Organic fertilizer microbial fermentation system and method
By designing the microbial fermentation system for organic fertilizers, a uniform addition and closed fermentation environment for bacterial fluids are achieved, and the problems of uneven addition of liquid bacterial species and odor spillage in the prior art are solved, and the quality of organic fertilizers and environmental protection effect are improved.
Patent Information
- Application Number
- CN202510411189.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-06-20
AI Technical Summary
In the existing biological organic fertilizer production technology, the addition of liquid bacterial strains is uneven, resulting in poor mixing of bacterial strains and organic fertilizers, and the inability to form a closed fermentation environment, resulting in odor spillage and environmental pollution.
An organic fertilizer microbial fermentation system is designed, including a spaced side wall and a folding top cover. The uniform addition of bacteria liquid is achieved through a horizontal cabin and a belt conveyor, and a closed fermentation environment is formed through an e-PTFE film to block odor and bacteria.
The uniform addition of bacterial fluid is achieved, the quality of organic fertilizer is improved, the odor spillage is prevented, the VOC and bacterial barrier rate is improved, the environmental pollution is significantly reduced, the fermentation cycle is shortened, and energy consumption is reduced.
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Figure CN120172767A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an organic fertilizer microbial fermentation system and method, belonging to the technical field of organic fertilizer production. Background Art
[0002] Microbial fermentation is the core technology for converting organic waste into high - efficiency fertilizers. Its essence is that microorganisms decompose organic matter through metabolic activities to achieve harmless treatment and nutrient conversion.
[0003] After retrieval, a patent application with the patent number 202311791677.7 discloses a biological organic fertilizer production system and production process, belonging to the technical field of organic fertilizer production. It includes side walls A and B arranged opposite to each other. A fermentation composting area is arranged between side walls A and B. A stirring - type bacterial liquid adding machine that travels along the length directions of side walls A and B is arranged on side walls A and B. The stirring - type bacterial liquid adding machine has a stirring roller for stirring materials and adding bacterial liquid. A bacterial liquid supply box body that moves along with the stirring - type bacterial liquid adding machine is arranged on the stirring - type bacterial liquid adding machine. The present invention has the following beneficial effects: The bacterial liquid is sprayed out through a nozzle. The traveling trolley is started, and the traveling trolley moves along the length direction of the fermentation composting area. While turning the materials with rotary tillage teeth, the bacterial liquid is added to the materials, realizing uniform addition of the bacterial liquid, further accelerating the mixing rate of the bacterial strain and the organic matter, and thus improving the quality of the biological organic fertilizer after production.
[0004] Although the above - mentioned patent can realize the preparation of microbial organic fertilizer, the current technology has incomplete considerations and has the following drawbacks: 1. During the production of biological organic fertilizer, it is sometimes necessary to add liquid bacterial strains and mix them with the biological organic fertilizer. However, most of the current bacterial strain adding mechanisms for biological organic fertilizer production directly add the bacterial strains, resulting in the accumulation of the added liquid bacterial strains in one place, reducing the uniformity of the mixing of the bacterial strains and the organic fertilizer, and reducing the quality of the biological organic fertilizer after production. 2. It is impossible to form a closed fermentation environment.
[0005] To solve one of the above - mentioned problems, there is an urgent need for an organic fertilizer microbial fermentation system and method. Summary of the Invention
[0006] According to the deficiencies in the above - mentioned prior art, the technical problem to be solved by the present invention is: how to prevent the overflow of odors, improve the VOC and pathogen barrier rates, and significantly reduce environmental pollution. For this purpose, an organic fertilizer microbial fermentation system and method are provided.
[0007] The organic fertilizer microbial fermentation system described in the present invention includes a left wall, a middle side wall, and a right wall that are spaced apart. The area between the left wall and the middle side wall is the first fermentation area, and the area between the middle side wall and the right wall is the second fermentation area. It is characterized in that: a left feeding mechanism that can move along the length direction of the left wall is provided on the left wall, a right feeding mechanism that can move along the length direction of the right wall is provided on the right wall, a folding top cover A is provided above the first fermentation area, a folding top cover B is provided above the second fermentation area, and a top cover driving mechanism for driving the opening and closing of the folding top cover A and the folding top cover B is provided on the middle side wall.
[0008] Preferably, the left feeding mechanism includes a horizontal cabin A. One end of the horizontal cabin A is provided with a feeding port A, and the other end of the horizontal cabin A is connected to a vertical feeding channel A. A belt conveyor A is arranged in the horizontal cabin A, and the belt conveyor A is used to convey the materials entering the horizontal cabin A from the feeding port A to the vertical feeding channel A. A bacterial liquid adding mechanism A is arranged at the outlet of the vertical feeding channel A. A walking driving mechanism A for driving the horizontal cabin A to move along the length direction of the left wall and a guiding component A for guiding the walking of the horizontal cabin A are provided on the left wall.
[0009] Preferably, the bacterial liquid adding mechanism A includes a lifting outer sleeve A. The upper part of the lifting outer sleeve A is inserted and connected to the outlet at the bottom end of the vertical feeding channel A. A liquid spraying pipe A distributed in a cross shape is arranged in the lifting outer sleeve A. Nozzles A are arranged on the liquid spraying pipe A. The liquid spraying pipe A is externally connected to a bacterial liquid supply system. The bacterial liquid supply system supplies liquid bacterial liquid to the liquid spraying pipe A and sprays it through the nozzles A. The nozzles A supplement bacterial liquid to the fermentation raw materials passing through the lifting outer sleeve A. A lifting cylinder A is installed on the outer wall of the vertical feeding channel A. The cylinder body of the lifting cylinder A is connected to the vertical feeding channel A, and the telescopic end of the lifting cylinder A is connected to the lifting outer sleeve A. The lifting cylinder A drives the lifting outer sleeve A to lift relative to the vertical feeding channel A to prevent the fermentation raw materials from blocking in the lifting outer sleeve A.
[0010] Preferably, the walking driving mechanism A includes a walking reduction motor A installed on the horizontal cabin A. A driving gear A is installed on the power output shaft of the walking reduction motor A. A rack A meshing with the driving gear A is installed on the left wall. Driven by the walking reduction motor A, through the meshing of the driving gear A and the rack A, the horizontal cabin A moves along the length direction of the left wall; the guiding component A includes a guiding wheel set A installed on the horizontal cabin A and cooperating with the left wall for walking.
[0011] Preferably, the right fabric mechanism includes a horizontal cabin B, one end of the horizontal cabin B is provided with a feed inlet B, the other end of the horizontal cabin B is connected to a vertical fabric channel B, a belt conveyor B is arranged in the horizontal cabin B, and the belt conveyor B is used to convey the materials entering the horizontal cabin B from the feed inlet B to the vertical fabric channel. A bacterial liquid adding mechanism B is arranged at the outlet of the vertical fabric channel B, and a walking driving mechanism B for driving the horizontal cabin B to walk along the length direction of the right wall and a guiding component B for guiding the walking of the horizontal cabin B are arranged on the right wall.
[0012] Preferably, the bacterial liquid adding mechanism B includes a lifting outer sleeve B, the upper part of the lifting outer sleeve B is inserted and connected to the outlet at the bottom end of the vertical fabric channel B, a liquid spraying pipe B distributed in a cross shape is arranged in the lifting outer sleeve B, a nozzle B is arranged on the liquid spraying pipe B, the liquid spraying pipe B is externally connected to a bacterial liquid supply system, the bacterial liquid supply system supplies liquid bacterial liquid to the liquid spraying pipe B and sprays it through the nozzle B, the nozzle B supplements bacterial liquid to the fermentation raw materials passing through the lifting outer sleeve B, a lifting cylinder B is installed on the outer wall of the vertical fabric channel B, the cylinder body of the lifting cylinder B is connected to the vertical fabric channel B, the telescopic end of the lifting cylinder B is connected to the lifting outer sleeve B, and the lifting cylinder B drives the lifting outer sleeve B to lift relative to the vertical fabric channel B to prevent the fermentation raw materials from being blocked in the lifting outer sleeve B.
[0013] Preferably, the walking driving mechanism B includes a walking reduction motor B on the horizontal cabin B, a driving gear B is installed on the walking reduction motor B, a rack B meshing with the driving gear B is installed on the right wall, and the horizontal cabin B is driven to walk along the length direction of the right wall by taking the walking reduction motor B as the power and through the meshing of the driving gear B and the rack B; the guiding component B includes a guiding wheel set B installed on the horizontal cabin B and cooperating with the right wall for walking.
[0014] Preferably, a plurality of groups of top cover driving mechanisms are arranged at intervals along the length direction of the middle side wall. Each group of top cover driving mechanisms includes a cylinder mounting seat installed on the upper part of the middle side wall. The cylinder mounting seat is hinged to the left hinge frame through a first hinge point. The left hinge frame is fixedly connected to the left extension arm frame. The left extension arm frame is fixedly connected to the folding top cover A. The middle part of the left extension arm frame has a left cylinder hinge seat hinged to the telescopic rod of the left driving cylinder. The cylinder body of the left driving cylinder is hinged to the third hinge point of the cylinder mounting seat. The cylinder mounting seat is hinged to the right hinge frame through a second hinge point. The right hinge frame is fixedly connected to the right extension arm frame. The right extension arm frame is fixedly connected to the folding top cover B. The middle part of the right extension arm frame has a right cylinder hinge seat hinged to the telescopic rod of the right driving cylinder. The cylinder body of the right driving cylinder is hinged to the fourth hinge point of the cylinder mounting seat. The left driving cylinder drives the left extension arm frame to switch from the horizontal state to the vertical state or from the vertical state to the horizontal state. The right driving cylinder drives the right extension arm frame to switch from the horizontal state to the vertical state or from the vertical state to the horizontal state.
[0015] Preferably, the folding top cover A includes a rectangular frame A. A composting film A is fixed on the rectangular frame A. The composting film A is laid along the length direction of the rectangular frame A. The composting film A is provided with a double layer. A plurality of reinforcing beams A are arranged in the rectangular frame A.
[0016] Preferably, the folding top cover B includes a rectangular frame B. A composting film B is fixed on the rectangular frame B. The composting film B is laid along the length direction of the rectangular frame B. The composting film B is provided with a double layer. A plurality of reinforcing beams B are arranged in the rectangular frame B.
[0017] Preferably, both the composting film A and the composting film B are e-PTFE composting films.
[0018] The present invention also discloses an organic fertilizer microbial fermentation method, which is characterized in that the fermentation raw materials are respectively transferred to the first fermentation area and the second fermentation area by the left feeding mechanism and the right feeding mechanism. The addition of the bacterial liquid is completed during the transfer process by the left feeding mechanism and the right feeding mechanism. After the fermentation raw materials are transferred into the first fermentation area and the second fermentation area, the left feeding mechanism and the right feeding mechanism move to the ends of the side wall to avoid interfering with the top cover. The top cover driving mechanism drives the folding top cover A and the folding top cover B to be respectively buckled above the first fermentation area and the second fermentation area, and the fermentation raw materials are fermented in the first fermentation area and the second fermentation area.
[0019] Compared with the prior art, the present invention has the following beneficial effects: In the organic fertilizer microbial fermentation system of the present invention, after the fermentation raw materials are transferred into the first fermentation area and the second fermentation area, the top cover driving mechanism drives the folding top cover A and the folding top cover B to be respectively buckled above the first fermentation area and the second fermentation area. The fermentation raw materials are fermented in the first fermentation area and the second fermentation area. The e-PTFE membrane has micropores with a diameter of 0.2 μm evenly distributed on its surface, allowing water vapor and carbon dioxide to escape, while blocking external rainwater, bacteria, dust and odor substances (such as ammonia and hydrogen sulfide), preventing the overflow of odors, improving the VOC and germ barrier rates, and significantly reducing environmental pollution.
[0020] In the organic fertilizer microbial fermentation system and method of the present invention, the fermentation cycle is shortened by 30%-50%, and the energy consumption is only about 1 / 3 of that of traditional composting.
[0021] In the organic fertilizer microbial fermentation system and method of the present invention, a nozzle A is provided on the liquid spraying pipe A. The liquid spraying pipe A is externally connected to a bacterial liquid supply system. The bacterial liquid supply system supplies the liquid bacterial liquid to the liquid spraying pipe A and sprays it through the nozzle A. The nozzle A supplements the bacterial liquid to the fermentation raw materials passing through the self-lifting outer sleeve pipe A. A lifting cylinder A is installed on the outer wall of the vertical cloth channel A. The cylinder body of the lifting cylinder A is connected to the vertical cloth channel A, and the telescopic end of the lifting cylinder A is connected to the self-lifting outer sleeve pipe A. The lifting cylinder A drives the self-lifting outer sleeve pipe A to lift relative to the vertical cloth channel A to prevent the fermentation raw materials from being blocked in the self-lifting outer sleeve pipe A. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.
[0023] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is an external structural diagram of the top cover driving mechanism of the present invention; Figure 3 is an external structural diagram of the left cloth feeding mechanism; Figure 4 is an external structural diagram of the right cloth feeding mechanism Figure 5 is an external structural diagram of the folding top cover A Figure 6 is an external structural diagram of the folding top cover B.
[0024] In the figure: 1. Left side wall; 2. Middle side wall; 3. Right side wall; 4. Left fabric mechanism; 4.1 Horizontal cabin A; 4.2 Feed inlet A; 4.3 Vertical fabric channel A; 4.4 Belt conveyor A; 5. Right fabric mechanism; 5.1 Horizontal cabin B; 5.2 Feed inlet B; 5.3 Vertical fabric channel B; 5.4 Belt conveyor B; 6. Folding top cover A; 6.1 Rectangular frame A; 6.2 Compost film A; 6.3 Reinforcing beam A; 7. Folding top cover B; 7.1 Rectangular frame B; 7.2 Compost film B; 7.3 Reinforcing beam B; 8. Cylinder mounting seat; 9. First hinge point; 10. Second hinge point; 11. Third hinge point; 12. Fourth hinge point; 13. Left extension boom; 14. Left hinge frame; 15. Left driving cylinder; 16. Left cylinder hinge seat; 17. Right extension boom; 18. Right hinge frame; 19. Right driving cylinder; 20. Right cylinder hinge seat; 21. Lifting outer sleeve A; 22. Lifting cylinder A; 23. Liquid spraying pipe A; 24. Nozzle A; 25. Guide wheel set A; 26. Traveling reduction motor A; 27. Driving gear A; 28. Rack A; 29. Lifting outer sleeve B; 30. Lifting cylinder B; 31. Liquid spraying pipe B; 32. Nozzle B; 33. Guide wheel set B; 34. Traveling reduction motor B; 35. Driving gear B; 36. Rack B. Detailed implementation mode
[0025] The present invention will be further described below with reference to the accompanying drawings: The following further illustrates the present invention through specific embodiments, but the present invention is not limited thereto. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
[0026] Example 1, as Figure 1-2 shown, the organic fertilizer microbial fermentation system includes a left side wall 1, a middle side wall 2 and a right side wall 3 arranged at intervals. Between the left side wall 1 and the middle side wall 2 is a first fermentation area, and between the middle side wall 2 and the right side wall 3 is a second fermentation area. A left fabric mechanism 4 that can travel along the length direction of the device is arranged on the left side wall 1, and a right fabric mechanism 5 that can travel along the length direction of the right side wall 3 is arranged on the right side wall 3. A folding top cover A 6 is provided above the first fermentation area, a folding top cover B 7 is provided above the second fermentation area, and a top cover driving mechanism for opening and closing the folding top cover A 6 and the folding top cover B 7 is arranged on the middle side wall 2.
[0027] Example 2, as Figure 1-6As shown in the figure, the organic fertilizer microbial fermentation system includes a left wall 1, a middle side wall 2 and a right wall 3 which are arranged at intervals. The area between the left wall 1 and the middle side wall 2 is the first fermentation area, and the area between the middle side wall 2 and the right wall 3 is the second fermentation area. A left feeding mechanism 4 that can move along the length direction of the left wall 1 is arranged on the left wall 1, and a right feeding mechanism 5 that can move along the length direction of the right wall 3 is arranged on the right wall 3. A folding top cover A6 is provided above the first fermentation area, and a folding top cover B7 is provided above the second fermentation area. A top cover driving mechanism for driving the folding top cover A6 and the folding top cover B7 to open and close is arranged on the middle side wall 2.
[0028] Further, the left feeding mechanism 4 includes a horizontal cabin A4.1. One end of the horizontal cabin A4.1 is provided with a feeding port A4.2, and the other end of the horizontal cabin A4.1 is connected to a vertical feeding channel A4.3. A belt conveyor A4.4 is arranged in the horizontal cabin A4.1, and the belt conveyor A4.4 is used to convey the materials entering the horizontal cabin A4.1 from the feeding port A4.2 to the vertical feeding channel A4.3. A bacterial liquid adding mechanism A is arranged at the outlet of the vertical feeding channel A4.3. A walking driving mechanism A for driving the horizontal cabin A4.1 to move along the length direction of the left wall 1 and a guiding component A for guiding the walking of the horizontal cabin A4.1 are arranged on the left wall 1.
[0029] Further, the bacterial liquid adding mechanism A includes a lifting outer sleeve A21. The upper part of the lifting outer sleeve A21 is inserted and connected to the outlet at the bottom end of the vertical feeding channel A4.3. A liquid spraying pipe A23 distributed in a cross shape is arranged in the lifting outer sleeve A21. Nozzles A24 are arranged on the liquid spraying pipe A23. The liquid spraying pipe A23 is externally connected to a bacterial liquid supply system. The bacterial liquid supply system supplies liquid bacterial liquid to the liquid spraying pipe A23 and sprays it through the nozzles A24. The nozzles A24 supplement bacterial liquid to the fermentation raw materials passing through the lifting outer sleeve A21. A lifting cylinder A22 is installed on the outer wall of the vertical feeding channel A4.3. The cylinder body of the lifting cylinder A22 is connected to the vertical feeding channel A4.3, and the telescopic end of the lifting cylinder A22 is connected to the lifting outer sleeve A21. The lifting cylinder A22 drives the lifting outer sleeve A21 to lift relative to the vertical feeding channel A4.3 to prevent the fermentation raw materials from blocking in the lifting outer sleeve A21.
[0030] Further, the walking driving mechanism A includes a walking reduction motor A26 installed on the horizontal cabin A4.1. A driving gear A27 is installed on the power output shaft of the walking reduction motor A26. A rack A28 meshing with the driving gear A27 is installed on the left side wall 1. Driven by the walking reduction motor A34, through the meshing of the driving gear A27 and the rack A28, the horizontal cabin A4.1 walks along the length direction of the left side wall 1. The guiding assembly A includes a guiding wheel set A25 installed on the horizontal cabin A4.1 and cooperating with the left side wall 1 for walking.
[0031] Further, the right - hand side material distribution mechanism 5 includes a horizontal cabin B5.1. One end of the horizontal cabin B5.1 is provided with a feeding port B5.2. The other end of the horizontal cabin B5.1 is connected to a vertical material distribution channel B5.3. A belt conveyor B5.4 is arranged in the horizontal cabin B5.1. The belt conveyor B5.4 is used to convey the materials entering the horizontal cabin B5.1 from the feeding port B5.2 into the vertical material distribution channel B5.3. A bacterial liquid adding mechanism B is arranged at the outlet of the vertical material distribution channel B5.3. A walking driving mechanism B for driving the horizontal cabin B5.1 to walk along the length direction of the right side wall 3 and a guiding assembly B for guiding the walking of the horizontal cabin B5.1 are arranged on the right side wall 3.
[0032] Further, the bacterial liquid adding mechanism B includes a lifting outer sleeve B29. The upper part of the lifting outer sleeve B29 is inserted and connected to the outlet at the bottom end of the vertical material distribution channel B5.3. A liquid spraying pipe B31 distributed in a cross - shape is arranged in the lifting outer sleeve B29. Nozzles B32 are arranged on the liquid spraying pipe B31. The liquid spraying pipe B31 is externally connected to a bacterial liquid supply system. The bacterial liquid supply system supplies liquid bacterial liquid to the liquid spraying pipe B31 and sprays it through the nozzles B32. The nozzles B32 supplement bacterial liquid to the fermentation raw materials passing through the lifting outer sleeve B29. A lifting cylinder B30 is installed on the outer wall of the vertical material distribution channel B5.3. The cylinder body of the lifting cylinder B30 is connected to the vertical material distribution channel B5.3. The telescopic end of the lifting cylinder B30 is connected to the lifting outer sleeve B29. The lifting cylinder B30 drives the lifting outer sleeve B29 to lift relative to the vertical material distribution channel B5.3 to prevent the fermentation raw materials from blocking in the lifting outer sleeve B29.
[0033] Further, the walking drive mechanism B includes a walking reduction motor B34 on the horizontal cabin B5.1. An active gear B35 is installed on the walking reduction motor B34. A rack B36 meshing with the active gear B35 is installed on the right side wall 3. Driven by the walking reduction motor B34, through the meshing of the active gear B35 and the rack B36, the horizontal cabin B5.1 walks along the length direction of the right side wall 3; the guiding component B includes a guiding wheel set B33 installed on the horizontal cabin B5.1 and cooperating with the right side wall 3 for walking.
[0034] Further, multiple groups of top cover drive mechanisms are arranged at intervals along the length direction of the middle side wall 2. Each group of top cover drive mechanisms includes a cylinder mounting seat 8 installed on the upper part of the middle side wall 2. The cylinder mounting seat 8 is hinged to the left hinged frame 14 through a first hinge point 9. The left hinged frame 14 is fixedly connected to the left extension boom 13. The left extension boom 13 is fixedly connected to the folding top cover A6. The middle part of the left extension boom 13 has a left cylinder hinge seat 16 hinged to the telescopic rod of the left drive cylinder 15. The cylinder body of the left drive cylinder 15 is hinged to the third hinge point 11 of the cylinder mounting seat 8; The cylinder mounting seat 8 is hinged to the right hinged frame 18 through a second hinge point 10. The right hinged frame 18 is fixedly connected to the right extension boom 17. The right extension boom 17 is fixedly connected to the folding top cover B7. The middle part of the right extension boom 17 has a right cylinder hinge seat 20 hinged to the telescopic rod of the right drive cylinder 19. The cylinder body of the right drive cylinder 19 is hinged to the fourth hinge point 12 of the cylinder mounting seat 8. The left drive cylinder 15 drives the left extension boom 13 to switch from the horizontal state to the vertical state or from the vertical state to the horizontal state. The right drive cylinder 19 drives the right extension boom 17 to switch from the horizontal state to the vertical state or from the vertical state to the horizontal state.
[0035] Further, the folding top cover A6 includes a rectangular frame A6.1. A composting film A6.2 is fixed on the rectangular frame A6.1. The composting film A6.2 is laid along the length direction of the rectangular frame A6.1. The composting film A6.2 is provided with two layers. Multiple strengthening beams A6.3 are arranged in the rectangular frame A6.1.
[0036] Further, the folding top cover B7 includes a rectangular frame B7.1. A composting film B7.2 is fixed on the rectangular frame B7.1. The composting film B7.2 is laid along the length direction of the rectangular frame B7.1. The composting film B7.2 is provided with two layers. Multiple strengthening beams B7.3 are arranged in the rectangular frame B7.1.
[0037] Furthermore, both the composting film A6.2 and the composting film B7.2 are e-PTFE composting films. They discharge water vapor and carbon dioxide through air permeability and moisture permeability, while blocking odors, dust, and pathogenic bacteria, forming a closed fermentation environment. In Example 3, for the organic fertilizer microbial fermentation method, the left cloth feeding mechanism 4 and the right cloth feeding mechanism 5 are respectively used to transfer the fermentation raw materials to the first fermentation area and the second fermentation area, and the addition of the bacterial liquid is completed during the transfer process by the left cloth feeding mechanism 4 and the right cloth feeding mechanism 5. After the fermentation raw materials are transferred into the first fermentation area and the second fermentation area, the top cover driving mechanism drives the folding top cover A6 and the folding top cover B7 to be respectively buckled above the first fermentation area and the second fermentation area, and the fermentation raw materials are fermented in the first fermentation area and the second fermentation area.
[0038] For the organic fertilizer microbial fermentation system of the present invention, after the fermentation raw materials are transferred into the first fermentation area and the second fermentation area, the top cover driving mechanism drives the folding top cover A and the folding top cover B to be respectively buckled above the first fermentation area and the second fermentation area, and the fermentation raw materials are fermented in the first fermentation area and the second fermentation area. Micro-pores with a diameter of 0.2 μm are evenly distributed on the surface of the e-PTFE film, allowing water vapor and carbon dioxide to escape, while blocking external rainwater, bacteria, dust, and odor substances (such as ammonia and hydrogen sulfide), preventing the overflow of odors, improving the VOC and pathogen blocking rates, and significantly reducing environmental pollution.
[0039] For the organic fertilizer microbial fermentation system and method of the present invention, the fermentation cycle is shortened by 30% - 50%, and the energy consumption is only about 1 / 3 of that of traditional composting.
[0040] For the organic fertilizer microbial fermentation system and method of the present invention, a nozzle A is provided on the liquid spraying pipe A. The liquid spraying pipe A is externally connected to a bacterial liquid supply system. The bacterial liquid supply system supplies the liquid bacterial liquid to the liquid spraying pipe A and sprays it through the nozzle A. The nozzle A supplements the bacterial liquid to the fermentation raw materials passing through the lifting outer sleeve pipe A. A lifting cylinder A is installed on the outer wall of the vertical cloth feeding channel A. The cylinder body of the lifting cylinder A is connected to the vertical cloth feeding channel A, and the telescopic end of the lifting cylinder A is connected to the lifting outer sleeve pipe A. The lifting cylinder A drives the lifting outer sleeve pipe A to lift relative to the vertical cloth feeding channel A to prevent the fermentation raw materials from being blocked in the lifting outer sleeve pipe A.
[0041] The above has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
[0042] Matters not described in detail in the present invention are all well-known technologies to those skilled in the art.
Claims
1. An organic fertilizer microbial fermentation system, comprising a left wall, a middle wall and a right wall arranged at intervals, a first fermentation area being between the left wall and the middle wall, and a second fermentation area being between the middle wall and the right wall, characterized in that: A left-side cloth mechanism that can move along the length direction of the device is arranged on the left wall, and a right-side cloth mechanism that can move along its length direction is arranged on the right wall. A foldable top cover A is provided above the first fermentation area, and a foldable top cover B is provided above the second fermentation area. A top cover driving mechanism for driving the foldable top cover A and the foldable top cover B to open and close is arranged on the middle side wall.
2. The organic fertilizer microbial fermentation system according to claim 1, characterized in that: The left-side material distribution mechanism includes a horizontal cabin A, one end of which is provided with a feed port A, the other end of which is connected to a vertical material distribution path A, a belt conveyor A is provided in the horizontal cabin A, and the belt conveyor A is used to transport the materials entering the horizontal cabin A from the feed port A to the vertical material distribution path A, a bacterial liquid adding mechanism A is provided at the outlet of the vertical material distribution path A, and a walking drive mechanism A for driving the horizontal cabin A to move along the length direction of the left wall and a guide component A for guiding the horizontal cabin A to move are provided on the left side wall.
3. The organic fertilizer microbial fermentation system according to claim 2, characterized in that: The bacterial liquid adding mechanism A comprises a lifting outer sleeve A, the upper part of which is plug-connected with the outlet at the bottom end of the vertical material distribution channel A, and the lifting outer sleeve A is provided with a cross-distributed liquid spray pipe A, and the liquid spray pipe A is provided with a nozzle A, and the liquid spray pipe A is externally connected to a bacterial liquid supply system, and the bacterial liquid supply system supplies liquid bacterial liquid to the liquid spray pipe A and sprays it through the nozzle A, and the nozzle A replenishes the bacterial liquid in the fermentation raw material passing through the lifting outer sleeve A, and a lifting cylinder A is installed on the outer wall of the vertical material distribution channel A, and the cylinder body of the lifting cylinder A is connected to the vertical material distribution channel A, and the telescopic end of the lifting cylinder A is connected to the lifting outer sleeve A, and the lifting cylinder A drives the lifting outer sleeve A to rise and fall relative to the vertical material distribution channel A to avoid the fermentation raw material from being blocked in the lifting outer sleeve A.
4. The organic fertilizer microbial fermentation system according to claim 3, characterized in that: The travel drive mechanism A includes a travel reduction motor A installed on the horizontal cabin body A, a driving gear A is installed on the power output shaft of the travel reduction motor A, and a rack A meshing with the driving gear A is installed on the left wall. The travel reduction motor A is used as power, and the driving gear A and the rack A are meshed to realize the horizontal cabin body A moving along the length direction of the left wall; the guide assembly A includes a guide wheel group A installed on the horizontal cabin body A and cooperating with the left wall for movement.
5. The organic fertilizer microbial fermentation system according to claim 4, characterized in that: The right-side material distribution mechanism includes a horizontal cabin B, one end of which is provided with a feed port B, the other end of which is connected to a vertical material distribution path B, a belt conveyor B is provided in the horizontal cabin B, and the belt conveyor B is used to transport the materials entering the horizontal cabin B from the feed port B to the vertical material distribution path, a bacterial liquid adding mechanism B is provided at the outlet of the vertical material distribution path B, and a walking drive mechanism B for driving the horizontal cabin B to move along the length direction of the right side wall and a guide component B for guiding the horizontal cabin B to move are provided on the right side wall.
6. The organic fertilizer microbial fermentation system according to claim 5, characterized in that: The bacterial liquid adding mechanism B comprises a lifting outer sleeve B, the upper part of which is plug-connected with the outlet at the bottom end of the vertical material distribution channel B, the lifting outer sleeve B is provided with a cross-distributed liquid spray pipe B, the liquid spray pipe B is provided with a nozzle B, the liquid spray pipe B is externally connected to a bacterial liquid supply system, the bacterial liquid supply system supplies liquid bacterial liquid to the liquid spray pipe B, and sprays it out through the nozzle B, the nozzle B replenishes the bacterial liquid in the fermentation raw material passing through the lifting outer sleeve B, a lifting cylinder B is installed on the outer wall of the vertical material distribution channel B, the cylinder body of the lifting cylinder B is connected to the vertical material distribution channel B, the telescopic end of the lifting cylinder B is connected to the lifting outer sleeve B, and the lifting cylinder B drives the lifting outer sleeve B to rise and fall relative to the vertical material distribution channel B to avoid the fermentation raw material from being blocked in the lifting outer sleeve B.
7. The organic fertilizer microbial fermentation system according to claim 5, characterized in that: The walking drive mechanism B includes a walking reduction motor B on a horizontal cabin body B, a driving gear B is installed on the walking reduction motor B, and a rack B meshing with the driving gear B is installed on the right side wall. The walking reduction motor B is used as the power, and the driving gear B and the rack B are meshed to realize the horizontal cabin body B moving along the length direction of the right side wall; the guide assembly B includes a guide wheel group B installed on the horizontal cabin body B and cooperating with the right side wall for walking.
8. The organic fertilizer microbial fermentation system according to claim 6, characterized in that: The top cover driving mechanism is provided with a plurality of groups at intervals along the length direction of the middle side wall, and each group of the top cover driving mechanism includes a cylinder mounting seat installed on the upper part of the middle side wall, the cylinder mounting seat is hinged to the left articulated frame through a first hinge point, the left articulated frame is fixedly connected to the left extension arm frame, the left extension arm frame is fixedly connected to the foldable top cover A, the middle part of the left extension arm frame has a left cylinder articulated seat articulated to the telescopic rod of the left driving cylinder, the cylinder body of the left driving cylinder is hinged on the third hinge point of the cylinder mounting seat; the cylinder mounting seat is connected to the right The side articulated frame is hinged, the right articulated frame is fixedly connected to the right extension arm, the right extension arm is fixedly connected to the foldable top cover B, the middle part of the right extension arm has a right cylinder articulated seat hinged to the telescopic rod of the right driving cylinder, the cylinder body of the right driving cylinder is hinged at the fourth hinge point of the cylinder mounting seat, the left driving cylinder drives the left extension arm to switch from a horizontal state to a vertical state or from a vertical state to a horizontal state, and the right driving cylinder drives the right extension arm to switch from a horizontal state to a vertical state or from a vertical state to a horizontal state.
9. The organic fertilizer microbial fermentation system according to claim 8, characterized in that: The foldable top cover A comprises a rectangular frame A, on which a compost film A is fixed. The compost film A is laid along the length direction of the rectangular frame A, the compost film A is provided with a double layer, and a plurality of reinforcing beams A are provided in the rectangular frame A.
10. An organic fertilizer microbial fermentation method, characterized in that: The fermentation raw materials are transferred to the first fermentation area and the second fermentation area by using the left cloth mechanism and the right cloth mechanism respectively, and the addition of bacterial liquid is completed during the transfer process by the left cloth mechanism and the right cloth mechanism. After the fermentation raw materials are transferred into the first fermentation area and the second fermentation area, the left cloth mechanism and the right cloth mechanism are moved to the end of the side wall to avoid interference with the top cover. The top cover driving mechanism drives the foldable top cover A and the foldable top cover B to buckle above the first fermentation area and the second fermentation area respectively, and the fermentation raw materials are fermented in the first fermentation area and the second fermentation area.
Citation Information
Patent Citations
Bio-organic fertilizer production system and production process
CN117736024A