Anti-corrosion composite cable
By designing anti-corrosion composite cables and adopting multi-layer protective structures, the problem of existing cables being easily corroded in marine environments is solved, and high-strength, waterproof, corrosion-proof and heat-resistant effects are achieved, extending service life.
Patent Information
- Application Number
- CN202311747222.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-06-20
AI Technical Summary
Existing marine cables are prone to corrosion in marine environments with long sunshine and high air humidity, have short service life and single functions, and cannot meet the requirements of high strength, waterproof, corrosion-proof and fire-proof.
A corrosion-resistant composite cable is designed, including a secondary cable core and an inner and outer protective layer. The secondary cable core consists of an inner core and a corrosion-resistant layer, the inner protective layer consists of an insulating layer, a waterproof layer and an antibacterial layer, and the outer protective layer consists of a heat-resistant layer and a sheath layer. Each layer of materials is fixedly connected to form a multiple protective structure.
Through the multiple protection structure, the cable has good corrosion resistance, waterproofness, insulation and antibacterial effects, and has good structural strength and heat resistance, which extends service life and enhances overall durability.
Smart Images

Figure CN120183797A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cables, and particularly to an anti-corrosion composite cable. Background Art
[0002] Cables have properties such as tensile strength, impact resistance, abrasion resistance, and soft flexibility, and have been widely used in various fields of life. With the trend of the ship types and loading capacities in shipbuilding and ocean transportation becoming larger, the requirements for cables on ships are also getting higher and higher. However, due to the special use environment of ship cables, they are required to have high strength, waterproofness, corrosion resistance, and strong fire resistance. The existing ship cables have relatively single functions and a relatively simple overall structure, and are prone to a short service life in the marine environment with long sunshine hours and high air humidity. Summary of the Invention
[0003] In order to overcome the defects of the prior art, the present invention provides an anti-corrosion composite cable to solve the problems raised in the above background art.
[0004] To achieve the above object, an anti-corrosion composite cable is provided, including: a secondary cable core and an inner protective layer. The outer side of the secondary cable core is fixedly connected to the inner protective layer, and the outer side of the inner protective layer is fixedly connected to the outer protective layer. The secondary cable core is composed of an inner core and a corrosion-resistant layer, and the surface of the inner core is fixedly connected to the corrosion-resistant layer. The inner protective layer is composed of an insulating layer, a waterproof layer, and an antibacterial layer. The insulating layer is fixedly connected to the outer side of the secondary cable core, and the outer side of the insulating layer is fixedly connected to the waterproof layer. The outer side of the waterproof layer is fixedly connected to the antibacterial layer. At the same time, the outer protective layer is composed of a heat-resistant layer and a sheath layer. The heat-resistant layer is fixedly connected to the outer side of the inner protective layer, and the outer side of the heat-resistant layer is fixedly connected to the sheath layer.
[0005] Preferably, the secondary cable core is made by twisting three groups of inner cores into a strand. All three groups of inner cores are made of steel wire, and a layer of corrosion-resistant layer is coated on the outer surfaces of all three groups of inner cores. The corrosion-resistant layer is made of epoxy asphalt material.
[0006] Preferably, the insulating layer is made of soft rubber material, and the insulating layer is wrapped around the outer side of the secondary cable core by extrusion.
[0007] Preferably, the waterproof layer is made of aluminum foil material, and the aluminum foil tape is evenly wound around the outer surface of the insulating layer by wrapping.
[0008] Preferably, the antibacterial layer is made of nylon fiber material, and the nylon fiber is fixedly connected to the outer surface of the waterproof layer by weaving.
[0009] Preferably, there are three groups of secondary cable cores. The three groups of secondary cable cores are helically wound around each other to form a main cable core, and the heat-resistant layer fixedly connected to the outer surface of the main cable core is made of glass fiber material.
[0010] Preferably, the sheath layer is made of polyester fiber, and the polyester fiber is woven on the outer side of the heat-resistant layer.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: Through the cooperation of the inner core, the corrosion-resistant layer and the inner protective layer, the auxiliary cable core has good corrosion resistance, waterproofness, insulation and antibacterial effects, and also has good structural strength, which can effectively extend the service life of the auxiliary cable core. At the same time, through the cooperation of the main cable core and the outer protective layer, the surface of the cable has good wear resistance and good heat resistance under long-term sunlight, thereby effectively enhancing the overall durability of the cable core. Brief Description of the Drawings
[0012] Figure 1 It is a front view schematic diagram of an embodiment of the present invention.
[0013] Figure 2 It is a schematic diagram of the structure of the auxiliary cable core of an embodiment of the present invention.
[0014] Figure 3 It is a partial structure schematic diagram of the inner protective layer of an embodiment of the present invention.
[0015] Figure 4 It is a partial structure schematic diagram of the outer protective layer of an embodiment of the present invention.
[0016] In the figure: 1. Auxiliary cable core; 2. Inner protective layer; 3. Outer protective layer; 4. Inner core; 5. Corrosion-resistant layer; 6. Insulation layer; 7. Waterproof layer; 8. Antibacterial layer; 9. Heat-resistant layer; 10. Sheath layer. Detailed Embodiment
[0017] Referring to Figures 1 to 4 As shown, the present invention provides an anti-corrosion composite cable, including: an auxiliary cable core 1 and an inner protective layer 2. The outer side of the auxiliary cable core 1 is fixedly connected to the inner protective layer 2, and the outer side of the inner protective layer 2 is fixedly connected to the outer protective layer 3. The auxiliary cable core 1 is composed of an inner core 4 and a corrosion-resistant layer 5, and the surface of the inner core 4 is fixedly connected to the corrosion-resistant layer 5. The inner protective layer 2 is composed of an insulation layer 6, a waterproof layer 7 and an antibacterial layer 8. The insulation layer 6 is fixedly connected to the outer side of the auxiliary cable core 1, and the outer side of the insulation layer 6 is fixedly connected to the waterproof layer 7. The outer side of the waterproof layer 7 is fixedly connected to the antibacterial layer 8. At the same time, the outer protective layer 3 is composed of a heat-resistant layer 9 and a sheath layer 10. The heat-resistant layer 9 is fixedly connected to the outer side of the inner protective layer 2, and the outer side of the heat-resistant layer 9 is fixedly connected to the sheath layer 10.
[0018] In this embodiment, a corrosion-resistant layer 5 is first coated on the surface of the inner core 4, and then three groups of inner cores 4 are twisted into strands to form the supporting sub-cable core 1. The insulating layer 6 is wrapped around the outer surface of the sub-cable core 1 by extrusion, which can assist in enhancing the overall structural strength and stability of the sub-cable core 1. The waterproof layer 7 is wound around the outer surface of the insulating layer 6 by lapping, and one side of the aluminum foil tape used for the waterproof layer 7 is superimposed on the other side surface, thereby enhancing the waterproof and moisture-proof effect of the waterproof layer 7 and also being able to achieve a good light-shielding effect. When the antibacterial layer 8 is fixed on the outer surface of the waterproof layer 7 by weaving, it can not only assist in enhancing the winding stability of the waterproof layer 7 but also reduce the probability of the waterproof layer 7 being worn. Then, the three groups of sub-cable cores 1 are helically wound around each other to form the main cable core, which can effectively enhance the overall structural strength of the cable and also avoid the problem of the overall structure becoming loose due to the fracture of a single inner core 4. At the same time, the heat-resistant layer 9 woven on the outer surface of the main cable core can effectively improve the heat-resistant effect on the surface of the cable, and the sheath layer 10 woven on the outer surface of the heat-resistant layer 9 can effectively enhance the overall abrasion resistance of the cable, and the outer protective layer 3 can also assist in enhancing the overall structural stability of the main cable core.
[0019] As a preferred embodiment, the sub-cable core 1 is made by twisting three groups of inner cores 4 into strands. All three groups of inner cores 4 are made of steel wire, and a corrosion-resistant layer 5 is coated on the outer surface of all three groups of inner cores 4. The corrosion-resistant layer 5 is made of epoxy asphalt.
[0020] In this embodiment, as Figure 1 and Figure 2 , the sub-cable core 1 is made by twisting three groups of inner cores 4 into strands, which can effectively enhance the structural strength of the sub-cable core 1, and a corrosion-resistant layer 5 is coated on the surface of each inner core 4, thereby effectively enhancing the overall corrosion resistance of the sub-cable core 1.
[0021] As a preferred embodiment, the insulating layer 6 is made of soft rubber, and the insulating layer 6 is wrapped around the outer side of the sub-cable core 1 by extrusion.
[0022] In this embodiment, as Figure 3 , the setting of the insulating layer 6 can not only assist in enhancing the overall structural strength of the sub-cable core 1 but also enhance the insulation and waterproof effect of the sub-cable core 1, and at the same time can also assist in enhancing the anti-impact effect of the sub-cable core 1, effectively extending the service life of the sub-cable core 1.
[0023] As a preferred embodiment, the waterproof layer 7 is made of aluminum foil, and the aluminum foil tape is evenly wound around the outer surface of the insulating layer 6 by lapping.
[0024] In this embodiment, as Figure 3, the aluminum foil tape is light in weight, has no thermal adhesiveness, good light-shielding property, strong light reflection ability, is not easily corroded, has good barrier property, moisture-proof and waterproof performance, and strong airtightness. Therefore, it can further enhance the corrosion resistance and moisture-proof and waterproof effects of the auxiliary cable core 1, and reduce the probability of the auxiliary cable core 1 contacting water vapor.
[0025] As a preferred embodiment, the antibacterial layer 8 is made of nylon fiber material, and the nylon fiber is fixedly connected to the outer surface of the waterproof layer 7 by weaving.
[0026] In this embodiment, as Figure 3 , silver ion ceramic material is mixed in the nylon spinning process, which will release trace amounts of silver ions, and then achieve a good antibacterial effect, and then can effectively prevent bacteria from growing inside the cable, thereby reducing the probability of corrosion inside the cable.
[0027] As a preferred embodiment, there are three groups of auxiliary cable cores 1 in total. The three groups of auxiliary cable cores 1 are helically wound around each other to form the main cable core, and the heat-resistant layer 9 fixedly connected to the outer surface of the main cable core is made of glass fiber material.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 4 , the three groups of auxiliary cable cores 1 wound around each other can assist in enhancing the structural strength of the main cable core, and the setting of the heat-resistant layer 9 can effectively enhance the overall heat-resistant effect of the cable, ensure that the cable can be exposed to sunlight for a long time, and also play a certain fireproof effect.
[0029] As a preferred embodiment, the sheath layer 10 is made of polyester fiber material, and the polyester fiber is woven on the outer side of the heat-resistant layer 9.
[0030] In this embodiment, as Figure 1 and Figure 4 , the setting of the sheath layer 10 makes the outer surface of the cable have good wear resistance, so as to provide good protection for the internal structures of the cable.
[0031] The anti-corrosion composite cable for ships of the present invention, through the cooperation of the inner protective layer 2 and the outer protective layer 3, enables the auxiliary cable core 1 to have a multi-layer protection structure, thereby effectively enhancing the overall anti-corrosion effect of the cable, and ensuring the stability of the cable when exposed to wind and sunlight at sea.
Claims
1. An anti-corrosion composite cable, comprising: Auxiliary cable core (1) and inner protective layer (2), characterized in that: the outer side surface of the auxiliary cable core (1) is fixedly connected to the inner protective layer (2), and the outer side surface of the inner protective layer (2) is fixedly connected to the outer protective layer (3), and the auxiliary cable core (1) is composed of an inner core (4) and a corrosion-resistant layer (5), and the surface of the inner core (4) is fixedly connected to the corrosion-resistant layer (5), the inner protective layer (2) is composed of an insulating layer (6), a waterproof layer (7) and an antibacterial layer (8), and the insulating layer (6) is fixedly connected to the outer side surface of the auxiliary cable core (1), and the outer side surface of the insulating layer (6) is fixedly connected to the waterproof layer (7), the outer side surface of the waterproof layer (7) is fixedly connected to the antibacterial layer (8), and at the same time the outer protective layer (3) is composed of a heat-resistant layer (9) and a sheath layer (10), and the heat-resistant layer (9) is fixedly connected to the outer side surface of the inner protective layer (2), and the outer side surface of the heat-resistant layer (9) is fixedly connected to the sheath layer (10), the auxiliary cable core (1) is made by twisting three groups of inner cores (4) into a strand, and all three groups of inner cores (4) are made of steel wire material, and at the same time a layer of corrosion-resistant layer (5) is coated on the outer surface of the three groups of inner cores (4), and the corrosion-resistant layer (5) is made of epoxy asphalt material, the insulating layer (6) is made of soft rubber material, and the insulating layer (6) is wrapped around the outer side surface of the auxiliary cable core (1) by extrusion.
2. The anti-corrosion composite cable according to claim 1, characterized in that The waterproof layer (7) is made of aluminum foil material, and the aluminum foil tape is evenly wound around the outer surface of the insulating layer (6) by winding.
3. The anti-corrosion composite cable according to claim 1, characterized in that The antibacterial layer (8) is made of nylon fiber material, and the nylon fiber is fixedly connected to the outer surface of the waterproof layer (7) by weaving.
4. The anti-corrosion composite cable according to claim 1, characterized in that There are three groups of the auxiliary cable cores (1) in total, and the three groups of auxiliary cable cores (1) are helically wound around each other to form a main cable core, and the heat-resistant layer (9) fixedly connected to the outer surface of the main cable core is made of glass fiber material.
5. The anti-corrosion composite cable according to claim 1, characterized in that The sheath layer (10) is made of polyester fiber material, and the polyester fiber is woven on the outer side surface of the heat-resistant layer (9).