Mattress stacking device for mattress production and processing

Abstract

The invention discloses a mattress stacking device for mattress production and processing, and relates to the technical field of mattress production and processing, the mattress stacking device comprises a hardware equipment layer, a data transmission layer and an intelligent control layer; the data transmission layer is used for collecting operation data of each hardware device and transmitting the operation data to the intelligent control layer; and the intelligent control layer analyzes and processes the received data by using a specific algorithm, generates control information and feeds back the control information to the data transmission layer. Through an intelligent algorithm module of the intelligent control layer, the equipment output power is adjusted in real time according to operation data of hardware equipment, precise control over the speed of the conveying belt, the horizontal position of the movable base and the telescopic speed and strength of the hydraulic telescopic rod is achieved, the mattress stacking precision and stability are effectively improved, and the production efficiency is improved. The mattress is prevented from being damaged due to unstable operation of equipment, and the stacking quality is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of mattress production and processing, and particularly relates to a mattress stacking device for mattress production and processing. Background Art

[0002] In the mattress production industry, with the continuous growth of market demand, the scale of mattress production enterprises is constantly expanding, and production efficiency has become one of the key factors in the competitiveness of enterprises. During the mattress production and processing process, the mattress stacking link, as an important process before the product leaves the factory, its operation efficiency and quality directly affect the entire production process. Traditional mattress stacking methods mainly rely on manual operation. Workers need to carry and stack the completed mattresses one by one neatly. Moreover, the manual labor intensity is high, and long-term repetitive work is likely to cause worker fatigue, thus leading to operation errors. Long-term mattress handling and stacking operations seriously affect the efficiency of mattress stacking and may even damage the mattresses. Secondly, the manual stacking efficiency is low and it is difficult to meet the needs of large-scale production. During the peak production period, manual stacking often becomes a bottleneck restricting the production progress. Therefore, it is necessary to solve and handle the above technical problems. Summary of the Invention

[0003] The purpose of the present invention is to provide a mattress stacking device for mattress production and processing to solve the problems of low mattress stacking efficiency, difficult quality assurance, and high manual labor intensity in the prior art.

[0004] To achieve the above purpose, the present invention adopts the following technical scheme: A mattress stacking device for mattress production and processing includes a hardware device layer, a data transmission layer, and an intelligent control layer. The hardware device layer includes symmetrically arranged fixing plates. A conveying mechanism is arranged between the two fixing plates. Symmetrically fixed vertical rods are provided on the conveying mechanism. A partition board is fixed between the two vertical rods. A horizontal moving mechanism is installed at the upper end of the vertical rods. An elevating mechanism is arranged below the horizontal moving mechanism. A clamping mechanism is installed at the lower end of the elevating mechanism. The data transmission layer is responsible for collecting the operation data of each hardware device and transmitting the operation data to the intelligent control layer; at the same time, it is also used to receive the control information sent by the intelligent control layer and transmit it to the corresponding hardware device for execution; among them, the operation data of each hardware device includes the running speed of the conveying mechanism, the displacement of the horizontal moving mechanism in the horizontal direction, the working pressure of the elevating mechanism, and the clamping force of the clamping mechanism. The intelligent control layer analyzes and processes the received data using a specific algorithm, generates control information, and feeds it back to the data transmission layer.

[0005] Preferably, the conveying mechanism includes multiple rotating rollers horizontally and equidistantly installed between the fixed plates. A conveyor belt is sleeved and installed outside the rotating rollers at both ends. A clamping groove is formed at one end of the rotating roller. One side of the fixed plate is fixedly connected with a first servo motor, and the output end of the first servo motor is clamped with the clamping groove.

[0006] Preferably, the horizontal moving mechanism includes a top plate fixedly connected to the upper end of the vertical rod. L-shaped limit blocks are fixedly connected to both sides of the lower end of the top plate. A first bolt rod is horizontally rotatably installed in the middle of the top plate. A moving seat is installed between the first bolt rod and the outside of the L-shaped limit block. One side of the top plate is fixedly connected with a second servo motor, and the output end of the second servo motor is clamped with one end of the first bolt rod.

[0007] Preferably, the lifting mechanism includes a hydraulic telescopic rod vertically installed in the groove of the moving seat. The telescopic end of the hydraulic telescopic rod penetrates through the moving seat and is fixedly connected with a lifting plate.

[0008] Preferably, the clamping mechanism includes a second bolt rod horizontally rotatably installed in the inner frame of the lifting plate. The second bolt rod is a bidirectional screw rod. Guide rods are horizontally installed on both sides of the second bolt rod. Both ends of the guide rod are fixedly connected to the inner wall of the lifting plate. Clamping plates are installed on the inner sides of both ends of the lifting plate. Through holes are horizontally formed at the lower ends of the clamping plates. A blocking plate is horizontally installed in the through holes. The blocking plates are fixedly connected to the inner wall of the lifting plate. A third servo motor is installed on one side of the lifting plate, and the output end of the third servo motor penetrates through the lifting plate and is clamped with one end of the second bolt rod.

[0009] Preferably, the intelligent control layer includes a database module, an intelligent algorithm module, and an anti-slip clamping control module; The intelligent algorithm module is used to analyze and process the operation data of each hardware device to obtain the control adjustment amount of each hardware device; The anti-slip clamping control module is used to analyze the clamping force adjustment amount of the clamping mechanism; The database module receives and stores the control adjustment amount and the optimal clamping force of each hardware device; marks the control adjustment amount of each hardware device and the clamping force adjustment amount of the clamping mechanism as control information and feeds it back to the data transmission layer.

[0010] Preferably, analyzing and processing the operation data of each hardware device to obtain the control adjustment amount of each hardware device specifically includes: Setting a corresponding time monitoring time zone for each hardware device, and obtaining the operation data of the hardware device at any acquisition moment within the time monitoring time zone; Set the target value of the operating data corresponding to any hardware device according to the production task, and record the difference between the operating data of the hardware device and its set target value as the target difference; calculate the corresponding control adjustment amount according to the target difference of the hardware device.

[0011] Preferably, the anti-slip clamping control module is used to analyze the clamping force adjustment amount of the clamping mechanism, specifically: Real-time monitor the current clamping force of the clamping mechanism on the mattress; Set the minimum clamping force to ensure that the mattress does not slip and the maximum clamping force that does not damage the mattress; obtain the displacement change amount of the clamping mechanism and the displacement change amount within the maximum clamping stroke of the clamping mechanism; calculate according to the minimum clamping force, maximum clamping force, displacement change amount and displacement change amount within the maximum clamping stroke, and calculate the optimal clamping force of the clamping mechanism according to the preset formula; subtract the current clamping force from the optimal clamping force to obtain the clamping force adjustment amount.

[0012] Compared with the prior art, the beneficial effects of the present invention are: 1. Through the intelligent algorithm module of the intelligent control layer of the present invention, the output power of the device is adjusted in real time according to the operating data of each hardware device, realizing precise control of the conveyor belt speed, horizontal position of the moving seat, telescopic speed and force of the hydraulic expansion rod, effectively improving the accuracy and stability of mattress stacking, avoiding damage to the mattress caused by unstable equipment operation, and improving the stacking quality.

[0013] 2. The anti-slip clamping control module proposed by the present invention can automatically adjust the clamping force according to the actual situation of the mattress, ensuring that the mattress can be prevented from slipping during the grasping and handling of the mattress, and will not be damaged due to excessive clamping force, further enhancing the protection of the mattress during the stacking process.

[0014] In summary, compared with the traditional manual stacking, the present invention realizes the automated operation of mattress stacking, significantly reduces the manual labor intensity, reduces the manual operation errors, and enhances the market competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention, and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 is the overall three-dimensional view proposed by the present invention; Figure 2 is the overall three-dimensional view of the other side proposed by the present invention; Figure 3 is the bottom three-dimensional view proposed by the present invention; Figure 4 is the partial sectional three-dimensional view proposed by the present invention; Figure 5 The other perspective elevation three-dimensional view proposed by the present invention; Figure 6 The perspective partial overall three-dimensional view proposed by the present invention; Figure 7 The three-dimensional schematic diagram of the clamping mechanism proposed by the present invention; Figure 8 The side sectional view proposed by the present invention; Figure 9 The principle block diagram of the intelligent control layer proposed by the present invention.

[0016] Reference numerals in the figure: 1, fixed plate; 2, conveyor belt; 3, first servo motor; 4, vertical rod; 5, partition board; 6, guard plate; 7, top plate; 8, moving groove; 9, hydraulic telescopic rod; 10, second servo motor; 11, moving seat; 12, lifting plate; 13, third servo motor; 14, clamping plate; 15, first bolt rod; 16, L-shaped limit block; 17, blocking plate; 18, guide rod; 19, second bolt rod; 20, rotating roller. Specific embodiments

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0018] See Figures 1-9 , a mattress stacking device for mattress production and processing in the present invention, includes a hardware device layer, a data transmission layer and an intelligent control layer. The hardware device layer includes symmetrically arranged fixed plates 1. A conveying mechanism is arranged between the two fixed plates 1. Vertical rods 4 are symmetrically fixed on the conveying mechanism. A partition board 5 is fixed between the two vertical rods 4. And a horizontal moving mechanism is installed at the upper end of the vertical rods 4. A lifting mechanism is arranged below the horizontal moving mechanism. A clamping mechanism is installed at the lower end of the lifting mechanism; through the fixed plate 1 and the vertical rod 4, it is convenient to form the basic frame structure of the mattress stacking device; the conveying mechanism includes a plurality of rotating rollers 20 horizontally and equidistantly installed between the fixed plates 1. Conveyor belts 2 are sleeved on the outer sides of the two end rotating rollers 20. And a clamping groove is opened at one end of the rotating roller 20. The output end of the first servo motor 3 is clamped in the clamping groove. The first servo motor 3 is installed on one side of the fixed plate 1. Through the first servo motor 3 and the rotating roller 20, it is convenient to drive the conveyor belt 2 to rotate, so that the mattress moves horizontally; The data transmission layer is responsible for collecting the operation data of each hardware device and transmitting the operation data to the intelligent control layer; at the same time, it is also used to receive the control information sent by the intelligent control layer and transmit it to the corresponding hardware device for execution; among them, the operation data of each hardware device includes the running speed of the conveying mechanism, the displacement of the horizontal moving mechanism in the horizontal direction, the working pressure of the lifting mechanism and the clamping force of the clamping mechanism; More specifically, the operating data of each hardware device includes the running speed of the conveyor belt 2, the displacement of the moving seat 11 in the horizontal direction, the working pressure of the hydraulic telescopic rod 9, and the clamping force between the clamping plate 14 and the mattress; It is transmitted to the corresponding hardware device for execution, and the specific execution steps are as follows: Obtain the control information sent by the intelligent control layer, including the control adjustment amount of each hardware device And the clamping force adjustment amount of the clamping mechanism; When receiving the control adjustment amount of the conveying mechanism, that is, when i = 1, Represents the control adjustment amount of the conveying mechanism. According to the control adjustment amount of the conveying mechanism, adjust the rotation speed of the first servo motor 3 to ensure that the conveyor belt conveys the mattress at a stable speed and avoid affecting the stacking accuracy due to speed fluctuations; When receiving the control adjustment amount of the horizontal moving mechanism, that is, when i = 2, Represents the control adjustment amount of the horizontal moving mechanism. According to the control adjustment amount of the horizontal moving mechanism, adjust the rotation speed of the second servo motor 10, control the rotation of the first bolt rod 15, and then accurately control the horizontal position of the moving seat 11; When receiving the control adjustment amount of the lifting mechanism, that is, when i = 3, Represents the control adjustment amount of the lifting mechanism. According to the control adjustment amount of the lifting mechanism, control the output flow of the hydraulic telescopic rod 9, control the telescopic speed and force of the hydraulic telescopic rod 9, ensure the smoothness of the lifting process, and avoid impacting the mattress and the equipment due to sudden pressure changes; When receiving the clamping force adjustment amount of the clamping mechanism, adjust the output power of the third servo motor 13 according to the clamping force adjustment amount, so that the clamping plate 14 applies a uniform clamping force to the mattress and avoid damaging the mattress due to excessive local pressure; The intelligent control layer analyzes and processes the received data using a specific algorithm, generates control information and feeds it back to the data transmission layer.

[0019] In the present invention, the horizontal moving mechanism includes a top plate 7 fixedly connected to the upper end of the vertical rod 4. On both sides of the lower end of the top plate 7, L-shaped limit blocks 16 are fixedly connected. And a first bolt rod 15 is horizontally rotatably installed in the middle of the top plate 7. A moving seat 11 is installed outside the L-shaped limit block 16 for the first bolt rod 15. And one end of the first bolt rod 15 is clamped to the output end of the second servo motor 10. The second servo motor 10 is installed on one side of the top plate 7. Through the second servo motor 10 and the first bolt rod 15, it is convenient to drive the first bolt rod 15 to rotate to move the moving seat 11; On both sides of the top plate 7, guard plates 6 are vertically and downwardly fixedly connected. And moving grooves 8 are vertically and oppositely opened at the upper end of the top plate 7. Four grooves are vertically and upwardly opened in the moving seat 11 at the lower end of the moving groove 8. Through the moving groove 8, the moving seat 11 can move horizontally.

[0020] In the present invention, the lifting mechanism includes a hydraulic telescopic rod 9 vertically installed in the groove of the moving seat 11. The telescopic end of the hydraulic telescopic rod 9 penetrates through the moving seat 11 and is fixedly connected to a lifting plate 12. Through the hydraulic telescopic rod 9 and the lifting plate 12, it is convenient to make the lifting plate 12 move up and down; the clamping mechanism includes a second bolt rod 19 horizontally and rotatably installed in the inner frame of the lifting plate 12. The second bolt rod 19 is a bidirectional screw rod, and guide rods 18 are horizontally installed on both sides of the second bolt rod 19. Both ends of the guide rods 18 are fixedly connected to the inner wall of the lifting plate 12. Clamping plates 14 are installed on the inner sides of both ends of the lifting plate 12. Through holes are horizontally opened at the lower ends of the clamping plates 14, and blocking plates 17 are horizontally installed in the through holes. The blocking plates 17 are fixedly connected to the inner wall of the lifting plate 12. A third servo motor 13 is installed on one side of the lifting plate 12. The output end of the third servo motor 13 penetrates through the lifting plate 12 and is clamped to one end of the second bolt rod 19. Through the third servo motor 13 and the second bolt rod 19, it is convenient to make the clamping plates 14 clamp towards the middle.

[0021] In the present invention, the intelligent control layer includes a database module, an intelligent algorithm module, and an anti-slip clamping control module; The intelligent algorithm module is used to analyze and process the operation data of each hardware device to obtain the control adjustment amount of each hardware device; The anti-slip clamping control module is used to analyze the clamping force adjustment amount of the clamping mechanism; The database module receives and stores the control adjustment amount and the optimal clamping force of each hardware device; marks the control adjustment amount of each hardware device and the clamping force adjustment amount of the clamping mechanism as control information and feeds it back to the data transmission layer.

[0022] This application further includes a sensor module. The sensor module includes several sensors, specifically including a speed sensor, a displacement sensor, a pressure sensor, and a clamping force sensor; the speed sensor is installed on one side of the fixed plate and is used to monitor the running speed of the conveyor belt 2; The displacement sensor is installed on one side of the fixed plate and is used to measure the displacement of the moving seat 11 in the horizontal direction in real time; The pressure sensor is installed on the hydraulic telescopic rod 9 and is used to monitor the working pressure of the hydraulic telescopic rod 9 in real time; The clamping force sensor is installed on the inner side of the clamping plate 14 and is used to monitor the clamping force between the clamping plate 14 and the mattress in real time; In the present invention, analyzing and processing the operation data of each hardware device to obtain the control adjustment amount of each hardware device specifically includes: Set a corresponding time monitoring time zone for each hardware device, and obtain the operation data of the hardware device at any acquisition moment in the time monitoring time zone, denoted as Dti, where t represents the number of the acquisition moment in the time monitoring time zone, and i represents the number of the hardware device. i = 1, 2, 3 respectively correspond to the numbers of the conveyor mechanism, the horizontal moving mechanism, and the lifting mechanism; Set the target value of the operating data corresponding to any hardware device according to the production task, and record the difference between the operating data of the hardware device and its set target value as the target difference , and the formula is ; According to the target difference of the hardware device Calculate its corresponding control adjustment amount , which is expressed by the formula , where Represents the integral term of the target difference of the hardware device from the initial time t0 to the current time t in the time monitoring time zone, Represents the differential term of the target difference of the hardware device at the current time t, Respectively represent the proportional, integral, and differential coefficients of the target difference of the hardware device; In the present invention, the anti-slip clamping control module is used to analyze the clamping force adjustment amount of the clamping mechanism, specifically: Real-time monitor the current clamping force between the clamping plate 14 and the mattress ; Set the minimum clamping force to ensure that the mattress does not slip and the maximum clamping force that does not damage the mattress are represented as 、 ; Obtain the displacement change amount of the clamping mechanism And the displacement change amount within the maximum clamping stroke of the clamping mechanism ; Calculate according to the minimum clamping force, maximum clamping force, displacement change amount and displacement change amount within the maximum clamping stroke, and calculate the optimal clamping force of the clamping mechanism according to the preset formula ; Subtract the current clamping force from the optimal clamping force to obtain the clamping force adjustment amount. ;

[0023] The working principle of a mattress stacking device for mattress production and processing proposed by the present invention is as follows: Mattress feeding and conveying: Place the produced mattress on the conveyor belt 2 and start the first servo motor 3. The first servo motor 3 drives the rotating roller 20 to rotate, driving the conveyor belt 2 to operate, so that the mattress moves on the conveyor belt towards the stacking area. During the conveying process, the speed sensor real-time monitors the running speed of the conveyor belt 2 and transmits the data to the data transmission layer, and then transmits it to the intelligent algorithm module in the intelligent control layer. If there is a deviation between the actual speed of the conveyor belt 2 and the preset target speed in the database module, according to the target difference at the current time , calculate the control adjustment amount according to the preset formula , and then adjust the output power of the first servo motor 3 according to the control adjustment amount to realize the adjustment of the rotation speed of the first servo motor 3, ensuring that the conveyor belt 2 transports the mattress at a stable speed and avoiding speed fluctuations from affecting the subsequent stacking accuracy; Mattress Positioning and Horizontal Movement: When the mattress approaches the stacking area, sensors installed on both sides of the conveyor belt 2, such as opposed photoelectric sensors, detect the position information of the mattress and transmit it to the intelligent control layer. The intelligent control layer starts the second servo motor 10 according to the preset stacking program. The second servo motor 10 drives the first bolt rod 15 to rotate. Since the first bolt rod 15 cooperates with the moving seat 11 and the moving seat 11 is restricted by the L-shaped limit block 16 to move only horizontally, the rotation of the first bolt rod 15 drives the moving seat 11 to move horizontally. During the movement, the displacement sensor measures the displacement of the moving seat 11 in the horizontal direction in real time and transmits the data to the data transmission layer, and then to the intelligent algorithm module of the intelligent control layer. The intelligent algorithm module calculates the control adjustment amount according to the deviation between the actual displacement and the target displacement of the moving seat 11 , calculates the control adjustment amount , adjusts the output power of the second servo motor 10, precisely controls the horizontal position of the moving seat 11, and moves the moving seat 11 directly above the mattress; Mattress Lifting and Clamping: After the moving seat 11 reaches directly above the mattress, the hydraulic telescopic rod 9 is activated. The hydraulic telescopic rod 9 extends and drives the lifting plate 12 to descend. During the descent, the pressure sensor monitors the working pressure of the hydraulic telescopic rod 9 in real time and transmits the data to the data transmission layer, and then to the intelligent algorithm module of the intelligent control layer. The intelligent algorithm module calculates the control adjustment amount according to the deviation between the actual pressure and the target pressure of the hydraulic telescopic rod 9 , calculates the control adjustment amount , according to controls the output flow rate of the hydraulic telescopic rod 9, adjusts the telescopic speed and force of the hydraulic telescopic rod 9, and ensures the smooth descent of the lifting plate 12. When the lifting plate 12 descends to the appropriate position, the third servo motor 13 is activated. The third servo motor 13 drives the second bolt rod 19 to rotate. Since the second bolt rod 19 is a bidirectional screw rod, its rotation causes the clamping plates 14 on both sides to move towards the middle along the guide rods 18 to clamp the mattress. The clamping force sensor monitors the clamping force between the clamping plate 14 and the mattress in real time, and the anti-slip clamping control module obtains the displacement change amount of the clamping plate 14 , and the displacement change amount within the maximum clamping stroke , combines the preset minimum clamping force and the maximum clamping force , according to the preset formula calculates the optimal clamping force of the clamping mechanism ; subtracts the current clamping force from the optimal clamping force to obtain the clamping force adjustment amount, and adjusts the rotation angle of the third servo motor 13 according to the clamping force adjustment amount, so that the clamping plate 14 exerts a uniform and appropriate clamping force on the mattress to avoid damage caused by excessive local pressure.

[0024] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.

Claims

1. A mattress stacking device for mattress production and processing, comprising a hardware device layer, a data transmission layer and an intelligent control layer, characterized in that: The hardware equipment layer comprises symmetrically arranged fixing plates (1), a conveying mechanism is arranged between the two fixing plates (1), vertical poles (4) are symmetrically fixedly connected to the conveying mechanism, a blocking plate (5) is fixedly connected between the two vertical poles (4), a horizontal moving mechanism is installed at the upper end of the vertical pole (4), a lifting mechanism is arranged below the horizontal moving mechanism, and a clamping mechanism is installed at the lower end of the lifting mechanism; The data transmission layer is responsible for collecting the operation data of each hardware device and transmitting the operation data to the intelligent control layer; it is also used to receive the control information sent by the intelligent control layer and transmit it to the corresponding hardware device for execution; the operation data of each hardware device includes the operation speed of the transmission mechanism, the horizontal displacement of the horizontal moving mechanism, the working pressure of the lifting mechanism and the clamping force of the clamping mechanism; The intelligent control layer uses a specific algorithm to analyze and process the received data, generates control information and feeds it back to the data transmission layer.

2. A mattress stacking device for mattress production and processing according to claim 1, characterized in that: The conveying mechanism comprises a plurality of rotating rollers (20) mounted horizontally and equidistantly between fixed plates (1), a conveyor belt (2) being sleeved and mounted on the outer sides of the rotating rollers (20) at both ends, and a clamping groove being provided at one end of the rotating rollers (20), a first servo motor (3) being fixedly connected to one side of the fixed plate (1), and an output end of the first servo motor (3) being clamped to the clamping groove.

3. A mattress stacking device for mattress production and processing according to claim 2, characterized in that: The horizontal movement mechanism comprises a top plate (7) fixedly connected to the upper end of the vertical rod (4), L-shaped limit blocks (16) are fixedly connected to both sides of the lower end of the top plate (7), and a first bolt rod (15) is horizontally rotatably mounted in the middle of the top plate (7), a moving seat (11) is mounted outside the first bolt rod (15) and the L-shaped limit block (16), a second servo motor (10) is fixedly connected to one side of the top plate (7), and an output end of the second servo motor (10) is clamped with one end of the first bolt rod (15).

4. A mattress stacking device for mattress production and processing according to claim 1, characterized in that: The lifting mechanism comprises a hydraulic telescopic rod (9) vertically mounted in a groove of a moving seat (11); the telescopic end of the hydraulic telescopic rod (9) passes through the moving seat (11) and is fixedly connected to a lifting plate (12).

5. A mattress stacking device for mattress production and processing according to claim 4, characterized in that: The clamping mechanism comprises a second bolt rod (19) which is horizontally rotatably mounted in the inner frame of the lifting plate (12); the second bolt rod (19) is a bidirectional screw rod, and guide rods (18) are horizontally mounted on both sides of the second bolt rod (19); both ends of the guide rods (18) are fixedly connected to the inner wall of the lifting plate (12); clamping plates (14) are mounted on the inner sides of both ends of the lifting plate (12); a through hole is horizontally opened at the lower end of the clamping plate (14); a blocking plate (17) is horizontally mounted in the through hole; the blocking plate (17) is fixedly connected to the inner wall of the lifting plate (12); a third servo motor (13) is mounted on one side of the lifting plate (12); an output end of the third servo motor (13) passes through the lifting plate (12) and is clamped at one end of the second bolt rod (19).

6. The mattress stacking device for mattress production and processing according to claim 1, characterized in that: The intelligent control layer includes a database module, an intelligent algorithm module, and an anti-slip clamping control module; The intelligent algorithm module is used to analyze and process the operating data of each hardware device to obtain the control adjustment amount of each hardware device; The anti-slip clamping control module is used to analyze the clamping force adjustment amount of the clamping mechanism; The database module receives and stores the control adjustment amount and the optimal clamping force of each hardware device; marks the control adjustment amount of each hardware device and the clamping force adjustment amount of the clamping mechanism as control information and feeds it back to the data transmission layer.

7. A mattress stacking device for mattress production and processing according to claim 6, characterized in that: Analyze and process the operating data of each hardware device to obtain the control adjustment amount of each hardware device, specifically: Set a corresponding time monitoring time zone for each hardware device, and obtain the operating data of the hardware device at any collection time in the time monitoring time zone; According to the production task, the target value of the corresponding operating data of any hardware device is set, and the difference between the operating data of the hardware device and the set target value is recorded as the target difference; according to the target difference of the hardware device, the corresponding control adjustment amount is calculated.

8. The mattress stacking device for mattress production and processing according to claim 6, characterized in that: The anti-slip clamping control module is used to analyze the clamping force adjustment amount of the clamping mechanism, specifically: Real-time monitoring of the current clamping force of the clamping mechanism on the mattress; Set the minimum clamping force to ensure that the mattress does not slip and the maximum clamping force that does not damage the mattress; obtain the displacement change of the clamping mechanism and the displacement change within the maximum clamping stroke of the clamping mechanism; calculate according to the minimum clamping force, maximum clamping force, displacement change and displacement change within the maximum clamping stroke, and calculate the optimal clamping force of the clamping mechanism according to a preset formula; subtract the current clamping force from the optimal clamping force to obtain the clamping force adjustment amount.

Images