An automated production device for glass bottles

By designing glass bottle automation production equipment, using four-station circulation system and mechanical transmission, the problems of uneven annealing, easy to generate stress and pollution in the production of traditional glass bottles, low degree of automation and large energy consumption, and efficient and stable glass bottle production is achieved.

CN120172631BActive Publication Date: 2025-08-05SHANDONG JINGFENG GLASS TECH CO LTD
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Patent Information

Application Number
CN202510660225.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-08-05
Estimated Expiration
2045-05-22

AI Technical Summary

Technical Problem

In the production of traditional glass bottles, there are problems such as uneven annealing, easy to generate stress and pollution in cooling, low degree of automation, high labor costs and large energy consumption.

Method used

An automated production equipment of glass bottles was designed, adopting a four-station circulation system, including annealing chamber, insulation chamber and cooling chamber. Through the combination of mechanical transmission and magnetic rotation, uniform heating, insulation and cooling of glass bottles is achieved, avoiding direct contact and cooling, and improving equipment linkage and energy utilization efficiency.

Benefits of technology

It realizes full automation of glass bottle production, improves product quality and production efficiency, reduces labor costs and energy consumption, and ensures the stability and uniformity of finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of glass bottle processing equipment, and discloses an automated production equipment for glass bottles, including a base, a rotating column movably installed in the middle of the top of the base, a turntable fixedly installed on the top of the rotating column, an annealing chamber fixedly installed on the upper right side of the turntable through a bracket, a heat preservation chamber fixedly installed on the upper rear side of the turntable through a bracket, a heat conductor fixedly installed on the top of the turntable close to the side of the first cylinder body, and the heat conductor is coated on the outer periphery of one side of the first cylinder body, a first piston rod movably installed inside the first chamber, and a displacer fixedly installed on the inner end of the first piston rod to the inside of the first cylinder body. The present invention operates automatically through a four-station cycle, integrating scientific annealing and heat preservation, and innovative contactless cooling. The linkage of each component is efficient and energy-saving, can release stress on the glass bottle in all directions, ensure uniform cooling, improve the quality of the finished product, and has both versatility and high production efficiency.
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Description

Technical Field

[0001] The present invention relates to the field of glass bottle processing equipment, in particular to automated production equipment for glass bottles. Background Art

[0002] In modern industrial production, glass bottles are widely used in the food, beverage, pharmaceutical, and other industries due to their excellent chemical stability, sealing properties, and recyclability. With the continuous growth of market demand, higher requirements are placed on glass bottle production efficiency, quality stability, and production cost control. Traditional glass bottle production methods have gradually exposed many drawbacks.

[0003] In the glass bottle production process, annealing and cooling play a critical role in product quality. Traditional annealing processes often rely on static heating and insulation. This causes uneven heating of the glass bottles during annealing, resulting in insufficient internal stress release and a high risk of cracking during subsequent use. Furthermore, traditional cooling methods often involve direct coolant spraying or contact cooling. This not only easily generates temperature stress on the glass bottle surface, causing cracks, but also direct contact with the coolant can cause surface contamination, impacting product appearance.

[0004] Existing glass bottle production equipment has a low level of automation, often requiring extensive manual labor at every stage of the process, from material feeding and processing to finished product delivery. This manual operation is not only inefficient and unable to meet the demands of large-scale production, but is also significantly affected by human factors, resulting in poor product quality and high production costs. Furthermore, the poor interoperability between components of traditional equipment prevents efficient energy utilization and transfer, leading to energy waste and increased operating costs. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides an automated production equipment for glass bottles, which solves the problems of uneven annealing, stress and pollution easily generated by cooling, low degree of automation, high labor costs, poor equipment linkage and high energy consumption in traditional glass bottle production, thereby realizing automated production, improving product quality, and reducing costs and energy consumption.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated production equipment for glass bottles, comprising a base, a rotating column movably installed on the middle part of the top of the base, a turntable fixedly installed on the top of the rotating column, an annealing chamber fixedly installed on the upper right side of the turntable through a bracket, an insulation chamber fixedly installed on the upper rear side of the turntable through a bracket, a first chamber fixedly installed on one side of the top of the insulation chamber, a first cylinder fixedly installed on one end of the first chamber, a heat conductor fixedly installed on the side of the top of the turntable close to the first cylinder and the heat conductor covers the outer periphery of one side of the first cylinder, a first piston rod movably installed inside the first chamber, the inner end of the first piston rod reaches the inside of the first cylinder and is fixedly installed with a displacer, the insulation chamber A second cylinder body is fixedly installed on the other side of the top, a second chamber is fixedly installed on one end of the second cylinder body, a heat dissipation fin is fixedly installed on the outer diameter of the second chamber, a piston block is movably installed inside the second cylinder body, a second piston rod is fixedly installed on the outer end of the piston block, one side of the second chamber is connected with one side of the first chamber through a connecting pipe, a magnetic ring is movably installed on the outer diameter of the lower side of the insulation chamber, a cooling chamber is fixedly installed on the upper left side of the turntable through a bracket, a number of cooling grooves are provided on the inner top wall of the cooling chamber, movable shafts are movably installed inside the cooling grooves, a cross brush plate is fixedly installed on the bottom end of the movable shaft, a feed conveyor belt is fixedly installed on the front side of the base, and a loading and unloading robot is fixedly installed on one side of the feed conveyor belt.

[0007] Preferably, a first motor is fixedly mounted on one side of the top end of the base, a first driving bevel gear is fixedly mounted on the driving end of the first motor, a first driven bevel gear is fixedly mounted on the middle outer diameter of the rotating column, and the first driven bevel gear is meshed and connected with the inner end of the first driving bevel gear.

[0008] Four telescopic cylinders are fixedly installed on the outer side of the top of the turntable, and a placement table is movably installed on the top of the driving end of the telescopic cylinder. A plurality of material discharge troughs are opened on the upper surface of the placement table, and an aluminum ring is fixedly installed on the outer diameter of the placement table.

[0009] Preferably, a transmission rod is movably mounted on the top of the insulation chamber through a bearing seat, a first cam is fixedly mounted on the outer diameter of one side of the transmission rod, a first connecting rod is movably mounted on the end of the first cam, and the end of the first connecting rod is movably mounted on the outer end of the first piston rod, a second cam is fixedly mounted on the outer diameter of the other side of the transmission rod, a second connecting rod is movably mounted on the end of the second cam, and the end of the second connecting rod is movably mounted on the outer end of the second piston rod.

[0010] Preferably, a worm is fixedly mounted on the middle outer diameter of the transmission rod, and a rotating shaft is movably mounted on the top of the insulation chamber near the lower position of the transmission rod through a bearing seat, and a worm wheel is fixedly mounted on one end of the rotating shaft and the worm wheel is meshed and connected with the inner end of the worm.

[0011] Preferably, a driving wheel is fixedly mounted on the other end of the rotating shaft, a short shaft is movably mounted on one side of the bottom of the insulation chamber, a driven wheel is fixedly mounted on the middle outer diameter of the short shaft, and the driven wheel is connected to the outer diameter of the driving wheel by a synchronous belt, a second driving bevel gear is fixedly mounted on the outer end of the short shaft, a second driven bevel gear is fixedly mounted on the middle outer diameter of the magnetic ring, and the second driven bevel gear is meshed and connected with the inner end of the second driving bevel gear.

[0012] Preferably, the top end of the movable shaft extends to the top of the cooling chamber and is fixedly installed with a driven gear, a second motor is fixedly installed in the middle of the top end of the cooling chamber, a driving gear is fixedly installed at the driving end of the second motor and the outer end of the driving gear is meshed and connected with the inner ends of all the driven gears.

[0013] Preferably, an annular water trough is also provided on the inner top of the cooling chamber, and a number of connecting grooves are provided on the inner end of the annular water trough, and the ends of the connecting grooves are connected to the interior of the cooling trough on the corresponding side. A water inlet pipe is fixedly installed on one side of the top of the cooling chamber, and the inner end of the water inlet pipe is connected to the interior of the annular water trough.

[0014] The present invention provides an automated production equipment for glass bottles. It has the following beneficial effects:

[0015] 1. The present invention realizes four-station cycle operation through the feeding conveyor belt, loading and unloading manipulators, and the first motor-driven turntable. The glass bottle feeding, loading, annealing, insulation, cooling and unloading are fully automated, reducing manual intervention, greatly improving production efficiency, and ensuring the continuity and stability of production.

[0016] 2. The annealing chamber and holding chamber arrangement of the present invention heats the glass bottles to the annealing temperature at a precise heating rate and maintains the temperature, thereby releasing internal stress. Heat from the holding chamber is transferred to the heat conductor, which, through the linkage of the first cylinder, the first piston rod, and other components, drives the transmission rod to rotate, which in turn rotates the magnetic ring. The Ampere force then slowly rotates the placement table and glass bottles, ensuring more even heating of the glass bottles during the holding process. This fully and comprehensively releases stress and effectively improves the quality of the finished product.

[0017] 3. The cooling chamber of the present invention adopts a unique cooling method. Cooling water is introduced through a water pipe. The second motor drives the driving gear to drive the driven gear, the movable shaft and the cross brush plate to rotate at high speed, breaking the water into small water droplets. The evaporation and heat absorption principle of the water droplets is used to cool the glass bottles, avoiding direct contact with the glass bottles during the cooling process, ensuring the uniformity of the cooling process, preventing the glass bottles from generating stress again, and further improving product quality.

[0018] 4. The various components of the equipment of the present invention have a compact structure. For example, the linkage design of the insulation chamber and the transmission rod, worm gear, magnetic ring and other components realizes the effective utilization of heat and the transfer of energy. Through the ingenious mechanical transmission, the insulation process is combined with the rotation of the glass bottle, which reduces the additional power consumption and reduces the equipment operation cost. At the same time, the various components work together to ensure the smoothness of the entire production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention;

[0020] Figure 2 Schematic diagram of the structure of the turntable in the present invention;

[0021] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0022] Figure 4 It is a structural schematic diagram of the placement table in the present invention;

[0023] Figure 5 This is a schematic structural diagram of the insulation chamber of the present invention;

[0024] Figure 6 for Figure 5 Enlarged view of point B in the middle;

[0025] Figure 7 Schematic diagram of the internal structure of the first cylinder in the present invention;

[0026] Figure 8 Schematic diagram of the internal structure of the cooling chamber in the present invention.

[0027] Among them, 1. base; 2. rotating column; 3. turntable; 4. first motor; 5. first driving bevel gear; 6. first driven bevel gear; 7. telescopic cylinder; 8. placing table; 9. discharge trough; 10. aluminum ring; 11. annealing chamber; 12. insulation chamber; 13. first chamber; 14. first cylinder; 15. heat conductor; 16. first piston rod; 17. displacer; 18. second cylinder; 19. second chamber; 20. heat dissipation fin; 21. second piston rod; 22. piston block; 23. transmission rod; 24. first cam; 25. first connecting rod; 2 6. Second cam; 27. Second connecting rod; 28. Worm; 29. Connecting pipe; 30. Rotating shaft; 31. Worm gear; 32. Driving wheel; 33. Short shaft; 34. Driven wheel; 35. Synchronous belt; 36. Second driving bevel gear; 37. Magnetic ring; 38. Second driven bevel gear; 39. Cooling chamber; 40. Cooling trough; 41. Movable shaft; 42. Cross brush plate; 43. Driven gear; 44. Second motor; 45. Driving gear; 46. Annular water trough; 47. Connecting trough; 48. Water pipe; 49. Conveyor belt; 50. Loading and unloading robot. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0029] Please see the attached Figure 1 -Attached Figure 8 , the embodiment of the present invention provides an automated production equipment for glass bottles, such as Figure 1As shown, it includes a base 1. The base 1 serves as the basic supporting structure of the entire equipment and is made of high-strength steel. It has good stability and load-bearing capacity. A rotating column 2 is movably installed in the middle of the top through a high-precision bearing. The bearing can effectively reduce the friction resistance of the rotating column 2 when it rotates, ensuring the smooth rotation of the rotating column 2. A turntable 3 is fixedly installed on the top of the rotating column 2. The turntable 3 is a circular structure. Its surface has been specially treated and has the characteristics of wear resistance and corrosion resistance. It can operate stably for a long time. An annealing chamber 11 is fixedly installed on the upper right side of the turntable 3 through a sturdy bracket. The bracket adopts a triangular reinforcement structure design to ensure the stability of the installation of the annealing chamber 11. The annealing chamber 11 is equipped with a high-precision temperature sensor and a heating element inside, which can realize In order to precisely control the temperature, an insulation chamber 12 is also fixedly installed on the upper rear side of the turntable 3 through a bracket. The insulation chamber 12 adopts double-layer insulation material, which can effectively reduce heat loss and maintain a constant temperature environment inside. A first chamber 13 is fixedly installed on one side of the top of the insulation chamber 12. The first chamber 13 is a sealed structure for storing and transmitting gas. A first cylinder 14 is fixedly installed on one end of the first chamber 13. The first cylinder 14 is a cylindrical metal container with good thermal conductivity and pressure resistance. A heat conductor 15 is fixedly installed on the side of the top of the turntable 3 close to the first cylinder 14 and the heat conductor 15 is coated on the outer periphery of one side of the first cylinder 14. The heat conductor 15 is made of copper alloy material with high thermal conductivity, which can quickly conduct the heat of the insulation chamber 12 to the first cylinder 14. A cylinder body 14, a first piston rod 16 is movably installed inside the first chamber 13, a sealing rubber ring is provided between the first piston rod 16 and the inner wall of the first chamber 13 to ensure air tightness, the inner end of the first piston rod 16 is fixedly installed to the inside of the first cylinder body 14 and a displacer 17 is fixedly installed, the displacer 17 is a specially designed piston structure, which can be flexibly moved in the first cylinder body 14 to realize the pushing of gas, a second cylinder body 18 is fixedly installed on the other side of the top of the insulation chamber 12, the structure of the second cylinder body 18 is similar to that of the first cylinder body 14, but its function focuses on gas compression and heat dissipation, a second chamber 19 is fixedly installed at one end of the second cylinder body 18, the second chamber 19 is also a sealed chamber, and a heat dissipation fin 20 is fixedly installed on its outer diameter, the heat dissipation fin 20 adopts a large-area thin-sheet design, which can quickly dissipate the heat of the gas in the second chamber 19 to the external environment. A piston block 22 is movably installed inside the second cylinder 18. The piston block 22 fits tightly against the inner wall of the second cylinder 18 and can move flexibly under the action of gas pressure. A second piston rod 21 is fixedly installed on the outer end of the piston block 22. The second piston rod 21 is used to connect the piston block 22 and the external transmission mechanism. One side of the second chamber 19 is connected to one side of the first chamber 13 through a connecting pipe 29. The connecting pipe 29 is a high-strength pressure-resistant pipe to ensure the stability and sealing of gas transmission. A magnetic ring 37 is movably installed on the outer diameter of the lower side of the insulation chamber 12. The magnetic ring 37 is made of high-performance magnetic material and can generate a stable magnetic field.A cooling chamber 39 is fixedly installed on the upper left side of the turntable 3 through a bracket. The cooling chamber 39 is a closed rectangular structure with a special heat-insulating design inside to prevent the internal cold air from leaking out. A number of cooling grooves 40 are opened on the inner top wall of the cooling chamber 39. The cooling grooves 40 are evenly distributed to provide space for the flow and injection of the cooling medium. A movable shaft 41 is movably installed inside the cooling groove 40. The movable shaft 41 is connected to the inner wall of the cooling groove 40 through a bearing and can rotate freely. A cross brush plate 42 is fixedly installed at the bottom end of the movable shaft 41. The surface of the cross brush plate 42 has been specially treated and has good water resistance and wear resistance. A feeding conveyor 49 is fixedly installed on the front side of the base 1. The feeding conveyor 49 is made of high-strength rubber material and has anti-slip texture on the surface, which can stably transport glass bottles. A loading and unloading robot 50 is fixedly installed on one side of the feeding conveyor 49. The loading and unloading robot 50 is equipped with a mechanical arm with multiple degrees of freedom and a high-precision gripping device, which can accurately grab and place glass bottles.

[0030] In this embodiment, a first motor 4 is fixedly mounted on one side of the top end of the base 1. The first motor 4 is a high-power servo motor that can provide a stable and adjustable speed. A first driving bevel gear 5 is fixedly mounted on the driving end of the first motor 4. The first driving bevel gear 5 is made of high-strength alloy steel and is precision machined with a smooth tooth surface and high transmission efficiency. A first driven bevel gear 6 is fixedly mounted on the middle outer diameter of the rotating column 2 and the first driven bevel gear 6 is meshed with the inner end of the first driving bevel gear 5. The meshing accuracy of the two bevel gears is high, and the power of the first motor 4 can be efficiently transmitted to the rotating column 2, thereby realizing the rotational motion of the turntable 3.

[0031] Furthermore, four telescopic cylinders 7 are fixedly installed on the outer side of the top of the turntable 3. The telescopic cylinders 7 adopt a double-acting cylinder design, which has the characteristics of fast response speed and stable thrust. A placement platform 8 is movably installed on the top of the driving end of the telescopic cylinder 7. The placement platform 8 is a rectangular platform structure, and its surface is anti-slip treated. A number of discharge troughs 9 are opened on the upper surface of the placement platform 8. The shape and size of the discharge trough 9 are designed according to the specifications of the glass bottles, which can stably place the glass bottles and prevent shaking during transportation. An aluminum ring 10 is fixedly installed on the outer diameter of the placement platform 8. The aluminum ring 10 is made of high-purity aluminum material, has good thermal conductivity and magnetic conductivity, can generate induced current under the action of the magnetic field, and then rotate under the action of the Ampere force.

[0032] Furthermore, a transmission rod 23 is movably mounted on the top of the insulation chamber 12 through a bearing seat. The bearing seat adopts a high-precision deep groove ball bearing, which can ensure the smooth rotation of the transmission rod 23. A first cam 24 is fixedly mounted on the outer diameter of one side of the transmission rod 23. The first cam 24 is a disc-shaped cam structure. Its contour curve is precisely designed to convert linear motion into rotational motion. A first connecting rod 25 is movably mounted on the end of the first cam 24. The first connecting rod 25 is movably connected to the first cam 24 and the first piston rod 16 through a pin to realize force transmission. The end of the first connecting rod 25 is movably mounted on the outer end of the first piston rod 16. This connection method can ensure that the movement of the first piston rod 16 is accurately transmitted to the transmission rod 23. A second cam 26 is fixedly mounted on the outer diameter of the other side of the transmission rod 23. The structure and working principle of the second cam 26 are similar to those of the first cam 24. A second connecting rod 27 is movably mounted on its end. The end of the second connecting rod 27 is movably mounted on the outer end of the second piston rod 21. The reciprocating motion of the second piston rod 21 is realized through the cooperation of the second cam 26 and the second connecting rod 27.

[0033] Furthermore, a worm 28 is fixedly mounted on the middle outer diameter of the transmission rod 23. The worm 28 adopts a high-precision spiral tooth design and has the characteristics of a large transmission ratio and smooth transmission. A rotating shaft 30 is movably mounted on the top of the insulation chamber 12 near the lower position of the transmission rod 23 through a bearing seat. The rotating shaft 30 is fixedly connected to the insulation chamber 12 through a bearing and can rotate freely. A worm gear 31 is fixedly mounted on one end of the rotating shaft 30 and the worm gear 31 is meshed with the inner end of the worm 28. The worm gear transmission pair can transmit the rotational motion of the transmission rod 23 to the rotating shaft 30 and achieve a larger reduction ratio.

[0034] The cam 35 is connected to the drive shaft 32 via a toothed plate 36 which is fixed to the drive shaft 32 at its outer end.

[0035] Furthermore, the top end of the movable shaft 41 extends to the top of the cooling chamber 39 and is fixedly installed with a driven gear 43. The driven gear 43 is engaged with the driving gear 45, and can transmit the rotational motion of the driving gear 45 to the movable shaft 41. A second motor 44 is fixedly installed in the middle of the top end of the cooling chamber 39. The second motor 44 is a high-speed motor that can provide sufficient power to drive the driving gear 45 to rotate. The driving end of the second motor 44 is fixedly installed with the driving gear 45 and the outer end of the driving gear 45 is engaged with the inner end of all the driven gears 43. Through the gear transmission system, the synchronous rotation of multiple movable shafts 41 can be achieved.

[0036] Furthermore, an annular water trough 46 is provided on the inner top of the cooling chamber 39. The annular water trough 46 is a closed annular structure that can store a large amount of cooling water. A number of connecting grooves 47 are provided on the inner end of the annular water trough 46, and the ends of the connecting grooves 47 are connected to the interior of the corresponding side cooling grooves 40. The design of the connecting grooves 47 can ensure that the cooling water is evenly distributed to each cooling groove 40. A water inlet pipe 48 is fixedly installed on one side of the top of the cooling chamber 39, and the inner end of the water inlet pipe 48 is connected to the interior of the annular water trough 46. The water inlet pipe 48 is used to connect to an external water source to provide cooling water for the cooling chamber 39.

[0037] Working principle: First, start the feeding conveyor 49, which starts to run smoothly at the set speed, and place the glass bottles after the blow molding process on the feeding conveyor 49 in turn. Driven by the conveyor, the glass bottles move along the predetermined track to the bottom of the loading and unloading robot 50. At this time, start the loading and unloading robot 50, and the mechanical arm of the loading and unloading robot 50 quickly moves to the top of the glass bottles, and uses the grabbing device to accurately grab the glass bottles, and then put the glass bottles one by one into the discharge trough 9 on the surface of the placement table 8. The discharge trough 9 can accurately position the glass bottles to ensure their stability during the transmission process. After the discharge is completed, start the first motor 4, and the first motor 4 drives the first active bevel gear 5 to rotate. The first active bevel gear 5 and the first driven bevel gear The wheel 6 is engaged, driving the first driven bevel gear 6 and the rotating column 2 to rotate, and the rotating column 2 then drives the turntable 3 to rotate ninety degrees, moving the stacked glass bottles to the bottom of the annealing chamber 11, and then the telescopic cylinder 7 under the placement table 8 is started, and the piston rod of the telescopic cylinder 7 is extended upward to lift the glass bottles and send them into the annealing chamber 11. The heating equipment in the annealing chamber 11 heats the glass bottles to the annealing temperature range at a certain heating rate according to the preset program. This heating process can effectively eliminate the thermal stress inside the glass bottles. After the heating is completed, the telescopic cylinder 7 descends and resets, and the first motor 4 is started again to rotate the turntable 3 ninety degrees again, moving the glass bottles to the bottom of the insulation chamber 12, and then the telescopic cylinder 7 rises again to send the glass bottles into the insulation chamber. 12, start the heating device in the insulation chamber 12 to keep the glass bottle warm for a period of time. During this process, the stress in the glass bottle is fully released. At the same time, the heat in the insulation chamber 12 will be conducted to one side of the first cylinder 14 through the heat conductor 15. The air in the first cylinder 14 will expand rapidly due to the heat, pushing the displacer 17 to move outward and driving the first piston rod 16 to move. The first piston rod 16 drives one end of the first connecting rod 25 to move accordingly, so that the other end of the first connecting rod 25 drives the transmission rod 23 to rotate through the first cam 24. The rotating transmission rod 23 will drive the first piston rod 16 and the displacer 17 to move inward in the opposite direction through the first cam 24. The gas in the first cylinder 14 is discharged to the first chamber 13 and the connecting pipe 29. In the second chamber 19, the gas in the second chamber 19 quickly dissipates heat through the heat dissipation fins 20, causing the air pressure in the second chamber 19 to decrease. The external atmospheric pressure pushes the piston block 22 to move inward. At the same time, the displacer 17 is driven to the outer end of the first cylinder 14. The gas in the second chamber 19 is reversely expelled into the first cylinder 14 through the connecting pipe 29 and the first chamber 13, and absorbs heat and expands again. This process is circulated continuously, driving the transmission rod 23 to rotate continuously. The transmission rod 23 drives the worm 28 to rotate. The worm 28 drives the worm gear 31 and the rotating shaft 30 to rotate through meshing transmission. The rotating shaft 30 drives the driving wheel 32 to rotate. The rotating driving wheel 32 drives the driven wheel 34 and the short shaft 33 to rotate through the synchronous belt 35, thereby driving the second driving bevel gear 36 to rotate.The second driven bevel gear 38 is driven to rotate by the second active bevel gear 36, and then the magnetic ring 37 is driven to rotate. When the magnetic ring 37 rotates, the magnetic flux of the heat-conducting aluminum ring 10 will change. According to the principle of electromagnetic induction, the aluminum ring 10 will be affected by the Ampere force and rotate in the direction of the magnetic field, thereby driving the placement table 8 to rotate slowly. The rotating placement table 8 is used to drive the glass bottle to rotate. With the continuous insulation effect of the insulation chamber 12, the insulation process of the glass bottle is more uniform, and the internal stress will be fully released and relaxed in all directions, effectively improving the quality of the finished product in the later stage. After the insulation is completed, the telescopic cylinder 7 controls the placement table 8 to descend and reset. The first motor 4 controls the turntable 3 to rotate ninety degrees again, moving the glass bottle to the bottom of the cooling chamber 39. Then the telescopic cylinder 7 rises and sends the placement table 8 into the cooling chamber 39. At this time, cooling water is introduced through the water pipe 48. The cooling water first flows into the annular water trough 46 and then is discharged into each cooling trough 40 through the connecting groove 47. Then the second motor 44 is started. 4 drives the active gear 45 to rotate, which drives all the driven gears 43 and the movable shaft 41 to rotate, thereby driving all the cross brush plates 42 to rotate at high speed. The high-speed rotating cross brush plates 42 will break the water entering the cooling trough 40 into small water droplets. These small water droplets fall around the glass bottles under the influence of gravity. The insulated glass bottles will heat the surrounding air. The small water droplets will quickly evaporate after contacting the hot air. Using the principle of evaporation and heat absorption, the air around the glass bottles is cooled, thereby achieving the cooling of the glass bottles. This cooling method avoids direct contact with the glass bottles during the cooling process, while ensuring the uniformity of the cooling process and effectively preventing the glass bottles from generating stress again during the cooling process. Finally, the telescopic cylinder 7 descends and resets again. The first motor 4 controls the turntable 3 to rotate 90 degrees again, moving the placement table 8 to its initial position. The loading and unloading robot 50 is used to put the glass bottles back onto the feeding conveyor 49 for output. Through this four-station cycle working mode, the efficient operation and production efficiency of the equipment are guaranteed.

[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An automated production device for glass bottles, comprising a base (1), characterized in that: A rotating column (2) is movably mounted on the middle of the top of the base (1), a rotating disc (3) is fixedly mounted on the top of the rotating column (2), an annealing chamber (11) is fixedly mounted on the upper right side of the rotating disc (3) through a bracket, a heat preservation chamber (12) is fixedly mounted on the upper rear side of the rotating disc (3) through a bracket, a first chamber (13) is fixedly mounted on one side of the top of the heat preservation chamber (12), a first cylinder (14) is fixedly mounted on one end of the first chamber (13), a heat conductor (15) is fixedly mounted on the side of the top of the rotating disc (3) close to the first cylinder (14), and the heat conductor (15) is covered on the outer periphery of one side of the first cylinder (14), a first piston rod (16) is movably mounted inside the first chamber (13), the inner side end of the first piston rod (16) is connected to the inside of the first cylinder (14) and a displacer (17) is fixedly mounted thereon, a second cylinder (18) is fixedly mounted on the other side of the top of the heat preservation chamber (12), and the second cylinder (18) is fixedly mounted thereon. A second chamber (19) is fixedly installed at one end, a heat dissipation fin (20) is fixedly installed on the outer diameter of the second chamber (19), a piston block (22) is movably installed inside the second cylinder (18), a second piston rod (21) is fixedly installed on the outer end of the piston block (22), one side of the second chamber (19) is connected to one side of the first chamber (13) through a connecting pipe (29), a magnetic ring (37) is movably installed on the lower outer diameter of the insulation chamber (12), a cooling chamber (39) is fixedly installed on the upper left side of the turntable (3) through a bracket, a plurality of cooling grooves (40) are provided on the inner top wall of the cooling chamber (39), a movable shaft (41) is movably installed inside the cooling groove (40), a cross brush plate (42) is fixedly installed at the bottom end of the movable shaft (41), a feeding conveyor (49) is fixedly installed on the front side of the base (1), and a loading and unloading manipulator (50) is fixedly installed on one side of the feeding conveyor (49); Four telescopic cylinders (7) are fixedly mounted on the outer side of the top of the turntable (3), a placement table (8) is movably mounted on the top of the driving end of each telescopic cylinder (7), a plurality of discharge troughs (9) are provided on the upper surface of each placement table (8), and an aluminum ring (10) is fixedly mounted on the outer diameter of each placement table (8); A transmission rod (23) is movably mounted on the top of the insulation chamber (12) through a bearing seat, a first cam (24) is fixedly mounted on the outer diameter of one side of the transmission rod (23), a first connecting rod (25) is movably mounted on the end of the first cam (24), and the end of the first connecting rod (25) is movably mounted on the outer end of the first piston rod (16), a second cam (26) is fixedly mounted on the outer diameter of the other side of the transmission rod (23), a second connecting rod (27) is movably mounted on the end of the second cam (26), and the end of the second connecting rod (27) is movably mounted on the outer end of the second piston rod (21); A worm (28) is fixedly mounted on the outer diameter of the middle portion of the transmission rod (23); a rotating shaft (30) is movably mounted on the top of the insulation chamber (12) near the lower portion of the transmission rod (23) through a bearing seat; a worm wheel (31) is fixedly mounted on one end of the rotating shaft (30), and the worm wheel (31) is meshedly connected to the inner end of the worm (28); A driving wheel (32) is fixedly mounted on the other end of the rotating shaft (30), a short shaft (33) is movably mounted on one side of the bottom of the insulation chamber (12), a driven wheel (34) is fixedly mounted on the middle outer diameter of the short shaft (33), and the driven wheel (34) is connected to the outer diameter of the driving wheel (32) via a synchronous belt (35), a second driving bevel gear (36) is fixedly mounted on the outer end of the short shaft (33), a second driven bevel gear (38) is fixedly mounted on the middle outer diameter of the magnetic ring (37), and the second driven bevel gear (38) is meshed and connected with the inner end of the second driving bevel gear (36).

2. The automated production equipment for glass bottles according to claim 1, characterized in that: A first motor (4) is fixedly mounted on one side of the top end of the base (1), a first driving bevel gear (5) is fixedly mounted on the driving end of the first motor (4), a first driven bevel gear (6) is fixedly mounted on the middle outer diameter of the rotating column (2), and the first driven bevel gear (6) is meshed and connected with the inner end of the first driving bevel gear (5).

3. The automated production equipment for glass bottles according to claim 1, characterized in that: The top end of each movable shaft (41) extends to the top of the cooling chamber (39) and is fixedly mounted with a driven gear (43). A second motor (44) is fixedly mounted in the middle of the top end of the cooling chamber (39). A driving gear (45) is fixedly mounted on the driving end of the second motor (44), and the outer end of the driving gear (45) is meshed and connected with the inner ends of all the driven gears (43).

4. The automated production equipment for glass bottles according to claim 1, characterized in that: The inner top of the cooling chamber (39) is also provided with an annular water trough (46), the inner end of the annular water trough (46) is provided with a plurality of connecting grooves (47), and the ends of the connecting grooves (47) are all connected to the interior of the cooling trough (40) on the corresponding side. A water diversion pipe (48) is fixedly installed on one side of the top of the cooling chamber (39), and the inner end of the water diversion pipe (48) is connected to the interior of the annular water trough (46).

Citation Information

Patent Citations

  • Glass bottle producing and assembling equipment

    CN108907712A

  • Stress annealing device for glass bottle production

    CN118515421A