An automatic detection device and method for terrazzo construction quality
By designing a terrazzo construction quality automation detection device, using virtual detection space and a variety of monitoring devices, rapid and accurate detection of the construction quality of terrazzo is achieved, solving the problems of low detection efficiency and poor accuracy in the existing technology, and improving the automation level of construction quality inspection.
Patent Information
- Application Number
- CN202510647000.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-05-20
AI Technical Summary
The existing terrazzo construction quality inspection relies on manual operation, is inefficient and is susceptible to human factors, resulting in inaccurate testing results and cannot comprehensively and objectively reflect the actual construction quality, and there are errors and omissions.
An automated detection device for the construction quality of terrazzo is designed, including a walking car, a positioning device, a back-end system, a detection system and a main control module. The position of the terrazzo is simulated through the virtual detection space and walking path, and data is collected using hollow hammers and sound monitoring modules, combined with horizontal monitoring and displacement monitoring devices, to achieve automated detection of whether the terrazzo is hollow, tilt and height difference.
It realizes rapid and accurate detection of the construction quality of terrazzo, improves the accuracy and work efficiency of the inspection, reduces human error, and ensures the accuracy and comprehensiveness of the inspection results.
Smart Images

Figure CN120177624B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of terrazzo quality detection, and in particular to an automatic detection device and method for terrazzo construction quality. Background Art
[0002] As an economical, durable, and easy-to-clean building material, terrazzo is widely used in educational buildings, office buildings, and other locations. However, due to non-standard construction methods, terrazzo floors often exhibit quality issues such as excessive porosity, numerous pinholes, poor glossiness, and unevenly exposed gratings. These issues not only affect the aesthetics but can also hinder normal use. To improve the construction quality of terrazzo floors and reduce inspection time and costs, a device that can accurately and efficiently inspect terrazzo construction quality is urgently needed to ensure that terrazzo floors meet relevant standards and requirements.
[0003] Existing terrazzo construction quality inspections rely primarily on manual labor, which is not only inefficient but also susceptible to human factors, resulting in inaccurate test results. Furthermore, existing inspection devices may not fully and objectively reflect the actual construction quality of terrazzo during measurement, making them more prone to errors and omissions, leading to low efficiency and further hindering project progress. Summary of the Invention
[0004] In response to the quality problems of terrazzo in the prior art, the present invention provides an automatic detection device and method for terrazzo construction quality, which are used to detect whether there are hollows in terrazzo.
[0005] In order to solve the above technical problems, the present invention includes the following technical solutions:
[0006] An automated terrazzo construction quality detection device includes a traveling trolley, a positioning device, a back-end system, a detection system, and a main control module;
[0007] The trolley is provided with an adjustable base, a mounting plate is vertically provided on the adjustable base, and sliding tracks are provided on both sides of the mounting plate; the trolley is provided with a trolley control module for controlling the movement of the trolley; the positioning device is used to accurately locate the position of the trolley in real time;
[0008] A virtual inspection space corresponding to the terrazzo floor to be inspected is set up in the back-end system. A layout diagram of virtual terrazzo blocks is displayed in the virtual inspection space. The walking path of the trolley is set in the layout diagram. The position of the trolley is simulated in the virtual inspection space based on the coordinate information fed back by the positioning device.
[0009] The detection system includes a driving mechanism, a connecting rod, a universal joint, a hollow drum striking hammer and a sound monitoring module; the connecting rod and the driving device are symmetrically arranged on the two side surfaces of the top of the mounting plate, the connecting rod is L-shaped, one end of the horizontal part is slidably connected to the sliding track, and the bottom end of the vertical part of the connecting rod is hingedly connected to the hollow drum striking hammer through a universal joint. It can be driven by the driving device to move up and down along the sliding track, so that the hollow drum striking hammer can strike the terrazzo; the sound monitoring module is arranged on the side of the walking trolley corresponding to the hollow drum striking hammer to monitor the sound data of the hollow drum striking hammer striking the terrazzo;
[0010] The main control module can send instructions to the trolley control module to control the movement of the trolley based on the trolley's walking path in the back-end system; it can collect sound data from the sound monitoring module to determine whether the terrazzo is hollow.
[0011] Furthermore, the detection system further includes a first level monitoring device, which is provided on the hollow drum percussion hammer and is used to monitor the levelness of the upper surface of the hollow drum percussion hammer;
[0012] The main control module can collect angle data of the first horizontal monitoring device to determine whether the terrazzo is tilted.
[0013] Furthermore, the adjustable base includes a base plate, a second level monitoring device provided on the base plate, and a plurality of telescopic cylinders provided between the base plate and the top of the traveling trolley, the telescopic cylinders being equipped with a cylinder controller; the second level monitoring device is used to monitor the levelness of the base plate;
[0014] The main control module can collect the angle data of the second level monitoring device, determine whether the base plate is level, and send instructions to the cylinder controller to make the cylinder controller control the telescopic cylinder to make the base plate level.
[0015] Furthermore, the detection system also includes a displacement monitoring device, which is used to measure the vertical displacement data of the connecting rod;
[0016] The main control module can collect the displacement data of the displacement monitoring device and determine whether there is a height difference between the terrazzo on both sides of the walking car.
[0017] Furthermore, the displacement monitoring device includes a pull rope and a pull-wire displacement meter. The pull-wire displacement meter is arranged on an adjustable base. The bottom of the pull rope is connected to the pull-wire displacement meter, and the top is vertically connected to the horizontal part of the connecting rod.
[0018] Furthermore, the driving mechanism includes a motor and a suspension rope wound around a rotating wheel of the motor, and the bottom of the suspension rope is fixedly connected to the horizontal portion of the connecting rod.
[0019] Accordingly, the present invention also provides a method for automatically detecting the construction quality of terrazzo using the automatic detection device for terrazzo construction quality, comprising the following steps:
[0020] Step 1: Set up an automated terrazzo construction quality inspection device. Set up a virtual inspection space corresponding to the terrazzo floor to be inspected in the back-end system. Set up a terrazzo layout diagram and a walking path for the walking cart in the virtual inspection space. The layout diagram includes m rows and n columns of terrazzo, and the walking path is set along the middle boundary between two columns of terrazzo. Simulate the position of the walking cart in the virtual inspection space based on the coordinate information fed back by the positioning device.
[0021] Step 2: The main control module sends a command to the trolley control module based on the terrazzo layout, the trolley's travel path, and the trolley's position in the backend system, so that the trolley moves to the boundary between the first row and the second row of terrazzo.
[0022] Step 3: The main control module sends a command to the driving mechanism, causing the driving mechanism to drive the connecting rod to move downward along the sliding track, so that the hollow drum hammer strikes the terrazzo; the sound monitoring module monitors the sound data of the hollow drum hammer striking the terrazzo and transmits it to the main control module;
[0023] Step 4: The main control module determines whether the terrazzo is hollow based on the sound data sent by the sound monitoring module, and marks the corresponding virtual terrazzo block as hollow if it is hollow; the main control module sends an instruction to the driving mechanism, causing the driving mechanism to drive the connecting rod to move upward along the sliding track, so that the hollow hammer moves a distance away from the terrazzo;
[0024] Step 5: The main control module sends a command to the trolley control module to make the trolley move to the boundary of the next drainage grindstone and repeat steps 3 and 4;
[0025] Step 6. After the trolley moves to the boundary of the last row of terrazzo in the first and second columns and the detection device has completed the detection, the main control module sends an instruction to the trolley control module to make the trolley move horizontally to the boundary of the next column of terrazzo, and repeat steps 3 to 5 until all terrazzo have been detected.
[0026] Furthermore, the detection system further comprises a first level monitoring device, which is provided on the hollow drum striking hammer;
[0027] Step three also includes, after the hollow drum hammer contacts the terrazzo, a first level monitoring device monitoring the levelness of the upper surface of the hollow drum hammer and sending the monitored angle data to the main control module;
[0028] Step four also includes the main control module determining whether the terrazzo is level based on the angle data sent by the first level monitoring device, and marking the tilt if it is not level.
[0029] Furthermore, the adjustable base includes a base plate, a second level monitoring device, a telescopic cylinder, and a cylinder controller; the detection system also includes a displacement monitoring device, which is used to measure the vertical displacement data of the connecting rod;
[0030] Prior to step three, the second level monitoring device monitors the levelness of the upper surface of the base plate and transmits the monitored angle data to the main control module; the main control module determines whether the base plate is level based on the angle data transmitted by the second level monitoring device, and if not, transmits a command to the cylinder controller, causing the cylinder controller to control the telescopic cylinder to level the base plate;
[0031] Step three also includes, after the hollow drum striking hammer contacts the terrazzo, measuring the vertical displacement change data of the connecting rod by the displacement monitoring device;
[0032] Step 4 also includes the main control module judging whether the displacement sizes on both sides are consistent based on the displacement change data sent by the displacement monitoring device, and marking the height difference when they are inconsistent.
[0033] Due to the adoption of the above technical solutions, the present invention has the following advantages and positive effects compared with the prior art: the terrazzo construction quality automatic detection device provided by the present invention sets a virtual detection space, an arrangement diagram of virtual terrazzo blocks and a walking path of a trolley in the back-end system, the main control module can send instructions to the trolley control module based on the walking path of the trolley to control the movement of the trolley, the cooperative control drive mechanism drives the connecting rod to move up and down along the sliding track, so that the hollowing hammer hits the terrazzo, the sound monitoring module collects sound data and sends it to the main control module, the main control module determines whether the terrazzo is hollow based on the sound data, and when it is hollow, the corresponding virtual terrazzo block is marked as hollow in the virtual detection space. Therefore, the terrazzo construction quality automatic detection device can quickly and accurately determine whether the terrazzo is hollow, and the movement of the trolley and the detection work of the monitoring system can be automated, thereby improving the accuracy of recognition and work efficiency. When the hollowing hammer is equipped with a first level monitoring device, the first level monitoring device can monitor the levelness of the upper surface of the hollowing hammer. The main control module can collect angle data from the first level monitoring device to determine whether the terrazzo is tilted. When the detection system also includes a displacement monitoring device, the displacement monitoring device can measure the vertical displacement data of the connecting rod. The main control module can use this displacement data to determine whether there is a height difference between the terrazzo on both sides of the traveling carriage. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 Schematic diagram of a back-end system, a traveling vehicle, and a terrazzo floor to be inspected in one embodiment of the present invention;
[0035] Figure 2A schematic diagram of a virtual terrazzo block and a travel route of a traveling trolley in one embodiment of the present invention;
[0036] Figure 3 This is a schematic diagram of the structure of the traveling trolley in one embodiment of the present invention.
[0037] The numbers in the figure are as follows:
[0038] 1- Terrazzo floor to be inspected;
[0039] 10 - Traveling trolley; 11 - Trolley control module; 12 - Adjustable base; 121 - Base plate; 122 - Telescopic cylinder; 123 - Cylinder controller; 124 - Second level monitoring device; 13 - Mounting plate; 14 - Sliding track;
[0040] 20-positioning device; 21-positioning tag; 22-positioning base station; 33-traveling path;
[0041] 30-backend system; 31-virtual detection space; 32-virtual terrazzo block;
[0042] 40-Detection system; 41-Motor; 42-Lifting rope; 43-Connecting rod; 44-Universal joint; 45-Hollow drum hammer; 46-Sound monitoring module; 47-First level monitoring device; 48-Draw-wire displacement meter; 49-Draw-wire;
[0043] 50-Main control module. DETAILED DESCRIPTION
[0044] The following is a detailed description of the automated terrazzo construction quality detection device and method provided by the present invention, with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the accompanying drawings are highly simplified and not to exact scale, and are intended solely to facilitate and clarify the purpose of illustrating the embodiments of the present invention.
[0045] Example 1
[0046] Combine Figures 1 to 3 As shown, this embodiment provides an automated terrazzo construction quality inspection device comprising a traveling carriage 10, a positioning device 20, a back-end system 30, a detection system 40, and a main control module 50. The positioning device 20 is capable of determining the position of the traveling carriage 10, the back-end system 30 is capable of planning the travel path 33 of the traveling carriage 10, and the detection system 40 is capable of inspecting the quality of the terrazzo on both sides of the traveling carriage 10 as it moves.
[0047] The trolley 10 is driven by a power system and controlled by a trolley control module 11 to follow a predetermined route. The trolley control module 11 is used to control the path of the trolley 10 and also has functions such as command execution and signal transmission. It can receive instructions from the main control module 50 and execute operations, while also feeding back information about the trolley 10 to the main control module 50. The trolley 10 is provided with an adjustable base 12, on which a mounting plate 13 is vertically mounted. Sliding tracks 14 are provided on both sides of the mounting plate 13. The mounting plate 13 and the sliding tracks 14 are used to install a detection system 40.
[0048] The positioning device 20 is used to accurately position the walking vehicle 10 in real time. The positioning device 20 can be implemented by using a positioning base station 22 and a positioning tag 21 (or a positioning chip). Of course, other technologies can also be used. For example, Figure 1 As shown, a positioning base station 22 is set at each corner of the terrazzo area to be inspected, and a positioning tag 21 is installed on the walking vehicle 10. The real-time positioning of the walking vehicle 10 can be achieved through the positioning base station 22 and the positioning tag 21.
[0049] The back-end system 30 can be an on-site server, processor, or control device, or a remote server, processor, or control device, used to present a virtual positioning space and locate and annotate abnormal information. A virtual detection space 31 corresponding to the terrazzo floor 1 to be inspected is provided in the back-end system 30. The virtual detection space 31 is marked with a dotted line with a layout diagram of virtual terrazzo blocks 32. The size and layout of the virtual terrazzo blocks 32 correspond to the size and layout of the terrazzo blocks on the terrazzo floor 1 to be inspected. The walking path 33 of the trolley is marked on the layout diagram of the virtual terrazzo blocks 32. Based on the coordinate information fed back by the positioning device 20, the precise position of the trolley 10 is simulated in the virtual detection space 31.
[0050] The detection system 40 includes a driving mechanism, a connecting rod 43, a universal joint 44, a hollow drum hammer 45 and a sound monitoring module 46. The connecting rods 43 are symmetrically arranged on the two sides of the top of the mounting plate 13, and the driving device is symmetrically arranged. The connecting rod 43 is L-shaped, and one end of the horizontal part is slidably connected to the sliding track 14. The bottom end of the vertical part of the connecting rod 43 is hingedly connected to the hollow drum hammer 45 through the universal joint 44. It can be driven by the driving device to move up and down along the sliding track 14, so that the hollow drum hammer 45 can hit the terrazzo; the sound monitoring module 46 is set on the side of the walking trolley 10 corresponding to the hollow drum hammer 45, to monitor the sound data of the hollow drum hammer 45 hitting the terrazzo. The bottom of the hollow drum hammer 45 is designed as a soft colloid, which is used to hit the terrazzo and make a sound without damaging the terrazzo surface. The sound monitoring module 46 has a sound monitoring function, which is used to collect sound signals when the hollow drum hammer 45 strikes the terrazzo. It also has command execution and signal transmission functions, and can receive instructions from the main control module 50 and execute operations, while also feeding back sound information to the main control module 50. The universal joint 44 ensures that the hollow drum hammer 45 can maintain contact with the terrazzo surface when in contact with the terrazzo.
[0051] The main control module 50 has the functions of receiving information, sending instructions, analyzing and judging, etc. It can collect data fed back by the sound monitoring module 46, the positioning device 20, etc. in real time, and can also send instructions to the trolley control module 11, the driving mechanism, the back-end system 30, etc. and receive their feedback information. The main control module 50 can send instructions to the trolley control module 11 based on the walking path in the back-end system 30, thereby controlling the travel of the walking trolley 10 through the trolley control module 11. The main control module 50 can collect the sound data of the sound monitoring module 46 and judge whether the terrazzo is hollow. When it is judged to be so, the corresponding virtual terrazzo block 32 is marked as hollow in the virtual detection space 31. When the main control module 50 judges whether it is hollow, it can be trained through a large model. When applied, the sound data is input into the large model and the judgment result is directly output to determine whether it is hollow.
[0052] The terrazzo construction quality automatic detection device provided in this embodiment has a virtual detection space 31, an arrangement diagram of virtual terrazzo blocks 32, and a travel path 33 of the trolley 10 set in the back-end system 30. The main control module 50 can send instructions to the trolley control module 11 based on the travel path of the trolley 10 to control the movement of the trolley 10, and the cooperative control drive mechanism drives the connecting rod 43 to move up and down along the sliding track 14, so that the hollowing hammer 45 hits the terrazzo. The sound monitoring module 46 collects sound data and sends it to the main control module 50. The main control module 50 determines whether the terrazzo is hollow based on the sound data. When it is hollow, the corresponding virtual terrazzo block 32 is marked as hollow in the virtual detection space 31. Therefore, the terrazzo construction quality automatic detection device can quickly and accurately determine whether the terrazzo is hollow, and the movement of the trolley 10 and the detection work of the detection system 40 can be automated, thereby improving the accuracy of recognition and work efficiency.
[0053] In a specific embodiment, the detection system 40 further includes a first level monitoring device 47, which is provided on the hollow drum hammer 45 to monitor the horizontality of the upper surface of the hollow drum hammer 45; the main control module 50 is capable of collecting angle data of the first level monitoring device 47 to determine whether the terrazzo is level. For example, the first level monitoring device 47 can be a gravity sensor or an inclinometer, which can measure the horizontal angle of the hollow drum hammer 45. The hollow drum hammer 45 is connected to the connecting rod 43 via a universal joint 44, so that the hollow drum hammer 45 can fit the terrazzo, that is, it can measure the horizontal angle of the terrazzo surface.
[0054] In a specific embodiment, the adjustable base 12 includes a base plate 121, a second horizontal monitoring device 124 and a plurality of telescopic cylinders 122. For example, four telescopic cylinders 122 are provided between the top of the traveling trolley 10 and the base plate 121. The telescopic cylinders 122 are equipped with a cylinder controller 123. The telescopic cylinders have a telescopic adjustment function. The cylinder controller 123 can control the extension and contraction of the telescopic cylinders and has functions such as command execution and signal transmission. It can receive instructions sent by the main control module 50 and perform operations, and at the same time feedback the extension information to the main control module 50. The second horizontal monitoring device 124 has functions such as real-time monitoring of the tilt angle and data feedback, and feeds back the monitoring data to the main control module 50. The second horizontal monitoring device 124 is provided at the center of the adjustable base 12 and can be a gravity sensor or an inclinometer. The main control module 50 can collect the angle data of the second level monitoring device, determine whether the base plate 121 is level, and send instructions to the cylinder controller 123 so that the cylinder controller 123 controls the telescopic cylinder 122 to make the base plate 121 in a horizontal state.
[0055] In a specific embodiment, the detection system 40 also includes a displacement monitoring device, which is used to measure the vertical displacement data of the connecting rod 43; the main control module 50 can collect the displacement data of the displacement monitoring device and determine whether there is a height difference between the terrazzo on both sides of the walking vehicle 10. The principle is: the adjustable base 12 is in a horizontal state, the connecting rod 43 is at the same height, and the hollow drum hammer 45 is at the same height. When the hollow drum hammer 45 moves downward and contacts the terrazzo, the displacement data recorded by the displacement monitoring devices on both sides should be the same. If they are different, there is a height difference between the two sides, and the height of the terrazzo block on the side with the smaller value is higher than the height of the terrazzo block on the side with the smaller value. The displacement monitoring device can use a distance measuring instrument. In this embodiment, the displacement monitoring device includes a pull rope 49 and a pull-wire displacement meter 48. The pull-wire displacement meter 48 is set on the adjustable base 12. The bottom of the pull rope 49 is connected to the pull-wire displacement meter 48, and the top is vertically connected to the horizontal part of the connecting rod 43.
[0056] In a specific embodiment, the driving mechanism includes a motor 41 and a suspension rope 42 wound around the rotating wheel of the motor 41, and the bottom of the suspension rope 42 is fixedly connected to the horizontal portion of the connecting rod 43. The motor 41 has a rotation function, which is used for winding and retracting the suspension rope 42 up and down, and has functions such as command execution and signal transmission. It can receive the instructions sent by the main control module 50 and perform operations, and feed back rotation information to the main control module 50. As an example, when the motor 41 rotates forward, the pull rope 49 is unfolded downward under the gravity of the hollow drum percussion hammer 45, so that the hollow drum percussion hammer 45 can percussion the terrazzo. When the motor 41 is reversed, the pull rope 49 is wound around the rotating wheel of the motor 41, so that the hollow drum percussion hammer 45 rises.
[0057] In a specific embodiment, combining Figure 1 and Figure 2 As shown, the terrazzo floor 1 to be inspected in a room includes 36 terrazzo pieces in 6 rows and 6 columns. The virtual inspection space 31 is also divided into 36 virtual terrazzo pieces 32, which are assumed to be numbered #1-1 to #1-6, #2-1 to #2-6, #3-1 to #3-6, #4-1 to #4-6, #5-1 to #5-6, and #6-1 to #6-6. Figure 2The walking path of the trolley is to walk longitudinally along the adjacent axes between #1-1 and #2-1 (numbered from low to high). During the movement, the positioning device 20 performs position positioning in real time. After each group of terrazzo (two terrazzos on the left and right sides of the adjacent axes are a group) detection blocks are moved, the back-end system 30 feedbacks the information that the trolley has arrived at the corresponding detection block to the main control module 50. After receiving the information, the main control module 50 sends an in-place stop instruction to the trolley control module 11. After receiving the instruction, the trolley control module 11 controls the walking trolley 10 to perform a stop operation. After the detection system 40 completes the corresponding detection, the main control module 50 issues an instruction to the trolley control module 11 to move to the next group of terrazzo detection blocks. The trolley control module 11 controls the walking trolley 10 to perform the corresponding operation. And so on, until it reaches the edge detection position (#1-6 / #2-6 center axis) and the detection system 40 completes the detection, the back-end system 30 feeds back the trolley arrival information to the main control module 50, and the main control module 50 sends the in-place lateral walking instruction to the trolley control module 11 after receiving the information, and the trolley control module 11 controls the walking trolley 10 to perform the lateral walking operation after receiving the instruction, until it reaches the adjacent axis between #2-6 / #3-6, and the back-end system 30 feeds back the walking trolley arrival information to the main control module 50, and the main control module 50 sends the in-place stop instruction to the trolley control module 11 after receiving the instruction, and the trolley control module 11 controls the walking trolley 10 to perform the stop operation, and enters the next group of detection areas after the detection system 40 completes the corresponding detection, and so on. The trolley 10's travel path 33 follows the adjacent axes #2-6 and #3-6 (numbered from highest to lowest) until it reaches the outermost detection position (the center axis of #2-1 / #3-1), whereupon it moves horizontally to the next row of detection blocks. This process repeats back and forth until all terrazzo detection blocks have been exhausted. During this process, the positioning device 20 acquires the trolley's 10 position in real time and associates it with the corresponding position in the virtual detection space 31. When the overall direction of the walking trolley 10 remains unchanged, the longitudinal and lateral sliding movement of the walking trolley 10 can be achieved by converting the longitudinal and lateral rollers. The hollow drum striking hammers 45 (assuming they are a and b) on the left and right sides of the walking trolley 10 always correspond to striking the adjacent terrazzo blocks on both sides. For example, #2-1 corresponds to a, #1-1 corresponds to b; #3-6 corresponds to a, #2-6 corresponds to b. At the same time, the components on the left side of the mounting plate 13 are numbered as group a, and the components on the right side are numbered as group b. For example, the hollow drum striking hammer 45 on the left side of the mounting plate 13 is numbered as hollow-a, and the sound monitoring module 46 is numbered as sound-a.During the inspection, the adjustable base 12 is in a horizontal state, the hollow drum striking hammers 45 on both sides of the walking trolley 10 are at the same height, and the driving mechanism drives the connecting rod 43 to move slowly downward along the sliding track 14 until the bottom hollow drum striking hammer 45 touches the terrazzo surface and makes a corresponding sound; after the sound monitoring module 46 at the bottom of the walking trolley 10 receives the corresponding sound data, it feeds back to the main control module 50, and the main control module 50 performs large model data analysis and identification based on the collected sound data to determine whether the terrazzo on this side is in a hollow state; if it is hollow, the main control module 50 issues a marking command to the back-end system 30, and the back-end system 30 automatically locates and identifies after receiving the command, and marks the virtual terrazzo block 32 with the corresponding number in the virtual detection space 31 as abnormal, and indicates that the abnormal type is "hollow", otherwise it is normal and enters the next detection item. After the hollowing status of the terrazzo blocks on both sides is detected, the first horizontal monitoring device 47 on the hollowing hammers 45 on both sides collects the horizontal status of the corresponding hollowing hammers 45 and feeds the data back to the main control module 50; if the tilt value is not "0", it means that the hollowing hammer 45 on the current side is in a tilted state and the terrazzo block on the corresponding side is tilted. The main control module 50 then issues a marking command to the back-end system 30. After receiving the command, the back-end system 30 automatically locates and identifies the virtual terrazzo block 32 with the corresponding number in the virtual detection space 31, and marks the abnormality as "tilted". If the tilt value on both sides is "0", the next detection item is entered. The displacement monitoring devices on both sides measure the distance traveled by the connecting rod 43 and feed this information back to the main control module 50. Upon receiving this displacement data, the main control module 50 determines whether the values on both sides are consistent. If the heights are unequal, indicating a height difference between the two terrazzo blocks, it issues a marking command to the back-end system 30. Upon receiving this command, the back-end system 30 automatically locates and identifies the terrazzo block 32 with the corresponding number within the virtual inspection space 31, marking it as abnormal and indicating the abnormality type as "height difference." Once all terrazzo blocks have been inspected, a diagram of the marked terrazzo block layout in the virtual inspection space 31 is sent to management personnel, allowing them to quickly identify abnormal terrazzo blocks and conduct rework and repair management.
[0058] Example 2
[0059] This embodiment provides a method for automatically detecting the quality of terrazzo construction using the aforementioned automatic detection device for terrazzo construction quality, comprising the following steps:
[0060] Step 1: Set up an automated terrazzo construction quality inspection device. Set up a virtual inspection space 31 corresponding to the terrazzo floor 1 to be inspected in the back-end system 30. Set up a terrazzo layout diagram and a travel path for the walking cart 10 in the virtual inspection space 31. The layout diagram includes m rows and n columns of terrazzo, and the travel path is set along the middle boundary between two columns of terrazzo. Simulate the position of the walking cart 10 in the virtual inspection space 31 based on the coordinate information fed back by the positioning device 20.
[0061] Step 2: The main control module 50 sends a command to the trolley control module 11 based on the terrazzo arrangement diagram in the backend system 30, the travel path of the trolley 10, and the position of the trolley 10, so that the trolley 10 moves to the boundary of the first group of terrazzo;
[0062] Step 3: The main control module 50 sends a command to the driving mechanism, causing the driving mechanism to drive the connecting rod 43 to move downward along the sliding track 14, so that the hollow drum hammer 45 strikes the terrazzo; the sound monitoring module 46 monitors the sound data of the hollow drum hammer 45 striking the terrazzo and transmits it to the main control module 50;
[0063] Step 4: The main control module 50 determines whether the terrazzo is hollow based on the sound data sent by the sound monitoring module 46, and marks the corresponding terrazzo as hollow if it is hollow; the main control module 50 sends an instruction to the driving mechanism, causing the driving mechanism to drive the connecting rod 43 to move upward along the sliding track 14, so that the hollow hammer 45 is away from the terrazzo for a distance;
[0064] Step 5: The main control module 50 sends a command to the trolley control module 11 to make the trolley 10 move to the boundary of the next group of terrazzo and repeat steps 3 and 4;
[0065] Step 6. After the walking trolley 10 moves to the boundary of the last row of terrazzo in the first and second columns and the detection device has completed the detection, the main control module 50 sends an instruction to the trolley control module 11 to make the walking trolley 10 move horizontally to the boundary of the next column of terrazzo, and repeat steps 3 to 5 until all terrazzo have been detected.
[0066] Furthermore, the detection system 40 further includes a first level monitoring device 47 , which is provided on the hollow drum striking hammer 45 ;
[0067] Step three also includes, after the hollow drum hammer 45 contacts the terrazzo, the first level monitoring device 47 monitors the levelness of the upper surface of the hollow drum hammer 45 and sends the monitored angle data to the main control module 50;
[0068] Step 4 also includes the main control module 50 judging whether the terrazzo is level based on the angle data sent by the first level monitoring device 47, and marking the tilt if it is not level.
[0069] Furthermore, the adjustable base 12 includes a base plate 121, a second level monitoring device 124, a telescopic cylinder 122, and a cylinder controller 123; the detection system 40 also includes a displacement monitoring device, which is used to measure the vertical displacement data of the connecting rod 43;
[0070] Prior to step 3, the second level monitoring device monitors the horizontality of the upper surface of the base plate 121 and transmits the monitored angle data to the main control module 50; the main control module 50 determines whether the base plate 121 is horizontal based on the angle data transmitted by the second level monitoring device. If not, the main control module 50 transmits a command to the cylinder controller 123, causing the cylinder controller 123 to control the telescopic cylinder to level the base plate 121;
[0071] Step three also includes, after the hollow drum hammer 45 comes into contact with the terrazzo, the displacement monitoring device measures the vertical displacement change data of the connecting rod 43;
[0072] Step 4 also includes the main control module 50 judging whether the displacements on both sides are consistent based on the displacement change data sent by the displacement monitoring device, and marking the height difference if they are inconsistent.
[0073] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0074] The above-described embodiments merely illustrate several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that a person skilled in the art would be able to make numerous modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. An automatic detection device for terrazzo construction quality, characterized in that: Including walking trolley, positioning device, back-end system, detection system and main control module; The trolley is provided with an adjustable base, a mounting plate is vertically provided on the adjustable base, and sliding tracks are provided on both sides of the mounting plate; the trolley is provided with a trolley control module for controlling the movement of the trolley; the positioning device is used to accurately locate the position of the trolley in real time; A virtual inspection space corresponding to the terrazzo floor to be inspected is set up in the back-end system. A layout diagram of virtual terrazzo blocks is displayed in the virtual inspection space. The walking path of the trolley is set in the layout diagram. The position of the trolley is simulated in the virtual inspection space based on the coordinate information fed back by the positioning device. The detection system includes a driving mechanism, a connecting rod, a universal joint, a hollow drum striking hammer and a sound monitoring module; the connecting rod and the driving device are symmetrically arranged on the two side surfaces of the top of the mounting plate, the connecting rod is L-shaped, one end of the horizontal part is slidably connected to the sliding track, and the bottom end of the vertical part of the connecting rod is hingedly connected to the hollow drum striking hammer through a universal joint. It can be driven by the driving device to move up and down along the sliding track, so that the hollow drum striking hammer can strike the terrazzo; the sound monitoring module is arranged on the side of the walking trolley corresponding to the hollow drum striking hammer to monitor the sound data of the hollow drum striking hammer striking the terrazzo; The main control module can send instructions to the trolley control module to control the movement of the trolley based on the trolley's travel path in the back-end system; it can also collect sound data from the sound monitoring module to determine whether the terrazzo is hollow. The detection system also includes a first level monitoring device, which is provided on the hollow drum hammer to monitor the levelness of the upper surface of the hollow drum hammer; the main control module can collect angle data of the first level monitoring device to determine whether the terrazzo is tilted; The adjustable base includes a base plate, a second level monitoring device disposed on the base plate, and a plurality of telescopic cylinders disposed between the base plate and the top of the traveling trolley. The telescopic cylinders are equipped with cylinder controllers. The second level monitoring device is used to monitor the levelness of the base plate. The main control module is capable of collecting angle data from the second level monitoring device, determining whether the base plate is level, and sending instructions to the cylinder controller, which controls the telescopic cylinders to keep the base plate level. The detection system also includes a displacement monitoring device, which is used to measure the vertical displacement data of the connecting rod; the main control module can collect the displacement data of the displacement monitoring device and determine whether there is a height difference between the terrazzo on both sides of the walking trolley.
2. The automatic detection device for terrazzo construction quality according to claim 1, characterized in that: The displacement monitoring device includes a pull rope and a pull-wire displacement meter. The pull-wire displacement meter is arranged on an adjustable base. The bottom of the pull rope is connected to the pull-wire displacement meter, and the top is vertically connected to the horizontal part of the connecting rod.
3. The automatic detection device for terrazzo construction quality according to claim 1, characterized in that: The driving mechanism includes a motor and a suspension rope wound around a rotating wheel of the motor, and the bottom of the suspension rope is fixedly connected to the horizontal part of the connecting rod.
4. A method for automatically detecting the construction quality of terrazzo using the device for automatically detecting the construction quality of terrazzo according to any one of claims 1 to 3, characterized in that: The steps include: Step 1: Set up an automated terrazzo construction quality inspection device. Set up a virtual inspection space corresponding to the terrazzo floor to be inspected in the back-end system. Set up a terrazzo layout diagram and a walking path for the walking cart in the virtual inspection space. The layout diagram includes m rows and n columns of terrazzo, and the walking path is set along the middle boundary between two columns of terrazzo. Simulate the position of the walking cart in the virtual inspection space based on the coordinate information fed back by the positioning device. Step 2: The main control module sends a command to the trolley control module based on the terrazzo layout, the trolley's travel path, and the trolley's position in the backend system, so that the trolley moves to the boundary between the first row and the second row of terrazzo. Step 3: The main control module sends a command to the driving mechanism, causing the driving mechanism to drive the connecting rod to move downward along the sliding track, so that the hollow drum hammer strikes the terrazzo; the sound monitoring module monitors the sound data of the hollow drum hammer striking the terrazzo and transmits it to the main control module; Step 4: The main control module determines whether the terrazzo is hollow based on the sound data sent by the sound monitoring module, and marks the corresponding virtual terrazzo block as hollow if it is hollow; the main control module sends an instruction to the driving mechanism, causing the driving mechanism to drive the connecting rod to move upward along the sliding track, so that the hollow hammer moves a distance away from the terrazzo; Step 5: The main control module sends a command to the trolley control module to make the trolley move to the boundary of the next drainage grindstone and repeat steps 3 and 4; Step 6: After the trolley moves to the boundary of the last row of terrazzo in the first and second rows and the detection device has completed the detection, the main control module sends a command to the trolley control module to make the trolley move horizontally to the boundary of the next row of terrazzo, and repeat steps 3 to 5 until all terrazzo are detected; Step three also includes, after the hollow drum hammer contacts the terrazzo, a first level monitoring device monitoring the levelness of the upper surface of the hollow drum hammer and sending the monitored angle data to the main control module; Step four also includes the main control module determining whether the terrazzo is level based on the angle data sent by the first level monitoring device, and marking it as tilted if it is not level; Prior to step three, the second level monitoring device monitors the levelness of the upper surface of the base plate and transmits the monitored angle data to the main control module; the main control module determines whether the base plate is level based on the angle data transmitted by the second level monitoring device, and if not, transmits a command to the cylinder controller, causing the cylinder controller to control the telescopic cylinder to level the base plate; Step three also includes, after the hollow drum striking hammer contacts the terrazzo, measuring the vertical displacement change data of the connecting rod by the displacement monitoring device; Step 4 also includes the main control module judging whether the displacement sizes on both sides are consistent based on the displacement change data sent by the displacement monitoring device, and marking the height difference when they are inconsistent.
Citation Information
Patent Citations
Full-automatic detection and correction device for fitting flatness of indoor building tiles
CN111912359A
Floor tile hollowing detection robot and detection method thereof
CN116297845A
Multifunctional detection tool for hollowing and flatness of floor tiles
CN221038844U