A handling and lifting device for installing photovoltaic modules

Through anti-fall, auxiliary and maintenance mechanisms, the safety hazards of the photovoltaic module lifting device in the event of motor failure are solved, safe hovering and rope protection of photovoltaic modules are realized, and safety and service life are improved.

CN120172282BActive Publication Date: 2025-07-18GANZHOU XIANNIU TECH CO LTD
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Patent Information

Application Number
CN202510653663.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-07-18
Estimated Expiration
2045-05-21

AI Technical Summary

Technical Problem

The existing photovoltaic module lifting device cannot be locked when the motor fails, causing the photovoltaic module to fall, causing damage or hurting workers, posing a safety hazard.

Method used

The anti-fall mechanism is used to instantly cure the locking winch under huge pressure using non-Newtonian fluid. The auxiliary mechanism drives the winch back to normal operation through the auxiliary motor. The rust removal mechanism prevents rust through the friction ring and lubricating oil, and the maintenance mechanism maintains the rope through the lubricating oil.

Benefits of technology

Effectively prevent photovoltaic modules from falling rapidly, avoid damage and damage to workers, improve safety, and extend the service life of the rope.

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Abstract

The present invention discloses a handling and lifting device for photovoltaic module installation, which relates to the technical field of photovoltaic module handling and lifting devices. It includes a base, and a lifting frame is fixedly connected to the upper end of the base. Two mounting plates are symmetrically and fixedly connected to the upper end of the lifting frame. A rotating shaft is rotatably connected to the side walls of the two mounting plates close to each other. A winch is fixedly connected to the side wall of the rotating shaft. A suspension rope is wound around the side wall of the winch. A plurality of fixing ropes are fixedly connected to the lower end of the suspension rope. A handling plate is fixedly connected to the lower ends of the plurality of fixing ropes. In the present invention, when the lifting motor is damaged and cannot lock the winch, causing the photovoltaic module to fall, the non-Newtonian fluid will quickly change from a liquid state to a solid state under great pressure, thereby making the winch unable to rotate, and then making the falling photovoltaic module quickly hover, preventing the photovoltaic module from being damaged by impact due to a rapid fall, and also avoiding the falling photovoltaic module from injuring workers, with higher safety performance.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic module handling and lifting devices, and in particular to a handling and lifting device for photovoltaic module installation. Background Art

[0002] Photovoltaic modules are the core part of a solar power generation system and also the most important part of a solar power generation system. Their function is to convert solar energy into electrical energy and send it to a storage battery for storage or drive a load to work.

[0003] Currently, when installing photovoltaic modules, sometimes installations at a certain height are required. Since photovoltaic modules themselves have a relatively large weight, when installing at a high place, a lifting device is needed to handle them. Currently, a winch is usually used in cooperation with a lifting rope to lift and handle photovoltaic modules. The winch is driven by a motor to rotate, thereby taking in and releasing the lifting rope to handle the photovoltaic module. However, when the photovoltaic module is lifted to a certain height, if the motor fails and the winch cannot be locked, at this time, the winch will rotate freely under the weight of the photovoltaic module, and then the photovoltaic module will fall, resulting in damage to the photovoltaic module. If there are workers standing below at this time, the falling photovoltaic module may injure the workers, thereby triggering a safety accident.

[0004] Based on this, we propose a handling and lifting device for photovoltaic module installation. Summary of the Invention

[0005] The purpose of the present invention is to solve the disadvantages existing in the prior art and propose a handling and lifting device for photovoltaic module installation.

[0006] To achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A handling and lifting device for photovoltaic module installation, including a base, a lifting frame is fixedly connected to the upper end of the base, two mounting plates are symmetrically and fixedly connected to the upper end of the lifting frame, a rotating shaft is rotatably connected to the side walls of the two mounting plates close to each other, a winch is fixedly connected to the side wall of the rotating shaft, a lifting rope is wound around the side wall of the winch, a plurality of fixing ropes are fixedly connected to the lower end of the lifting rope, a handling plate is fixedly connected to the lower ends of the plurality of fixing ropes together, a lifting motor is fixedly connected to the side wall of the mounting plate, and the output end of the lifting motor penetrates through the side wall of the mounting plate and is fixedly connected to the rotating shaft;

[0008] Falling prevention mechanism, the falling prevention mechanism includes a box body fixedly connected to the side wall of one of the mounting plates, a sliding plug is hermetically slidably connected to the inner wall of the box body, a vertical cylinder is fixedly connected to the upper end of the lifting frame, the box body is communicated with the vertical cylinder through a communicating pipe, non-Newtonian fluid is filled inside the box body, a slider is slidably connected to the inner wall of the box body, two push rods are symmetrically and fixedly connected to the side wall of the slider close to the sliding plug, the other ends of the two push rods are both fixedly connected to the sliding plug, a reciprocating lead screw is rotatably connected to the inner wall of the box body, the side wall of the reciprocating lead screw is threadedly connected to the slider, and one end of the reciprocating lead screw penetrates through the side wall of the mounting plate and is fixedly connected to a rotating shaft.

[0009] Preferably, a rust removal mechanism is installed on the lifting frame, the rust removal mechanism includes a mounting groove opened at the inner top of the lifting frame, the suspension rope passes through the mounting groove, a first annular T-groove is opened at the inner top of the mounting groove, two first T-shaped rods are symmetrically and slidably connected to the inner wall of the first annular T-groove, a friction ring is fixedly connected to the lower ends of the two first T-shaped rods together, and the inner wall of the friction ring is attached to the side wall of the suspension rope.

[0010] Preferably, a driving mechanism is installed in the mounting groove, the driving mechanism includes a circular groove opened at the inner wall of the mounting groove, a second annular T-groove is opened at the inner top of the circular groove, two second T-shaped rods are symmetrically and slidably connected to the inner wall of the second annular T-groove, a first gear is fixedly connected to the lower ends of the two second T-shaped rods together, a second gear is fixedly connected to the side wall of the friction ring, and the first gear is meshed with the second gear.

[0011] Preferably, the driving mechanism further includes a sliding plate hermetically slidably connected to the inner wall of the vertical cylinder, a rifled rod is fixedly connected to the lower end of the sliding plate, the lower end of the rifled rod extends into the circular groove, the side wall of the rifled rod is threadedly connected to the first gear, a vertical groove is opened at the bottom of the circular groove, and the lower end of the rifled rod extends into the vertical groove.

[0012] Preferably, a maintenance mechanism is installed in the friction ring, the maintenance mechanism includes an oil inlet cavity opened in the friction ring, a plurality of oil outlet holes are opened on the inner wall of the oil inlet cavity, an oil storage cavity is opened in the lifting frame, the vertical cylinder is communicated with the oil storage cavity through a one-way oil inlet pipe, and the vertical cylinder is communicated with the oil inlet cavity through a one-way oil supply pipe.

[0013] Preferably, lubricating oil is filled in the oil storage cavity, and an oil injection pipe is fixedly connected to the inner wall of the oil storage cavity, and an electromagnetic valve is installed on the inner wall of the oil injection pipe.

[0014] Preferably, an auxiliary mechanism is installed on the mounting plate, the auxiliary mechanism includes a cross plate fixedly connected to the side wall of one of the mounting plates, a hollow rotating shaft is rotatably connected to the side wall of the cross plate, a third gear is fixedly connected to the side wall of the hollow rotating shaft, a fourth gear is fixedly connected to the side wall of the rotating shaft, and the third gear is meshed with the fourth gear.

[0015] Preferably, the auxiliary mechanism further includes an auxiliary motor fixedly connected to the upper end of the cross plate through a bracket. A rotating rod is fixedly connected to the output end of the auxiliary motor. The rotating rod extends into the hollow rotating shaft. Two grooves are symmetrically formed on the side wall of the rotating rod located inside the hollow rotating shaft. Magnetic rods are slidably connected to the inner walls of the two grooves. A plurality of clamping grooves cooperating with the magnetic rods are formed on the inner wall of the hollow rotating shaft. A first spring is fixedly connected between the inner wall of the groove and the magnetic rod.

[0016] Preferably, the auxiliary mechanism further includes a rectangular plate sealingly and slidably connected to the inner wall of the box body. A plurality of second springs are fixedly connected between the rectangular plate and the inner wall of the box body. An extrusion block is fixedly connected to the side wall of the rectangular plate. A delay switch is fixedly connected to the inner wall of the box body. An electromagnet is fixedly connected to the inner wall of the groove. The auxiliary motor, the delay switch, the electromagnet and an external power supply are electrically connected through wires.

[0017] The present invention has the following beneficial effects:

[0018] 1. By providing an anti-falling mechanism, when the lifting motor is damaged and unable to lock the winch, causing the photovoltaic module to fall, the non-Newtonian fluid will quickly change from a liquid state to a solid state under great pressure, thereby making the winch unable to rotate, and then making the falling photovoltaic module quickly hover, preventing the photovoltaic module from being damaged by impact due to rapid falling, and also avoiding the falling photovoltaic module from injuring workers, with higher safety performance;

[0019] 2. By providing an auxiliary mechanism, after the photovoltaic module falls and hovers, the auxiliary motor will start and drive the winch again, making the hovering photovoltaic module slowly fall to the ground, avoiding the situation that the photovoltaic module hovers in the air all the time during the maintenance of the lifting motor, increasing the risk of the photovoltaic module falling, and further improving the safety of the working environment;

[0020] 3. By providing a rust-removing mechanism and a driving mechanism, during the lifting process, the rotation of the rotating shaft will synchronously drive the reciprocating lead screw to rotate, and then drive the slider to reciprocate in the box body. The slider will drive the sliding plug to reciprocate and seal in the box body through a push rod. At this time, the non-Newtonian fluid in the box body will circulate into and out of the vertical cylinder through the connecting pipe, so that the sliding plate reciprocates and seals. At this time, the sliding plate will drive the rifled rod to move up and down reciprocally, and then drive the first gear to rotate reciprocally forward and backward, drive the second gear to rotate forward and backward, and then drive the friction ring to rotate reciprocally forward and backward, so that friction is generated between the friction ring and the suspension rope, thereby grinding off the rust on the surface of the suspension rope and avoiding the influence of rust on the strength of the suspension rope;

[0021] 4. By setting up a maintenance mechanism, when the skateboard reciprocates and seals, the lubricating oil in the oil storage cavity will be pumped into the vertical cylinder through the one-way inlet pipe. Then, the lubricating oil in the vertical cylinder will enter the oil inlet cavity through the one-way supply pipe. Finally, the lubricating oil will flow out through multiple oil outlet holes and be applied to the surface of the lifting rope. With the friction of the friction ring, the rust removal effect can be improved, and the lubricating oil can also play a role in maintaining the lifting rope and reducing the generation of rust. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 FIG. is a schematic perspective view of a handling and lifting device for installing a photovoltaic module proposed by the present invention;

[0023] Figure 2 is Figure 1 a rear view schematic diagram of the structure in;

[0024] Figure 3 is Figure 1 a cross-sectional schematic diagram of the structure in;

[0025] Figure 4 is Figure 2 a cross-sectional structural schematic diagram of the cross plate and the hollow rotating shaft in;

[0026] Figure 5 is Figure 3 an enlarged schematic diagram of the structure at A in;

[0027] Figure 6 is Figure 3 an enlarged schematic diagram of the structure at B in;

[0028] Figure 7 is Figure 3 an enlarged schematic diagram of the structure at C in;

[0029] Figure 8 is Figure 4 an enlarged schematic diagram of the structure at D in;

[0030] Figure 9 is Figure 8 an enlarged schematic diagram of the structure at E in.

[0031] In the figure: 1, base; 2, lifting frame; 3, mounting plate; 4, rotating shaft; 5, winch; 6, lifting rope; 7, fixing rope; 8, handling plate; 9, box body; 10, sliding plug; 11, vertical cylinder; 12, slider; 13, push rod; 14, reciprocating lead screw; 15, connecting pipe; 16, mounting groove; 17, first annular T-groove; 18, first T-shaped rod; 19, friction ring; 20, circular groove; 21, second annular T-groove; 22, second T-shaped rod; 23, first gear; 24, second gear; 25, sliding plate; 26, rifled rod; 27, vertical groove; 28, oil inlet chamber; 29, oil outlet hole; 30, oil storage chamber; 31, one-way oil inlet pipe; 32, one-way oil supply pipe; 33, oil injection pipe; 34, lifting motor; 35, cross plate; 36, hollow rotating shaft; 37, third gear; 38, fourth gear; 39, auxiliary motor; 40, rotating rod; 41, groove; 42, magnetic rod; 43, card slot; 44, electromagnet; 45, first spring; 46, rectangular plate; 47, second spring; 48, extrusion block; 49, delay switch. Detailed implementation manner

[0032] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following will describe the detailed implementation manner of the present invention with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.

[0033] Refer to Figures 1 - 9 , a handling and lifting device for photovoltaic module installation, including a base 1, a lifting frame 2 is fixedly connected to the upper end of the base 1, two mounting plates 3 are symmetrically and fixedly connected to the upper end of the lifting frame 2, a rotating shaft 4 is rotatably connected to the side walls of the two mounting plates 3 close to each other, a winch 5 is fixedly connected to the side wall of the rotating shaft 4, a lifting rope 6 is wound around the side wall of the winch 5, a plurality of fixing ropes 7 are fixedly connected to the lower end of the lifting rope 6, a handling plate 8 is fixedly connected to the lower ends of the plurality of fixing ropes 7 together, a lifting motor 34 is fixedly connected to the side wall of the mounting plate 3, and the output end of the lifting motor 34 penetrates through the side wall of the mounting plate 3 and is fixedly connected to the rotating shaft 4;

[0034] Falling prevention mechanism, the falling prevention mechanism includes a box body 9 fixedly connected to the side wall of one of the mounting plates 3. A sliding plug 10 is hermetically and slidably connected to the inner wall of the box body 9. The upper end of the lifting frame 2 is fixedly connected with a vertical cylinder 11. The box body 9 is communicated with the vertical cylinder 11 through a communicating pipe 15. The inside of the box body 9 is filled with non-Newtonian fluid. A slider 12 is slidably connected to the inner wall of the box body 9. Two push rods 13 are symmetrically and fixedly connected to the side wall of the slider 12 close to the sliding plug 10. The other ends of the two push rods 13 are both fixedly connected to the sliding plug 10. A reciprocating lead screw 14 is rotatably connected to the inner wall of the box body 9. The side wall of the reciprocating lead screw 14 is threadedly connected to the slider 12. One end of the reciprocating lead screw 14 penetrates through the side wall of the mounting plate 3 and is fixedly connected to the rotating shaft 4.

[0035] Further, when the photovoltaic module is lifted to a high altitude, if the lifting motor 34 fails and is damaged at this time, making the rotating shaft 4 unable to be locked, under the gravity of the photovoltaic module, the winch 5 rotates freely, so that the photovoltaic module quickly falls. At this time, the winch 5 drives the rotating shaft 4 to rotate quickly, and then drives the slider 12 to slide back and forth quickly, making the sliding plug 10 slide back and forth hermetically quickly. Since the photovoltaic module lacks the self-locking of the lifting motor 34 at this time and the lifting motor 34 cannot share the gravity of the photovoltaic module, the gravity of the photovoltaic module is all converted into kinetic energy acting on the sliding plug 10, making the kinetic energy of the sliding plug 10 greatly increase. Then, a huge pressure will be instantly generated on the non-Newtonian fluid, making the non-Newtonian fluid change from a liquid state to a solid state. At this time, the non-Newtonian fluid cannot be discharged through the communicating pipe 15, so that the sliding plug 10 and the slider 12 cannot slide, and the reciprocating lead screw 14 cannot rotate, so that the rotating shaft 4 is quickly locked and cannot rotate, and the winch 5 cannot rotate, and the lifting rope 6 will immediately stop moving. Then, the carrying plate 8 will quickly hover, making the photovoltaic module unable to continue to fall. Therefore, when the lifting motor 34 is damaged, it can prevent the photovoltaic module from quickly falling and causing impact damage, and also avoid the falling photovoltaic module from injuring workers, with higher safety performance.

[0036] A rust removal mechanism is installed on the lifting frame 2. The rust removal mechanism includes a mounting groove 16 opened at the inner top of the lifting frame 2. The lifting rope 6 passes through the mounting groove 16. A first annular T-groove 17 is opened at the inner top of the mounting groove 16. Two first T-shaped rods 18 are symmetrically and slidably connected to the inner wall of the first annular T-groove 17. The lower ends of the two first T-shaped rods 18 are fixedly connected together with a friction ring 19. The inner wall of the friction ring 19 is attached to the side wall of the lifting rope 6.

[0037] A driving mechanism is installed in the mounting groove 16. The driving mechanism includes a circular groove 20 opened on the inner wall of the mounting groove 16. A second annular T-groove 21 is opened at the inner top of the circular groove 20. Two second T-shaped rods 22 are symmetrically and slidably connected to the inner wall of the second annular T-groove 21. The lower ends of the two second T-shaped rods 22 are fixedly connected together with a first gear 23. A second gear 24 is fixedly connected to the side wall of the friction ring 19. The first gear 23 is meshed with the second gear 24.

[0038] The driving mechanism further includes a sliding plate 25 that is hermetically slidably connected to the inner wall of the vertical cylinder 11. A rifling rod 26 is fixedly connected to the lower end of the sliding plate 25. The lower end of the rifling rod 26 extends into the circular groove 20. The side wall of the rifling rod 26 is threadedly connected to the first gear 23. A vertical groove 27 is formed at the bottom of the circular groove 20, and the lower end of the rifling rod 26 extends into the vertical groove 27.

[0039] Further, during the lifting process, the rotation of the rotating shaft 4 will synchronously drive the reciprocating lead screw 14 to rotate, thereby driving the slider 12 to reciprocate in the box body 9. The slider 12 will drive the sliding plug 10 to reciprocate and seal in the box body 9 through the push rod 13. At this time, the non-Newtonian fluid in the box body 9 will circulate into and out of the vertical cylinder 11 through the communication pipe 15, so that the sliding plate 25 reciprocates and seals. At this time, the sliding plate 25 will drive the rifling rod 26 to move up and down reciprocally, thereby driving the first gear 23 to rotate forward and backward reciprocally, driving the second gear 24 to rotate forward and backward, and further driving the friction ring 19 to rotate forward and backward reciprocally, so that friction is generated between the friction ring 19 and the lifting rope 6, thereby grinding off the rust on the surface of the lifting rope 6 and avoiding the influence of rust on the strength of the lifting rope 6.

[0040] A maintenance mechanism is installed in the friction ring 19. The maintenance mechanism includes an oil inlet cavity 28 formed in the friction ring 19. A plurality of oil outlet holes 29 are formed in the inner wall of the oil inlet cavity 28. An oil storage cavity 30 is formed in the lifting frame 2. The vertical cylinder 11 is communicated with the oil storage cavity 30 through a one-way oil inlet pipe 31. The one-way oil inlet pipe 31 only allows the lubricating oil in the oil storage cavity 30 to enter the vertical cylinder 11. The vertical cylinder 11 is communicated with the oil inlet cavity 28 through a one-way oil supply pipe 32. The one-way oil supply pipe 32 is made of a flexible hose, and the one-way oil supply pipe 32 only allows the lubricating oil in the vertical cylinder 11 to enter the oil inlet cavity 28.

[0041] It should be noted that one end of the communication pipe 15 is communicated with the upper space of the sliding plate 25 in the vertical cylinder 11, while one ends of the one-way oil inlet pipe 31 and the one-way oil supply pipe 32 are both communicated with the lower space of the sliding plate 25 in the vertical cylinder 11 (as Figure 5 、 Figure 6 shown).

[0042] The oil storage cavity 30 is filled with lubricating oil, and an oil injection pipe 33 is fixedly connected to the inner wall of the oil storage cavity 30. An electromagnetic valve is installed on the inner wall of the oil injection pipe 33. By energizing the electromagnetic valve to open it, lubricating oil can be replenished into the oil storage cavity 30 through the oil injection pipe 33.

[0043] Further, when the skateboard 25 reciprocates and seals and slides, the lubricating oil in the oil storage cavity 30 will be pumped into the vertical cylinder 11 through the one-way oil inlet pipe 31. Then, the lubricating oil in the vertical cylinder 11 will enter the oil inlet cavity 28 through the one-way oil supply pipe 32. Finally, the lubricating oil will flow out through a plurality of oil outlet holes 29 and be applied to the surface of the lifting rope 6. With the friction of the friction ring 19, the rust removal effect can be improved, and the lubricating oil can also play a maintenance role for the lifting rope 6, reducing the generation of rust.

[0044] An auxiliary mechanism is installed on the mounting plate 3. The auxiliary mechanism includes a cross plate 35 fixedly connected to the side wall of one of the mounting plates 3. A hollow rotating shaft 36 is rotatably connected to the side wall of the cross plate 35. A third gear 37 is fixedly connected to the side wall of the hollow rotating shaft 36. A fourth gear 38 is fixedly connected to the side wall of the rotating shaft 4. The third gear 37 is meshed with the fourth gear 38.

[0045] The auxiliary mechanism further includes an auxiliary motor 39 fixedly connected to the upper end of the cross plate 35 through a bracket. The output end of the auxiliary motor 39 is fixedly connected to a rotating rod 40. The rotating rod 40 extends into the hollow rotating shaft 36. Two grooves 41 are symmetrically formed in the side wall of the rotating rod 40 located in the hollow rotating shaft 36. Magnetic rods 42 are slidably connected to the inner walls of the two grooves 41. A plurality of clamping grooves 43 cooperating with the magnetic rods 42 are formed in the inner wall of the hollow rotating shaft 36. A first spring 45 is fixedly connected between the inner wall of the groove 41 and the magnetic rod 42.

[0046] The auxiliary mechanism further includes a rectangular plate 46 sealingly and slidably connected to the inner wall of the box body 9. A plurality of second springs 47 are fixedly connected between the rectangular plate 46 and the inner wall of the box body 9. An extrusion block 48 is fixedly connected to the side wall of the rectangular plate 46. A delay switch 49 is fixedly connected to the inner wall of the box body 9. An electromagnet 44 is fixedly connected to the inner wall of the groove 41. The auxiliary motor 39, the delay switch 49, the electromagnet 44 and an external power supply are electrically connected through wires.

[0047] It should be noted that the second spring 47 has a relatively large stiffness coefficient. When the non-Newtonian fluid is in a liquid state, when the non-Newtonian fluid is reciprocally squeezed and pumped out under the action of the sliding plug 10, the pressure generated at this time cannot compress the second spring 47. When the photovoltaic module drops and generates a huge pressure to make the non-Newtonian fluid become solid, the pressure at this time can compress the second spring 47.

[0048] Further, in addition, when the non-Newtonian fluid becomes solid, when the sliding plug 10 squeezes the non-Newtonian fluid, it will cause the non-Newtonian fluid to squeeze the rectangular plate 46, causing the rectangular plate 46 to move a certain distance to the right (such as Figure 7As shown in the figure, it drives the extrusion block 48 to move to the right, causing the extrusion block 48 to press the delay switch 49. At this time, the delay switch 49 is turned on (it will automatically turn off after a three-minute delay after being turned on). Then, the auxiliary motor 39 and the electromagnet 44 are powered on. When the electromagnet 44 is powered on, it generates a magnetic repulsive force, pushing the magnetic rod 42 to move into the card slot 43. And when the auxiliary motor 39 is powered on, it drives the rotating rod 40 to rotate, then drives the hollow rotating shaft 36 to rotate, drives the third gear 37 to rotate, drives the fourth gear 38 to rotate, and thus drives the rotating shaft 4 and the winch 5 to rotate. Due to the intervention of the auxiliary motor 39 at this time, part of the gravity of the photovoltaic module is shared by the output shaft of the auxiliary motor 39. Then, the pressure of the sliding plug 10 on the non-Newtonian fluid decreases and returns to the pressure during normal lifting. At this time, the non-Newtonian fluid will change from a solid state to a liquid state again due to the pressure reduction and can flow normally. Then, the sliding plug 10 can slide reciprocally normally, enabling the winch 5 to rotate normally driven by the auxiliary motor 39. At this time, the auxiliary motor 39 drives the winch 5 to pay out the lifting rope 6, causing the hovering photovoltaic module to fall to the ground. Thus, it is avoided that the photovoltaic module hovers at a high altitude all the time during the maintenance of the lifting motor 34, increasing the risk of the photovoltaic module falling, and can further improve the safety of the working environment.

[0049] In the present invention, the photovoltaic module is placed on the upper end of the handling plate 8, and then the lifting motor 34 is driven to operate, driving the rotating shaft 4 to rotate uniformly, and then driving the winch 5 to rotate uniformly, thereby gathering in the lifting rope 6. The lifting rope 6 will drive the handling plate 8 to move upward uniformly through the fixed rope 7, and then lift and handle the photovoltaic module to make it reach the specified installation height.

[0050] During the lifting process, the rotation of the rotating shaft 4 will synchronously drive the reciprocating lead screw 14 to rotate, and then drive the slider 12 to slide reciprocally in the box body 9. The slider 12 will drive the sliding plug 10 to slide reciprocally and seal in the box body 9 through the push rod 13. At this time, the non-Newtonian fluid in the box body 9 will circulate into and out of the vertical cylinder 11 through the connecting pipe 15, thereby enabling the sliding plate 25 to slide reciprocally and seal. At this time, the sliding plate 25 will drive the rifled rod 26 to move up and down reciprocally, and then drive the first gear 23 to rotate forward and backward reciprocally, drive the second gear 24 to rotate forward and backward, and then drive the friction ring 19 to rotate forward and backward reciprocally, causing friction between the friction ring 19 and the lifting rope 6, thereby grinding off the rust on the surface of the lifting rope 6 and avoiding the influence of the rust on the strength of the lifting rope 6.

[0051] In addition, when the sliding plate 25 slides reciprocally and seals, the lubricating oil in the oil storage cavity 30 will be pumped into the vertical cylinder 11 through the one-way oil inlet pipe 31. Then, the lubricating oil in the vertical cylinder 11 will enter the oil inlet cavity 28 through the one-way oil supply pipe 32. Finally, the lubricating oil will flow out through a plurality of oil outlet holes 29 and be applied to the surface of the lifting rope 6. Combining with the friction of the friction ring 19, the rust removal effect can be improved, and the lubricating oil can also play a maintenance role for the lifting rope 6, reducing the generation of rust.

[0052] When the photovoltaic module is lifted to a high altitude, if the lifting motor 34 fails and is damaged at this time, making the rotating shaft 4 unable to be locked, under the gravity of the photovoltaic module, the winch 5 rotates freely, causing the photovoltaic module to fall rapidly. At this time, the winch 5 drives the rotating shaft 4 to rotate rapidly, and then drives the slider 12 to slide back and forth rapidly, making the sliding plug 10 slide back and forth and seal rapidly. Since the photovoltaic module lacks the self-locking of the lifting motor 34 at this time and the lifting motor 34 cannot share the gravity of the photovoltaic module, all the gravity of the photovoltaic module is converted into kinetic energy acting on the sliding plug 10, greatly increasing the kinetic energy of the sliding plug 10. Then, a huge pressure will be instantly generated on the non-Newtonian fluid, causing the non-Newtonian fluid to change from a liquid state to a solid state. At this time, the non-Newtonian fluid cannot be discharged through the connecting pipe 15, so that the sliding plug 10 and the slider 12 cannot slide, and the reciprocating lead screw 14 cannot rotate, thus making the rotating shaft 4 quickly locked and unable to rotate, and the winch 5 cannot rotate, and the suspension rope 6 will immediately stop moving. Then, the handling plate 8 will quickly hover, making the photovoltaic module unable to continue to fall. Therefore, when the lifting motor 34 is damaged, it can prevent the photovoltaic module from falling rapidly and causing impact damage, and also avoid the falling photovoltaic module from injuring workers, with higher safety performance.

[0053] In addition, when the non-Newtonian fluid becomes solid, when the sliding plug 10 squeezes the non-Newtonian fluid, it will cause the non-Newtonian fluid to squeeze the rectangular plate 46, making the rectangular plate 46 move a certain distance to the right (as Figure 7 shown), driving the extrusion block 48 to move to the right, making the extrusion block 48 squeeze the delay switch 49. At this time, the delay switch 49 is turned on (the delay switch 49 will automatically turn off after a three-minute delay after being turned on), and then the auxiliary motor 39 and the electromagnet 44 are energized. The energized electromagnet 44 will generate a magnetic repulsive force, pushing the magnetic rod 42 to move into the card slot 43, and the energized auxiliary motor 39 will drive the rotating rod 40 to rotate, then drive the hollow rotating shaft 36 to rotate, drive the third gear 37 to rotate, drive the fourth gear 38 to rotate, and thus drive the rotating shaft 4 and the winch 5 to rotate. Due to the intervention of the auxiliary motor 39 at this time, part of the gravity of the photovoltaic module will be shared by the output shaft of the auxiliary motor 39. Then, the pressure of the sliding plug 10 on the non-Newtonian fluid decreases and returns to the normal pressure during lifting. At this time, the non-Newtonian fluid will change back from a solid state to a liquid state due to the decrease in pressure and can flow normally. Then, the sliding plug 10 can slide back and forth normally, making the winch 5 rotate normally under the drive of the auxiliary motor 39. At this time, the auxiliary motor 39 drives the winch 5 to pay out the suspension rope 6, making the hovering photovoltaic module fall to the ground. Then, it can be avoided that the photovoltaic module hovers at a high altitude all the time during the maintenance of the lifting motor 34, increasing the risk of the photovoltaic module falling, and can also further improve the safety of the working environment.

[0054] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention should cover within the protection scope of the present invention any equivalent replacement or change made according to the technical solution of the present invention and its inventive concept.

Claims

1. A handling and lifting device for installing a photovoltaic module, characterized in that, Including: A base (1), a lifting frame (2) is fixedly connected to the upper end of the base (1), two mounting plates (3) are symmetrically and fixedly connected to the upper end of the lifting frame (2), a rotating shaft (4) is rotatably connected to the side walls of the two mounting plates (3) close to each other, a winch (5) is fixedly connected to the side wall of the rotating shaft (4), a lifting rope (6) is wound around the side wall of the winch (5), a plurality of fixing ropes (7) are fixedly connected to the lower end of the lifting rope (6), a handling plate (8) is fixedly connected to the lower ends of the plurality of fixing ropes (7) together, a lifting motor (34) is fixedly connected to the side wall of the mounting plate (3), and an output end of the lifting motor (34) penetrates through the side wall of the mounting plate (3) and is fixedly connected to the rotating shaft (4); An anti-falling mechanism, the anti-falling mechanism includes a box body (9) fixedly connected to the side wall of one of the mounting plates (3), a sliding plug (10) is hermetically slidably connected to the inner wall of the box body (9), a vertical cylinder (11) is fixedly connected to the upper end of the lifting frame (2), the box body (9) is communicated with the vertical cylinder (11) through a communicating pipe (15), a non-Newtonian fluid is filled in the box body (9), a sliding block (12) is slidably connected to the inner wall of the box body (9), two push rods (13) are symmetrically and fixedly connected to the side wall of the sliding block (12) close to the sliding plug (10), the other ends of the two push rods (13) are both fixedly connected to the sliding plug (10), a reciprocating lead screw (14) is rotatably connected to the inner wall of the box body (9), the side wall of the reciprocating lead screw (14) is threadedly connected to the sliding block (12), and one end of the reciprocating lead screw (14) penetrates through the side wall of the mounting plate (3) and is fixedly connected to the rotating shaft (4); A rust removal mechanism is installed on the lifting frame (2), the rust removal mechanism includes a mounting groove (16) opened at the inner top of the lifting frame (2), the lifting rope (6) penetrates through the mounting groove (16), a first annular T-groove (17) is opened at the inner top of the mounting groove (16), two first T-shaped rods (18) are symmetrically slidably connected to the inner wall of the first annular T-groove (17), a friction ring (19) is fixedly connected to the lower ends of the two first T-shaped rods (18) together, and the inner wall of the friction ring (19) is attached to the side wall of the lifting rope (6); A maintenance mechanism is installed in the friction ring (19), the maintenance mechanism includes an oil inlet cavity (28) opened in the friction ring (19), a plurality of oil outlet holes (29) are opened on the inner wall of the oil inlet cavity (28), an oil storage cavity (30) is opened in the lifting frame (2), the vertical cylinder (11) is communicated with the oil storage cavity (30) through a one-way oil inlet pipe (31), and the vertical cylinder (11) is communicated with the oil inlet cavity (28) through a one-way oil supply pipe (32); The oil storage cavity (30) is filled with lubricating oil, and an oil injection pipe (33) is fixedly connected to the inner wall of the oil storage cavity (30), and a solenoid valve is installed on the inner wall of the oil injection pipe (33); An auxiliary mechanism is mounted on the mounting plate (3), the auxiliary mechanism comprising a transverse plate (35) fixedly connected to a side wall of one of the mounting plates (3), the side wall of the transverse plate (35) being rotatably connected to a hollow rotating shaft (36), the side wall of the hollow rotating shaft (36) being fixedly connected to a third gear (37), the side wall of the rotating shaft (4) being fixedly connected to a fourth gear (38), the third gear (37) being meshingly connected to the fourth gear (38); The auxiliary mechanism further comprises an auxiliary motor (39) fixedly connected to the upper end of the horizontal plate (35) via a bracket, the output end of the auxiliary motor (39) being fixedly connected to a rotating rod (40), the rotating rod (40) extending to be arranged in the hollow rotating shaft (36), the side wall of the rotating rod (40) located in the hollow rotating shaft (36) being symmetrically provided with two grooves (41), the inner walls of the two grooves (41) being slidably connected to magnetic rods (42), the inner wall of the hollow rotating shaft (36) being provided with a plurality of slots (43) cooperating with the magnetic rods (42), and a first spring (45) being fixedly connected between the inner wall of the groove (41) and the magnetic rod (42); The auxiliary mechanism further comprises a rectangular plate (46) sealingly and slidably connected to the inner wall of the box body (9); a plurality of second springs (47) are fixedly connected between the rectangular plate (46) and the inner wall of the box body (9); a squeezing block (48) is fixedly connected to the side wall of the rectangular plate (46); a delay switch (49) is fixedly connected to the inner wall of the box body (9); an electromagnet (44) is fixedly connected to the inner wall of the groove (41); and the auxiliary motor (39), the delay switch (49), the electromagnet (44) and an external power source are electrically connected via wires.

2. The handling and lifting device for photovoltaic module installation according to claim 1, wherein, in: A driving mechanism is installed in the installation groove (16), the driving mechanism comprising a circular groove (20) formed on the inner wall of the installation groove (16), a second annular T groove (21) formed on the top of the circular groove (20), two second T-shaped rods (22) symmetrically slidably connected to the inner wall of the second annular T groove (21), a first gear (23) being fixedly connected to the lower ends of the two second T-shaped rods (22), a second gear (24) being fixedly connected to the side wall of the friction ring (19), and the first gear (23) being meshingly connected to the second gear (24).

3. A handling and lifting device for installing a photovoltaic module according to claim 2, characterized in that, in: The driving mechanism further comprises a slide plate (25) sealingly and slidably connected to the inner wall of the vertical cylinder (11); a rifle rod (26) is fixedly connected to the lower end of the slide plate (25); the lower end of the rifle rod (26) extends to be arranged in the circular groove (20); a side wall of the rifle rod (26) is threadedly connected to the first gear (23); a vertical groove (27) is formed at the bottom of the circular groove (20); and the lower end of the rifle rod (26) extends to be arranged in the vertical groove (27).

Citation Information

Patent Citations

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