Winding processing device based on enameled wire production

By using extrusion plates and docking plates in the enameled wire winding processing device and driving them to move through the motor, the problem of uneven winding of the enameled wire is solved, and uniform winding and normal use of the enameled wire is achieved.

CN120183889AInactive Publication Date: 2025-06-20ANHUI JUHONG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202510530107.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing enameled wire winding processing device cannot achieve uniform winding of enameled wire, resulting in uneven winding of enameled wire on the coil, affecting later use.

Method used

By providing an extrusion plate and a butt plate in the winding processing device, the enameled wire is clamped and the movement of these plates is driven by the motor, so that the enameled wire is moved while winding, so that it is evenly wound on the winding barrel.

Benefits of technology

The uniform winding of the enameled wire is achieved, which avoids the problem of uneven winding on the coil and ensures the normal use of the enameled wire in the later stage.

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Abstract

The invention relates to the technical field of enamelled wire winding, in particular to an enamelled wire production-based winding processing device which comprises a winding reel for winding an enamelled wire, supporting frames are arranged on two sides of the winding reel, a circular plate is fixedly connected to one side of each supporting frame, a first motor is fixedly connected to the top of each supporting frame, and a second motor is fixedly connected to the top of each supporting frame. The output end of the first motor is rotationally connected with the winding reel through a rotating shaft; an output shaft of a second motor rotates to drive a first threaded rod to rotate, the first threaded rod rotates to drive a moving block to move, the moving block moves to drive a mounting block to move, the mounting block moves to drive an extrusion plate and a butt-joint plate to move, the extrusion plate and the butt-joint plate clamp an enameled wire, and at the moment, the extrusion plate and the butt-joint plate move to drive the enameled wire to move. And the enameled wire can be wound and moved at the same time, so that the enameled wire can be uniformly wound on the winding reel without influencing the later use of the enameled wire.
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Description

Technical Field

[0001] The present invention relates to the technical field of enameled wire winding, and more specifically, to a winding processing device based on the production of enameled wire. Background Art

[0002] Enameled wire is a main variety of winding wire, which consists of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint and baked multiple times. However, it is not easy to produce products that meet both the standard requirements and the customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.

[0003] Existing enameled wire winding processing devices simply wind the enameled wire into a coil. The enameled wire is wound by the rotation of the coil. The rotation of the coil can only wind the enameled wire in place. However, the coil has a certain length, and the in-place winding of the enameled wire will cause the enameled wire on the coil to be unevenly wound, resulting in uneven winding of the enameled wire on the entire coil and affecting the subsequent use of the enameled wire. Summary of the Invention

[0004] The purpose of the present invention is to provide a winding processing device based on the production of enameled wire. The enameled wire is clamped by an extrusion plate and a docking plate. At this time, the movement of the extrusion plate and the docking plate drives the movement of the enameled wire, so that the enameled wire can be wound while moving, and the enameled wire can be evenly wound on the winding cylinder.

[0005] To achieve the above purpose, a winding processing device based on the production of enameled wire is provided, including a winding cylinder for winding enameled wire. Support frames are provided on both sides of the winding cylinder. A circular plate is fixedly connected to one side of the support frame. A first motor is fixedly connected to the top of the support frame. The output end of the first motor is rotationally connected to the winding cylinder through a rotating shaft.

[0006] It further includes:

[0007] An extrusion plate, which is located obliquely above the winding cylinder. The extrusion plate can reciprocate obliquely above the winding cylinder. The extrusion plate can drive the enameled wire to move horizontally. A first circular groove for straightening the enameled wire is provided on one side of the extrusion plate.

[0008] And a docking plate, which is arranged opposite to the extrusion plate and cooperates with it. The docking plate is also located obliquely above the winding cylinder. The docking plate can reciprocate obliquely above the winding cylinder. The docking plate can drive the enameled wire to move horizontally. A second circular groove adapted to the first circular groove is provided on one side of the docking plate.

[0009] As a further improvement of the technical solution, a rotating plate is rotatably connected to the surface of the circular plate. A connecting plate is fixedly connected to the top of the rotating plate, and a cross plate is fixedly connected to the top of the connecting plate.

[0010] As a further improvement of the technical solution, a second motor is fixedly connected to the bottom of the cross plate. The output end of the second motor is fixedly connected to a first threaded rod. The end of the first threaded rod away from the second motor penetrates through the connecting plate and is rotatably connected to one side of another set of connecting plates. A moving block is rotatably connected to the surface of the first threaded rod. The top of the moving block contacts the bottom of the cross plate. An installation block is fixedly connected to the bottom of the moving block. An auxiliary rod is fixedly connected between the two sets of connecting plates. The auxiliary rod penetrates through the installation block.

[0011] As a further improvement of the technical solution, a fixing plate is fixedly connected to the bottom of the installation block. A first hydraulic cylinder is fixedly connected to the bottom of the fixing plate. The telescopic end of the first hydraulic cylinder is fixedly connected to a combing plate. The combing plate is located directly above the winding cylinder.

[0012] As a further improvement of the technical solution, an inclined plate is fixedly connected to the surface of the installation block. A second hydraulic cylinder is fixedly connected to the bottom of the inclined plate. The telescopic end of the second hydraulic cylinder is fixedly connected to a lifting plate.

[0013] As a further improvement of the technical solution, a vertical plate is fixedly connected to the bottom of the lifting plate. A second threaded rod is rotatably connected to the middle of the vertical plate. One end of the second threaded rod is fixedly connected to a turning handle. The other end of the second threaded rod is rotatably connected to one side of a pressing plate. The top of the pressing plate contacts the bottom of the lifting plate. A docking plate is fixedly connected to the bottom of the lifting plate and on one side of the pressing plate.

[0014] As a further improvement of the technical solution, a hollow groove is formed inside the rotating plate. A limiting rod is arranged inside the hollow groove. One end of the limiting rod penetrates through the rotating plate and extends to the outside of the rotating plate. The other end of the limiting rod penetrates through the rotating plate and extends to the inside of the rotating plate. A limiting hole is formed on the surface of the circular plate. The end of the limiting rod extending to the inside of the rotating plate is engaged with the limiting hole.

[0015] As a further improvement of the technical solution, a baffle is fixedly connected to the surface of the limiting rod inside the hollow groove. A spring is fixedly connected between one side of the baffle and one side of the inner cavity of the hollow groove.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. In the winding processing device based on the production of enameled wire, the rotation of the output shaft of the second motor drives the rotation of the first threaded rod. The rotation of the first threaded rod drives the movement of the moving block, the movement of the moving block drives the movement of the mounting block, the movement of the mounting block drives the movement of the pressing plate and the docking plate, and the pressing plate and the docking plate clamp the enameled wire. At this time, the movement of the pressing plate and the docking plate drives the movement of the enameled wire, which can realize the movement of the enameled wire while winding, so that the enameled wire can be evenly wound on the winding cylinder without affecting the later use of the enameled wire.

[0018] 2. In the winding processing device based on the production of enameled wire, by pulling out the limiting rod, the rotating plate can be rotated at this time. The rotation of the rotating plate drives the rotation of the pressing plate and the docking plate, so that the positions of the pressing plate and the docking plate can be adjusted, which is convenient for winding the enameled wire at any position on the winding cylinder. When the pressing plate and the docking plate rotate to the appropriate position, release the limiting rod, and under the action of elastic force, the limiting rod is embedded in the limiting hole to fix the rotating plate again, and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is a schematic diagram of the cross plate of the present invention;

[0021] Figure 3 is a schematic diagram of the moving block of the present invention;

[0022] Figure 4 is a schematic diagram of the combing plate of the present invention;

[0023] Figure 5 is a schematic diagram of the inclined plate of the present invention;

[0024] Figure 6 is a schematic diagram of the docking plate of the present invention;

[0025] Figure 7 is a cross-sectional view of the rotating plate of the present invention;

[0026] Figure 8 For the present invention Figure 7 is an enlarged view of the structure at A in the present invention.

[0027] The meanings of the various reference numerals in the figure are as follows:

[0028] 1. Wire winding cylinder; 2. Support frame; 3. Circular plate; 4. First motor; 5. Rotating plate; 6. Connecting plate; 7. Horizontal plate; 8. Second motor; 9. First threaded rod; 10. Moving block; 11. Mounting block; 12. Auxiliary rod; 13. Fixed plate; 14. First hydraulic cylinder; 15. Combing plate; 16. Inclined plate; 17. Second hydraulic cylinder; 18. Lifting plate; 19. Vertical plate; 20. Second threaded rod; 21. Extrusion plate; 22. First circular groove; 23. Docking plate; 24. Second circular groove; 25. Limit rod; 26. Limit hole; 27. Empty groove; 28. Baffle; 29. Spring; 30. Rotary handle. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0031] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.

[0032] Please refer to Figures 1 - 6 As shown in the figure, the purpose of this embodiment is to provide a wire winding and processing device based on enameled wire production, including a wire winding cylinder 1 for winding enameled wire. Support frames 2 are provided on both sides of the wire winding cylinder 1. A circular plate 3 is fixedly connected to one side of the support frame 2. A first motor 4 is fixedly connected to the top of the support frame 2. The output end of the first motor 4 is rotationally connected to the wire winding cylinder 1 through a rotating shaft;

[0033] It further includes:

[0034] The extrusion plate 21 is located diagonally above the winding drum 1. The extrusion plate 21 can reciprocate diagonally above the winding drum 1. The extrusion plate 21 can drive the enameled wire to move horizontally. A first circular groove 22 for straightening the enameled wire is formed on one side of the extrusion plate 21;

[0035] And the docking plate 23. The docking plate 23 is arranged opposite to the extrusion plate 21 and cooperates with each other. The docking plate 23 is also located diagonally above the winding drum 1. The docking plate 23 can reciprocate diagonally above the winding drum 1. The docking plate 23 can drive the enameled wire to move horizontally. A second circular groove 24 adapted to the first circular groove 22 is formed on one side of the docking plate 23. A rotating plate 5 is rotatably connected to the surface of the circular plate 3. A connecting plate 6 is fixedly connected to the top of the rotating plate 5. A cross plate 7 is fixedly connected to the top of the connecting plate 6. A second motor 8 is fixedly connected to the bottom of the cross plate 7. An output end of the second motor 8 is fixedly connected to a first threaded rod 9. One end of the first threaded rod 9 away from the second motor 8 penetrates through the connecting plate 6 and is rotatably connected to one side of another group of connecting plates 6. A moving block 10 is rotatably connected to the surface of the first threaded rod 9. The top of the moving block 10 contacts the bottom of the cross plate 7. A mounting block 11 is fixedly connected to the bottom of the moving block 10. An auxiliary rod 12 is fixedly connected between the two groups of connecting plates 6. The auxiliary rod 12 penetrates through the mounting block 11. A fixing plate 13 is fixedly connected to the bottom of the mounting block 11. A first hydraulic cylinder 14 is fixedly connected to the bottom of the fixing plate 13. A telescopic end of the first hydraulic cylinder 14 is fixedly connected to a combing plate 15. The combing plate 15 is located directly above the winding drum 1. An inclined plate 16 is fixedly connected to the surface of the mounting block 11. A second hydraulic cylinder 17 is fixedly connected to the bottom of the inclined plate 16. A telescopic end of the second hydraulic cylinder 17 is fixedly connected to a lifting plate 18. A vertical plate 19 is fixedly connected to the bottom of the lifting plate 18. A second threaded rod 20 is rotatably connected to the middle of the vertical plate 19. One end of the second threaded rod 20 is fixedly connected to a turning handle 30. The other end of the second threaded rod 20 is rotatably connected to one side of the extrusion plate 21. The top of the extrusion plate 21 contacts the bottom of the lifting plate 18. The docking plate 23 is fixedly connected to the bottom of the lifting plate 18 and on one side of the extrusion plate 21.

[0036] The bottom of the combing plate 15 is circular and adapted to the winding drum 1. The enameled wire wound on the winding drum 1 can be leveled by the combing plate 15.

[0037] When the extrusion plate 21 and the docking plate 23 clamp the enameled wire, the winding drum 1 will not jam when rotating for winding. The main purpose of this clamping is to drive the enameled wire to move. The enameled wire is located in the inner cavities of the first circular groove 22 and the second circular groove 24. When the winding drum 1 drives the enameled wire to wind, the enameled wire passes through the middle of the first circular groove 22 and the second circular groove 24, straightening the bent parts of the enameled wire, facilitating winding and reducing the unevenness after winding.

[0038] The rotation of the output shaft of the second motor 8 drives the rotation of the first threaded rod 9. The rotation of the first threaded rod 9 drives the movement of the moving block 10. The movement of the moving block 10 drives the movement of the mounting block 11. The movement of the mounting block 11 drives the movement of the pressing plate 21 and the docking plate 23. The pressing plate 21 and the docking plate 23 clamp the enameled wire. At this time, the movement of the pressing plate 21 and the docking plate 23 drives the movement of the enameled wire, enabling the enameled wire to move while being wound, so that the enameled wire can be evenly wound on the winding cylinder 1 without affecting the subsequent use of the enameled wire.

[0039] As Figures 7 - 8 shown, an empty groove 27 is formed inside the rotating plate 5. A limiting rod 25 is arranged inside the cavity of the empty groove 27. One end of the limiting rod 25 penetrates through the rotating plate 5 and extends to the outside of the rotating plate 5. The other end of the limiting rod 25 penetrates through the rotating plate 5 and extends to the inside of the rotating plate 5. A limiting hole 26 is formed on the surface of the circular plate 3. The end of the limiting rod 25 extending to the inside of the rotating plate 5 is engaged with the limiting hole 26. A baffle 28 is fixedly connected to the surface of the limiting rod 25 located inside the cavity of the empty groove 27. A spring 29 is fixedly connected between one side of the baffle 28 and one side of the cavity of the empty groove 27.

[0040] By pulling out the limiting rod 25, the rotating plate 5 can be rotated at this time. The rotation of the rotating plate 5 drives the rotation of the pressing plate 21 and the docking plate 23, so that the positions of the pressing plate 21 and the docking plate 23 can be adjusted, facilitating the winding of the enameled wire at any position on the winding cylinder 1. When the pressing plate 21 and the docking plate 23 rotate to the appropriate position, the limiting rod 25 is released. Under the action of the elastic force, the limiting rod 25 is inserted into the limiting hole 26 to fix the rotating plate 5 again, and the operation is simple.

[0041] Working principle: First, one end of the enameled wire is passed through the first circular groove 22 and the second circular groove 24 and then fixed to the winding cylinder 1. The enameled wire is wound by the rotation of the winding cylinder 1. Then, the rotation of the output shaft of the second motor 8 drives the rotation of the first threaded rod 9. The rotation of the first threaded rod 9 drives the movement of the moving block 10. The movement of the moving block 10 drives the movement of the mounting block 11. The movement of the mounting block 11 drives the movement of the pressing plate 21 and the docking plate 23. The pressing plate 21 and the docking plate 23 clamp the enameled wire. At this time, the movement of the pressing plate 21 and the docking plate 23 drives the movement of the enameled wire, enabling the enameled wire to move while being wound, so that the enameled wire can be evenly wound on the winding cylinder 1. By pulling out the limiting rod 25, the rotating plate 5 can be rotated at this time. The rotation of the rotating plate 5 drives the rotation of the pressing plate 21 and the docking plate 23, so that the positions of the pressing plate 21 and the docking plate 23 can be adjusted. When the pressing plate 21 and the docking plate 23 rotate to the appropriate position, the limiting rod 25 is released. Under the action of the elastic force, the limiting rod 25 is inserted into the limiting hole 26 to fix the rotating plate 5 again.

[0042] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only preferred examples of the present invention, which are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.

Claims

1. A winding processing device based on enameled wire production, comprising a winding drum (1) for winding the enameled wire, characterized in that: Support frames (2) are provided on both sides of the winding drum (1); a circular plate (3) is fixedly connected to one side of the support frame (2); a first motor (4) is fixedly connected to the top of the support frame (2); and an output end of the first motor (4) is rotatably connected to the winding drum (1) via a rotating shaft; Also includes: A squeezing plate (21), the squeezing plate (21) being located obliquely above the winding drum (1), the squeezing plate (21) being capable of reciprocating motion obliquely above the winding drum (1), the squeezing plate (21) being used to drive the enameled wire to move laterally, and a first circular groove (22) for straightening the enameled wire being provided on one side of the squeezing plate (21); and a docking plate (23), the docking plate (23) and the extrusion plate (21) being arranged opposite to each other and cooperating with each other, the docking plate (23) being located obliquely above the winding drum (1), the docking plate (23) being capable of reciprocating at the obliquely above the winding drum (1), the docking plate (23) being used to drive the enameled wire to move laterally, and a second circular groove (24) matching the first circular groove (22) being provided on one side of the docking plate (23).

2. The winding processing device based on enameled wire production according to claim 1 is characterized in that: The surface of the circular plate (3) is rotatably connected to a rotating plate (5), the top of the rotating plate (5) is fixedly connected to a connecting plate (6), and the top of the connecting plate (6) is fixedly connected to a transverse plate (7).

3. The winding processing device based on enameled wire production according to claim 2 is characterized in that: The bottom of the transverse plate (7) is fixedly connected to a second motor (8), the output end of the second motor (8) is fixedly connected to a first threaded rod (9), one end of the first threaded rod (9) away from the second motor (8) passes through the connecting plate (6) and is rotatably connected to one side of another group of connecting plates (6), the surface of the first threaded rod (9) is rotatably connected to a moving block (10), the top of the moving block (10) contacts the bottom of the transverse plate (7), the bottom of the moving block (10) is fixedly connected to a mounting block (11), an auxiliary rod (12) is fixedly connected between the two groups of connecting plates (6), and the auxiliary rod (12) passes through the mounting block (11).

4. The winding processing device based on enameled wire production according to claim 3 is characterized in that: The bottom of the mounting block (11) is fixedly connected to a fixing plate (13), the bottom of the fixing plate (13) is fixedly connected to a first hydraulic cylinder (14), the telescopic end of the first hydraulic cylinder (14) is fixedly connected to a combing plate (15), and the combing plate (15) is located directly above the winding drum (1).

5. The winding processing device based on enameled wire production according to claim 4 is characterized in that: The surface of the mounting block (11) is fixedly connected to a sloping plate (16), the bottom of the sloping plate (16) is fixedly connected to a second hydraulic cylinder (17), and the telescopic end of the second hydraulic cylinder (17) is fixedly connected to a lifting plate (18).

6. The winding processing device based on enameled wire production according to claim 5, characterized in that: The bottom of the lifting plate (18) is fixedly connected to a vertical plate (19), the middle of the vertical plate (19) is rotatably connected to a second threaded rod (20), one end of the second threaded rod (20) is fixedly connected to a turning handle (30), the other end of the second threaded rod (20) is rotatably connected to one side of an extrusion plate (21), the top of the extrusion plate (21) contacts the bottom of the lifting plate (18), and the bottom of the lifting plate (18) located on one side of the extrusion plate (21) is fixedly connected to a docking plate (23).

7. The winding processing device based on enameled wire production according to claim 2 is characterized in that: A hollow groove (27) is provided inside the rotating plate (5), and a limiting rod (25) is provided in the inner cavity of the hollow groove (27). One end of the limiting rod (25) passes through the rotating plate (5) and extends to the outer side of the rotating plate (5), and the other end of the limiting rod (25) passes through the rotating plate (5) and extends to the inner side of the rotating plate (5). A limiting hole (26) is provided on the surface of the circular plate (3), and one end of the limiting rod (25) extending to the inner side of the rotating plate (5) is engaged with the limiting hole (26).

8. The winding processing device based on enameled wire production according to claim 7, characterized in that: A baffle (28) is fixedly connected to the surface of the limiting rod (25) located in the inner cavity of the empty slot (27), and a spring (29) is fixedly connected between one side of the baffle (28) and one side of the inner cavity of the empty slot (27).

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