, and the motor 11 drives the belt 14 to rotate, and adjusts the moving distance of the output end of the air cylinder 71 according to the weight of the component, so that the second conveyor belt 18 reaches the optimal tension level. At this time, when the output end of the air cylinder 71 moves, it drives the piston sleeve cylinder 72 rotatably connected to the output end of the air cylinder 71 to move together. At the same time, the rotating shaft 73 rotates while moving inside the piston sleeve cylinder 72. When the piston sleeve cylinder 72 comes into contact with the sleeve 74, it continues to push towards the direction of the air box 13. When the sleeve 74 is pushed, multiple groups of long strip blocks 75 installed on the surface of the sleeve 74 move together with the sleeve 74. At the same time, the movement of the long strip blocks 75 drives the rotating plate 76 to move together. When the rotating plate 76 connected to one end of the long strip block 75 rotates, the connecting strip 77 connected to the other end of the rotating plate 76 slides around inside the chute cross 710 under the action of the stopper 79 installed on the end surface, until the output end of the air cylinder 71 stops. When the connecting strip 77 slides in the chute cross 710, the belt supporting arc plate 78 installed at the end of the connecting strip 77 pushes the second conveyor belt 18 on the surface to expand around. At this time, the second conveyor belt 18 becomes tight. At the same time, the sliding of the connecting strip 77 also makes the roller 711 move around synchronously. At this time, the belt 14 sleeved on the surface of the roller 711 expands synchronously. The drive of the motor 11 is faster, so that the rotating shaft 73 rotates in the rotating seat 712, ensuring that the second conveyor belt 18 can also operate stably under the condition of heavier components.

[0035] When the sleeve 74 moves, the heat dissipation lubrication assembly 8 starts to operate. At this time, the movement of the sleeve 74 drives the annular oil pipe rack 86 installed at the end of the sleeve 74 to move together. As the annular oil pipe rack 86 moves, it begins to contact the force-receiving push plate 89. When the force-receiving push plate 89 is squeezed by the annular oil pipe rack 86, the oil-pushing plate 810 installed at one end of the force-receiving push plate 89 starts to slide inside the cylindrical oil storage barrel 82. At the same time, the second spring 88 contracts between the cylindrical oil storage barrel 82 and the force-receiving push plate 89. Affected by the fixing effect of the hoop bracket 81 installed at one end of the chute cross 710, the cylindrical oil storage barrel 82 does not move. When the oil-pushing plate 810 moves, the oil liquid flows out through the bottom oil outlet 84 of the cylindrical oil storage barrel 82. The flowing oil liquid is transported to the annular oil pipe rack 86 through the oil guide pipe 85, and then sprayed onto the surface of the rotating shaft 73 through multiple nozzle 87 installed on the inner wall of the annular oil pipe rack 86. When the output end of the cylinder 71 keeps pushing, the nozzle 87 keeps spraying onto the rotating shaft 73. When the conveying device stops operating, the cylinder 71 resets. At the same time, the force-receiving push plate 89 is reset by the elastic force of the second spring 88. At the same time, when resetting, it pushes the annular oil pipe rack 86 to move together. At this time, the sleeve 74 and the force-receiving push plate 89 move the oil liquid sprayed on the rotating shaft 73 together, playing a role in maintaining the rotating shaft 73. Then, the oil liquid is replenished through the oil inlet 83 for the next transportation of parts.

[0036] The present invention covers any substitutions, modifications, equivalent methods, and solutions made within the essence and scope of the present invention. To enable the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention. However, those skilled in the art can fully understand the present invention without these detailed descriptions. Additionally, well-known methods, processes, procedures, components, and circuits are not described in detail to avoid unnecessary confusion to the essence of the present invention.

[0037] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A double-layer component conveying device, characterized in that, It includes a double-layer lifting bracket. One end of the double-layer lifting bracket is installed with a glass bracket. One end of the glass bracket is installed with an auxiliary bracket. A conveyor belt is installed on the top of the auxiliary bracket. Two groups of roller brackets are installed at the end of the double-layer lifting bracket. A first conveyor belt is installed on the top of the double-layer lifting bracket. A second conveyor belt is installed at the bottom of the double-layer lifting bracket. A driving chain is slidably installed on the inner wall of the glass bracket. One end of the driving chain is installed with a lifting and conveying platform. A control center is installed at the bottom of the roller bracket. A motor is installed on one side of the double-layer lifting bracket. The output of the motor is sleeved with a belt. One end of the roller bracket is installed with a belt protection case. One end of the belt protection case is installed with an air box. One end of the lifting and conveying platform is installed with an auxiliary roller; A calibration and weighing component is arranged above the auxiliary bracket, and the calibration and weighing component is used for weighing different types of parts; A tension adjustment component is rotatably connected to the inner wall of the second conveyor belt, and the tension adjustment component is used for adjusting the tension degree of the second conveyor belt; A heat dissipation and lubrication component is sleeved at one end of the tension adjustment component, and the heat dissipation and lubrication component is used for lubricating and cooling the machine after it stops; A tension adjustment component is installed at one end of the calibration and weighing component, and a heat dissipation and lubrication component is installed at one end of the tension adjustment component.

2. The double-layer component conveying device according to claim 1, characterized in that, The calibration and weighing component includes plug boards. The plug boards are plugged and installed on the top of the roller bracket. There are multiple groups of plug boards, which are respectively arranged above the auxiliary bracket. A rotating shaft is rotatably installed on one side of the plug board. A calibration board is installed on the surface of the rotating shaft. A first spring is installed on one side of the calibration board. The other end of the first spring is installed on the surface of the plug board.

3. The double-layer component conveying device according to claim 2, characterized in that, An installation fixing plate is installed on the inner wall of the roller bracket. The installation fixing plate is arranged between the conveyor belts. An elastic frame is installed on the surface of the installation fixing plate. The elastic frame is arranged around the installation fixing plate. A weighing arc plate is installed on the top of the elastic frame. The upper surface of the weighing arc plate is attached to the inner wall of the conveyor belt. A weighing sensor is arranged at the bottom of the weighing arc plate.

4. The double-layer component conveying device according to claim 3, characterized in that, The tension adjustment component includes a cylinder. The cylinder is installed at one end of the roller bracket. The output end of the cylinder is rotatably connected to a piston sleeve cylinder. A rotating shaft is inserted into the piston sleeve cylinder. The other end of the rotating shaft is rotatably installed inside the roller bracket.

5. The double-layer component conveying device according to claim 4, characterized in that, A sleeve is sleeved on the surface of the rotating shaft. A long strip is installed on the surface of the sleeve. There are multiple groups of long strips arranged around the surface of the sleeve. A rotating plate is rotatably connected to one side of the long strip. There are multiple groups of rotating plates arranged on one side of the long strip.

6. The double-layer component conveying device according to claim 5, characterized in that, One end of the rotating plate is rotatably connected to a connecting strip. A belt supporting arc plate is installed at the end of the connecting strip. An anti-slip strip is installed on the surface of the belt supporting arc plate. Two groups of blocks are installed on the surface of one end of the connecting strip.

7. The double-layer component conveying device according to claim 6, characterized in that, A chute cross is slidably connected to the inner walls of the two sets of the stoppers. A rotating seat is installed on one side of the chute cross. The rotating seat is installed inside the idler bracket. The end of the rotating shaft is in rolling connection with the rotating seat. A roller is installed on one side of the stopper. A partition is arranged on the edge of the roller. One end of the belt is sleeved on the surfaces of multiple rollers.

8. The double-layer component conveying device according to claim 7, characterized in that, The heat dissipation and lubrication assembly includes a hoop bracket sleeved on the surface of the end of the rotating shaft. The hoop bracket is fixedly connected to the surface of the chute cross. One end of the hoop bracket is installed with a cylindrical oil storage barrel sleeved on the surface of the rotating shaft. An oil inlet is installed at one end of the cylindrical oil storage barrel.

9. The double-layer component conveying device according to claim 8, characterized in that, An oil outlet is installed at the bottom of the cylindrical oil storage barrel. A guide oil pipe is installed at the opening end of the oil outlet. The other end of the guide oil pipe is installed with an annular oil pipe rack. The annular oil pipe rack is installed at the end of the sleeve.

10. The double-layer component conveying device according to claim 9, characterized in that, A push oil disk is slidably connected to the inside of the cylindrical oil storage barrel. A force receiving push disk is installed at the end of the push oil disk. A second spring is installed between the force receiving push disk and the cylindrical oil storage barrel. Multiple spray nozzles are installed on the inner wall of the annular oil pipe rack.

Citation Information

Patent Citations

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