Pressure detection device for port of pressure pipeline of special equipment
By designing an adjustable fixing mechanism and a pressure pipeline detection device with multiple sets of sealing rings, the problem of difficulty in detecting multiple pipes of different apertures in the prior art is solved, efficient and accurate detection of pipes of different specifications is achieved, and the safe operation of pressure pipelines is ensured.
Patent Information
- Application Number
- CN202510411403.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-06-20
AI Technical Summary
The prior art is difficult to meet the testing needs of pressure pipelines of various different apertures. The apertures of ordinary testing equipment correspond one by one to the apertures of pressure pipelines, and cannot adapt to pipelines of different specifications.
A special equipment pressure pipe port pressure detection device is designed, including an adjustable fixing mechanism and multiple sets of sealing rings with gradually increasing diameters. Through the worm gear and worm transmission and the combination of electric air pump and pressure detector, the detection of pipes of different diameters and lengths is achieved.
The device can adapt to pipes of various specifications through a height-adjustable fixing mechanism and multiple sets of sealing rings, improving the versatility and accuracy of inspection, and ensuring the safe operation of pressure pipes of special equipment.
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Figure CN120176953A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of pressure pipeline detection. Specifically, it particularly relates to a pressure detection device for the ports of special equipment pressure pipelines. Background Art
[0002] Pressure pipelines belong to special equipment and play an extremely important role in people's daily lives. The process requirements for pressure pipelines such as those for transporting crude oil, steam, and process raw materials in people's production and life are extremely high. To effectively avoid combustion and explosion phenomena during transportation; and the pressure detection device for the ports of special equipment pressure pipelines is a device specifically used to detect the pressure at the ports of special equipment pressure pipelines. It is mainly applied to scenarios where precise measurement and control of the pressure at the ports of pressure pipelines are required to ensure the safe operation of pressure pipelines.
[0003] Due to the special structure of the pressure pipeline itself, it is very difficult for ordinary detection equipment to detect the pressure pipeline. Generally, the detection equipment is connected to the pipeline port to complete the detection work inside the pipeline. However, due to the different specifications of the pressure pipeline itself, there are various pressure pipelines with different apertures in the factory area. To ensure the sealing performance during the detection process, the aperture of ordinary detection equipment corresponds one by one to the aperture of the pressure pipeline, and it is very difficult for a set of detection devices to meet the detection needs of various pressure pipelines with different apertures. Summary of the Invention
[0004] In view of the problems in the related art, the present invention provides a pressure detection device for the ports of special equipment pressure pipelines to overcome the above-mentioned technical problems existing in the existing related art.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention provides a pressure detection device for the ports of special equipment pressure pipelines, including a workbench. A moving block is slidably connected above the workbench. A support column is fixedly installed above the moving block. A moving column is slidably connected inside the support column. A fixing mechanism is arranged above the moving column. The fixing mechanism includes a fixing disk arranged above the moving column. A first gear is rotatably installed inside the fixing disk. The first gear meshes with a second gear. An annular thread is fixedly installed above the second gear. The annular thread meshes with the bottom of a clamping block. The clamping block is slidably connected to a disk. The fixing mechanism is used to clamp the pipeline. Sealing rings are arranged at both ends of the pipeline. One of the sealing rings is provided with a detection mechanism.
[0007] Further, a first sliding groove is formed above the workbench. A bidirectional threaded rod is rotatably installed inside the first sliding groove. Moving blocks are threadedly connected to both ends of the bidirectional threaded rod. One end of the bidirectional threaded rod is fixedly installed on the output shaft of a first motor, and the first motor is fixedly installed on the workbench.
[0008] Further, a first threaded rod is rotatably installed inside the support column. A moving column is threadedly connected to the first threaded rod. A worm gear is fixedly installed on the first threaded rod. The worm gear meshes with a worm, and the worm is rotatably installed on the support column.
[0009] Further, the fixed disk is fixedly installed on the moving column. Two sets of clamping mechanisms are provided, and their parts and installation methods are the same. A plurality of sealing rings are coaxially arranged, and the diameters of the plurality of sealing rings gradually increase in the radially outward direction.
[0010] Further, the detection mechanism includes an air delivery pipe provided on the sealing ring. One end of the air delivery pipe is fixedly communicated with the sealing ring, and the other end is fixedly communicated with an electric air pump. The electric air pump is fixedly installed at the bottom of the workbench, and the electric air pump is electrically connected to a pressure detector.
[0011] Further, a second sliding groove is formed above the workbench. A second threaded rod is rotatably installed inside the second sliding groove. One end of the second threaded rod is fixedly installed on a second motor, and the second motor is fixedly installed on the workbench.
[0012] Further, the second threaded rod is threadedly connected to an electric base frame, and the electric base frame is slidably connected inside the second sliding groove.
[0013] Further, a driving cylinder is fixedly installed above the electric base frame. A pressing plate is fixedly installed on the output shaft of the driving cylinder, and a pressure detector is fixedly installed on the pressing plate.
[0014] Further, support legs are fixedly installed at the bottom of the workbench, and four support legs are provided.
[0015] The present invention has the following beneficial effects compared with the prior art:
[0016] 1. Through the moving column inside the support column and the worm and worm gear transmission mechanism in the present invention, the height adjustability of the fixing mechanism is realized. This means that the device can be secondarily adjusted according to pipes of different diameters and lengths, ensuring stable clamping and strong adaptability. This design greatly improves the versatility of the device, enabling the same set of equipment to meet the detection requirements of various specifications of pipes, reducing equipment costs and storage space requirements.
[0017] 2. By providing multiple sets of sealing rings with gradually increasing diameters, the present invention can achieve effective sealing for pipes of different diameters, improving the reliability and working efficiency of sealing. At the same time, through the cooperation of an electric air pump and a pressure detector, rapid and accurate detection of the pipe sealing performance is realized. This integrated detection mechanism not only simplifies the operation process but also improves the accuracy and reliability of detection, ensuring the safe operation of special equipment pressure pipes.
[0018] 3. The present invention adopts a bidirectional threaded rod driven by a motor and a worm and worm gear transmission mechanism to achieve the automatic movement and precise positioning of the moving block and the moving column. This not only improves the adjustment speed but also ensures that the fixing mechanism can accurately align with the position of the pipe, providing a solid foundation for subsequent clamping and detection work. In addition, through the cooperation of a second motor and a driving cylinder, pressure detection at different positions of the pipe is realized, further enhancing the comprehensiveness and accuracy of detection.
[0019] Of course, it is not necessary for any product implementing the present invention to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the following drawings.
[0021] Figure 1 is a three-dimensional structure diagram of the present invention;
[0022] Figure 2 is an enlarged view of part A of the present invention;
[0023] Figure 3 is an exploded view of the fixing mechanism of the present invention;
[0024] Figure 4 is a top view of the present invention;
[0025] Figure 5 is a bottom view of the present invention;
[0026] Figure 6 is a cross-sectional view of the support column of the present invention.
[0027] In the drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Workbench; 2. Moving block; 3. Support column; 4. Moving column; 5. Fixed disk; 6. First gear; 7. Second gear; 8. Annular thread; 9. Clamping block; 10. Disk; 11. Pipeline; 12. Sealing ring; 13. First chute; 14. Bidirectional threaded rod; 15. First threaded rod; 16. Worm gear; 17. Worm; 18. Air delivery pipe; 19. Electric air pump; 20. Pressure detector; 21. Second chute; 22. Second threaded rod; 23. Second motor; 24. Electric base; 25. Driving cylinder; 26. Pressing plate; 27. Pressure detector; 28. Support leg; 29. First motor. Detailed implementation manner
[0029] Next, the technical solutions in the embodiments of the invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the invention. Obviously, the described embodiments are only a part of the embodiments of the invention, rather than all the embodiments. Based on the embodiments of the invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the invention.
[0030] In the description of the present invention, it should be understood that the terms "open hole", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.
[0031] Please refer to Figures 1 - 6 As shown, the present invention is a special equipment pressure pipeline port pressure detection device, including a workbench 1. A moving block 2 is slidably connected above the workbench 1. A support column 3 is fixedly installed above the moving block 2. A moving column 4 is slidably connected inside the support column 3. A fixing mechanism is arranged above the moving column 4. The fixing mechanism includes a fixed disk 5 arranged above the moving column 4. A first gear 6 is rotatably installed inside the fixed disk 5. The first gear 6 meshes with a second gear 7. An annular thread 8 is fixedly installed above the second gear 7. The annular thread 8 meshes with the bottom of the clamping block 9. The clamping block 9 is slidably connected to the disk 10. The fixing mechanism is used for clamping the pipeline 11. Sealing rings 12 are arranged at both ends of the pipeline 11. One of the sealing rings 12 is provided with a detection mechanism.
[0032] The working principle of the special equipment pressure pipeline port pressure detection device proposed by the present invention is that by moving the moving block 2, the support column 3, the moving column 4 and the fixing mechanism are driven to move, so that the distance between the two fixing mechanisms can be adjusted according to the length of the pipeline 11. And by moving the moving column 4 inside the support column 3, the fixing mechanism is driven to rise or fall, so that secondary adjustment can be carried out according to the size of the pipeline 11.
[0033] When the pipe 11 needs to be fixed, first pass both ends of the pipe 11 through the disc 10 and the fixed disc 5. Then, the operator rotates the first gear 6, which drives the second gear 7 to rotate, and further drives the annular thread 8 to rotate, thereby driving the clamping block 9 to approach or move away from the center position of the disc 10, and thus different-diameter pipes 11 can be fixedly clamped.
[0034] After completing the above fixation of the pipe 11, seal both ends of the pipe 11 through the sealing ring 12, and then start the detection mechanism to detect the sealing performance of the pipe 11.
[0035] In one embodiment, for the above-mentioned workbench 1, a first chute 13 is provided above the workbench 1. A bidirectional threaded rod 14 is rotatably installed inside the first chute 13. Both ends of the bidirectional threaded rod 14 are threadedly connected with moving blocks 2. One end of the bidirectional threaded rod 14 is fixedly installed with the output shaft of a first motor 29, and the first motor 29 is fixedly installed on the workbench 1.
[0036] The working principle of the special equipment pressure pipeline port pressure detection device proposed by the present invention is that by starting the first motor 29, the bidirectional threaded rod 14 is driven to rotate, and then the two moving blocks 2 are driven to approach or move away from the central axis position of the first chute 13 at the same time, so as to drive the two fixing mechanisms to approach or move away from the central axis position of the first chute 13 at the same time, and thus the adjustment can be made according to the length of the pipe 11.
[0037] In one embodiment, for the above-mentioned support column 3, a first threaded rod 15 is rotatably installed inside the support column 3. The first threaded rod 15 is threadedly connected with a moving column 4. The first threaded rod 15 is fixedly installed with a worm gear 16, and the worm gear 16 is engaged with a worm 17. The worm 17 is rotatably installed on the support column 3.
[0038] The working principle of the special equipment pressure pipeline port pressure detection device proposed by the present invention is that by rotating the worm 17, the worm gear 16 is driven to rotate, and then the first threaded rod 15 is driven to rotate, so as to drive the moving column 4 to rise or fall along the inside of the support column 3, and further drive the fixing mechanism to rise or fall, and thus the secondary adjustment can be made according to the size of the pipe 11.
[0039] In one embodiment, for the above-mentioned fixed disc 5, the fixed disc 5 is fixedly installed on the moving column 4. There are two groups of clamping mechanisms, and their parts and installation methods are the same. A plurality of sealing rings 12 are coaxially arranged, and the diameters of the plurality of sealing rings 12 gradually increase in the radially outward direction.
[0040] The working principle of the pressure detection device for the ports of special equipment pressure pipelines proposed by the present invention is that by setting multiple groups of sealing rings 12, pipelines 11 with different diameters can be sealed, improving work efficiency.
[0041] In one embodiment, for the above-mentioned detection mechanism, the detection mechanism includes an air delivery pipe 18 arranged on the sealing ring 12. One end of the air delivery pipe 18 is fixedly communicated with the sealing ring 12, and the other end is fixedly communicated with an electric air pump 19. The electric air pump 19 is fixedly installed at the bottom of the workbench 1, and the electric air pump 19 is electrically connected to a pressure detector 20.
[0042] The working principle of the pressure detection device for the ports of special equipment pressure pipelines proposed by the present invention is that when the electric air pump 19 is started, the electric air pump 19 delivers air into the pipeline 11 through the air delivery pipe 18. At this time, observe the numerical change of the pressure detector 20. If the value of the pressure detector 20 becomes lower, it indicates that there is a leak in the pipeline 11, thereby judging whether the sealing performance of the pipeline is qualified.
[0043] In one embodiment, for the above-mentioned workbench 1, a second sliding groove 21 is opened above the workbench 1. A second threaded rod 22 is rotatably installed inside the second sliding groove 21. One end of the second threaded rod 22 is fixedly installed with a second motor 23, and the second motor 23 is fixedly installed on the workbench 1.
[0044] In one embodiment, for the above-mentioned second threaded rod 22, an electric base frame 24 is threadedly connected to the second threaded rod 22, and the electric base frame 24 is slidably connected inside the second sliding groove 21.
[0045] In one embodiment, for the above-mentioned electric base frame 24, a driving cylinder 25 is fixedly installed above the electric base frame 24. The output shaft of the driving cylinder 25 is fixedly installed with a pressing plate 26, and a pressure detector 27 is fixedly installed on the pressing plate 26.
[0046] In one embodiment, for the above-mentioned workbench 1, support legs 28 are fixedly installed at the bottom of the workbench 1, and there are four support legs 28.
[0047] The working principle of the pressure detection device for the ports of special equipment pressure pipelines proposed by the present invention is that by starting the second motor 23, the second threaded rod 22 is driven to rotate, thereby driving the electric base frame 24 to move. Subsequently, the driving cylinder 25 is started, driving the pressing plate 26 to move downward and pressing the pipeline 11, thereby completing the pressure detection of the pipeline 11. At this time, the pressure size received by the pipeline 11 can be observed in real time through the pressure detector 27.
[0048] The electric base frame 24 drives the driving cylinder 25 to move, thereby completing the pressure detection of different positions of the pipeline 11.
[0049] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0050] The preferred embodiments of the invention disclosed above are only used to help illustrate the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. The embodiments selected and specifically described in this specification are for better explaining the principles and practical applications of the invention, so that those skilled in the art can well understand and utilize the invention. The invention is only limited by the claims and their full scope and equivalents.
Claims
1. A pressure detection device for a pressure pipeline port of a special equipment, comprising a workbench (1), characterized in that: A moving block (2) is slidably connected above the workbench (1), a support column (3) is fixedly installed above the moving block (2), a moving column (4) is slidably connected inside the support column (3), a fixing mechanism is arranged above the moving column (4), the fixing mechanism comprises a fixing plate (5) arranged above the moving column (4), a first gear (6) is rotatably installed inside the fixing plate (5), the first gear (6) is meshed with a second gear (7), an annular thread (8) is fixedly installed above the second gear (7), the annular thread (8) is meshed with the bottom of a clamping block (9), the clamping block (9) is slidably connected to the disc (10), the fixing mechanism is used to clamp the pipe (11), sealing rings (12) are arranged at both ends of the pipe (11), one of the sealing rings (12) is provided with a detection mechanism; By moving the moving block (2), the supporting column (3), the moving column (4) and the fixing mechanism are driven to move, and the distance between the two fixing mechanisms can be adjusted according to the length of the pipeline (11). At the same time, the moving column (4) moves inside the supporting column (3) to realize the rise or fall of the fixing mechanism to adapt to the size of the pipeline (11). When fixing, the two ends of the pipeline (11) are passed through the disc (10) and the fixing disc (5), and the first gear (6) is rotated to drive the second gear (7) and the annular thread (8) to rotate, so that the clamping block (9) moves closer to or farther from the center of the disc (10) to fix pipelines (11) of different diameters. After fixing, the two ends of the pipeline are sealed with a sealing ring (12), and then the detection mechanism is started to detect the sealing of the pipeline (11).
2. The pressure detection device for the pressure pipeline port of special equipment according to claim 1, characterized in that: A first slide groove (13) is provided above the workbench (1), a bidirectional threaded rod (14) is rotatably installed inside the first slide groove (13), both ends of the bidirectional threaded rod (14) are threadedly connected to a moving block (2), one end of the bidirectional threaded rod (14) is fixedly installed with an output shaft of a first motor (29), and the first motor (29) is fixedly installed on the workbench (1).
3. The pressure detection device for the port of a pressure pipeline of special equipment according to claim 2, characterized in that: A first threaded rod (15) is rotatably mounted inside the support column (3), the first threaded rod (15) is threadedly connected to the movable column (4), a worm wheel (16) is fixedly mounted on the first threaded rod (15), the worm wheel (16) is meshed with a worm (17), and the worm (17) is rotatably mounted on the support column (3).
4. The pressure detection device for the port of a pressure pipeline of special equipment according to claim 3, characterized in that: The fixed disk (5) is fixedly mounted on the movable column (4), the clamping mechanism is provided in two groups, the parts and the mounting method thereof are the same, a plurality of sealing rings (12) are coaxially arranged, and the diameters of the plurality of sealing rings (12) gradually increase in a radially outward direction.
5. The pressure detection device for the port of a pressure pipeline of special equipment according to claim 4, characterized in that: The detection mechanism comprises an air supply pipe (18) arranged on the sealing ring (12), one end of the air supply pipe (18) is fixedly connected to the sealing ring (12), and the other end is fixedly connected to an electric air pump (19), the electric air pump (19) is fixedly installed at the bottom of the workbench (1), and the electric air pump (19) is electrically connected to a pressure detector (20).
6. The pressure detection device for the port of a pressure pipeline of special equipment according to claim 1, characterized in that: A second slide groove (21) is provided above the workbench (1), a second threaded rod (22) is rotatably mounted inside the second slide groove (21), a second motor (23) is fixedly mounted on one end of the second threaded rod (22), and the second motor (23) is fixedly mounted on the workbench (1).
7. The pressure detection device for the pressure pipeline port of special equipment according to claim 6, characterized in that: The second threaded rod (22) is threadedly connected to an electric base frame (24), and the electric base frame (24) is slidably connected to the inside of the second sliding groove (21).
8. The pressure detection device for the port of a pressure pipeline of special equipment according to claim 7, characterized in that: A driving cylinder (25) is fixedly mounted above the electric base frame (24), a pressing plate (26) is fixedly mounted on the output shaft of the driving cylinder (25), and a pressure detector (27) is fixedly mounted on the pressing plate (26).
9. The pressure detection device for the port of a pressure pipeline of special equipment according to claim 8, characterized in that: The bottom of the workbench (1) is fixedly mounted with support legs (28), and four support legs (28) are provided.