High-rigidity anti-deformation aluminum veneer and processing device and process thereof

By automating and efficient folding of aluminum veneers twice to form an L-shaped cross-section support structure, the existing aluminum veneers have solved the problems of poor deformation resistance and low processing efficiency, and the efficient processing and beautiful paving of high-rigid deformation-resistant aluminum veneers have been achieved.

CN120175018AActive Publication Date: 2025-06-20SHANDONG DAHUA XIN ALUMINUM CO LTD
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Patent Information

Application Number
CN202510654712.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-06-20
Estimated Expiration
2045-05-21

AI Technical Summary

Technical Problem

Due to different processes in the production and processing of existing aluminum veneers, the deformation resistance varies greatly, and unevenness is prone to occur during large-area paving, which affects the beauty, and has high processing efficiency and cost.

Method used

A high-rigid deformation-resistant aluminum veneer and its processing device and process are proposed. By automating and efficient folding of aluminum veneer twice, forming an L-shaped cross-section support structure, enhancing deformation resistance, and improving production efficiency through automated processing devices.

Benefits of technology

It improves the deformation resistance and production and processing efficiency of aluminum veneer, reduces manual operation, reduces costs, and improves the flatness and aesthetics of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of aluminum veneer processing, in particular to a high-rigidity anti-deformation aluminum veneer and a processing device and process thereof, solves the problems that an existing aluminum veneer is low in processing efficiency and is generally subjected to one-time edge folding, so that the anti-deformation capacity of the aluminum veneer is poor, and provides the following scheme that the high-rigidity anti-deformation aluminum veneer comprises an aluminum veneer body; chamfering notches are formed in the four corners of the aluminum veneer, the edge of the aluminum veneer is bent through the chamfering notches to form a first folded edge perpendicular to the aluminum veneer, the first folded edge is further bent through the chamfering notches to form a second folded edge parallel to the aluminum veneer, and chamfers are further formed in the two ends of the second folded edge. According to the aluminum veneer, through two times of edge folding, the folded edge can have the L-shaped section, the side, parallel to the aluminum veneer, of the folded edge serves as a mounting face and is used for being connected with a connecting piece, deformation of the aluminum veneer can be effectively limited in the follow-up process, and the anti-deformation capacity of the aluminum veneer is effectively improved.
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Description

Technical Field

[0001] The present invention relates to the field of aluminum veneer processing, in particular to a high-rigidity anti-deformation aluminum veneer and its processing device and process. Background Art

[0002] A high-rigidity anti-deformation aluminum veneer is a decorative material with high strength, high stability and good anti-deformation ability, mainly used for: Building curtain walls, such as the exterior wall decoration of large public buildings and commercial buildings like airports, stations, hospitals, office buildings, opera houses, etc., which can not only show the beauty and generosity of modern buildings, but also ensure the safety and durability of the buildings; It can also be used in indoor decoration fields such as lobby facades, column decorations, elevated corridors, pedestrian overpasses, elevator edging, balcony packaging, advertising signs, indoor special-shaped ceilings, etc., creating a unique decorative effect for the indoor space; In some special fields with high requirements for material properties, such as aerospace and rail transit, the high-rigidity anti-deformation aluminum veneer also has certain applications, used to manufacture some components or structural parts that require high strength, light weight and corrosion resistance.

[0003] Currently, the most common use of aluminum veneer in the civilian field is for building curtain walls. However, due to different processes in the production and processing of aluminum veneer, its anti-deformation ability will vary greatly. That is, among aluminum veneers with the same thickness, whether the edge of the aluminum veneer is folded and how many times it is folded have a great impact on the anti-deformation ability. Although the anti-deformation ability of the single-folded-edge aluminum veneer used in some building curtain walls has been improved, there is still deformation. When laying a large area, there will still be unevenness, affecting the aesthetics. However, since the current single folding is basically manual operation, if secondary folding is required, not only will the investment in cutting and bending increase, the cost will increase, but also the production efficiency will be reduced. Therefore, a high-rigidity anti-deformation aluminum veneer and its processing device and process are proposed. Summary of the Invention

[0004] In order to overcome the deficiencies of the prior art, the present invention proposes a high-rigidity anti-deformation aluminum veneer and its processing device and process, which can perform two automated and efficient foldings on the aluminum veneer, improving the anti-deformation ability of the aluminum plate while also improving the production and processing efficiency.

[0005] To solve the above technical problems, the basic technical solution proposed by the present invention is: A high-rigidity anti-deformation aluminum veneer, including an aluminum veneer, chamfered cuts are provided at the four corners of the aluminum veneer, a first fold parallel to the aluminum veneer is bent at the edge of the aluminum veneer through the chamfered cut, a second fold parallel to the aluminum veneer is further bent on the first fold through the chamfered cut, and chamfers are provided at both ends of the second fold.

[0006] Preferably, a corner plate is connected between the adjacent sides of the second hem that are close to each other, a reinforcing square tube is welded between the first hems whose two sides are parallel to each other, and the reinforcing square tube is also welded and fixed to the back of the aluminum single plate.

[0007] A processing device for a high-rigidity anti-deformation aluminum single plate includes a processing table. Sliding frames are symmetrically and slidably connected to both ends of the processing table. A support table is connected to each sliding frame. Two slideways are symmetrically opened at the upper end of the processing table. A positioning assembly is slidably arranged in the slideways. The positioning assembly is used to center and align the aluminum single plate blank placed on the processing table. A bending template one is rotatably connected to the support table. A slide seat two is slidably connected to the sliding frame. A telescopic member three is installed at the lower end of the slide seat two, and a sleeve seat is connected to the lower output end of the telescopic member three. A hemming die is connected to the sleeve seat. A turning assembly for rotating the aluminum single plate blank is also arranged on the processing table. A cutting assembly is connected to the sleeve seat. The cutting assembly is used to cut chamfered cuts at the four corners of the aluminum single plate blank. A telescopic member two is installed on the support table. The output end of the telescopic member two is connected to a push rod that slidably fits on the surface of the bending template one. The push rod cooperates with the hemming die to bend the chamfered cut to form a first hem. A bending template two is slidably arranged on the bending template one. A linkage assembly is also arranged on the bending template one. The linkage assembly is used to drive the bending template two to slide when the push rod slidably fits on the surface of the bending template one, and bend the first hem to form a second hem.

[0008] Preferably, guide rails one are symmetrically installed at the front and rear ends on both sides of the processing table. A slide seat one is slidably connected in the guide rails one. The two ends of the sliding frame are respectively connected to the slide seats one on both sides of the same end at the front and rear. A guide rail two is installed on the sliding frame. The slide seat two is slidably connected in the guide rail two.

[0009] Preferably, the positioning assembly includes a chute, a sliding plate, a frame one, a roller one, a connecting seat, a servo motor one, and a lead screw. The chute is connected to the bottom of the processing table on both sides of the slideway. The two ends of the sliding plate are slidably connected in the slideway. The frame one is connected to the sliding plate and slidably penetrates through the slideway and extends above the processing table. The roller one is rotatably connected in the frame one and is arranged at equal intervals in the frame one. The roller one is in rolling connection with the edge of the aluminum single plate blank. Two connecting seats are provided and are respectively connected to the two sliding plates at the same end. The servo motor one is installed on the processing table. The lead screw is connected to the output end of the servo motor one. The thread directions on the outer sides of both ends of the lead screw are opposite. The two connecting seats are respectively symmetrically thread sleeved on the outer sides of both ends of the lead screw.

[0010] Preferably, the cutting assembly includes a two-way telescopic part, a special-shaped cutter, a second frame, and two rollers. The two-way telescopic part is embedded in a set seat, and the two ends of the two-way telescopic part extend on both outer sides of the set seat and are connected to a mounting seat. The special-shaped cutter is installed on the set seat by bolts. The second frame is connected to the side of the set seat away from the folding mold. The second roller is rotatably connected in the second frame and is evenly spaced in the second frame. The second roller is rollingly connected to the edge of the aluminum veneer blank.

[0011] Preferably, the linkage assembly includes a slideway opening, a pulley, a drum, a gear, a pull rope, a frame three, a sliding frame, and a rack. The slideway opening is opened on the bending template one, the pulley is rotatably connected to the inner wall of one end of the slideway opening close to the processing table, the drum is rotatably connected to the bending template one at the end of the slideway opening away from the processing table, and is located on the side of the bending template one close to the processing table, one end of the pull rope is connected to the bending template two, and the other end passes around the pulley and is wound around the drum, the gear is connected to both ends of the drum, the frame three is connected to one side of the bending template one close to the processing table, the sliding frame is slidably mounted on the frame three, the rack is connected to the sliding frame and meshed with the gear, the push rod slides in contact with the surface of the frame three, and cooperates with the sliding frame.

[0012] Preferably, the bending template 1 is connected to a slide rail on the side away from the processing table, and the slide rail is set in two. A connecting plate is slidably connected between the two slide rails, and springs are connected between the two ends of the connecting plate and the inner walls of the two slide rails. The bending template 2 is connected to the connecting plate and slides in contact with the surface of the bending template 1, and the bending template 2 is located between the two slide rails.

[0013] Preferably, the steering assembly includes a telescopic member 1, a servo motor 2, and a turntable, the telescopic member 1 is installed on a processing table, the servo motor 2 is connected to the output end of the telescopic member 1, the turntable is connected to the output end of the servo motor 2, a through hole is opened on the processing table, and the turntable slides through the through hole.

[0014] A processing technology of a high-rigidity anti-deformation aluminum single plate processing device comprises the following steps: Step 1: Place the aluminum veneer blank on the processing table. The processing table is provided with a positioning component for placing the aluminum veneer blank in the center of the front and back on the processing table. Then, the slides on both sides are synchronously moved close to each other to drive the set seats on both sides to move close to each other and fit the left and right sides of the aluminum veneer blank, so as to realize the left and right center placement of the aluminum veneer blank. Step 2: Synchronously adjust the positions of the slides on both sides so that the support table can support the left and right ends of the aluminum veneer blank placed in the center, and then start the cutting assembly to cut chamfered cuts at the four corners of the aluminum veneer blank; Step 3: Synchronously adjust the positions of the slides on both sides again, so that the chamfered cuts at the left and right ends of the aluminum single plate blank are at the corresponding positions of the rotating connection between the bending template 1 and the support platform, start the telescopic member 2 to drive the push rod to produce a conflict with the bending template 1 in the vertical state, and push the bending template 1 to rotate to the horizontal state. During the process, the bending template 1 will bend the chamfered cuts at both ends of the aluminum single plate blank to form two folding edges 1 on the left and right; Step 4: Control the telescopic member 2 to drive the push rod to continue to contact the bending template 1. The push rod will gradually cooperate with the linkage component to drive the bending template 2 to approach the folding edge 1, causing a conflict with the folding edge 1 to form the folding edge 2; Step 5: The aluminum sheet blank that has been folded on both sides is driven to rotate 90 degrees through the steering assembly to perform the same folding process on the other two sides.

[0015] The beneficial effects of the present invention are: 1. The technical solution of the present invention forms a chamfered cut with chamfers by cutting the four corners of the aluminum single plate blank, and then folding the chamfered cut once to form a folded edge 1, and then folding the chamfer on the folded edge 1 twice to form a folded edge 2, thereby forming an L-shaped cross-section support structure on the installation surface of the aluminum single plate. In this way, during the specific installation, the installation is achieved by installing a connecting piece on the folded edge 2, and because the folded edge 2 is parallel to the aluminum single plate, the surface of the aluminum single plate is effectively stabilized, and the deformation resistance of the aluminum single plate is greatly enhanced. The aluminum single plate itself can also improve its own rigidity by increasing its thickness, and can also connect the corner plate between the adjacent folded edges 2 to further improve the stability of the folded edges 1 and 2, and improve the deformation resistance of the aluminum single plate; 2. The technical solution of the present invention is to place the aluminum single plate blank cut into a specific size on the processing table, place the aluminum single plate blank in the center by the centering alignment component, and then control the cutting component to cut the four corners of the aluminum single plate blank, so as to obtain the aluminum single plate blank with chamfered cuts, and the cutting can be performed synchronously at both ends, so that all four corners can be cut at one time, which can be highly automated and greatly improve the processing efficiency; 3. The technical solution of the present invention drives the bending template 1 to rotate from a vertical state to a horizontal state through a driving component, thereby realizing a primary folding of the aluminum single plate blank, and then drives the bending template 2 to bend the folded edge 1 that has been bent and formed through a linkage component, thereby realizing a secondary folding and forming a folded edge 2, thereby further improving the processing efficiency and being fully automated. At the same time, since the aluminum single plate blank has four sides, after folding the two sides synchronously, the aluminum single plate blank can be rotated 90° through the steering component to fold the other two sides, thereby improving the degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 This is a schematic structural view of only one side carriage of the present invention; Figure 3 This is a schematic bottom view of only one side carriage of the present invention; Figure 4 This is a schematic view of the structure on the side of the carriage away from the processing table of the present invention; Figure 5 This is a schematic view of the structure on the side of the carriage close to the processing table of the present invention; Figure 6 This is a schematic structural view of the cutting assembly of the present invention; Figure 7 This is a schematic structural view of the special-shaped cutting tool of the present invention; Figure 8 This is a schematic view of the related structure on the first bending template of the present invention; Figure 9 This is a schematic structural view of the linkage assembly of the present invention; Figure 10 This is a plan view of the aluminum single plate blank after cutting of the present invention; Figure 11 This is a plan view of the aluminum single plate blank after secondary hemming of the present invention.

[0017] Explanation of reference numerals: 1. Processing table; 2. First guide rail; 3. First sliding seat; 4. Carriage; 5. Slideway; 6. Chute; 7. Slide plate; 8. First frame; 9. First roller; 10. Connecting seat; 11. First servo motor; 12. Lead screw; 13. First telescopic member; 14. Second servo motor; 15. Turntable; 16. Support table; 17. First bending template; 18. Second telescopic member; 19. Push rod; 20. Second guide rail; 21. Second sliding seat; 22. Third telescopic member; 23. Sleeve seat; 24. Bidirectional telescopic member; 25. Mounting seat; 26. Special-shaped cutting tool; 27. Second frame; 28. Second roller; 29. Hemming die; 30. Slideway opening; 31. Slide rail; 32. Connecting plate; 33. Spring; 34. Second bending template; 35. Pulley; 36. Reel; 37. Gear; 38. Pulling rope; 39. Third frame; 40. Slide frame; 41. Rack; 42. Aluminum single plate; 43. First hem; 44. Second hem; 45. Chamfer; 46. Angle code plate; 47. Reinforcing square tube; 48. Chamfer cut. Detailed implementation manners

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the attached Figure 1 to the attached Figure 11 It is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0019] Embodiment 1: As Figures 10 - 11 shown, the present invention discloses a high-rigidity anti-deformation aluminum single panel, including an aluminum single panel 42. Chamfered cutouts 48 are provided at the four corners of the aluminum single panel 42. A first folded edge 43 perpendicular to it is bent at the edge of the aluminum single panel 42 through the chamfered cutout 48. A second folded edge 44 parallel to the aluminum single panel 42 is further bent on the first folded edge 43 through the chamfered cutout 48. Chamfers 45 are also provided at both ends of the second folded edge 44.

[0020] Since the second folded edge 44 is parallel to the aluminum single panel 42, during specific installation, one end of the connecting piece is connected to the second folded edge 44, and the other end is connected to the surface of the installation object, so as to effectively limit the aluminum single panel 42, ensure the anti-deformation ability on the surface of the aluminum single panel 42, ensure its flatness, and improve the aesthetics after installation.

[0021] A corner code plate 46 is connected between the mutually approaching sides of adjacent second folded edges 44. A reinforcing square tube 47 is welded between the two mutually parallel first folded edges 43, and the reinforcing square tube 47 is also welded and fixed to the back surface of the aluminum single panel 42.

[0022] The setting of the corner code plate 46 can connect the adjacent first folded edges 43 and the second folded edges 44, ensure the stability between them, help to improve the anti-deformation ability on the surface of the aluminum single panel 42. At the same time, the reinforcing square tube 47 can provide strong support for the center of the aluminum single panel 42 to ensure its flatness.

[0023] Embodiment 2: As Figures 1 - 5 shown in FIGS. 10-11, the present invention discloses a processing device for a high-rigidity anti-deformation aluminum single panel, including a processing table 1. Slide frames 4 are symmetrically and slidably connected to both ends of the processing table 1. A support table 16 is connected to each slide frame 4. Two slideways 5 are symmetrically provided at the upper end of the processing table 1. A positioning component is slidably arranged in the slideway 5. The positioning component is used to center and align the blank of the aluminum single panel 42 placed on the processing table 1. A first bending template 17 is rotatably connected to the support table 16. A second slide seat 21 is slidably connected to the slide frame 4. An expansion member three 22 is installed at the lower end of the second slide seat 21, and a sleeve seat 23 is connected through the lower output end of the expansion member three 22. A folded edge die 29 is connected to the sleeve seat 23. A turning component for rotating the blank of the aluminum single panel 42 is also provided on the processing table 1; Among them, the upper end surface of the support table 16 and the upper end surface of the processing table 1 are at the same height and coplanar. This ensures that during the subsequent operations after the blank of the aluminum single panel 42 is centered and placed, the middle of the blank of the aluminum single panel 42 can be effectively supported by the processing table 1, and the left and right ends of the blank of the aluminum single panel 42 can be effectively supported by the support table 16, and the support is made flat; A cutting assembly is connected to the sleeve seat 23. The cutting assembly is used to cut chamfered incisions 48 at the four corners of the blank of the aluminum single plate 42. A second telescopic member 18 is installed on the support table 16, and the output end of the second telescopic member 18 is connected to a push rod 19 that slidably fits on the surface of the first bending template 17. The push rod 19 cooperates with the flanging die 29 to bend the chamfered incision 48 to form a first flange 43. A second bending template 34 is slidably arranged on the first bending template 17. A linkage assembly is also arranged on the first bending template 17. The linkage assembly is used to drive the second bending template 34 to slide when the push rod 19 slidably fits on the surface of the first bending template 17, and bend the first flange 43 to form a second flange 44.

[0024] When a first flanging is required, it is only necessary to control the two side sliding frames 4 to adjust their positions so that the two support tables 16 can support the left and right ends of the blank of the aluminum single plate 42. At the same time, the inner edges of the chamfered incisions 48 formed by cutting the blank of the aluminum single plate 42 by the cutting assembly are located at the rotational connection between the first bending template 17 and the support table 16. Then, control the second telescopic member 18 to extend, driving the push rod 19 to abut against the first bending template 17, so that the first bending template 17 rotates from the vertical state to the horizontal state, and the first flanging of the two ends of the blank of the aluminum single plate 42 can be realized, and the first flange 43 is formed. At the same time, when the first bending template 17 is in the vertical state, ensure that its upper end is coplanar with the upper end surface of the support table 16 and the processing table 1. In this way, when the first bending template 17 rotates from the vertical state to the horizontal state, the thickness of the first bending template 17 is the width of the first flange 43. In this way, the width of the first flange 43 can also be changed by adjusting the thickness of the first bending template 17 to meet different processing requirements.

[0025] Guide rails 1 are symmetrically installed at the front, rear, left, and right ends on both sides of the processing table 1, and a first sliding seat 3 is slidably connected in the guide rail 1. The two ends of the sliding frame 4 are respectively connected to the first sliding seats 3 on the same side at the front and rear. A guide rail 20 is installed on the sliding frame 4, and a second sliding seat 21 is slidably connected in the guide rail 20.

[0026] While enabling the sliding frame 4 to slide stably, since the two sides can be symmetrically arranged, and then by performing processing operations on both sides simultaneously, the processing efficiency can be effectively improved. The third telescopic member 22 can adjust the height of the sleeve seat 23, enabling it to drive the cutting assembly on the sleeve seat 23 to move downward and cut the four corners of the blank of the aluminum single plate 42 placed on the support table 16 at the same height as the processing table 1, facilitating subsequent secondary flanging.

[0027] At the same time, the setting of the guide rail 20 can adjust the distance between the sleeve seat 23 and the processing table 1 without moving the two side sliding frames 4, that is, adjust the sleeve seat 23 to be able to slide to directly above their respective support tables 16, or above the side of the support table 16 close to the processing table 1, or above the side of the support table 16 far from the processing table 1.

[0028] When cutting, the cutting assembly is moved to the top of both ends of the aluminum veneer 42 blank. When bending is required, the folding die 29 blank is driven to move to the top of the aluminum veneer 42 and aligned at the crease of the first fold to facilitate the rotation of the bending template 17 and cooperate with the side of the folding die 29 away from the processing table 1 to perform a fold.

[0029] Embodiment three: like Figures 1 - 5 As shown in 10-11, the present invention discloses a processing device for a high-rigidity, deformation-resistant aluminum single plate. Compared with the second embodiment, this embodiment discloses the structure of a positioning component.

[0030] The alignment component includes a slide 6, a slide plate 7, a frame 8, a roller 9, a connecting seat 10, a servo motor 11, and a screw 12. The slide 6 is connected to the bottom of the processing table 1 on both sides of the slide 5. The two ends of the slide plate 7 are slidably connected in the slide 5. The frame 8 is connected to the slide plate 7 and slides through the slide 5 to extend above the processing table 1. The roller 9 is rotatably connected in the frame 8 and is arranged at equal intervals in the frame 8. The roller 9 is rollingly connected to the edge of the aluminum single plate 42 blank. The connecting seat 10 is set in two and is respectively connected to the two slide plates 7 at the same end. The servo motor 11 is installed on the processing table 1. The screw 12 is connected to the output end of the servo motor 11, and the outer side threads at both ends of the screw 12 are rotated in opposite directions. The two connecting seats 10 are symmetrically threaded on the two ends of the outer side of the screw 12.

[0031] In specific production, the aluminum single plate 42 blank cut to a specified size is placed on the processing table 1, and then the servo motors 11 on the left and right sides of the processing table 1 are controlled to operate, thereby driving the screws 12 on both sides to rotate, and through the threaded sleeves of the connecting seat 10 and the screws 12 on each side, the connecting seats 10, the frame 8 and the roller 9 on both sides are driven to approach each other, and then the aluminum single plate 42 blank in the middle is clamped and resisted, so that the aluminum single plate 42 blank is placed in the center in the front and back directions. At the same time, the setting of the roller 9 can place the aluminum single plate 42 blank in the center, but will not cause excessive clamping of the aluminum single plate 42 blank, ensuring that the subsequent left and right center placement can be carried out; Then, the slide seats 21 sliding on the slides 4 on both sides are synchronously adjusted to slide close to each other and move to the upper side of each support platform 16 close to the processing table 1, and the telescopic member 2 18 is controlled to extend to drive the set seat 23 to move down until the set seat 23 can contact with the two sections of the length direction of the aluminum single plate 42 blank. At this time, the slides 4 on both sides are controlled to slide close to each other synchronously, and the aluminum single plate 42 blank can be driven to be placed in the center along the left and right direction (the left and right direction is the direction of the left and right slides 4).

[0032] Example 4: As shown in Figures 1 - 7 Figures 10 - 11, the present invention discloses a processing device for a high - rigidity anti - deformation aluminum single - panel. Compared with Example 3, the structure of the cutting component is disclosed in this example.

[0033] The cutting component includes a bidirectional telescopic member 24, a special - shaped cutting tool 26, a second frame 27, and a second roller 28. The bidirectional telescopic member 24 is embedded in the sleeve seat 23, and both ends of the bidirectional telescopic member 24 extend to the two outer sides of the sleeve seat 23 and are connected with mounting seats 25. The special - shaped cutting tool 26 is installed on the sleeve seat 23 through bolts. The second frame 27 is connected to the side of the sleeve seat 23 away from the flanging die 29. The second roller 28 is rotatably connected in the second frame 27 and is arranged at equal intervals in the second frame 27, and the second roller 28 is in rolling connection with the edge of the blank of the aluminum single - panel 42.

[0034] Due to the arrangement of the second frame 27 and the second roller 28 on the sleeve seat 23, when centering the blank of the aluminum single - panel 42 in the left - right direction, the blank of the aluminum single - panel 42 can be centered and limited, but it will not be clamped too tightly.

[0035] The setting of the bidirectional telescopic member 24 can adjust the positions of the mounting seats 25 on both sides and the special - shaped cutting tool 26 thereon. Furthermore, through the sliding cooperation of the sliding frame 4 and the second sliding seat 21, it can be applicable to the four - corner cutting of blanks of aluminum single - panels 42 with different sizes. And the cutting components on the two - side sliding frames 4 can run synchronously, realizing the four - corner cutting of the blank of the aluminum single - panel 42 in one operation. Moreover, the special - shaped cutting tool 26 is installed through bolts, which is also convenient to replace with different model sizes to cut chamfered cuts 48 and chamfers 45 with different sizes at one time, meeting the needs of processing flanges with different sizes.

[0036] Example 5: As shown in Figures 1 - 11 Figures [specific figure numbers], the present invention discloses a processing device for a high - rigidity anti - deformation aluminum single - panel. Compared with Example 4, the structure of the linkage component is disclosed in this example.

[0037] The linkage assembly includes a slideway opening 30, a pulley 35, a winding drum 36, a gear 37, a pulling rope 38, a frame three 39, a sliding frame 40, and a rack 41. The slideway opening 30 is formed on the first bending template 17. The pulley 35 is rotatably connected to the inner wall of one end of the slideway opening 30 close to the processing table 1. The winding drum 36 is rotatably connected to the first bending template 17 at one end of the slideway opening 30 far from the processing table 1 and is on the side of the first bending template 17 close to the processing table 1. One end of the pulling rope 38 is connected to the second bending template 34, and the other end bypasses the pulley 35 and is wound around the winding drum 36. The gear 37 is connected to both ends of the winding drum 36. The frame three 39 is connected to the side of the first bending template 17 close to the processing table 1. The sliding frame 40 is slidably sleeved on the frame three 39. The rack 41 is connected to the sliding frame 40 and is meshed and connected to the gear 37. The push rod 19 is slidably fitted and abutted against the surface of the frame three 39 and is cooperatively abutted against the sliding frame 40.

[0038] On the side of the first bending template 17 far from the processing table 1, a slide rail 31 is connected. There are two slide rails 31. A connecting plate 32 is slidably connected between the two slide rails 31. Springs 33 are connected between both ends of the connecting plate 32 and the inner walls of the two slide rails 31. The second bending template 34 is connected to the connecting plate 32 and is slidably fitted on the surface of the first bending template 17, and the second bending template 34 is between the two slide rails 31.

[0039] When the push rod 19 drives the first bending template 17 to rotate through the frame three 39, the first bending template 17 will gradually perform a folding edge once. When the first folding edge is completed, at this time, the push rod 19 will abut against the sliding frame 40 and push the sliding frame 40 to slide to the side far from the processing table 1, thereby driving the rack 41 to engage with the gear 37, and winding the pulling rope 38 through the winding drum 36. Then, the connecting plate 32 and the second bending template 34 will approach the processing table 1 side, and perform a second folding edge on the folding edge one 43 that has been bent perpendicular to the plane of the aluminum single plate 42 blank. At this time, the edge of the folding edge one 43 will perform a secondary folding edge with the upper end surface of the folding edge die 29 as the crease, which improves the automation degree, and one operation can perform two folding edges, greatly improving the processing efficiency.

[0040] Embodiment Six: As Figures 1 - 11 shown, the present invention discloses a processing device for a high-rigidity anti-deformation aluminum single plate. Compared with Embodiment Five, the structure of the steering component is disclosed in this embodiment.

[0041] The steering component includes a telescopic member one 13, a servo motor two 14, and a turntable 15. The telescopic member one 13 is installed on the processing table 1. The servo motor two 14 is connected to the output end of the telescopic member one 13. The turntable 15 is connected to the output end of the servo motor two 14. A perforation is formed on the processing table 1, and the turntable 15 slidably penetrates through the perforation.

[0042] When the folding of both ends of the aluminum single plate 42 blank is completed, the rollers 9 on both sides are controlled to cancel the clamping of the aluminum single plate 42 blank, and the telescopic member 13 is started to push the turntable 15 to move up to the top of the processing table 1 and the frame 8, thereby driving the aluminum single plate 42 blank to move up to the top of the processing table 1, and then the turntable 15 is driven to rotate by the servo motor 14, so that the aluminum single plate 42 blank can be rotated 90° to fold the other two side edges. In this way, when the length and width of the aluminum single plate 42 blank is relatively large, the aluminum single plate 42 blank can also be driven to move up to the top of the frame 8 by lifting the telescopic member 13, and at the same time, the slides 4 on both sides and the components thereon are controlled to move away from each other to avoid obstruction to the rotation of the aluminum single plate 42 blank.

[0043] Embodiment seven: like Figures 1 - 11 As shown, the present invention discloses a processing technology of a high-rigidity deformation-resistant aluminum single plate processing device, comprising the following steps: Step 1: Place the aluminum veneer 42 blank on the processing table 1. The processing table 1 is provided with a positioning assembly for placing the aluminum veneer 42 blank on the processing table 1 in the front and back center, and then drive the set seats 23 on both sides to approach each other and fit the left and right sides of the aluminum veneer 42 blank by the slides 4 on both sides to achieve left and right center placement of the aluminum veneer 42 blank; Step 2: Synchronously adjust the positions of the slides 4 on both sides so that the support platform 16 can support the left and right ends of the aluminum single plate 42 blank placed in the center, and then start the cutting assembly to cut chamfered cuts 48 at the four corners of the aluminum single plate 42 blank; Step 3: Synchronously adjust the positions of the slides 4 on both sides again, so that the chamfered cuts 48 cut at the left and right ends of the aluminum single plate 42 blank are at the corresponding positions of the rotating connection between the bending template 17 and the support platform 16, and start the telescopic member 18 to drive the push rod 19 to produce a conflict with the bending template 17 in the vertical state, and push the bending template 17 to rotate to the horizontal state. During the process, the bending template 17 will bend the chamfered cuts 48 at both ends of the aluminum single plate 42 blank to form two left and right folding edges 43; Step 4: Control the telescopic member 2 18 to drive the push rod 19 to continue to contact the bending template 1 17. The push rod 19 will gradually cooperate with the linkage assembly to drive the bending template 2 34 to approach the folding edge 1 43, and contact the folding edge 1 43 to form the folding edge 2 44. Step 5: The aluminum veneer 42 blank that has been folded on both sides is driven to rotate 90 degrees through the steering component to perform the same folding process on the other two sides.

[0044] Based on the disclosure and teachings of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims

1. A high-rigidity, anti-deformation aluminum single plate, comprising an aluminum single plate (42), characterized in that: The four corners of the aluminum single plate (42) are provided with chamfered cuts (48), the edge of the aluminum single plate (42) is bent through the chamfered cuts (48) to form a first folded edge (43) perpendicular to the aluminum single plate (42), the first folded edge (43) is also bent through the chamfered cuts (48) to form a second folded edge (44) parallel to the aluminum single plate (42), and both ends of the second folded edge (44) are also provided with chamfers (45).

2. The high-rigidity anti-deformation aluminum single plate according to claim 1, characterized in that: An angle plate (46) is connected between the adjacent two folded edges (44) on one side thereof, a reinforcing square tube (47) is welded between the two sides of the mutually parallel folded edges (43), and the reinforcing square tube (47) is also welded and fixed to the back side of the aluminum single plate (42).

3. A processing device for a high-rigidity, anti-deformation aluminum single plate according to any one of claims 1 to 2, comprising a processing table (1), wherein two ends of the processing table (1) are symmetrically slidably connected to slides (4), and each slide (4) is connected to a support table (16), characterized in that: Two slideways (5) are symmetrically provided at the upper end of the processing table (1), and an alignment component is slidably arranged in the slideways (5). The alignment component is used to center and align the aluminum single plate (42) blank placed on the processing table (1); a bending template 1 (17) is rotatably connected to the support table (16); a slide seat 2 (21) is slidably connected to the slide frame (4), and a telescopic member 3 (22) is installed at the lower end of the slide seat 2 (21), and a sleeve seat (23) is connected through the lower output end of the telescopic member 3 (22); a folding die (29) is connected to the sleeve seat (23); and a steering component for rotating the aluminum single plate (42) blank is also arranged on the processing table (1); The set seat (23) is connected to a cutting assembly, and the cutting assembly is used to cut chamfered cuts (48) at the four corners of the aluminum single plate (42) blank. The support platform (16) is installed with a telescopic member 2 (18), and the output end of the telescopic member 2 (18) is connected to a push rod (19) that is slidably fitted with the surface of the bending template 1 (17), and cooperates with the folding mold (29) to bend the chamfered cut (48) to form the folding edge 1 (43). The bending template 1 (17) is slidably provided with a bending template 2 (34). The bending template 1 (17) is also provided with a linkage assembly, and the linkage assembly is used to drive the bending template 2 (34) to slide when the push rod (19) is slidably fitted with the surface of the bending template 1 (17), so as to bend the folding edge 1 (43) to form the folding edge 2 (44).

4. The processing device of a high-rigidity anti-deformation aluminum single plate according to claim 3 is characterized in that: Guide rails 1 (2) are symmetrically installed at both front and rear ends of both sides of the processing table (1), and a slide seat 1 (3) is slidably connected inside the guide rail 1 (2), and the two ends of the slide (4) are respectively connected to the slide seat 1 (3) on both sides of the same front and rear end, and guide rail 2 (20) is installed on the slide (4), and the slide seat 2 (21) is slidably connected inside the guide rail 2 (20).

5. The processing device of the high rigidity anti-deformation aluminum single plate according to claim 3 is characterized in that: The alignment component comprises a slide groove (6), a slide plate (7), a frame body (8), a roller (9), a connecting seat (10), a servo motor (11), and a screw (12); the slide groove (6) is connected to the bottom of the processing table (1) on both sides of the slideway (5); both ends of the slide plate (7) are slidably connected in the slideway (5); the frame body (8) is connected to the slide plate (7) and slides through the slideway (5) to extend above the processing table (1); the roller (9) is rotatably connected in the frame body (8), and The rollers (9) are arranged at equal intervals in the frame (8), and are rollingly connected to the edge of the aluminum plate (42) blank. The connecting seat (10) is provided in two pieces and respectively connected to two slide plates (7) at the same end. The servo motor (11) is installed on the processing table (1). The screw rod (12) is connected to the output end of the servo motor (11), and the threads on the outer side surfaces at both ends of the screw rod (12) are rotated in opposite directions. The two connecting seats (10) are symmetrically threadedly sleeved on the two ends of the outer side surface of the screw rod (12).

6. The processing device of a high-rigidity anti-deformation aluminum single plate according to claim 3 is characterized in that: The cutting assembly comprises a bidirectional telescopic member (24), a special-shaped cutter (26), a second frame (27), and a second roller (28). The bidirectional telescopic member (24) is embedded in a set seat (23), and two ends of the bidirectional telescopic member (24) extend on two outer sides of the set seat (23) and are connected to a mounting seat (25). The special-shaped cutter (26) is mounted on the set seat (23) by bolts. The second frame (27) is connected to a side of the set seat (23) away from the folding die (29). The second roller (28) is rotatably connected in the second frame (27) and is arranged at equal intervals in the second frame (27). The second roller (28) is rollingly connected to the edge of the aluminum single plate (42) blank.

7. The processing device of a high-rigidity anti-deformation aluminum single plate according to claim 3 is characterized in that: The linkage assembly comprises a slideway opening (30), a pulley (35), a reel (36), a gear (37), a pull rope (38), a frame body (39), a slide frame (40), and a rack (41). The slideway opening (30) is opened on a bending template (17). The pulley (35) is rotatably connected to the inner wall of the slideway opening (30) at one end close to the processing table (1). The reel (36) is rotatably connected to the bending template (17) at one end of the slideway opening (30) away from the processing table (1) and is located on a side of the bending template (17) close to the processing table (1). One end of the pull rope (38) is connected to the bending template 2 (34), and the other end is passed around the pulley (35) and wound on the reel (36). The gear (37) is connected to both ends of the reel (36). The frame 3 (39) is connected to the side of the bending template 1 (17) close to the processing table (1). The slide frame (40) is slidably mounted on the frame 3 (39). The rack (41) is connected to the slide frame (40) and meshed with the gear (37). The push rod (19) is slidably fitted and contacted with the surface of the frame 3 (39) and cooperates and contacts with the slide frame (40).

8. The processing device of the high rigidity anti-deformation aluminum single plate according to claim 7 is characterized in that: The side of the bending template 1 (17) away from the processing table (1) is connected to a slide rail (31), and the slide rail (31) is provided in two. A connecting plate (32) is slidably connected between the two slide rails (31), and springs (33) are connected between the two ends of the connecting plate (32) and the inner walls of the two slide rails (31). The bending template 2 (34) is connected to the connecting plate (32) and slides in contact with the surface of the bending template 1 (17), and the bending template 2 (34) is located between the two slide rails (31).

9. The processing device of a high-rigidity anti-deformation aluminum single plate according to claim 3 is characterized in that: The steering assembly comprises a telescopic member 1 (13), a servo motor 2 (14), and a turntable (15); the telescopic member 1 (13) is mounted on a processing table (1); the servo motor 2 (14) is connected to an output end of the telescopic member 1 (13); the turntable (15) is connected to an output end of the servo motor 2 (14); a through hole is provided on the processing table (1), and the turntable (15) slides through the through hole.

10. The processing technology of the high-rigidity anti-deformation aluminum single plate processing device according to any one of claims 3 to 9 is characterized in that: The following steps are involved: Step 1: placing the aluminum veneer (42) blank on a processing table (1), wherein a positioning assembly is provided on the processing table (1) for placing the aluminum veneer (42) blank in the center of the front and back on the processing table (1), and then driving the set seats (23) on both sides to approach each other by synchronously moving the slides (4) on both sides to fit the left and right sides of the aluminum veneer (42) blank, thereby achieving the left and right center placement of the aluminum veneer (42) blank; Step 2: synchronously adjusting the positions of the slides (4) on both sides so that the support platform (16) can support the left and right ends of the aluminum single plate (42) blank after it is placed in the center, and then starting the cutting assembly to cut chamfered cuts (48) at the four corners of the aluminum single plate (42) blank; Step 3: The positions of the slides (4) on both sides are synchronously adjusted again, so that the chamfered cuts (48) cut at the left and right ends of the aluminum single plate (42) blank are located at the corresponding positions of the rotating connection between the bending template 1 (17) and the support platform (16), and the telescopic member 2 (18) is started to drive the push rod (19) to produce a conflict with the bending template 1 (17) in the vertical state, and push the bending template 1 (17) to rotate to a horizontal state. During the process, the bending template 1 (17) will bend the chamfered cuts (48) at both ends of the aluminum single plate (42) blank to form two left and right folded edges 1 (43); Step 4: Control the telescopic member 2 (18) to drive the push rod (19) to continue to contact the bending template 1 (17), and the push rod (19) will gradually cooperate with the linkage component to drive the bending template 2 (34) to approach the folding edge 1 (43), thereby contacting the folding edge 1 (43) to form the folding edge 2 (44); Step 5: The aluminum single plate (42) blank that has been folded on both sides is driven to rotate 90 degrees by the steering component to perform the same folding process on the other two sides.

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