Spunlace non-woven fabric drying device and processing method thereof

By adopting intermittent conveying, pre-dehydration and slapping plate designs in the spunlace non-woven drying device, the problems of uneven drying and insufficient impurities cleaning in the prior art are solved, and efficient and uniform drying effect and excellent surface quality of the finished product are achieved.

CN120176415AActive Publication Date: 2025-06-20ZHEJIANG YIDE NEW MATERIAL TECH CO LTD

Patent Information

Application Number
CN202510646943.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-06-20
Estimated Expiration
2045-05-20

AI Technical Summary

Technical Problem

When using spunlace nonwoven fabrics, existing drying devices are difficult to quickly remove internal moisture, resulting in uneven drying and even causing material deformation or shrinkage. At the same time, there is a lack of an effective impurity cleaning mechanism, resulting in rough surface and uneven color of the finished product.

Method used

A spunlace non-woven drying device is designed, adopting intermittent conveying and pre-dehydration design, removing internal moisture through plywood extrusion, and using a slap plate to maintain the fluffy of fibers, while combining hot air drying and belt transmission mechanism to achieve synchronous cleaning.

Benefits of technology

Through intermittent conveying and pre-dehydration design, the drying efficiency is improved, and the drying uneven drying and material deformation are avoided. At the same time, the use of the beater plate ensures the surface quality and uniform color of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of drying devices, in particular to a spunlace non-woven fabric drying device and a processing method thereof.The spunlace non-woven fabric drying device comprises a bottom frame, a rack is fixed to the bottom frame, a plurality of conveying rollers used for conveying non-woven fabric are rotatably arranged on the rack, a drying box is fixed to the rack, and a drying mechanism used for drying the non-woven fabric is arranged on the drying box; a first tooth-shaped belt wheel is fixed at one end of each conveying roller, two second tooth-shaped belt wheels and a third tooth-shaped belt wheel are rotationally arranged on the rack, and the first tooth-shaped belt wheels, the second tooth-shaped belt wheels and the third tooth-shaped belt wheel are in transmission connection through tooth-shaped belts; a first auxiliary shaft is rotationally arranged on the bottom frame, a second auxiliary shaft is rotationally installed on the machine frame, and a third toothed belt wheel is fixed to the second auxiliary shaft. Through the pre-dewatering design, cloth with high water content can be dewatered in advance and then enters a drying link, the processing time is shortened, energy consumption is reduced, and the drying efficiency and the finished product quality are improved by arranging a flapping mechanism.
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Description

Technical Field

[0001] The present invention relates to the technical field of drying devices, and in particular to a hydroentangled nonwoven fabric drying device and a processing method thereof. Background Art

[0002] Hydroentangled nonwoven fabric is a non-woven material in which fibers are entangled and reinforced by high-pressure water jets. It has high water absorbency, softness and environmental friendliness, and is widely used in medical, sanitary, industrial and other fields. During its production process, after the hydroentangling process, drying treatment is required to remove residual moisture. However, the existing drying technologies have the following key problems: 1. The water content of the hydroentangled nonwoven fabric is high. Traditional drying equipment mostly uses single hot air or heating plates for treatment, and it is difficult to quickly remove the internal moisture. For example, direct high-temperature drying easily causes the surface of the fibers to dry quickly while the internal moisture remains, resulting in uneven drying, and even causing the fabric to deform or shrink. In addition, some equipment lacks a pre-dehydration design, and the high-water-content fabric directly enters the drying link, further prolonging the processing time and increasing energy consumption.

[0003] 2. During the drying process, when the hydroentangled nonwoven fabric is transported on the conveying rollers in a wet state, its surface is prone to adhering to the residual impurity debris or water stain impurities on the conveying rollers. The traditional solutions lack an effective synchronous cleaning mechanism and cannot remove impurities in real time during the drying stage, resulting in a rough surface and uneven color of the finished product.

[0004] Therefore, we provide a hydroentangled nonwoven fabric drying device and a processing method thereof to solve the above-mentioned problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a hydroentangled nonwoven fabric drying device and a processing method thereof to solve the problems of residual moisture and low drying efficiency, as well as impurity adhesion and insufficient cleanliness existing in the existing drying devices mentioned in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions: A hydroentangled nonwoven fabric drying device includes a chassis, a frame is fixed on the chassis, a plurality of conveying rollers for conveying the nonwoven fabric are rotatably arranged on the frame, a drying box is fixed on the frame, and a drying mechanism for drying the nonwoven fabric is arranged on the drying box; One end of the conveying roller is fixed with a first toothed pulley, two second toothed pulleys and a third toothed pulley are rotatably arranged on the frame, and the first toothed pulley, the second toothed pulley and the third toothed pulley are connected by a toothed belt for transmission; The base frame is provided with a first secondary shaft for rotation, the frame is provided with a second secondary shaft for rotation, the third toothed belt wheel is fixed on the second secondary shaft, the first secondary shaft and the second secondary shaft are matched with each other through an intermittent mechanism, when the first secondary shaft rotates, the second secondary shaft is driven to rotate intermittently to drive the third toothed belt wheel to rotate intermittently, so as to drive the conveying roller to rotate intermittently to convey the non-woven fabric intermittently; The frame is provided with two clamping plates for squeezing the non-woven fabric and located at the gap between two adjacent conveying rollers. The first secondary shaft and the clamping plates are matched through a first linkage structure. When the first secondary shaft rotates, it drives the two clamping plates to move relative to each other to squeeze the non-woven fabric to remove moisture inside the non-woven fabric. The frame is provided with a plurality of beating plates for beating the non-woven fabric and located in the gap between two adjacent conveying rollers. The first sub-shaft and the beating plates are coordinated via a second linkage structure. When the first sub-shaft rotates, the beating plates are driven to move reciprocally up and down to beat the bottom of the non-woven fabric so that the non-woven fabric maintains its fluffiness when being dried.

[0007] A spunlace non-woven fabric drying device as described above: the drying mechanism includes a fan cover fixed on a drying box, the fan cover is provided with an air inlet and an exhaust duct extending to the interior of the drying box, the bottom of the exhaust duct is connected to a heating bin fixed to the interior of the drying box, a plurality of electric heating plates are fixed to the inside of the heating bin, a motor is fixed to the drying box, a main shaft extending to the interior of the fan cover is installed at the output end of the motor, and an impeller is fixed on the main shaft.

[0008] A spunlace nonwoven fabric drying device as described above: the first secondary shaft is connected to the main shaft through a belt mechanism, and the main shaft rotates while driving the first secondary shaft to rotate synchronously; The belt mechanism comprises a first pulley fixed on the main shaft and a second pulley fixed on the first secondary shaft, and the first pulley and the second pulley are driven by a first belt.

[0009] A spunlace non-woven fabric drying device as described above: the intermittent mechanism includes a ratchet gear fixed on the second secondary shaft and a first turntable fixed on the first secondary shaft, a connecting plate is rotatably installed at one end of the second secondary shaft, a first swing arm is arranged between the connecting plate and the first turntable, two ends of the first swing arm are respectively hinged to the first turntable and the connecting plate, a spring groove is fixed on the connecting plate, a helical tooth is movably engaged in the spring groove, a spring is arranged in the spring groove, two ends of the spring are respectively fixed to the top wall inside the spring groove and the helical tooth, and the bottom end of the helical tooth is meshed with the ratchet gear.

[0010] A spunlace nonwoven fabric drying device as described above: the first linkage structure includes two fifth secondary shafts rotatably arranged on the base frame, the two fifth secondary shafts are connected by a second belt mechanism, one of the fifth secondary shafts is connected to the first secondary shaft by a first bevel gear mechanism, two clamping member bodies are fixed on the frame, a sixth secondary shaft is rotatably arranged on the clamping member body, the sixth secondary shaft cooperates with the fifth secondary shaft by a swing mechanism, and the rotation of the fifth secondary shaft drives the third turntable to swing back and forth; The sixth secondary shaft is fixed with a driving gear rotatably mounted on the clamping member body, the clamping member body is rotatably mounted with a first driven gear and a second driven gear, the first driven gear is meshed with the driving gear, the second driven gear is meshed with the first driven gear, one end of the first driven gear and the second driven gear are respectively hinged with a clamping claw, a hinge rod is provided between the clamping claw and the clamping member body, the two ends of the hinge rod are respectively hinged with the clamping member body and the clamping claw, and the clamping claw is slidably connected with the clamping plate through a sliding assembly; The second belt mechanism comprises third pulleys respectively fixed on two fifth secondary shafts, and the two third pulleys are driven by a second belt.

[0011] A spunlace nonwoven fabric drying device as described above: the first bevel gear mechanism comprises a second bevel gear ring fixed on the first secondary shaft and a second bevel gear fixed on the fifth secondary shaft, and the second bevel gear ring is meshed with the second bevel gear; The sliding assembly comprises a clamping slot arranged on the clamping plate and a clamping block fixed on the clamping claw, and the clamping block is slidably clamped in the clamping slot.

[0012] A spunlace non-woven fabric drying device as described above: the swing mechanism includes a second turntable fixed on the fifth sub-shaft and a third turntable fixed on the sixth sub-shaft, a movable plate is arranged between the third turntable and the second turntable, a convex rod is fixed on the second turntable, one end of the movable plate is hinged to the center of the third turntable, and the other end is provided with a through groove, and the convex rod is movably clamped in the through groove.

[0013] A spunlace non-woven fabric drying device as described above: the second linkage structure rotates the third sub-shaft and the fourth sub-shaft arranged on the base frame, the third sub-shaft and the first sub-shaft are transmitted by a gear mechanism, the third sub-shaft and the fourth sub-shaft are connected by a second bevel gear structure, second swing arms are fixed at both ends of the fourth sub-shaft, a bracket is arranged above the fourth sub-shaft, a connecting rod is arranged between the bracket and the second swing arm, both ends of the connecting rod are hinged to the second swing arm and the bracket, a fixing plate is fixed on the frame, a limiting slot is provided on the fixing plate, both ends of the bracket are slidably engaged in the limiting slot, and a plurality of the beating plates are fixed on the bracket.

[0014] A spunlace non-woven fabric drying device as described above: The gear mechanism includes a first spur gear fixed on the first auxiliary shaft and a second spur gear fixed on the third auxiliary shaft, and the first spur gear meshes with the second spur gear; The second bevel gear structure includes a first bevel gear fixed on the third auxiliary shaft and a first bevel gear ring fixed on the fourth auxiliary shaft, and the first bevel gear ring meshes with the first bevel gear.

[0015] A processing method of the above-mentioned spunlace non-woven fabric drying device includes the following steps S1, Lay the spunlace non-woven fabric to be dried flat on the surface of the conveying roller, and perform intermittent conveying through the conveying roller; S2, When the spunlace non-woven fabric is intermittently conveyed on the conveying roller, it will repeat the action of moving forward a certain distance and then stopping. When the spunlace non-woven fabric stops, the non-woven fabric is squeezed by the relative movement of two clamping plates to remove the moisture inside the non-woven fabric before drying; S3, The spunlace non-woven fabric after removing moisture inside continues to be conveyed forward to the bottom of the drying mechanism, and the surface of the non-woven fabric is dried by hot air blowing through the drying mechanism; S4, During the drying process of the spunlace non-woven fabric, and when it remains stationary during the intermittent forward conveying process, the beating plate reciprocates up and down to beat the bottom of the non-woven fabric so that the non-woven fabric maintains fluffiness during drying.

[0016] Compared with the prior art, the beneficial effects of the present invention are: (1), When drying the spunlace non-woven fabric, the present invention adopts the method of intermittently conveying the non-woven fabric by setting a plurality of intermittently rotating conveying rollers. When the spunlace non-woven fabric is intermittently conveyed on the conveying roller, it will repeat the action of moving forward a certain distance and then stopping. When the spunlace non-woven fabric stops, by setting two clamping plates in front of the drying mechanism, the non-woven fabric is squeezed by the relative movement of the two clamping plates to pre-remove the moisture inside the non-woven fabric before drying. Through the pre-dehydration design, fabrics with high water content can be pre-dehydrated and then enter the drying link, shortening the processing time and reducing energy consumption. At the same time, it can avoid the problem that the surface of the fiber is dried at high temperature while the internal moisture remains, resulting in uneven drying, or even causing the fabric to deform or shrink, improving the drying efficiency and the quality of the finished product; (2), During the drying process of the spunlace non-woven fabric of the present invention, and when it remains stationary during the intermittent forward conveying process, the beating plate reciprocates up and down to beat the bottom of the non-woven fabric so that the non-woven fabric always maintains fluffiness during drying. Beating is beneficial for the hot air to fully contact the internal fibers of the non-woven fabric and accelerate the drying speed. At the same time, it can avoid uneven drying causing the fabric to deform or shrink. In addition, beating can shake off the residual impurity debris or water stain impurities adhered to the bottom surface of the non-woven fabric on the conveying roller, and remove impurities from the surface in real time during the drying stage, thereby improving the quality of the finished product. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of the first perspective of a hydroentangled non-woven fabric drying device.

[0018] Figure 2 It is a schematic structural diagram of the second perspective of a hydroentangled non-woven fabric drying device.

[0019] Figure 3 It is a Figure 1 partial structural schematic diagram of a hydroentangled non-woven fabric drying device.

[0020] Figure 4 It is a Figure 2 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0021] Figure 5 It is a Figure 2 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0022] Figure 6 It is a Figure 5 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0023] Figure 7 It is a schematic diagram of the cooperation structure between the connecting plate and the ratchet gear of a hydroentangled non-woven fabric drying device.

[0024] Figure 8 It is a Figure 5 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0025] Figure 9 It is a Figure 2 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0026] Figure 10 It is a Figure 9 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0027] Figure 11 It is a Figure 9 partial structural schematic diagram after decomposition of a hydroentangled non-woven fabric drying device.

[0028] Figure 12 It is a Figure 11 partial enlarged structural schematic diagram of a hydroentangled non-woven fabric drying device.

[0029] In the figure: 1, chassis; 2, frame; 3, drying box; 4, fan housing; 5, air inlet; 6, exhaust duct; 7, motor; 8, main shaft; 9, impeller; 10, heating chamber; 11, electric heating plate; 12, conveying roller; 13, first toothed belt pulley; 14, second toothed belt pulley; 15, third toothed belt pulley; 16, first secondary shaft; 17, first pulley; 18, second pulley; 19, first belt; 20, second secondary shaft; 21, ratchet gear; 22, first turntable; 23, first swing arm; 24, connecting plate; 25, spring slot; 26, spring; 27, helical teeth; 28, third secondary shaft; 29, first spur gear; 30, second spur gear; 31. Fourth secondary shaft; 32. First bevel gear ring; 33. First bevel gear; 34. Second swing arm; 35. Connecting rod; 36. Bracket; 37. Fixed plate; 38. Limiting groove; 39. Flapping plate; 40. Fifth secondary shaft; 41. Second bevel gear ring; 42. Second bevel gear; 43. Sixth secondary shaft; 44. Second turntable; 45. Protruding rod; 46. Movable plate; 47. Third turntable; 48. Driving gear; 49. First driven gear; 50. Second driven gear; 51. Clamping claw; 52. Articulated rod; 53. Clamping plate; 54. Slot; 55. Block; 56. Clamping member body; 57. Toothed belt; 58. Third pulley; 59. Second belt. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] See also Figures 1 to 12 As an embodiment of the present invention, a spunlace nonwoven fabric drying device comprises a base frame 1, a frame 2 is fixed on the base frame 1, a plurality of conveying rollers 12 for conveying the nonwoven fabric are rotatably arranged on the frame 2, a drying box 3 is fixed on the frame 2, and a drying mechanism for drying the nonwoven fabric is arranged on the drying box 3; A first toothed belt wheel 13 is fixed to one end of the conveying roller 12, and two second toothed belt wheels 14 and a third toothed belt wheel 15 are rotatably arranged on the frame 2. The first toothed belt wheel 13, the second toothed belt wheel 14, and the third toothed belt wheel 15 are connected to each other through a toothed belt 57. A first auxiliary shaft 16 is rotatably arranged on the chassis 1, and a second auxiliary shaft 20 is rotatably installed on the frame 2. A third toothed belt pulley 15 is fixed on the second auxiliary shaft 20. The first auxiliary shaft 16 and the second auxiliary shaft 20 are cooperated through an intermittent mechanism. When the first auxiliary shaft 16 rotates, it will drive the second auxiliary shaft 20 to rotate intermittently to drive the third toothed belt pulley 15 to rotate intermittently, so as to drive the conveying roller 12 to rotate intermittently to convey the non-woven fabric intermittently; Two clamping plates 53 for squeezing the non-woven fabric and located at the gap between two adjacent conveying rollers 12 are arranged on the frame 2. The first auxiliary shaft 16 and the clamping plates 53 are cooperated through a first linkage structure. When the first auxiliary shaft 16 rotates, it will drive the two clamping plates 53 to move relatively to squeeze the non-woven fabric to remove the moisture inside the non-woven fabric; A plurality of beating plates 39 for beating the non-woven fabric and located at the gap between two adjacent conveying rollers 12 are arranged on the frame 2. The first auxiliary shaft 16 and the beating plates 39 are cooperated through a second linkage structure. When the first auxiliary shaft 16 rotates, it will drive the beating plates 39 to move up and down reciprocally to beat the bottom of the non-woven fabric to keep the non-woven fabric fluffy during drying.

[0032] In this embodiment, when the first auxiliary shaft 16 rotates, it will drive the second auxiliary shaft 20 to rotate intermittently to drive the third toothed belt pulley 15 to rotate intermittently. The third toothed belt pulley 15 rotates intermittently. By using the toothed belt 57 to drive the first toothed belt pulley 13 and the second toothed belt pulley 14 to rotate intermittently between the first toothed belt pulley 13, the second toothed belt pulley 14 and the third toothed belt pulley 15, multiple conveying rollers 12 are driven to rotate intermittently to convey the non-woven fabric intermittently. By setting multiple intermittently rotating conveying rollers 12 to convey the non-woven fabric intermittently, when the spunlace non-woven fabric is intermittently conveyed on the conveying rollers 12, it will repeat the action of moving forward a certain distance and then stopping. When the spunlace non-woven fabric stops, by setting two clamping plates 53 in front of the drying mechanism, when the first auxiliary shaft 16 rotates, it will drive the two clamping plates 53 to move relatively. The two clamping plates 53 move relatively to squeeze the non-woven fabric to pre-remove the moisture inside the non-woven fabric before drying. During the drying process of the spunlace non-woven fabric and when it remains stationary during the intermittent forward conveying process, when the first auxiliary shaft 16 rotates, it will drive the beating plates 39 to move up and down reciprocally. By using the reciprocating movement of the beating plates 39 to beat the bottom of the non-woven fabric to keep the non-woven fabric fluffy during drying all the time. Beating is beneficial to the full contact between the hot air and the internal fibers of the non-woven fabric to accelerate the drying speed, and at the same time avoid the fabric deformation or shrinkage caused by uneven drying. In addition, beating can shake off the residual impurities, debris or water stain impurities adhered to the bottom surface of the non-woven fabric on the conveying roller, and remove the impurities on the surface in real time during the drying stage.

[0033] As a further solution of the present invention, the drying mechanism includes a fan cover 4 fixed on the drying box 3, the fan cover 4 is provided with an air inlet 5 and an exhaust duct 6 extending to the interior of the drying box 3, the bottom of the exhaust duct 6 is connected to a heating bin 10 fixed to the interior of the drying box 3, a plurality of electric heating plates 11 are fixed to the inside of the heating bin 10, a motor 7 is fixed to the drying box 3, a main shaft 8 extending to the interior of the fan cover 4 is installed at the output end of the motor 7, and an impeller 9 is fixed to the main shaft 8.

[0034] In this embodiment, the electric heating plate 11 of the motor 7 is electrically connected to the external power supply through a wire. The starting motor 7 drives the main shaft 8 to rotate, driving the impeller 9 inside the fan housing 4 to rotate and blow air into the exhaust pipe 6. The air inlet 5 is used to enter the fan housing 4. The air in the inner cavity of the heating chamber 10 can be heated by the electric heating plate 11, and the air entering the exhaust pipe 6 can blow the hot air to the surface of the non-woven fabric transported by the conveying roller 12, thereby removing moisture from the surface of the non-woven fabric and drying it.

[0035] As a further solution of the present invention, the first secondary shaft 16 is connected to the main shaft 8 through a belt mechanism, and the rotation of the main shaft 8 will drive the first secondary shaft 16 to rotate synchronously; The belt mechanism includes a first pulley 17 fixed on the main shaft 8 and a second pulley 18 fixed on the first secondary shaft 16 , and the first pulley 17 and the second pulley 18 are driven by a first belt 19 .

[0036] In this embodiment, when the main shaft 8 rotates, it drives the first pulley 17 to rotate, and the second pulley 18 is driven to rotate by the first belt 19 between the first pulley 17 and the second pulley 18, thereby driving the first secondary shaft 16 to rotate.

[0037] As a further solution of the present invention, the intermittent mechanism includes a ratchet gear 21 fixed on the second secondary shaft 20 and a first turntable 22 fixed on the first secondary shaft 16. A connecting plate 24 is rotatably installed at one end of the second secondary shaft 20. A first swing arm 23 is arranged between the connecting plate 24 and the first turntable 22. The two ends of the first swing arm 23 are respectively hinged to the first turntable 22 and the connecting plate 24. A spring groove 25 is fixed on the connecting plate 24. A helical tooth 27 is movably engaged in the spring groove 25. A spring 26 is arranged in the spring groove 25. The two ends of the spring 26 are respectively fixed to the top wall inside the spring groove 25 and the helical tooth 27. The bottom end of the helical tooth 27 is meshed with the ratchet gear 21.

[0038] In this embodiment, when the first secondary shaft 16 rotates, it will drive the first rotating disk 22 to rotate. The rotation of the first rotating disk 22 will drive the first swing arm 23 to swing to drive the connecting plate 24 to swing back and forth. When the connecting plate 24 rotates clockwise, it will drive the helical teeth 27 to rotate clockwise, so that the helical teeth 27 are clamped on the ratchet gear 21 to drive the ratchet gear 21 to rotate to drive the second secondary shaft 20 to rotate. When the second secondary shaft 20 rotates, it will drive the third toothed pulley 15 to rotate. In addition, when the connecting plate 24 rotates counterclockwise, it will drive the helical teeth 27 to rotate counterclockwise. The helical teeth 27 are meshed and clamped on the ratchet gear 21. The ratchet gear 21 will squeeze the bottom of the helical teeth 27 to drive the spring 26 to compress, that is, when the helical teeth 27 rotates counterclockwise, the ratchet gear 21 will not rotate, so that the third toothed pulley 15 will not rotate, that is, the conveying roller 12 does not rotate and remains stationary, thereby achieving the purpose of intermittent conveying by the conveying roller 12.

[0039] As a further solution of the present invention, the first linkage structure includes two fifth secondary shafts 40 rotatably arranged on the base frame 1, the two fifth secondary shafts 40 are connected by a second belt mechanism, one of the fifth secondary shafts 40 is connected by a first bevel gear mechanism, two clamping member bodies 56 are fixed on the frame 2, a sixth secondary shaft 43 is rotatably arranged on the clamping member body 56, the sixth secondary shaft 43 cooperates with the fifth secondary shaft 40 by a swing mechanism, and the rotation of the fifth secondary shaft 40 drives the third rotating disk 47 to swing back and forth; A driving gear 48 rotatably mounted on a clamping member body 56 is fixed on the sixth secondary shaft 43, a first driven gear 49 and a second driven gear 50 are rotatably mounted on the clamping member body 56, the first driven gear 49 meshes with the driving gear 48, the second driven gear 50 meshes with the first driven gear 49, one end of the first driven gear 49 and the second driven gear 50 are respectively hinged with a clamping claw 51, a hinge rod 52 is provided between the clamping claw 51 and the clamping member body 56, two ends of the hinge rod 52 are respectively hinged with the clamping member body 56 and the clamping claw 51, and the clamping claw 51 is slidably connected with the clamping plate 53 through a sliding assembly; The second belt mechanism includes third pulleys 58 respectively fixed on the two fifth secondary shafts 40 , and the two third pulleys 58 are driven by a second belt 59 .

[0040] In this embodiment, when the first countershaft 16 rotates, the fifth countershaft 40 is driven to rotate by the transmission connection between the fifth countershaft 40 and the first countershaft 16 through the first bevel gear mechanism. The other fifth countershaft 40 is driven to rotate synchronously by the transmission connection between the two fifth countershafts 40 through the second belt mechanism. When the fifth countershaft 40 rotates, it drives the third turntable 47 to reciprocate and yaw. The reciprocating yaw of the third turntable 47 drives the driving gear 48 on the sixth countershaft 43 to rotate, so as to drive the first driven gear 49 and the second driven gear 50 to rotate, thereby driving the two clamping jaws 51 to rotate relative to each other. The clamping jaws 51 are slidably connected to the clamping plates 53 through the sliding assembly to drive the two clamping plates 53 to move relative to each other to squeeze and clamp the non-woven fabric inside for dehydration.

[0041] As a further solution of the present invention, the first bevel gear mechanism includes a second bevel gear ring 41 fixed on the first countershaft 16 and a second bevel gear 42 fixed on the fifth countershaft 40, and the second bevel gear ring 41 meshes with the second bevel gear 42; The sliding assembly includes a card slot 54 opened on the clamping plate 53 and a card block 55 fixed on the clamping jaw 51, and the card block 55 is slidably clamped inside the card slot 54.

[0042] In this embodiment, when the first countershaft 16 rotates, it drives the second bevel gear ring 41 to rotate. The second bevel gear 42 is driven to rotate by the meshing of the second bevel gear ring 41 and the second bevel gear 42, so as to drive the fifth countershaft 40 to rotate synchronously.

[0043] As a further solution of the present invention, the swing mechanism includes a second turntable 44 fixed on the fifth countershaft 40 and a third turntable 47 fixed on the sixth countershaft 43. An activity plate 46 is arranged between the third turntable 47 and the second turntable 44. A convex rod 45 is fixed on the second turntable 44. One end of the activity plate 46 is hinged to the center of the third turntable 47, and the other end is provided with a through slot, and the convex rod 45 is movably clamped inside the through slot.

[0044] In this embodiment, when the fifth countershaft 40 rotates, it drives the second turntable 44 to rotate. The rotation of the second turntable 44 drives the convex rod 45 to slide in the through slot, thereby driving the activity plate 46 to reciprocate and yaw. The reciprocating yaw of the activity plate 46 drives the third turntable 47 to rotate reciprocally, so as to drive the sixth countershaft 43 to rotate clockwise and counterclockwise.

[0045] As a further solution of the present invention, the second linkage structure rotates the third auxiliary shaft 28 and the fourth auxiliary shaft 31 arranged on the chassis 1. The third auxiliary shaft 28 and the first auxiliary shaft 16 are driven by a gear mechanism. The third auxiliary shaft 28 and the fourth auxiliary shaft 31 are drivingly connected by a second bevel gear structure. Second swing arms 34 are respectively fixed at both ends of the fourth auxiliary shaft 31. A bracket 36 is arranged above the fourth auxiliary shaft 31. A connecting rod 35 is arranged between the bracket 36 and the second swing arms 34. Both ends of the connecting rod 35 are hinged to the second swing arms 34 and the bracket 36 respectively. A fixing plate 37 is fixed on the frame 2. A limiting groove 38 is formed in the fixing plate 37. Both ends of the bracket 36 are slidably clamped inside the limiting groove 38. A plurality of beating plates 39 are fixed on the bracket 36.

[0046] In this embodiment, when the first auxiliary shaft 16 rotates, the third auxiliary shaft 28 is driven to rotate by the gear mechanism between the third auxiliary shaft 28 and the first auxiliary shaft 16. The fourth auxiliary shaft 31 is driven to rotate by the second bevel gear structure between the third auxiliary shaft 28 and the fourth auxiliary shaft 31. When the fourth auxiliary shaft 31 rotates, the second swing arms 34 will be driven to rotate, thereby driving the connecting rod 35 to swing and driving the bracket 36 to move up and down, so as to drive the beating plates 39 on the bracket 36 to move up and down to beat the bottom of the non-woven fabric to keep the non-woven fabric fluffy during drying.

[0047] As a further solution of the present invention, the gear mechanism includes a first spur gear 29 fixed on the first auxiliary shaft 16 and a second spur gear 30 fixed on the third auxiliary shaft 28. The first spur gear 29 meshes with the second spur gear 30; The second bevel gear structure includes a first bevel gear 33 fixed on the third auxiliary shaft 28 and a first bevel gear ring 32 fixed on the fourth auxiliary shaft 31. The first bevel gear ring 32 meshes with the first bevel gear 33.

[0048] In this embodiment, when the first auxiliary shaft 16 rotates, the first spur gear 29 is driven to rotate. The second spur gear 30 is driven to rotate by the meshing of the first spur gear 29 and the second spur gear 30, thereby driving the third auxiliary shaft 28 to rotate; When the third auxiliary shaft 28 rotates, the first bevel gear 33 will be driven to rotate. The first bevel gear ring 32 is driven to rotate by the meshing of the first bevel gear ring 32 and the first bevel gear 33, thereby driving the fourth auxiliary shaft 31 to rotate.

[0049] The working principle of the invention is as follows: The spunlace non-woven fabric to be dried is laid flat on the surface of the conveying roller 12 and intermittently conveyed by the conveying roller 12; when the spunlace non-woven fabric is intermittently conveyed on the conveying roller 12, it will repeat the action of moving forward a certain distance and then staying still. When the spunlace non-woven fabric stays still, the two clamping plates 53 move relatively to squeeze the non-woven fabric to remove the moisture inside the non-woven fabric before drying; the spunlace non-woven fabric after removing the internal moisture continues to be conveyed forward to the bottom of the drying mechanism, and the surface of the non-woven fabric is dried by hot air blowing through the drying mechanism; during the drying process of the spunlace non-woven fabric and when staying still during the intermittent forward conveying process, the beating plate 39 reciprocates up and down to beat the bottom of the non-woven fabric to keep the non-woven fabric fluffy during drying, so as to cooperate with the intermittent forward conveying of the non-woven fabric to realize the continuous drying operation of the non-woven fabric.

[0050] The above embodiments are exemplary and not restrictive. Therefore, without departing from the spirit or basic characteristics of the present invention, all technical solutions that can implement the present invention in other specific forms are included in the present invention.

Claims

1. A spunlace nonwoven fabric drying device, comprising a base frame, characterized in that: A frame is fixed on the base frame, a plurality of conveying rollers for conveying the non-woven fabric are rotatably arranged on the frame, a drying box is fixed on the frame, and a drying mechanism for drying the non-woven fabric is arranged on the drying box; A first toothed belt wheel is fixed to one end of the conveying roller, two second toothed belt wheels and a third toothed belt wheel are rotatably arranged on the frame, and the first toothed belt wheel, the second toothed belt wheel and the third toothed belt wheel are connected by a toothed belt transmission; The base frame is provided with a first secondary shaft for rotation, the frame is provided with a second secondary shaft for rotation, the third toothed belt wheel is fixed on the second secondary shaft, the first secondary shaft and the second secondary shaft are matched with each other through an intermittent mechanism, when the first secondary shaft rotates, the second secondary shaft is driven to rotate intermittently to drive the third toothed belt wheel to rotate intermittently, so as to drive the conveying roller to rotate intermittently to convey the non-woven fabric intermittently; The frame is provided with two clamping plates for squeezing the non-woven fabric and located at the gap between two adjacent conveying rollers. The first secondary shaft and the clamping plates are matched through a first linkage structure. When the first secondary shaft rotates, it drives the two clamping plates to move relative to each other to squeeze the non-woven fabric to remove moisture inside the non-woven fabric. The frame is provided with a plurality of beating plates for beating the non-woven fabric and located in the gap between two adjacent conveying rollers. The first sub-shaft and the beating plates are coordinated via a second linkage structure. When the first sub-shaft rotates, the beating plates are driven to move reciprocally up and down to beat the bottom of the non-woven fabric so that the non-woven fabric maintains its fluffiness when being dried.

2. The spunlace nonwoven fabric drying device according to claim 1, characterized in that: The drying mechanism includes a fan housing fixed on a drying box, an air inlet is formed on the fan housing and an exhaust duct is fixedly provided to extend to the interior of the drying box, the bottom of the exhaust duct is connected to a heating bin fixed to the interior of the drying box, a plurality of electric heating plates are fixed to the inner side of the heating bin, a motor is fixed to the drying box, a main shaft extending to the interior of the fan housing is mounted on the output end of the motor, and an impeller is fixed to the main shaft.

3. The spunlace nonwoven fabric drying device according to claim 2, characterized in that: The first secondary shaft is connected to the main shaft via a belt mechanism, and the rotation of the main shaft will drive the first secondary shaft to rotate synchronously; The belt mechanism comprises a first pulley fixed on the main shaft and a second pulley fixed on the first secondary shaft, and the first pulley and the second pulley are driven by a first belt.

4. The spunlace nonwoven fabric drying device according to claim 1, characterized in that: The intermittent mechanism includes a ratchet gear fixed on the second secondary shaft and a first turntable fixed on the first secondary shaft, a connecting plate is rotatably installed at one end of the second secondary shaft, a first swing arm is arranged between the connecting plate and the first turntable, two ends of the first swing arm are respectively hinged to the first turntable and the connecting plate, a spring groove is fixed on the connecting plate, a helical tooth is movably engaged in the spring groove, a spring is arranged in the spring groove, two ends of the spring are respectively fixed to the top wall inside the spring groove and the helical tooth, and the bottom end of the helical tooth is meshed with the ratchet gear.

5. The spunlace nonwoven fabric drying device according to claim 1, characterized in that: The first linkage structure includes two fifth secondary shafts rotatably arranged on the base frame, the two fifth secondary shafts are connected by a second belt mechanism, one of the fifth secondary shafts is connected to the first secondary shaft by a first bevel gear mechanism, two clamping member bodies are fixed on the frame, a sixth secondary shaft is rotatably arranged on the clamping member body, the sixth secondary shaft cooperates with the fifth secondary shaft by a swing mechanism, and the rotation of the fifth secondary shaft drives the third turntable to swing back and forth; The sixth secondary shaft is fixed with a driving gear rotatably mounted on the clamping member body, the clamping member body is rotatably mounted with a first driven gear and a second driven gear, the first driven gear is meshed with the driving gear, the second driven gear is meshed with the first driven gear, one end of the first driven gear and the second driven gear are respectively hinged with a clamping claw, a hinge rod is provided between the clamping claw and the clamping member body, the two ends of the hinge rod are respectively hinged with the clamping member body and the clamping claw, and the clamping claw is slidably connected with the clamping plate through a sliding assembly; The second belt mechanism comprises third pulleys respectively fixed on two fifth secondary shafts, and the two third pulleys are driven by a second belt.

6. The spunlace nonwoven fabric drying device according to claim 5, characterized in that: The first bevel gear mechanism comprises a second bevel gear ring fixed on the first secondary shaft and a second bevel gear fixed on the fifth secondary shaft, the second bevel gear ring meshing with the second bevel gear; The sliding assembly comprises a clamping slot arranged on the clamping plate and a clamping block fixed on the clamping claw, and the clamping block is slidably clamped in the clamping slot.

7. The spunlace nonwoven fabric drying device according to claim 5, characterized in that: The swing mechanism includes a second turntable fixed on the fifth sub-shaft and a third turntable fixed on the sixth sub-shaft, a movable plate is arranged between the third turntable and the second turntable, a convex rod is fixed on the second turntable, one end of the movable plate is hinged to the center of the third turntable, and the other end is provided with a through groove, and the convex rod is movably clamped in the through groove.

8. The spunlace nonwoven fabric drying device according to claim 1, characterized in that: The second linkage structure rotates the third sub-shaft and the fourth sub-shaft arranged on the base frame, the third sub-shaft and the first sub-shaft are transmitted by a gear mechanism, the third sub-shaft and the fourth sub-shaft are connected by a second bevel gear structure, second swing arms are fixed at both ends of the fourth sub-shaft, a bracket is arranged above the fourth sub-shaft, a connecting rod is arranged between the bracket and the second swing arm, both ends of the connecting rod are hinged to the second swing arm and the bracket respectively, a fixing plate is fixed on the frame, a limiting slot is arranged on the fixing plate, both ends of the bracket are slidably clamped in the limiting slot, and a plurality of the flapping plates are fixed on the bracket.

9. The spunlace nonwoven fabric drying device according to claim 8, characterized in that: The gear mechanism comprises a first spur gear fixed on the first secondary shaft and a second spur gear fixed on the third secondary shaft, the first spur gear meshing with the second spur gear; The second bevel gear structure includes a first bevel gear fixed on the third secondary shaft and a first bevel gear ring fixed on the fourth secondary shaft, and the first bevel gear ring is meshed with the first bevel gear.

10. A processing method of a spunlace nonwoven fabric drying device according to any one of claims 1 to 9, characterized in that: The following steps are included: S1, winding the spunlace nonwoven fabric to be dried on a conveying roller, and intermittently conveying the fabric through the conveying roller; S2, when the spunlace nonwoven fabric is intermittently transported on the conveying roller, it will repeatedly transport forward for a distance and then stop. When the spunlace nonwoven fabric is still, the two clamping plates move relative to each other to squeeze the nonwoven fabric to remove moisture inside the nonwoven fabric before drying; S3, the spunlace nonwoven fabric after the internal moisture is removed is continuously transported forward to the bottom of the drying mechanism, and the nonwoven fabric is dried by hot air through the drying mechanism; S4, during the drying process of the spunlace nonwoven fabric, and when the spunlace nonwoven fabric is intermittently conveyed forward and kept in a stationary motion, the beating plate moves up and down to beat the bottom of the nonwoven fabric so that the nonwoven fabric maintains its fluffiness during drying.

Citation Information

Patent Citations

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    CN107354638A

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